DBM120 stapler head installation and setup

When replacing or servicing the stapler head on DBM120, the following adjustments and setup must be taken into
consideration.


Pusher mechanism
Left bar
9 mm
9 mm
Ensure that the lift bar is positioned centrally in the pusher mechanism as shown on the diagram.



























Staple holding Block
Spring plate
Correct position Incorrect position
Ensure the position of the staple holding block under the spring plate is as shown on the diagram.































Guide Pillar
Apply a thin layer of plastic grease to the guide pillar as shown on the diagram.



























Loosen the M4 screws left and right of the stoppers as shown on the diagram.



































M4 screw
Stopper
Stapler shoulder
Stopper head installed in
the machine
M4 Screw
Stopper
Stapler
shoulder
Install the stapler head on the machine, ensure that the stapler drive mechanism is at its top dead position
and adjust the stopper position left and right ensuring that they are just touching the stapler shoulders then
tighten the M4 screws.






































Adjusting the pushing amount of stapler section for final adjustment only if necessary: Reference service
manual .

Clearance gauge tool is needed and can be obtained from Duplo Spares Department.


Adjusting the pushing amount of the stapler unit

Set to the stapling position (bottom dead point) and
check the pushing amount of the stapler unit by
inserting the tool.


1- Remove the M3 screws, and remove the staple
remaining detection sensor (upper side).












2- Set the stapler unit with the staple cartridge removed and clincher at the 140 ( most outer position) of the
indication label.

3- Set the stapling state (bottom dead point), and check the pushing amount of the stapler unit using the tool.
As the thickness of the tool differs between the two ends, if the thinner end fits the space while the thicker end
does not, it means it has been adjusted.

4- Loosen the M8 nut and M4 bolt.

If both ends of the tool fit the space, rotate the adjusting screw (M4 cap screw bolt) to the left.
If both ends of the tool do not fit the space, rotate the adjusting screw to the right.

5- After adjusting, tighten the M8 nut and M4 bolt, and attach the staple remaining detection sensor (upper side)
removed at step 1.






















End of procedure.