'Alpha' Series 12/19

Single Seated Body

Instructions for Series 12/19 Range of Control Valves
1
ABB Control Valves
P3300 Series Pneumatic Valve Positioner
II Single acting, force-balance operating
principle
II Excellent dynamic response, short
positioning time and neglegible
positioning error
II Field adjustable for valve strokes
between 14 mm and 102 mm (1/2 in
and 4 in)
II Single feedback cam with three
standard characteristics
II Convenient, no range spring
changing required and accurate
means of split-ranging the signal and/
or the valve action.
II Compatible with all spring and
diaphragm-operated control valves
II Set and forget reliability
II Complies with relevant international
standards for test procedures and
environmental protection against
harsh plant conditions
Specification DataFile
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2
Physical Specifications
Construction
Case and by-pass assembly
Standard: die-case aluminium alloy (low copper and
magnesium).
Optional: AISI 316 ss.
Case cover
Standard: P.B.T. 20, glass fibre reinforced
polibutilentereftalathe.
Impact-resistant self-extinguishing polyester.
Epoxy-resin painted - RAL 1001.
Optional: AISI 316 ss.
Input bellows
Standard: brass.
Optional: AISI 316 ss.
Flapper/Nozzle
AISI 303 ss.
Cam and Feedback lever:
AISI 304 ss.
Introduction
Model W-PP, the pneumatic valve positioner of the P3300
Series of field mounting instruments, ensures that the control
valve plug position is always directly proportional to the
pneumatic input signal, regardless of diaphragm actuator
hysteresis, packing-box friction or off-balance force on the
valve plug.
The valve responds to infinitely small changes in the controller
output signal when process lags require the use of wide
proportional band.
Problems usually associated with plant instability due either to
oversized valves or non-linear trim characteristics are
minimized by selecting one of the three feedback cam
alternative positions.
By-pass option allows positioner to be removed without
disturbing the control valve operation.
Turn-down ratio 5 to 1 by a single controller output signal split
ranging for sequential operation of two or more control valves
is standard.
Functional Specifications
Input Pressure Range
0.2 - 1 bar, 20 - 100 kPa, 3 - 15 lb/in*
0.4 - 2 bar, 40 - 100 kPa, 6 - 30 lb/in*
Auxiliary Supply Pressure
1.4 - 4 bar, 140 - 400 kPa, 20 - 60 lb/in*
Start Point and Span Adjustments
Separate, internal, continuous.
Split-range
Any value down to 20% of specified input range.
Stroke Length
Any value between 14 mm and 102 mm (1/2 in and 4 in)
providing feedback lever rotation is 50Q.
Output to Actuator
Up to 95% of auxiliary supply pressure, direct or reverse
acting.
Environmental Conditions
y l p p u S y l p p u S y l p p u S y l p p u S y l p p u S
r a b
y l p p u s y r a i l i x u A y l p p u s y r a i l i x u A y l p p u s y r a i l i x u A y l p p u s y r a i l i x u A y l p p u s y r a i l i x u A
) c i t a t s ( n o i t p m u s n o c
) m f c s ( h / l N
) c i m a n y d ( y t i c a p a c w o l F ) c i m a n y d ( y t i c a p a c w o l F ) c i m a n y d ( y t i c a p a c w o l F ) c i m a n y d ( y t i c a p a c w o l F ) c i m a n y d ( y t i c a p a c w o l F
) m f c s ( h / l N
e r u s s e r p t u p n i s a
s e s a e r c n I s e s a e r c n I s e s a e r c n I s e s a e r c n I s e s a e r c n I s e s a e r c e D s e s a e r c e D s e s a e r c e D s e s a e r c e D s e s a e r c e D
4 . 1 ) 1 2 . 0 ( 0 5 3 . x a m ) 4 5 . 5 ( 0 0 0 9 o t p u ) 4 5 . 5 ( 0 0 0 9
4 ) 6 3 . 0 ( 0 0 6 . x a m ) 6 . 9 ( 0 0 6 5 1 o t p u ) 4 5 . 5 ( 0 0 0 9
Cam Characteristics
) r a b ( y l p p u S y r a i l i x u A e r u t a r e p m e T C % y t i d i m u H e v i t a l e R
e r u s s e r P c i r t e m o r a B
) s b a r a b m (
n o i t a r b i V
) 3 - 4 5 6 C E I g n i d r o c c a (
e c n e r e f e R
4 . 1 . n i m % 1
4 . x a m % 1
5 3 + o t 5 1 + 5 7 o t 5 4 0 8 0 1 o t 0 6 8 e n o N
l a m r o N
4 . 1 . n i m % 5
4 . x a m % 5
5 8 + o t 5 2 -
0 0 1 o o t 0
g n i s n e d n o c
0 8 0 1 o t 0 0 7
f
1
z H 0 1 o t 1 =
) m m 5 . 1 . p m A (
f
2
z H 0 6 o t 0 1 =
) m m 5 1 . 0 . p m A (
f
3
z H 0 0 5 o t 0 6 =
A ( c c s / m 6 . 9 1 .
2
)
e m e r t x E
4 . 1 . n i m % 5 1
4 . x a m % 5 1
0 2 1 + o t 3 4 -
o t t r o p s n a r T
e g a r o t S
0 8 0 1 o t 0 6 6
z H 0 5 1 o t 1 = f
) s / m m 0 0 3 2 . l e V (
l a t n e d i c c a
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3
Physical Specifications
Spring
AISI 302 ss.
Internal connections
AISI 316 ss.
Identification tag
AISI 316 ss permanently mounted - 20 characters max.
(legend to be specified).
Gauges
Brass with plastic case or AISI 316 ss, as specified.
Pneumatic connection
Supply, output and instrument: 1/4in. NPT female.
Natural gas exhaust
1/2 in NPT female.
Net Weight
2.5 Kg approx. without optional extras
Optional Extras
Positioner by-pass switch
Externally operated.
Gauges
Supply and Output: 0 to 4 bar/0 to 60 PSI, 0 to 4 kg.cm
2
Signal: 0 to 2 bar/0 to 30 PSI 0 to 2kg.cm
2
Natural gas auxiliary supply
For applications where instrument air is not available.
Tapped 1/2 in. NPT.
Performance Specifications
Unless otherwise stated performance specifications are given
at reference environmental condition, 0.2 to 1 bar or 0.4 to
2 bar input pressure standard ranges, with standard linear
cam and direct acting positioner. All errors are quoted as
percentage of the associated actuator stroke. Test procedures
are in accordance with relevant international standards.
Accuracy
1% (includes combined effects of non-linearity,
hysteresis and repeatability).
Terminal based linearity
05%
Repeatability
Better than 0.3%
Hysteresis
Better than 0.5%.
Indication accuracy
2% f.s.d.
Environmental protection
IP 55 according to IEC 529.
Operating Influences
Ambient temperature over the range 25 to +55 C:
Better than 0.3%/10K
Auxiliary supply:
0.65%/0.1 bar.
Humidity and barometric pressure:
No influence.
Outline Dimensions
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4
ABB Control Valves
Kent Introl
Brighouse
West Yorks.
England, HD6 1QF
Tel: +44 (0) 1484 710311
Fax: +44 (0) 1484 407407
ABB Control Valves
ABB KK
6-2-2, Takatsukadai Nishi-ku
Kobe 651-22
Japan
Tel: +81 78 991 5920
Fax: +81 78 991 5900
ABB Control Valves
ABB Instrumentation
22016 Lenno
Como
Italy
Tel: +39 (0) 344 58111
Fax: +39 (0) 344 58278
ABB Control Valves
Introl (India) Limited
H-34, MIDC, Ambad
Nashik 422 010
India
Tel: +91 253 381434
Fax: +91 253 384413
S
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3
3
0
0
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1
The Companys policy is one of continuous product
improvement and the right is reserved to modify the
information contained herein without notice.
ABB 1999 Printed in UK (11.99)
Ordering Information
. o n r e d r O . o n r e d r O . o n r e d r O . o n r e d r O . o n r e d r O 0 0 3 3 P 0 0 3 3 P 0 0 3 3 P 0 0 3 3 P 0 0 3 3 P X XXXX X XXXX X XXXX X XXXX X XXXX X XXXX X XXXX X XXXX X XXXX X XXXX
n o i t c u r t s n o C f o s l a i r e t a M n o i t c u r t s n o C f o s l a i r e t a M n o i t c u r t s n o C f o s l a i r e t a M n o i t c u r t s n o C f o s l a i r e t a M n o i t c u r t s n o C f o s l a i r e t a M
d n a s w o l l e B t u p n I
s t r a P t n a v e l e R
e s a C r e v o C e s a C
s s a r B
S S 6 1 3 I S I A
S S 6 1 3 I S I A
m u i n i m u l A
m u i n i m u l A
S S 6 1 3 I S I A
r e t s e y l o P
r e t s e y l o P
S S 6 1 3 I S I A
1
3
5
y l p p u S y r a i l i x u A y l p p u S y r a i l i x u A y l p p u S y r a i l i x u A y l p p u S y r a i l i x u A y l p p u S y r a i l i x u A
r i A t n e m u r t s n I
s a G l a r u t a N y r D
1
5
e d o C e s U e d o C e s U e d o C e s U e d o C e s U e d o C e s U 1
) * ( h c t i w S s s a P - y B ) * ( h c t i w S s s a P - y B ) * ( h c t i w S s s a P - y B ) * ( h c t i w S s s a P - y B ) * ( h c t i w S s s a P - y B
t u o h t i W
h t i W
1
2
s e g u a G e r u s s e r P s e g u a G e r u s s e r P s e g u a G e r u s s e r P s e g u a G e r u s s e r P s e g u a G e r u s s e r P
t u p n I
o N
s e Y
s e Y
s e Y
s e Y
t u p t u O
o N
s e Y
s e Y
s e Y
s e Y
y l p p u S
o N
o N
s e Y
o N
s e Y
s e g u a G f o l a i r e t a M

s s a r B
s s a r B
S S 6 1 3 I S I A
S S 6 1 3 I S I A
1
2
3
4
5
c i t s i r e t c a r a h C m a C c i t s i r e t c a r a h C m a C c i t s i r e t c a r a h C m a C c i t s i r e t c a r a h C m a C c i t s i r e t c a r a h C m a C
d r a d n a t S
) * * ( l a i c e p S
1
9
e d o C e s U e d o C e s U e d o C e s U e d o C e s U e d o C e s U 1
e d o C e s U e d o C e s U e d o C e s U e d o C e s U e d o C e s U 1
) * * * ( e g n a R e r u s s e r P t u p n I ) * * * ( e g n a R e r u s s e r P t u p n I ) * * * ( e g n a R e r u s s e r P t u p n I ) * * * ( e g n a R e r u s s e r P t u p n I ) * * * ( e g n a R e r u s s e r P t u p n I
n i / b l 5 o t 3
2
r a b 1 o t 2 . 0 / A P k 0 0 1 o t 0 2
n i / b l 0 3 o t 6
2
r a b 2 o t 4 . 0 / A P k 0 0 2 o t 0 4
) * ( e g n a R t i l p S
1
2
5
6
9
e d o C e s U e d o C e s U e d o C e s U e d o C e s U e d o C e s U 0
) * (
) * * (
) * * * (
. e t o N
. s n o i t a c i l p p a n o i t c a e s r e v e r r o e g n a r t i l p s r o f d e d n e m m o c e r t o N
. r e d r o e h t h t i w d e i f i c e p s e b t s u m p i h s n o i t a l e r l e v a r t m e t s e v l a v f o t n e c r e p / e r u s s e r p t u p n i f o t n e c r e P
. r e d r o h t i w d e i f i c e p s e b t s u m e g n a r e r u s s e r p t u p n I
. n o i t c a t c e r i d r o f t e s - e r p e b l l i w r e n o i t i s o p e h t d e t a t s e s i w r e h t o s s e l n U
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TZID-C Intelligent Positioner,
Compact and Efficient
10/18-0.22 EN
I Compact and efficient,
through well-proven technology and intelligence
I Communication based on the HART protocol
I Simple commissioning procedure
through fully automatical Autoadjust function
I Easily understandable adjustment mode,
adjustment via the built-in operator panel
or remotely using the standardized configuration program
I 4...20 mA input, 2-wire,
supply voltage 8.7 V DC for the standard model
and 9.7 V DC for the intrinsically safe model
I Approved explosion protection for intrinsically safe
operation, EEC type acceptance certificate, TV 98,
ATEX 1370 X
I Complies with the directives for EMC and CE conformity
I Robust aluminum case, IP 65
I Influence of shock and vibration <1% with a load of up to
10 g and frequencies between 20 and 80 Hz
I Wide operating temperature range, - 30 to + 85 C
(- 22 to + 185 F)
I Stable control loop through self-adaptation and con-
tinuous modulation of the output
I Attachment to linear or rotary actuators in accordance
with the standard
I Mechanical position indicator
I Optional pressure gage block and filter regulator
I Low operating cost, air consumption only 0.03 kg/h
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TZID-C
Intelligent Positioner 10/18-0.22 EN
Construction and mode of operation
The concept
The TZID-C positioner is an intelligent and electronically config-
urable instrument with communication capabilities, mounting to
pneumatic actuators. The TZID-C stands out for a small and com-
pact design, a modular construction, and an excellent cost-perfor-
mance ratio.
The functional heart of the TZID-C positioner is its microprocessor-
controlled CPU where the operating system is running. The input
signal and the position feedback signal are polled with a sampling
rate of 20 ms and an A/D resolution of 4000 steps. This ensures a
rapid and high-precision signal processing for the input and the
position feedback. The power for the CPU is derived from the set
point signal.
The operating program includes an Autoadjust routine for auto-
matic adjustment of the device in the commissioning phase, and
an adaptation program which provides for optimal control of the
position to minimize control deviation.
The pneumatic actuator is driven by an I/P module with subse-
quent 3/3-way valve. The electrical positioning signal from the
CPU is proportionally converted into a pneumatic signal which, in
turn, proportionally adjusts the 3/3-way valve. The cross-sectional
area of the valve air channels for filling the actuator with air or
evacuating air from it is changed in proportion with the adjustment.
When reaching the set point, the 3/3-way valve is closed in center
position.
The positioner has an operating panel consisting of a 2-line LCD
and 4 push-buttons. The operating panel has the perfect design for
optimal local configuration, commissioning, and operational moni-
toring. Alternatively, the TZID-C can be configured, commissioned
and monitored remotely from a PC via its communication port,
using the HART

protocol. You can either tap at a local connector,

or frequency-modulated at any chosen point of the 4...20 mA sig-
nal line.
The modular design of the positioner allows you to add further
functionality at a later time. Plug-in modules for analog and digital
position feedback as well as assembly kits for mechanical position
indication and digital position feedback using proximity switches or
24 V microswitches are available. Additionally, the plug-in module
for the shutdown function is available.
Various TZID-C features ensure safe valve operation on site:
I Compliance with the EMC directive
I Robust aluminum case, protection IP 65 (NEMA 4X)
I High resistance to shock and vibration up to 10 g
I Operational reliability through permanent monitoring and
error indication in case of troubles
I Operation at ambient temperatures of - 30 ... + 85 C
(- 22 ... + 185 F)
LKS connector
Signal
4 20 mA
Digital input
Digital output
FSK module
Microprocessor
EEPROM
CPU
ENTER
MODE
Air supply
1.46 bar
Outgoing air
I/P module
with 3/3-way valve
Position sensing
Plug-in module
for analog
position feedback
4 20 mA
Plug-in module
for digital
position feedback
Min - Max
Kit for mechanical
position indicator
Kit for digital
position feedback
Min. Max.
Options
and/or
or
Plug-in module
for analog
position feedback
4 20 mA
(48 V supply)
or
Plug-in module
for safety shutdown
(forced decompression)
Kit for
24 V microswitches
Min./Max. position
or
optionally for rotation angle of up to 270
Optocoupler
(Shutdown function)
24 V DC
TZID-C schematic diagram
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08.01 Page 3 of 16
TZID-C
Intelligent Positioner 10/18-0.22 EN
Construction and mode of operation
Mounting
To linear actuators in accordance with the standard
Lateral attachment is in accordance with DIN/IEC 534 (lateral
attachment to Namur). The attachment kit required for lateral
attachment is a complete set of attachment material, except for
screwed pipe connections and air pipes.
To rotary actuators in accordance with the standard
Attachment to rotary actuators is in accordance with VDI/VDE
3845. The attachment kit contains two items: the adapter for cou-
pling the positioner feedback shaft to the actuator shaft, and a
mounting bracket for mounting the positioner to the actuator.
Screwed pipe connections and air pipes are not included in the kit
and have to be provided by the customer
Integral mounting to control valves
The TZID-C positioner is ready for integral mounting (e.g. to the
ABB 23/24, 23/25 and 23/26 control valves). The appropriate
threaded holes are available at the positioners back. The benefit
of this design is that the point for mechanical stroke measurement
is inside the yoke and, thus, protected by it. No external tubing is
required, since the air flow from the positioner to the actuator is
guided through an internal channel bore.
Special actuator-specific mounting
In addition to the mounting methods described above, there are
special actuator-specific attachments.
Please contact us for details.
Mounting to linear actuators to DIN/IEC 534
Integral mounting to 23/24 and 23/25 control valves
Mounting to rotary actuators to VDI/VDE 3845
Integral mounting to 23/26 control valves
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Page 4 of 16 08.01
TZID-C
Intelligent Positioner 10/18-0.22 EN
Operating system
General
With its operating program the intelligent microprocessor-con-
trolled TZID-C positioner is best suited for achieving optimal
results - both in terms of rapid and precise control until reaching the
set point and in terms of a high operational reliability. The activa-
tion and adjustment of parameters necessary to achieve this goal
is in parts automatic (auto-adjustment) and in parts manual.
The total range of parameters includes:
Operating parameters
Adjustment parameters
Monitoring parameters
Diagnosis parameters
Operating parameters
The following operating parameters can be activated and
adjusted:
Signal range
It can be selected whether the full range of 4 .. 20 mA or a
split-range is to be used.
Valve action
Direct: Range 4...20 mA/direction 0...100 %
Reverse: Range 20...4 mA/direction 0...100 %
Characteristic curve (travel = f {pos. signal})
linear,
equal percentage 1:25 or 1:50 or 25:1 or 50:1,
or user-configurable with 20 reference points
Tolerance band (sensitivity limit)
The factory setting of 0.3 % is a typical value, which only has
to be increased in case of very short strokes or high hystere-
sis values of the valve. Normaly, the controller automatically
optimizes itself during the Autoadjust function.
Travel limiting
The positioning travel, i.e. the stroke or angle of rotation, can
be reduced as required within the full range of 0...100%,
provided that a minimum value of 20% is observed.
Shut-off value
This function causes immediate closing of the actuator. The
threshold can be configured.
Time-out monitoring
This function is used to monitor the time needed to reach the
set point. It triggers an alarm if the unit is not able to adjust
the deviation such that it fits into the tolerance band within
the set time.
Adjusted speed for full travel 100 %
This function is used to increase the natural speed for con-
trolling the full travel until reaching the set point. The speed
can be set independently for each direction.
Alarm limits for minimum and maximum positions
This parameter is used to define the switching points for the
minimum and the maximum position.
Digital input
With the digital input you can disable or limit configuration
access or directly adjust the actuator by
holding the current actuator position
or
setting the actuator to the 0% or 100 % position
Adjustment parameters
The following parameters can be activated and adjusted:
Valve range 0 ... 100 %
Valve end positions, start of range "0% and end of range
"100 %".
Effective direction of the actuator
Adjustment to either of the two possible directions:
Air to open/spring force to close
or
Air to close/spring force to open
Display 0 ... 100 %
Adjusting the display (0 ... 100 %) to the direction of action for
opening or closing the valve.
Control parameters
To adapt the TZID-C positioner to the control action of the
valve, the control parameters can be adjusted individually to
achieve optimal control until reaching the set point.
The TZID-C positioner has a program (Autoadjust) for automatic
adjustment of all relevant parameters. The Autoadjust routine can
be started by pressing the respective push-buttons on the devices
front panel.
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08.01 Page 5 of 16
TZID-C
Intelligent Positioner 10/18-0.22 EN
Operating system
Monitoring parameters
The TZID-C operating system allows for permanent self-monitor-
ing. The following list gives some examples for errors that are
detected and can be indicated:
Internal output circuit monitoring
Leakage in the actuator or air pipe from / to it
Signal out of 4 .... 20 mA range
Position out of adjusted range (rotation angle) for position
feedback
Positioning time-out (adjustable time parameter)
Limit of stroke counter or travel counter exceeded
(limits can be adjusted during diagnosis)
If any of these disturbances occurs, an alarm is generated and
indicated as an error code on the built-in LC display, or reported as
a collective alarm via the digital output, which is already provided
by the basic TZID-C version.
Extended monitoring is possible via the communication port. The
most important process variables like the output signal in mA, the
position in %, the deviation and, last not least, troubles occurring
during operation are indicated as plain text in a special line.
The TZID-C positioner operator panel alllows for
monitoring
manual control
TZID-C configuration (all operating data, except for the user
configurable characteristic curve with 20 reference points)
The operator panel consists of an LC display and four push-but-
tons (see illustration to the right).
The display indicates the following data:
Current process value or parameter number,
shown by the upper, 4-digit segment display
Designator / name of indicated parameter or value,
shown by the lower, 8-digit segment display
TZID-C operating status, indicated by the following symbols
shown on the left hand side of the display
Local configuration is disabled
Automatic control through the TZID-C
Position is adjusted manually
by actuating the and push buttons
conf TZID-C has been changed over to the
configuration level, control is interrupted
On the operating level, i.e. while either automatic control is in
progress or the TZID-C is ready for manual position adjustment,
the upper 4-digit 7-segment display indicates the position as a per-
centage (0 ... 100 %). If an operating error should occur, the dis-
play changes over to an error code (see "Monitoring parameters"
for details).
Diagnosis parameters
The diagnosis parameters of the TZID-C program inform the oper-
ator about the operating conditions of the valve. From this informa-
tion the operator can derive which maintenance works are
required, and when. The parameters also provide information
about the use of the valve and, thus, its possible wear.
The following values are determined:
Number of control actions performed by the valve
Total stroking distance
The diagnosis parameters can be set externally, i.e. via the com-
munication port, by using the special TZID-C configuration pro-
gram.
conf
mA
ENTER
MODE
%
C
TZID-C operating elements
Operation
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Page 6 of 16 08.01
TZID-C
Intelligent Positioner 10/18-0.22 EN
General
The TZID-C communication port allows for remote operation, mon-
itoring and configuration.
The "HART

" Protocol is used for communication. Signals can be

tapped either locally at the connector or frequency-modulated at
any chosen point of the 4 ... 20 mA signal transmission. Communi-
cation is done on line, without impairing operation. New parameter
settings become active immediately after being downloaded into
the device, but have to be stored in the TZID-C non-volatile mem-
ory with a special command.
The following equipment is needed for communication:
a special connecting device
(LKS adapter or FSK modem)
an off-the-shelf PC
(meeting special hardware requirements)
a program for remote control and configuration
(e.g. Smart Vision

)
LKS adapter as a communication link
The LKS adapter is a connection solution which is both easy to
install and cost-saving. On the TZID-C side, a local communication
interface (LKS) is used. On the PC-side, a double sub-D jack with
a 9-pole and a 25-pole connector is used. The connector also
accommodates an RS-232 interface converter for connection to
the PC.
The TZID-C can be configured via the LKS without requiring that a
4...20 mA signal is fed to it. As a result, this kind of configuration
can be performed in the workshop prior to commissioning. In this
case the positioner is powered by the PC.
FSK modem as a communication link
The FSK modem is used to establish digital frequency-modulated
communication (Frequency Shift Keying). The digital signal "0"
corresponds to 2.2 kHz, the digital signal "1" to 1.2 kHz. Tapping is
possible at any chosen point of 4...20 mA transmission, i.e.
directly on site at the TZID-C or in a remote place, e.g. at an OCS
in the control room. Frequency-modulated communication
requires a circuit with a resistance of at least 250 ohms.
The FSK modem is available in 2 versions: with or without electri-
cal isolation. In conjunction with a special isolating amplifier, e.g.
Contrans I or Contrans I_remote, the modem with electrical isola-
tion is suitable for connection to a bus. Communication is also pos-
sible with an intrinsically safe TZID-C, provided that the modem
itself is placed outside the hazardous area. If these capabilities are
not required, you can also use the cost-saving modem without
electrical isolation (FSK Modem II).
For details and technical data refer to the data sheets 10/15-6-97
EN (FSK modem) and 10/18-0.31 EN (FSK Modem II).
TZID-C
LKS
TZID-C
TZID-C
TZID-C
TZID-C
CONTRANS I
CONTRANS I
CONTRANS I
FSK modem
FSK modem
FSK modem
Source
Source
Source
Source
Communication via LKS adapter
Communication via "HART

"-protocol and FSK modem

Communication and special software for remote control and configuration
Menu
08.01 Page 7 of 16
TZID-C
Intelligent Positioner 10/18-0.22 EN
Communication and special program for remote control and communication
Smart Vision

Smart Vision

is a windows-type graphical user interface with

user-friendly and intuitively operable standardized windows. The
program offers comfortable functions for configuring, monitoring
and diagnosing the TZD-C positioner. Smart Vision

is very similar
to "Windows", i.e. it has similar intuitively operable windows, and
commands can be entered in the same way. Users familiar with
"Windows" can easily adapt to Smart Vision

.
Input
Signal range
Nominal range 4...20 mA, split range configurable between
20...100% of nominal range
Two-wire circuitry
Supply voltage 8.7 V DC, without explosion protection
9.7 V DC for intrinsically safe device
Resistance 435 ohms at 20 mA and 8.7 V DC
485 ohms at 20 mA and 9.7 V DC
Digital input
Control voltage 12 ... 24 V DC
Current max. 4 mA
Smart Vision

can be used with all our HART-compatible devices.

It is ABBs communication platform for all products using HART.
Hardware requirements
Computer PC/Notebook for WINDOWS
(IBM-compatible) 486 or higher
Operating system Microsoft WINDOWS 95 or higher
Microsoft WINDOWS NT
Hard disk at least 2 Mbytes free memory
RAM at least 500 Kbytes free memory
Disk drive CD ROM
Interface RS 232 C for communication
If you should need more information please dont hesitate to con-
tact us.
Output
Range
0...6 bar (0...90 psi)
Air capacity
at supply pressure of 1.4 bar (20 psi)
5.0 kg/h = 3.9 Nm
3
/h = 2.3 scfm
at supply pressure of 6 bar (90 psi)
13 kg/h = 10 Nm
3
/h = 6.0 scfm
(Booster, for increasing air capacity, on request)
Function
for single or double acting actuators, air is vented from actua-
tor or actuator is blocked in case of an electrical power failure
Shut-off value
Range 0...20% of positioning signal (if the value falls below
the set value, the positioner immediately moves the actuator
to the closing position)
Digital output (control current circuit to DIN 19234)
Supply voltage 5 ... 11 VDC
Current < 1.2 mA Logical "0"
Current > 2.1 mA Logical "1"
Effective direction: Normally logical "0" or logical "1"
(configurable)
Smart Vision

- typical window
Technical data
Menu
Page 8 of 16 08.01
TZID-C
Intelligent Positioner 10/18-0.22 EN
Technical data
Travel
Angle of rotation
Used range 25 ... 120 (rotary actuators
optionally 270)
25 ... 60 (linear actuators)
Stroke time
Range 0...200 seconds, individually configurable for each
direction
Dead band time limit
Range 0...200 seconds (monitoring parameter for control until
the deviation is within the tolerance band)
Stroke limiting
Min. and max. limits,
freely configurable within 0...100% of total travel (> 10 %)
Air supply
Instrument air
free of oil, water and dust to DIN/ISO 8573-1
pollution and oil contents according to Class 3
(Purity: max. particle size 5 m, max. particle density
5mg/m
3
; Oil contents: max. concentration 1 mg/m
3
;
Dew point at least 10 C below operating temperature)
Supply pressure
1.4...6 bar (20...90 psi)
Caution: Do not exceed the max. operating pressure of the
actuator!
Air consumption
< 0.03 kg/h (0.08 scfm) (independent of supply pressure)
Transmission data and influences
Direction (output signal or pressure in the actuator)
Increasing: Increasing signal 4...20 mA
Increas. pressure OUT
1
in the actuator
Decreasing: Increasing signal 4...20 mA
Decreas. pressure OUT
1
in the actuator
Valve action
Direct: Signal 4...20 mA = position 0...100%
Reverse: Signal 20...4 mA = position 0...100%
Characteristic curve (travel = f signal)
linear, equal percentage 1:25 or 1:50 or 25:1 or 50:1
and freely configurable with 20 reference points
Characteristic deviation
< 0.5%
Tolerance band (sensitivity threshold)
0.3...10%, adjustable
Resolution (A/D conversion)
> 4000 steps
Sample rate
20 ms
Influence of ambient temperature
< 0.5% for every 10 C change in temperature
Influence of vibration
+/-1% up to 10g and 80 Hz
Seismic requirements
Meets requirements of DIN/IEC 68-3-3 Class III for strong and
strongest earthquakes
Influence of mounting position
No effect
Meets the following requirements
EMC directive 89/336/CEE as of May 1989
EC directive for the CE conformity marking
Communication
HART

protocol
Communication link via
Connector for LKS adapter (standard)
FSK modem for frequency-modulated tapping (optional)
Environmental capabilities
Ambient temperature
- 30 to + 85 C (- 22 ... + 185 F)
for operation, storage and transport
Relative humidity
< 75% (95% for a short time), non-condensing
Explosion protection
II 2G EEx ib II C T6
EC type approval certificate TV 98 ATEX 1370
EEx ia under preparation
FM/CSA
Case
Material/surface
Aluminum, protection IP 65 (Type 4x)
Bottom part of case varnished black, RAL 9005, matt,
Cover white aluminum RAL 9006
Electrical connections
Screw terminals, internal, for CSA of 2.5 mm
2
Cable entry
2 threads Pg. 13.5, 1/2-14 NPT or M20x1.5
1 with cable gland and 1 with pipe plug
Pneumatic connections
Threads G 1/4 or 1/4-18 NPT
Weight: 1.7 kg
Mounting position: any orientation allowed
Dimensions: see dimensional drawings
Menu
08.01 Page 9 of 16
TZID-C
Intelligent Positioner 10/18-0.22 EN
Options
Plug-in module for analog position feedback *
Signal range 4 ... 20 mA (split ranges configurable)
Two-wire circuitry, power supply 10...30 V DC
(or 48 V DC without explosion protection)
Valve action direct or reverse (configurable)
Characteristic deviation < 1%
(The module can be configured for alarm reporting through
modulation of the output signal to < 4 mA or > 20 mA.)
Plug-in module for digital position feedback *
2 switches for the min. and max. positions
(position adjustable within the range of 0 ... 100%)
Current circuits to DIN 19234
Supply voltage 5 ... 11 V DC
Control current < 1.2 mA= switching state logical "0"
Control current > 2.1 mA= switching state logical "1"
Eff. direction: normally logical "0" or logical "1" (configurable)
Plug-in module for the shutdown function*
In case of a 24 V DC power failure, the positioner can let the
valve move to the safe position by depressurizing the actuator
independently of the processor. To achieve this, the I/P module
power supply is separated by an optocoupler. Both the commu-
nication and feedback are still active, since the positioner is
powered via the 4 ... 20 mA 2-wire cable. The shutdown input is
electrically isolated from the 4 ... 20 mA signal.
Due to the shutdown function no additional solenoid valves are
required. It has a safety certificate from TV Rheinland in ac-
cordance with AK4. The plug-in module also has an Ex certifi-
cate for use in intrinsically safe current circuits.
Mounting material
Attachment kit for linear actuators to DIN/IEC 534
(lateral attachment to Namur)
Attachment kit for rotary actuators to VDI/VDE 3845
Attachment kit for integral mounting
Attachment kit for actuator-specific attachment on request
Pressure gage block
With pressure gages for supply and output pressure,
Pressure gages with plastic case 28 mm,
with connection block made of aluminum, varnished black
inclusive of mounting material for attachment to TZID-C.
Filter regulator
All metal version, brass varnished black
Bronze filter element, 40 m, with condensate drain
Max. pre-pressure 16 bar, output adjustable to 1.4...6 bar
PC adapter for communication
LKS adapter for cnnector on TZID-C
FSK modem for frequency-shift-keying
PC software for remote configuration and operation
SMART VISION

(standard) as CD-ROM
Isolating amplifier for signal range 0/4...20 mA
Contrans I or Contrans I_remote
(see separate data sheets)
Kit for mechanical position indicator
Indicator disk
Cover with transparent dome
Symbol stickers
Extension for the feedback shaft
Kit for digital position feedback with proximity switches **
2 proximity switches for min. and max. position
(position adjustable within range of 0 ... 100%)
Current circuit to DIN 19234
Supply voltage 5 ... 11 V DC
Control current < 1 mA= switching state logical "0"
Control current > 3 mA= switching state logical "1"
(works independently of the software and the electronics of the
positioner)
Direction of action (logical state):
Kit for digital position feedback with 24 V microswitches**
Two 24 V DC/AC microswitches for the min. and max. position.
Switching points adjustable between 0 and 100 %
Not approved for use in the hazardous areas !
* The plug-in modules for analog and for digital position feedback are
plugged in different slots and, thus, can be installed together. The plug-
in module for the shutdown function, however, plugs into the same slot
as the module for digital position feedback, so that these two modules
cannot be used together.
** The digital position feedback option is directly actuated by the rotating
shaft of the TZID-C positioner and can only be used together with the
mechanical position indicator described above.
Spare parts kit
Contains the following spare parts:
Slot-type
initiator
Position
< min. > min. < max. > max.
SJ2-SN (NC) 0 1 1 0
SJ2-S1N (NO) 1 0 0 1
No. Designation Description
5 Filter Filter element (housing)
5 Filter Filter element (I/P module)
1 Sealing ring Sealing ring for cap
2 Screws Screws for cap
1 Dust cap Dust cap IP65
1 Filter screw plug Filter screw plug for filter element
(housing)
1 Sealing ring Sealing ring washer for filter
screw plug
1 Optical position
indicator
Optical position indicator
1 Sticker Sticker for mechanical position
indicator
1 Hinging bolt Hinging bolt with plastic cone
5 Spring Spring on hinging bolt
1 Brief operating
instructions
Brief operating instructions
Accessories
Menu
Page 10 of 16 08.01
TZID-C
Intelligent Positioner 10/18-0.22 EN
Ordering information
Catalog No EUR Deliv. time
TZID-C Intelligent Positioner V18345- 0 0
electro-pneumatic, configurable
with indicator and operator panel
Case/Mounting
Case made of aluminium, varnished, protection IP 65 (NEMA 4X)
For mounting to linear actuators acc. to DIN/IEC 534 or to rotary actuators
acc. to VDI/VDE 3845, also ready for integral mounting 1 664,00 4 wks.
As above, but with mechanical position indicator 2 690,00 4 wks.
For mounting to rotary actuators acc. to VDI/VDE 3845 with
extended rotation angle up to 270 5 742,00
As above, but with mechanical position indicator 6 768,00
Note:
Special mounting material as specified under
"Accessories" is required
Input/communication port
Input 4...20 mA, two-wire
With connector plug for LKS adapter 1 -
With connector plug for LKS adapter and
FSK module for frequency shift keying 2 78,00
Explosion protection
without 0 -
Ex II 2 G EEx ib II C T6 (EEx ia under preparation) 1 47,00
FM/CSA 2 47,00
Explosion protection certificate upon special agreement (on request)
Output/safe position (in case of an electrical power failure)
Single acting, fail safe 1 -
fail freeze 2 -
Double acting, fail safe 4 95,00
fail freeze 5 95,00
Connections
Cable: Thread Pg. 13.5 Air pipe: Thread G 1/4 1 -
Cable: Thread 1/2-14 NPT Air pipe: Thread 1/4-18 NPT 2 -
Cable: Thread Pg 13.5 Air pipe: Thread 1/4-18 NPT 3 -
Cable: Thread M20 x 1,5 Air pipe: Thread M12 x 1 4 -
Cable: Thread M20 x 1,5 Air pipe: Thread 1/4-18 NPT 5 -
Cable: Thread M20 x 1,5 Air pipe: Thread G 1/4 6 -
Option modules for analog or digital position feedback
Without 0 -
Plug-in module for analog position feedback, signal range 4...20mA, two-wire 1 134,00
digital feedback of minimum and maximum position 3 124,00
shutdown module (temperature: -30+60) 4 90,00
analog position feedback, sign. range 4...20 mA, two-wire
and digital feedback of minimum and maximum position 5 258,00
analog position feedback, sign. range 4...20 mA, two-wire
and shutdown module (temperature: -30+60) 6 224,00
analog position feedback, 48 VDC
without
Ex protection 7 171,00
Mechanical Kit for digital position feedback (option)
Without 0 -
Mechanical kit for digital feedback of minimum and maximum position
1)
With slot-type initators SJ2-SN (NC or logical 1) 1 216,00
With slot-type initiators SJ2-S1N (NO or logical 0) 3 216,00
With 24 V DC/AC microswitches (change-over contacts) 5 103,00
1)
only for model with mechanical position indicator Continued on the next page
Menu
08.01 Page 11 of 16
TZID-C
Intelligent Positioner 10/18-0.22 EN
Ordering information (continued)
Catalog No EUR Deliv. time
TZID-C Intelligent Positioner V18345-
electro-pneumatic, configurable
with indicator and operator panel
Design (varnish/coding)
Standard 1 -
Special version chemistry (details on request) E -
As specified (on request)
Device identification label
incudes lettering (plain text, max. 16 letters)
stainless steel 11.5 x 60 mm on requ.
sticker 41 x 32 mm on requ.
sticker 11 x 25 mm on requ.
Note: The modules for analog and digital position feedback and the kit for digital position
feedback (slot-type initiators) are identical for the positioners with or without explosion protection.
The 24V microswitches must not be used in hazardous areas.
Accessories
Catalog No EUR Deliv. time
Mounting material and cost
Attachment kit for linear actuators (lateral attachment to DIN/IEC 534 or Namur)
Stroke 10... 35 mm 18391-7959125 58,00 1 wk.
Stroke 20 ... 100 mm 18391-7959126 58,00 1 wk.
Attachment kit for integral mounting to
23/24 and 23/25 cont. valve DN 15 up to DN 100, stroke 10...35 mm 18391-7959106 42,00 1 wk.
DN 125 up to DN 150, stroke 25...65 mm 18391-7959107 42,00 1 wk.
23/26 control valve DN 25 up to DN 100, stroke 10...35 mm 18391-7959108 84,00 1 wk.
DN 125 up to DN 162, stroke 25...65 mm 18391-7959109 84,00 1 wk.
Attachment kit for rotary actuators (mounting to VDI/VDE 3845), consisting of
a) Adapter (shaft coupler) 18391-7959110 37,00 1 wk.
b) Mounting bracket, dimensions A/B = 80/20 mm 18391-0319603 63,00 1 wk.
A/B = 80/30 mm 18391-0319604 63,00 1 wk.
A/B = 130/30 mm 18391-0319605 63,00 1 wk.
A/B = 130/50 mm 18391-0319606 63,00 2 wks.
Mounting cost, material and adjustment
for mounting to linear actuators to DIN/IEC 534
or to rotary actuators to VDI/VDE 3845
External tubing with Plastic tube 18391-0319628 58,00 2 wks.
Copper pipe 18391-0319629 79,00 2 wks.
Stainless steel pipe 18391-0319630 147,00 2 wks.
for integral mounting to 23/24, 23/25 or 23/26 control valves
Internal tubing 18391-0319627 48,00 2 wks.
External tubing
1)
with Copper pipe 18391-7959015 79,00 2 wks.
Stainless steel pipe 18391-7959016 147,00 2 wks.
1)
External tubing only for 23/24 and 23/25 control valves with
"air to close/spring to open" action, otherwise internal tubing only.
Menu
Page 12 of 16 08.01
TZID-C
Intelligent Positioner 10/18-0.22 EN
Accessories
Catalog No EUR Deliv. time
Pressure gage block
Pressure gage block, including attachment material
for single acting TZID-C, with 2 pressure gages 28 mm
(1 x for air supply and 1 x for output pressure)
G 1/4 connections Supply pressure range 0...10 bar/ 0...140 psi
Output pressure range 0...4 bar/ 0...60 psi 18381-7959111 74,00 1 wk.
Output pressure range 0...10 bar/ 0...140 psi 18381-7959112 74,00 1 wk.
1/4-18 NPT connections Supply pressure range 0...10 bar/ 0...140 psi
Output pressure range 0...4 bar/ 0...60 psi 18381-7959113 74,00 1 wk.
Output pressure range 0...10 bar/ 0...140 psi 18381-7959114 74,00 1 wk.
for double acting TZID-C, with 3 pressure gages 28 mm
(1 x for air supply and 2 x for output pressure)
G 1/4 connections Supply pressure range 0...10 bar/ 0...140 psi
Output pressure range 0...4 bar/ 0...60 psi 18381-7959115 84,00 1 wk.
Output pressure range 0...10 bar/ 0...140 psi 18381-7959116 84,00 1 wk.
1/4-18 NPT connections Supply pressure range 0...10 bar/ 0...140 psi
Output pressure range 0...4 bar/ 0...60 psi 18381-7959117 84,00 1 wk.
Output pressure range 0...10 bar/ 0...140 psi 18381-7959118 84,00 1 wk.
(Pressure gage blocks are delivered as separate units for mounting by the customer)
Filter regulator
Brass filter regulator, incl. material for mounting to pressure gage block
Connections Thread G 1/4 18381-7959119 152,00 1 wk.
Thread 1/4-18 NPT 18381-7959120 152,00 1 wk.
(Filter regulators are delivered as separate units for mounting by the customer)
PC adapter for communication
LKS adapter See Data Sheet 63-6.71
FSK modem See Data Sheet 63-6.71
SMART VISION

as CD-ROM See Data Sheet 63-1.20
Option Modules (can be added later)
Plug-in module for analog position feedback, signal range 4...20 mA, 2-wire 18391-7959128 170,00 1 wk.
Plug-in module for analog position feedback, 48V ,without Ex protection 18391-7959194 207,00
Plug-in module for digital feedback of minimum and maximum position 18391-7959129 160,00 1 wk.
Plug-in module for shutdown function 18391-7959199 113,00
Kit for Mechanical position indicator 18391-7959130 82,40 1 wk.
(including front cover with glass)
Kit for Digital feedback of minmum and maximum position
(including front cover with mechanical position indicator)
with 24 V DC/AC microswitches (change-over contacts) 18391-7959191 211,00
with slot-type initiators SJ2 - SN (NC or logical 1) 18391-7959131 324,00
SJ2 - S1N (NO or logical 0) 18391-7959132 324,00
Kit for digital feedback of minimum and maximum position
1)
with 24 V DC/AC microswitches (change-over contacts) 18391-7959190 129,00
with slot-type initiators SJ2 - SN (NC or logical 1) 18391-7959133 247,00
SJ2 - S1N (NO or logical 0) 18391-7959134 247,00
Spare parts
Spare parts kit 18391-7959198 170,00
I/P-Module (single acting, fail safe) (explosion-proof model, only) 18391-7958510 370,00
I/P-Module (single acting, fail freeze) (explosion-proof model, only) 18391-7958511 370,00
I/P-Module (double acting, fail safe) (explosion-proof model, only) 18391-7958512 440,00
I/P-Module (double acting, fail freeze) (explosion-proof model, only) 18391-7958513 440,00
1)
Only fits for basic model with mechanical position indicator
Menu
08.01 Page 13 of 16
TZID-C
Intelligent Positioner 10/18-0.22 EN
Wiring diagrams
+
3
1

-
3
2
+
4
1

-
4
2
L
i
m
i
t

2
L
i
m
i
t

1
+
5
1

-
5
2
+
5
1

-
5
2
+
1
1

-
1
2
+
8
3

-
8
4
+
8
1

-

8
2
1
+
4
1

-
4
2
2
4
6
8
7
9
5
3
1. Plug-in module for analog position feedback
2. Plug-in module for digital position feedback (first connector)
or
plug-in module for shutdown function
3. Plug-in module for digital position feedback (second connector)
4. Kit for digital position feedback, either proximity switches or
24 V microswitch (first connector)
5. Kit for digital position feedback, either proximity switches or
24 V microswitch (second connector)
6. Digital input DI
7. Digital output DO
8. Signal 4...20 mA
9. Enclosure ground
Electrical connections
+
3
1

-
3
2
Plug-in module for analog position feedback
24 V
Basic model
+
1
1

-
1
2
+
8
3

-
8
4
+
8
1

-

8
2
4 20 mA
Digital input DI
(12 V)
Digital output DO
(NAMUR)
+
4
1

-
4
2
L
i
m
i
t

2
L
i
m
i
t

1
+
5
1

-
5
2
Limit 1
Limit 2
Kit for digital position feedback
Pepperl & Fuchs proximity switches
Kit for digital position feedback
24 V Microswitch
4
1



4
2



4
3
L
i
m
i
t

2
5
1



5
2



5
3
L
i
m
i
t

1
Enclosure ground
Plug-in module for digital position feedback
+
4
1

-
4
2
SW 1
Plug-in module for shutdown function
+
4
1

-
4
2
24 V
+
5
1

-
5
2
SW 2
NC contact
NO contact
Input
NC contact
NO contact
Input
Terminal assignment
Menu
Page 14 of 16 08.01
TZID-C
Intelligent Positioner 10/18-0.22 EN
168.5
8
9
.
5
110.75
23
2
5
5
0
58
104.5
6
5
5
0
33.5
60
2
7
45
M5x0,5
14
29
1
8
92
9
2
8
.
5
2
8
1
4
1
4
2
10
M
5
10
1
4
.
5
1 Positioner
TZID-C
Document 901047
II 2G EEx ib IIC T6
TV 98 ATEX 1370 X
Ui, Ii, Pi, Ci, Li, Tamb
see certificate
CE
0032
Made in Germany
TZID-C CE
Typ 18345-
Softw.-Rev.
Serial no.
Serien Nr.
Supply press.: 1.4...6bar
Zuluftdruck: 20...90psi
Input: analog 4-20mA
Eingang:
Output:
Ausgang:
single einfachwirkend
double doppeltwirkend
Loss of electr. supply:
Stromlos:
fail entlftend
fail blockierend
Options: analog feedback
electr. limit switch
mech. limit switch
FSK
position indicator
Top view
Front view Rear view
Side view (from right) Side view (from left)
Dimensional drawings
Menu
08.01 Page 15 of 16
TZID-C
Intelligent Positioner 10/18-0.22 EN
7
5
30 / 53
4
5

-

7
5
2
5
A*
B
*
*) Dimensions A and B depend on rotary actuator size
141
1
7
2
7
0
173
1
7
2
7
0
Mounting to linear actuators to DIN/IEC 534 Mounting to rotary actuators to VDI/VDE 3845
Mounting to 23/24 and 23/25 control valves Mounting to 23/26 control valves
Dimensional drawings
Menu
ABB Automation Products GmbH
Schillerstrae 72
D-32425 Minden
Phone +49(0) 57 18 30 - 0
Fax +49(0) 57 18 30 - 18 60
http://www.abb.com
Page 16 of 16 08.01
40
120
9
7
TZID-C
TZID-C with mounted pressure gage block and filter regulator
Dimensional drawings
Menu