Fire Protection Piping Installation and Testing-Feb. 12, 2014

THE ENGINEER:
New King Abdulaziz International

Airport Development Project
(Phase I)
Jeddah, KSA

THE CONTRACTOR:

Contractor: Saudi Binladin Group Doc. Ref. No: 421-422-DCS-MST-M-00717-05
Contract No.: J-10-421/422-PF-0 Date Issued: February 12, 2014
Contract
Title
Terminal Complex, Control Tower and Supporting Facilities (421)
Aprons, Taxiways, Roads, Tunnels, Bridges, Load Centers, and Infrastructure, Transportation Center (422)

Page 1 of 104

Prepared By
(Contractor/Sub-Con)
Reviewed By
(QA/QC
Manager)
Reviewed By
(Safety Manager)
Approved By
(Project Manager)

Name:

Eng. Samir Maamari

Eng. Oussama Abbas

Eng. Koffi Christope

Signature:

Date:

Method Statement

For

Fire Protection Piping Installation And Testing
(Package 421)

Submitted By:
Advance Vision Co.
(Sub-Contractor)

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:


Method Statement For Fire Protection Installation & Testing (Packaged 421)

Page 2 of 104

List of Contents

Section Title Page
1.0 SCOPE OF WORKS 06
2.0 PURPOSE 06
3.0 ACRONYMS 06
4.0 CLASSES OF FIRE 07
5.0 CLASSIFICATION OF OCCUPANCY 07
6.0 AREA OF APPLICATION 08-09
7.0 RESPONSIBILITIES
7.1 The Construction Manager 9
7.2 The Site Engineer 9-10
7.3 The QA/QC Engineer / Inspector 10
7.4 The Safety Engineer / Safety Officer 10
7.4 The Foremen 10-11
8.0 TECHNICAL SUBMISSIONS
8.1 Shop Drawing 11
8.2 Material Submittals for Fire Fighting System & Accessories 12-13
9.0 CONFORMANCE CRITERIA
9.1 The Contract Specification for Fire Fighting 13
9.2 Fire Protection Codes and Standards 13-14
9.3 Approved Shop Drawings 14
10.0 HEALTH AND SAFETY 14-15
10.1 Environmental Requirements 15-16

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 3 of 104

List of Contents

Section Title Page
11.0 GENERAL PROCEDURES
11.1 Material delivery, handling & storage 16
11.2 Tools and Equipment 17-18
11.3 Pre-Installation Procedures 18
11.3.1 Painting Procedure 19
11.3.2 Grooving Procedure 19
11.3.2.1 Setting Grooving Machine 20-24
11.3.2.2 Pipe Grooving Procedure 24-29
11.3.2.3 Pipes Threading Procedure 29-31
11.4 Installation Procedures
11.4.1 Sleeves 31-34
11.4.2 Fire Sealant 34
11.4.3 Groove Coupling Installation 35-36
11.4.4 Lubrication of Gasket 36
11.4.5 Tightening Nuts of Grooved Coupling 36-38
11.4.6 Mechanical Tee - Installation 39-41
11.4.7 Installation Hanger & Support 41-42
11.4.8 Installation Beam Clamp Hanger & Support 42
11.4.9 Installation Flexible Coupling as per NFPA 13 - Chapter 9 42-43
11.4.10 Pipe Identification, Tagging and Labeling 44
11.4.10.1 Pipe Identification Installation 44
11.4.10.2 Valve - Tag Installation 44-45
11.4.10.3 Warning - Tag Installation 45-46
11.4.10.4 Metal Label for Equipment Installation 46
11.4.11 Automatic Wet Sprinkler System 47-48
11.4.11.1 Intallation Wet Sprinkler System 48-51
11.4.11.2 Hydrostatic Pressure Leak Test 51-53
11.4.11.3 Flushing Procedure 53-54
11.4.11.4 Interface 54-55

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 4 of 104

List of Contents

Section Title Page
11.4.12 Automatic Clean Agent Fire Suppression System (FM200) 55-56
11.4.12.1
Installation Automatic Clean Agent Fire
SuppressionSystem(FM200)
56-57
11.4.12.2 Maximum Horizontal Spacing of FM200 57-58
11.4.12.3 Pipe Size Change of FM200 58
11.4.12.4 FM200 Cylinder Installation 59-60
11.4.12.5 Nozzle Installation 61
11.4.12.6 Conduits and Cable Installation 61
11.4.12.7 FM200 Panel Installation 62
11.4.12.8 Pneumatic Test Procedures 62-63
11.4.12.9 Integration of FM200 System 63-70
11.4.12.10 Inteface of FM200 System 71-72
11.4.13 IG 55 Inert Gas Fire Suppression System 72
11.4.13.1 IG-55 Physical Properties 72-73
11.4.13.2 IG 55 Primary Components 73
11.4.13.3 Installation of IG 55 Inert Gas Fire Suppression System 73-74
11.4.13.4 Racking Assembly 75
11.4.13.5 Cylinder Assembly 75-77
11.4.13.6 Pressure Gauge w/ Low Pressure Switch 77-78
11.4.13.7 Manifold Assembly 79
11.4.13.8 Valve Assembly 79
11.4.13.9 Discharge Hose Kit 80
11.4.13.10 Pneumatic Leak Test 81-82
11.4.13.11 Interface 82-83
11.4.14 Foam Fire Suppression System 84-85
11.4.14.1 Installation of Foam System 85-87
11.4.14.2 Installation of Rational Flow Controllers 87
11.4.14.3 Bladder Tank Installation 87-88
11.4.14.4 Foam Suppression Panel Installation 88
11.4.14.5 Hydrostatic Testing 88-90
11.4.14.6 Flushing 91
11.4.14.7 Interface 92
THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 5 of 104

List of Contents

Section Title Page
11.4.15 Automatic Pre-action Sprinkler System 92-93
11.4.15.1 Interface 94
11.4.16 Installation Deluge System 95
11.4.16.1 Interface 96-97
11.4.17 Standpipe & Hose Systems 97-98
11.4.17.1 Wall Mounted Fire Hose Cabinet 98-100
11.4.17.2 Reccessed Mounted Fire Hose Cabinet 100-102
11.4.18 FDC ( Siamese Connection ) 102-103
11.4.19 Portable Fire Extinguisher 103-104
11.4.20 References 104
11.4.21 Attachment 104
11.4.21.1 Approved Material Submittal
11.4.21.2 421-A000-SH-F-04-ZZ0001 Fire Protection Pipe Support
Detail

11.4.21.3 421-F136-SH-F-04-020001-001001-00 Fire Protection
Detail Second Floor

11.4.21.4 421-RFI-M-00246 Rev.00 - Disinfection of Pipes for Wet
Pipe Sprinkler System

11.4.21.5 Risk Assessment

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 6 of 104

1.0 SCOPE OF WORKS

The scope of This Method Statement is to define all the sequence and work for
installation and testing of Fire Fighting System, as per our scope of work, at KAIA
PROJECT Jeddah, K.S.A. and to ensure that all works / activities are in full
compliance with specifications, drawings and standards .

2.0 PURPOSE

The purpose of this Method Statement is to describe the quality control procedure
to be followed during installation of Fire Fighting System works activities.

3.0 ACRONYMS

S.N. ACRONYMS Meaning
1 NFPA National Fire Protection Association
2 QA/QC Quality Assurance/Quality Control
3 WPSS Wet Pipe Sprinkler System
4 KAIA King abdulaziz International Airport
5 K.S.A. Kingdom of Saudi Arabia
6 BMS Building Management System
7 PPE Personal Protective Equipment
8 MEP Mechanical, Electrical and Plumbing
9 HSE Health and Safety Engineer
10 SBG Saudi Binladin Group
11 CRS CMs Reply to Submittals
12 DCS Document Submittal
13 DN Nominal Diameter
14 NPS Nominal Pipe Size
15 SH Shop Drawing
16 F Fire Protection
17 DAR Dar al handasah
18 ITP Inspection and Testing Plan
19 AFFF Aqueous Film Forming Foam
20 ID Inside Diameter
21 ASME American Society of Mechanical Engineer
22 FDC Fire Department Connection
23 AWWA American Water Works Association
24 SS Stainless Steel

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 7 of 104

4.0 CLASSES OF FIRES

A generally accepted method of classification separates combustible materials
into five types:

Class A Fires
Ordinary combustible materials such as wood, cloth, paper,
rubber, and many plastis (typical for wet-based sprinkler
systems

Class B Fires
Flammable liquids, combustible liquids, petroleum greases,
tars, oil, oil-based paints, solvents, lacquers, alcohols, and
flammable gases
Class C Fires Fires that involve energized electrical equipment
Class D Fires Combustible metals such as magnesium, titanium,
zirconium, sodium, lithium, and potassium
Class K Fires Fires in cooking appliances that involve cooking oils and fats

5.0 CLASSIFICATION OF OCCUPANCY

The criteria for occupancy classification is defined in NFPA 13: The categories
are broken in five areas based on building use type:

Light Hazard: Low quantity of combustibles with low heat release (e.g.,
churches, hospitals, museums)

Ordinary Hazard 1: Moderate quantity of combustibles with moderate
heat release and 8-foot stockpiles (e.g., mechanical rooms, restaurant
kitchens, laundry facilities)

Ordinary Hazard 2: Moderate quantity of combustibles with moderate
heat release and 12-foot stockpiles (e.g., stages, library large stack rooms,
repair garages)

Extra Hazard 1: High quantity of combustibles with high heat release and
no flammable or combustible liquids (e.g., aircraft hangers, saw mills)

Extra Hazard 2:High quantity of combustibles with high heat release and
flammable and combustible liquids (e.g., plastics processing, flammable
liquids spraying)

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



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6.0 AREA OF APPLICATION

The building is provided with the following System:

S.N.

Building/Zone(421)

WPSS

FM200

IG-55

DELUGE

FOAM
FIRE
HOSE
CABINET
Pre-
Action
1 Flans Glazing

2 Zone A-Terminal
Processor

3 Zone B-West
Domestic Pier

4 Zone C-East Doestic
Pier

5 Zone D-Central Pier

6 Zone E-International
Hub

7 Zone F-West
International Pier

8 Zone G-East
International Pier

9 Zone H-Garden

10 F155-APM
Maintenance Station

11 J150-MR & FFS

12

J600-Crisis
Management Centre

13 G100-ATC Tower

14 G200-West Supporting
Tower

15

G300-Meteorological
Observation Building

16 F160-First & Business
Class Car Park With
Link

17 F170-CIP/VIP Car
Park

18 B110-Transmitter Site

19 B124 Radio Site

20 B160-Temporary GSE
Maintenance Facility

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 9 of 104

7.0 RESPONSIBILITIES

7.1 The Construction Manager

To ensure that all preparation and application works are carried out
according to the contract specifications, shop drawings and
manufacturer data sheet.

To ensure that the progressing of work is carried out according to
the planned program and as per approved Method Statement.

To ensure that the manpower, equipments and materials required to
execute the work are available.

To ensure that the related quality procedures are practiced and
implemented.

7.2 The Site Engineer

Coordinate all the site activities required for the installation of the
fire fighting system, whether external or internal, according to the
project specification, manufacturer data sheet and approved shop
drawings.

To provide all necessary information and distribute responsibilities
to his team.

S.N.

Building/Zone(421)

WPSS

FM200

IG-55

DELUGE

FOAM
FIRE
HOSE
CABINET
Pre-
Action
21 B360-Saudi Airlines
MCC

22 H110 Data Center

23 H120 Data Center

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 10 of 104

To monitor the progress of work in relation with work program and
to report to the construction manager.

To ensure that the foreman is fully aware of the work sequence and
related testing before proceeding with installation.

To coordinate with safety officer and to ensure that the works are
carried out in safe practicing method.

7.3 The QA/QC Engineer / Inspector

To ensure full compliance of the work with the related approved
method statement.

Ensure that the materials being delivered and used are in
accordance with the project specification and approved material
submittal.

To maintain comprehensive inspection and test records for the
purpose of reference and documentation.

7.4 T h e Safety Engineer/ Safety Officer

Ensure that the work is perform under the safety measures.
Ensure that all staff are wearing safety PPE.

Ensure that good housekeeping are implemented at work site.
To maintain continuous inspections of the site activities, advise and
train the involved personnel on daily basis to prevent accidents,
personnel injury or property damage.

7.5 The Foreman

Shall explain the Method Statement for his Subordinates.

To ensure the work is carried out properly and according to
instruction received from site engineer.
To ensure the adequate resources of machinery, labor and
materials are available.
THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 11 of 104

To control the disposal of waste materials according to the
instruction of site engineer.

Coordinate fully with the safety officer in order to maintain safe
working condition and proper housekeeping of the site.

8.0 TECHNICAL SUBMISSIONS(will be submitted in a separate submittal)

8.1 Shop Drawings

Shop Drawings shall be submitted to the consultant for approval. These
Drawings should contain the following details:

Lay out of Fire Fighting Pipes.

Type, size of pipe and fittings accessories.

Connection details, details of accessoriesetc.

Hydraulic Calculation for each building.

Coordination drawing with MEP.

Seismic analysis, expansion and movement joints locations and
types, etc.

Any other trade that may affect fire fighting work.

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 12 of 104

8.2 Material submittals for fire fighting system and accessories:

S.N. Submittal Description Reference Number Status
1.0 Paint for Fire Fighting Pipes 421-422-MTS-F-00772-00 CODE 2
2.0 Paint for Fire Fighting 421-422-MTS-F-00624-02 CODE 2
3.0 Seamless Black Steel Pipes for Fire
Wet Systems

421-422-MTS-F-00266-01

CODE 2
4.0 Seamless Black Steel Pipes for Fire
Wet Systems

421-422-MTS-F-00267-01

CODE 2
5.0 Seamless G.I. / Carbon Steel Pipes
Fire Protection

421-422-MTS-F-00539-00

CODE 2
6.0 Seamless Fire Pipes 421-422-MTS-F-00552-00 CODE 2
7.0 G.I. pipes for Sleeves Application 421-MTS-M-00107-01 CODE 1
8.0 Hanger & supports For Fire Fighting
Applications

421-422-MTS-F-00548-00

CODE 2
Applications

421-422-MTS-F-00523-00

CODE 2
Applications

421-422-MTS-F-01109-01

CODE 2
11.0 Hanger & Supports for Fire Fighting
Application

421-422-MTS-F-00454-00

CODE 2
12.0 Malleable Threaded Fittings for Fire
Fighting

421-422-MTS-F-00428-00

CODE 2
13.0 Malleable Iron Threaded Fittings 421-422-MTS-F-01221-00 CODE 2
14.0 Threaded Fittings 421-422-MTS-F-01226-00 CODE 2
15.0 Grooved Coupling & Fittings for Fire
Fighting System

421-422-MTS-F-00317-00

CODE 2
16.0 Grooved Coupling & Fittings 421-MTS-M-00049-00 CODE 2
17.0 Fire Alarm Control Cable for FM200
and Foam

421-422-MTS-F-01421-00

CODE 2
18.0 Wrought Forged Steel Flanges Fire
Fighting

421-422-MTS-F-00609-00

CODE 2
19.0 Fire Protection Valves and Devices 421-422-MTS-M-00186-01 CODE 2
20.0 Mueller Valves FF 421-MTS-F-01371-00 CODE 2
21.0 Fire Fighting Valves 421-422-MTS-M-249-00 CODE 2
22.0 Zone Control Valve Assembly 421-422-MTS-F-00575-00 CODE 2
23.0 Water Pressure Reducing Valves
(PRV) for Fire Fighting

421-422-MTS-F-00522-00

CODE 2
THE ENGINEER:

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Jeddah, KSA

THE CONTRACTOR:



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S.N. Submittal Description Reference Number Status
24.0 Pressure Reducing Valves Fire
Fighting Application

421-422-MTS-F-00514-00

CODE 2
25.0 Sprinklers 421-MTS-F-00437-01 CODE 2
26.0 Pressure Gauge for Use in Fire
Fighting System

421-422-MTS-F-00391-00

CODE 2
27.0 Sprinklers 421-422-MTS-F-00457-01 CODE 2
30.0 Zone Control - Valves 421-422-MTS-F-00487-00 CODE 2
31.0 Foam-Water System for B120 Radio
Sire All VHF/UHF Station Buildings

421-MTS-F-00460-04

CODE 2
32.0 Fire Hose Reel Cabinets 421-422-MTS-F-00744-01 CODE 3
33.0 IG-55 Fire Suppression System 421-MTS-F-01400-00 CODE 3

9.0 CONFORMANCE CRITERIA

9.1 The Contract Specifications for Fire Fighting System

Div. 21, Section 211313 Wet-pipe Sprinkler System.

Div. 21, Section 211100 Facility Fire-Suppression Water-Service
Piping.

Div. 21, Section 212200 Clean-Agent Fire-Extinguishing System.

Div. 21, Section 211339 Foam-Water System.
Div. 21, Section 211316 Dry-Pipe Sprinkler System.

Div. 21, Section 211200 Fire Suppression Standpipes.

Div. 21, Section 210553 Identification for Fire-Suppression Piping
& equipment.

9.2 Fire Protection Codes & Standards

NFPA 10 Standard for Portable Fire Extinguishers.

NFPA 11 Standard for Medium and High-Expansion Foam.
THE ENGINEER:

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Jeddah, KSA

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NFPA 13 Standard for the Installation of Sprinkler Systems.

NFPA 14 Standard for the Installation of Standpipe & Hose
Systems.

NFPA 15 Standard for Water Spray Fixed Systems for Fire
Protection.

NFPA 16 Foam-Water Sprinkler & Foam-Water Spray System.

NFPA 24 Standard for the Installation of Private Fire Service
Mains & Their Oppurtenances.

NFPA 2001 Standard on Clean Agent Fire Extinguishing Systems.

NFPA 72 Guide on alternative Approaches to Life Safety.

9.3 Approved Shop Drawings

10.0 HEALTH AND SAFETY

Advance Vision Co. will ensure safety of personnel as per
Project standards.

All personnel involved will use necessary PPE as required
such as safety helmet, glasses, coverall, shoes, gloves, ear
plugs etc.

The workers will made aware of the safety requirements related
to this activity through daily toolbox and safety talk.

All required work permits will be acquired and kept available at
respective work Site hanged clearly in plastic folders.

Spark arrestor and warning lights will be installed on all mobile
equipment.

Advance Vision Co. will inspect all equipment prior to use.

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



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Every effort shall be made to assure that employees can
accomplish their assigned scope of work safely.

The ability to determine the storage areas, access, potential
and existing hazard on the will identified the facilities for welfare,
first aid and sanitation, the work permit procedures and
requirements and the basic precautions on dealing with fire
hazard and damage to property at the planning stage.

Ensure the proper sequence of construction operations, outline
potential hazards at each stage and indicate the precautionary
measures to be adopted on site by the area foreman / site
supervisor. Carry out checking over work methods and
precautions against supervision prior the commencement of
work.

Carry out provision of the warning sign and isolation requirements
on site.

Site HSE manager will be response to the site safety issues
and as a key manager to this project.

Advance Vision Co. and sub-subcontractors
Fully comply with approved SBG safety plan (421-422-DCS-
PLN-G-00027-04).

Risk Assessment Matrix (RAM) is attached.

10.1 Environmental Requirements:

The building should ideally been closed and weather-tight.

The building should be in a reasonable condition with regard to
cleanliness, temperature and humidity.

The building should be in a reasonable condition with regard to
cleanliness, temperature and humidity.
Clear access for vehicles should be available to facilitate
unloading of materials in a safe manner.
THE ENGINEER:

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Clear gangways and access to lifts and staircases should be
available.

Difficulty of access can lead to damage of materials that in turn
may reflect in the quality of the finished work.

Scrap Material are carefully and safely disposed off.

11.0 GENERAL PROCEDURES

11.1 Material delivery, handling & storage

Check the reference of delivered material against approved
submittal.

Check the material against the purchase order.

Deliver pipes and tubes with factory end cap. Maintain the end
cap thru shipping, storage and handling to prevent damage to the
pipe end to prevent deposit of dirt, debris and moisture inside it.
Check Portable fire extinguisher for any damage in the body, the
availability of the hose and proper pressure by looking at the
sight glass.
Keep the extinguisher in the original pack and store it in a dry and
shaded location.

Chemicals such as paints, primer and thinner, check their
expiration date before receiving.

Chemicals must be stored in well ventilated location and away
from direct sunlight.

THE ENGINEER:

(Phase I)
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THE CONTRACTOR:



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11.2 Tools and Equipment

Measuring Tape for measurements.

Spanner Set use in installing fire hose cabinet.

Leve Bar

Adjustable Pipe Wrench to tighten the connected threaded
pipes.

Speed Metal Cutting Machine to cut exact sizes of pipes.;

Pipe Threading Machine to thread end pipes.

Hole Drilling Machine for Pipes use to make hole prior to
install mechanical tee fittings.

Roll Grooving Machine to make groove at end pipes.

Hammer use to punch anchor or bolt prior to install pipe
Support.

Drill Machine to drill slab soffit prior to install anchor bolt or
expansion bolt.

Paint Spray Machine use in painting the pipe.
Pipe Vise Table use to hold the pipe or threaded rod when
cutting.

Scaffolding and ladder use to overhead installation of pipes.

Pipe Stand use to level the pipe during threading & grooving.

Hack and Saw use to cut full threaded rod prior to install pipe
support.
Chalk Line

Electric Pump / Manual Pump use in hydrostatic leak testing.

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Air Compressor use in air leak testing.

Drum / Empty Container use to stock water and to drain water
during hydostatic leak testing.

End Caps use to plug all end pipes opening prior for leak
testing.

Caution Tape / Barricade for safety measure during
installation & leak testing.

Water use as medium in hydrostatic leak testing.

Garden Hose use to drain water during flushing.

Calibrated Pressure Gauge use as measuring device in leak
testing.

11.3 Pre- Installation Procedure

All the materials received at site shall be inspected and stored
upon receipt as per the manufactures recommendations.

Make sure that allrelative approved drawings are available at site
for the execution at site.

It is very important for the fire suppression system that the
drawings are coordinated with other systems to avoid conflict
while erecting.

Proceed with installation only after unsatisfactory conditions have
been corrected.

THE ENGINEER:

(Phase I)
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THE CONTRACTOR:



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11.3.1 Painting Procedure

o Refer to the approved Method Statement for Sand Blasting
and Painting activities for Fire Fighting and Chilled Water
Pipes. (Reference: 421-422-DCS-MST-M-01965-00).

o All damaged painted pipes during installation should be
repaint manually using paint brush.

11.3.2 Grooving Procedure

o Use the Roll grooving equipment to groove the pipe. Check
pipe end, it must be smooth and free from indentation,
projection and roll marks in the area from pipe end to groove.
Removed oil, grease and dirt.

o Measurement taken across grooved ends must not exceed
the maximum allowable diameter.

o Align groove ends of matting components, before inserting
the gasket apply lubricant to gasket and housing interior.
o Insert one bolt into the housing and thread the nut loosely on
to the bolt until the nut be flush with bolt end to allow for
swing over feature. Make sure housing key engage the
groove properly on both pipes.

o Insert washer below the nut, remaining bolt and thread the
nut finger tight onto bolt. Nuts must be tightened evenly by
alternating sides according to torque.

o Coupling installation shall be complete when visual metal-to-
metal contact is reached and the required torque is achieved.

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11.3.2.1 Setting Grooving Machine
(reference from Victaulic Operating and
Maintenance Manual TM-VE270/271 VSD)

1. Make sure the proper roll set is installed on the tool for
the pipe size and material to be grooved. Rolls are
marked with the pipe size, part number and the color
coded according to the pipe material.

2. Loosen the wing nuts and move the adjustable guards
to the full up position. Tighten the wing nuts.

3. Set the groove diameter stop to the pipe size and
schedule / thickness to be grooved by backing off the
depth adjuster lock and aligning the depth adjuster
with the proper.

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4. If the tool is equipped with the optional pipe stabilizer:
Retract the pipe stabilizer, if necessary, to insert the
pipe onto the lower roll by loosening the locking
handle and retracting the stabilizer roler with the
handwheel.

5. Insert a length of pipe that is the correct size and
schedule over the lower roll. Make sure the pipe end
contacts the lower-roll backstop flange. The pipe must
rest directly on top of the roll and must not be skewed
to one side or the other.

6. Close the valve on the hydraulic hand pump by
turning it clockwise.

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Page 22 of 104

7. Pump the handle of the hydraulic hand pump to bring
the upper roll down into firm contact with pipe.

8. Loosen the wing nuts and adjust each guard to
conform to and tightly pinch the pad against the pipe.
Tighten the wing nuts to secure each guard in
position. Remove the guard setting pad.

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9. Loosen the wing nuts and adjust each guard to
conform to and lightly pinch the pad against the pipe.
Tighten the wing nuts to secure each guard in
position. Remove the guard setting pad.

10. Remove the guard setting pad. Store the pad on the
hook provided under the hydraulic hand pump
support.

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11. Open the valve on the hydraulic hand pump by turning
it counterclockwise to allow the upper roll and arm to
move the full up position.

11.3.2.2 Pipes Grooving Procedure
(reference from Victaulic Operating and
Maintenance Manual TM-VE270/271 VSD)

1. Before grooving the pipe, make sure the setting of
groove machine is being followed properly. Connect
the tool to an internally-grounded electrical source.
When roll grooving pipe that exceeds the maximum
length, a roller type pipe stand must be used. The
roller stand must be capable of handling the weight of
the pipe, while allowing the pipe to rotate freely

2. Place the Pipe Stand at a distance slightly beyond
half the pipe length from the tool. Refer to the
drawing.

Make sure the tool is level.

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3. Position the pipe stand approximately 0-1/2 a degree
to the left for the tracking angle. Refer to the
drawing.
Note: when pipe flare is excessive, right-to-left
Trucking must be kept to a minimum. It may be
necessary to use less than a degree for the
tracking angle.

4. If the tool is properly set up in a level position, but
the back end of the pipe is higher than the end
being grooved, the pipe may not track, in addition,
excessive flare may occur on the pipe end. Refer to
the Tool Setup section and the drawings above for
tool setup and pipe positioning requirements.

5. Before grooving, make sure all instructions in the
previous sections of this manual have been
followed.

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6. Connect the tool to an internally-grounded electrical
source.

7. Depress the safety foot switch momentarily to
ensure the tool is operational. The lower roll should
be rotating clockwise when viewed from the front of
the tool.
Remove foot from the switch.

8. Open the valve on the hydraulic hand pump turning
it counterclockwise to allow the upper roll and arm
to move to the full up position.

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9. Insert a length of pipe that is the correct size and
thickness onto the lower roll. Make sure the pipe
contacts the lower-roll backstop flange completely.
Remove hands from the pipe.

10. Close the valve on the hydraulic hand pump
by turning it clockwise.

11. The operator should be positioned on the safety
foot switch/hydraulic hand pump side of the tool,as
shown above. Pump the handle of the hydraulic
hand pump to bring the upper roll down into firm
contract with the pipe.

12. Depress and hold down the safety foot switch. The
pipe will begin to rotate clockwise when viewed from
the front of the tool. As the pipe rotates, begin forming
the groove by pumping the handle of the hydraulic
hand pump slowly.

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Do not pump the handle of the hydraulic hand pump
too fast. The rate should be sufficient to groove the
pipe and maintain audible, moderate-to-heavy load on
the motor/drive.

13. Continue the grooving process until the depth
adjuster lock comes into contact with the top of the
tool body. Continue pipe rotation for several
revolutions to ensure groove completion.

14. Release the safety foot switch, and withdraw foot
from the switch.

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15. Open the valve on the hydraulic hand pump by
turning It counterclockwise to release the pipe.
Remove the Pipe from the tool.

16. If no more roll grooving will be performed for a
while,disconnect the tool from the electrical source.

The groove diameter must be within specification for
the diameter and wall thickness of pipe. The groove
diameter should be checked and adjusted, as
necessary, to ensure grooves remain within
specification.

11.3.2.3 Pipes Threading Procedure

1. A die head will be attached to cut the thread.

2. Machine now have the ability to threads pipes.

3. A heavy duty pipe threader can also cut your pipe into
workable sections.

4. The pipe threading machine will be used to thread the
end section of your pipe.

5. Inspect the pipe threader before beginning and
replace dies or any parts that show signs of wear.

6. Mount your pipe firmly in the pipe vise by placing
it in the vise and then tightening until it is held
tightly.
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7. Cut the end of the pipe cleanly and squarely by using a
pipe cutter. The pipe cutter will have a thin cutter wheel,
which will slice through pipe as you guide it in the space.
Be sure to wear goggles and protective gear.

8. Ream the cut end of the pipe to remove any burrs from
the cut using a reamer, which is a cylinder shaped
rotary cutting tool that you run smoothly across the
freshly cut edges of the pipe to remove rough edges.

9. Select your die head according to the size and type of
pipe you are threading and the thread from your
require.

10. Place the die head over the pipe on the threader.

11. Press steadily on the front of the die head, while
simultaneously pushing the handle down to start
threader. Before placing too much pressure on the
handle, check to be sure that the ratchet pawl is
engaged.

12. Use weight as leverage to apply pressure on the handle,
while holding it firmly. Be sure to maintain proper
footing and balance for maximum control. Never use a
tool or mechanism to hold the handle in place in order
to free your hands, this can be dangerous and could
result in injury.

13. Apply threading oil generously while threading.
Using on oil too thin as a substitute for threading
oil can result in sub-standard threading.

14. Cease threading when the end of the threading die
is flat against the end of the pipe. When the die is
even with the pipe, that means the correct threading
size has been reached. If you continue pushing after
this point, you will damage the thread.

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15. Reverse the ratchet mechanism and turn the die head in
the opposite direction. Be care full to maintain control of
the threader as the dies are removed. Threads can be
damaged when the die head is being removed if you
dont maintain control and move the piece smoothly.

16. Stand the pipe on end and gently tap it to remove
any particles that may be lodges within.

17. Clean the pipe with cloth, removing any oil. Be careful,
the threads will be very sharp.

18. Seal the threading with a pipe thread compound when
attaching the pipe to the connector.

19. Clean the pipe threader machine thoroughly after use so
the oils and metal pieces do not damage the machine,
which could cause sub-standard threading during your
next project.

11.4 Installation Procedure

11.4.1 Sleeves
o Size of Sleeves against pipe diameter shall be installed as
per the approved shop drawing.

o Establish the exact location and/or elevation of the pipes to
be provided with pipe sleeve, referring on the approved shop
drawings.

o Install following pipe sleeves as per its application: passing
through penetration in floors, partition, roofs and walls.

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Area of Application Material Specification Pipe Size
Fire Protection
Piping Sleeves.
Exterior & Interior
Concrete walls
above grade
Galvanized Steel
Pipe Sleeve
As per approved
materials
All Pipe Size
Concrete slabs
above grade
Galvanized Steel
Pipe Sleeve
As per approved
materials
All Pipe Size
Interior partitions
Galvanized Steel
Pipe Sleeve
As per approved
materials
All Pipe Size

o Approved G.I. sleeves as per material submittal shall be
used wherever it through penetration in floors, partitions,
roofs and walls.
o Site engineer shall ensure that outside diameter of sleeve is
greater than the pipe diameter and it should be sized to
accommodate the outside diameter of the insulation.
o Wherever the pipe work passes through a fire rated
structure the gap in between the sleeve and the pipe shall
be caulked with approved fire stop compound capable of
achieving fire separation compatible with the structure
through which it passes.
o Cut sleeves to length for mounting flush with both surfaces.
Extend sleeves installed in floors of mechanical equipment
areas or other wet areas 2 inches (50mm) above finished
floor level. Using grout, seal the space outside of sleeves in
slabs and walls without sleeve-seal system.
o Install sleeves for pipes passing through interior partitions.
Cut sleeves to length for mounting flush with both surfaces.
o For pipe sleeves at reinforced concrete section should be
closed at both ends. Install the pipe sleeve and secure by
providing cross-brace using reinforcing bars. This shall
prevent the sleeve from moving during concrete pouring.
The pipe sleeve should be installed well before the
completion of re-bars and form works installation.
o After the installation of sleeves, it shall be covered with
polythelene sheet.
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o Site engineer shall ensure that the G.I. sleeve is tightly tied
with reinforced steel rod.

o After the installation is carried out, Inspection shall be raised
for engineers witness and approval of Consultant.

Pipe Floor Penetration

Pipe Roof Penetration
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Pipe Wall Penetration

11.4.2 Fire Sealant (will be submitted in a separate submittal)

o After the removal of the concrete forms and installation of
the pipeline, the annular space between the sleeve and the
pipe shall be filled with caulking material (oakum) leaving
enough space at both ends of the sleeve for sealing and
then apply approved fire sealant.

o Note: the above mentioned details above the installation of
fire rated sealant does not mean that it will under Advance
Vision Scope, that the scope will be as per contract.

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11.4.3 Groove Coupling Joint Installation
1. Inspect pipe ends for smoothness.

2. Apply lubricant to gasket and housing interior.

3. Slip on gasket to pipe end.

4. Slip on gasket to other pipe end.

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5. Install coupling housing.

6. Tighten nuts and bolts.

11.4.4 Lubrication of Gasket (ref. Victaulic field installation
handbook)

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11.4.5 Tightening Nuts of Grooved Coupling
(ref. Victaulic field installation handbook)

o Tighten Nuts: tighten the nuts evenly by alternating sides
until metal-to-metal contact occurs at the angle bolt pads.
Make sure the housingss keys completely engage the
grooves and the offsets are equal at the bolt pads. To ensure
a rigid joint, equal and positive offsets are preferred. Note: It
is important to tighten the nuts evenly to prevent gasket
pinching. An impact wrench or standard socket wrench or
standard socket wrench can be used to bring the bolt pads
into metal-to-metal contact. Refer to the impact wrench
usage Guidelines section in this manual.

o Visually inspect the bolt pads at each joint to ensure metal-
to-metal contact is achieved.
o Negative bolt pad offsets can occur when the nuts are not
tightened evenly, which produces over-tightening of one side
and under-tightening of the other side. In addition, negative
offsets can occur if both nuts are under-tightened.

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11.4.6 Mechanical Tee Installation Procedure
(ref. Victaulic field installation handbook)

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3a. Make sure the locating collar engages the outer hole
properly. Check this engagement by rocking the upper
outlet housing in the hole.

4. Install Remaaining Bolt / Nut: Insert the remaining bolt.
Thread a nut onto the bolt finger-tight. Note: Make sure the
oval neck of each bolt seats properly in the bolt hole.

5. Tighten Nuts: Make sure the locating collar is still
positioned properly in the outlet hole. Tighten the nuts
evenly by alternating sides until the upper (outlet) housing
contracts the pipe completely.

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o If a branch connection is made to the upper housing before
the Mechanical T is installed on the pipe. Make sure the
branch connection is 90 to the pipe run before completing
the tightening sequences of the Mechanical T assembly.

o When the Mechanical T is used as a transistion piece
between two runs, it must be assembled unto the runs
before the branch connection is made.

o Victaulic female threaded products are designed to
accommodate standard ANSI make pipe threads only. Use
of male threaded products with special features, such as
probes, dry pendent sprinkler heads, etc., should be verified
as suitable for use with this Victaulic product. Failure to
verify suitability in advance may result in assembly problems
or leakage.

Branch Connection

11.4.7 Installation of Hangers & Support

o Refer to the approved shop drawing details for support
(reference: 421-A000-SH-F-04-ZZ0001).

o Layout the support using string blue chalk line to maintain
the straightness and correctness in spacing of the supports.
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o Install pipe hanger and supports as per approved issued for
construction detailed drawings.

o Hanger and support material should be according to the
approved material submittal and passed the QA/QC
Engineer inspection.

o Spacing of support and installation detailed as per approved
shop drawing shall be implemented.

11.4.8 Installation of Beam Clamp Hanger & Support

o Refer to the approved shop drawing details for support
(reference: 421-F136-SH-F-04-020001).

o Layout the support using string blue chalk line to maintain
the straightness and correctness in spacing of the supports.

o Install pipe hanger and supports as per approved issued for
construction detailed drawings.

o Hanger and support material should be according to the
approved material submittal and passed the QA/QC
Engineer inspection.

o Spacing of support and installation detailed as per approved
shop drawing shall be implemented.

11.4.9 Installation of Flexible Coupling as per
NFPA 13 Chapter 9
o 9.3.2.1 listed flexible pipe coupling joining grooved end
pipe shall be provided as flexure joints to allow individual
sections of piping 2 inches (65mm) or larger to move
differentially with the individual sections of the building to
which is attached.

o 9.3.2.2 Coupling shall be arranged to coincide with
structural separations with a building.

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o 9.3.2.3 Systems having more flexible couplings than
required by this section shall be provided with additional
sway bracing as required.

o 9.3.2.3.1 Within 24 inches (610mm) of the top and bottom
of all risers, unless the following provisions are met: (a) In
risers less than 3 feet (0.9m) in length, flexible couplings are
permitted to be omitted. (b) In risers 3 feet to 7 feet (0.9m
to 2.1m) in length, one flexible coupling is adequate.

o Within 12 inches (305mm) above and within 24inches
(610mm) below the floor in multistory buildings.

o On both sides of concrete or masonry walls within 1 foot
(305mm) of the wall suface, unless clearance is provided.

o Within 24 inches (610mm) of the top of the drops exceeding
15 feet (4.6m) in length to the portions of systems supplying
more than one sprinkler, regardless of pipe size.

o Within 24 inches (610mm) above and 24 inches (610mm)
below any intermediate points of support for a riser or other
vertical pipe.

o 9.3.2.3.2 when the flexible coupling below the floor is
above the tie-in main to the main supplying that floor, a
flexible coupling shall be provided in accordance with one of
the (1) on the horizontal portion within 24 inches (610mm)
of the tie-in (2) on the vertical portion of the tie-in where the
tie-in incorporates a riser.
o 9.3.2.4 flexible coupling for drops to hose lines, rack
sprinklers, mezzanine and free-standing structures shall be
installed regardless of the pipe sizes (1) within 24 inches
(610mm) of the top of the drop. (2) within 24 inches
(610mm) above the uppermost drop support attachment,
where drop supports are provided to the structure, rack, or
mezzanine. (3) within 24 inches (610mm) above the bottom
of the drop where no additional drop support is provided.

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11.4.10 Pipe Identification, Tagging and Labeling

o Clean the piping and equipment surfaces of substances that
could impair bond of identification devices, including dirt, oil,
grease, release agents, and incompatible primers, paints,
and encapsulants.

11.4.10.1 Pipe Identification Installation

After the pipe layout hydrostatically tested and finally
painted, install pipe identification for every 3 meters
apart and every change in direction.

Background Color Red.

Letter Color White.

Lettering Size at least 1-1/2 inches (38mm) high.

Flow Direction Arrows integral with piping-system
service lettering to accommodate both directions or
as separate unit on each pipe label to indicate flow
direction.

Pre Tensioned Pipe Labels pre-coiled, semi-rigid
formed to cover full circumference of pipe and to
attach to pipe without fasteners or adhesive.

11.4.10.2 Valve - Tag Installation
Are mainly used for identification & safety. Therefore,
clear & visible information that they withstand
exposure to harsh environments & retain important
data. Valves tags that will not rust or corrode and are
also made to last in a wide range of temperatures.

Stamped or engraved with inch (6.4mm) letters for
piping-system abbreviation and 1/2 inch (13mm)
numbers.

Fasteners brass beaded chain.
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Tag Material; Brass 0.032 inch (0.8mm) thick, with
predrilled holes for attachment hardware.

Valve-Tag Color Red.

Letter Color White.

Valve Schedule for each piping system on 8-1/2-by-
11-inch (A4) bond paper. Tabulate valve number,
piping system, system abbreviation (as shown on
valve tag), location of valve (room or space),
normal-operating position (open, closed, or
modulating), and variations for identification. Mark
valves for emergency shutoff and similar special
uses.

11.4.10.3 Warning - Tag Installation

Material & thickness multilayer, multicolor, plastic
labels or mechanical graving, 1/16 inch (1.6mm)
thick, predrilled holes for attachment hardware.

Letter Color Black.

Background Color Yellow.

Minimum Label Size length and width vary for
required label content, but not less than 2-1/2 by
inch (64 by 19mm).
Minimum Letter Size inch (6.4mm) for name of
units if viewing distance is less than 24inches
(600mm), inch (13mm) for viewing distances up
to 72 inches (1830 mm), and approximately larger
lettering for greater viewing distances. Include
secondary lettering two-thirds to three-fourths
the size of principal lettering.

Fastener stainless-steel rivets or self-tapping srews.

Adhesive contact-type permanent adhesive,
compatible with label and with substrate.
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Label Content include caution and warning
information, plus emergency notification instructions.

11.4.10.4 Metal Label for Equipment Installation

Material & thickness Brass 0.032 inch (0.8 mm)
thick, with predrilled holes for attachment hardware.

Letter Color White.

Background Color Red.

Minimum Label Size length and width vary for
required label content, but not less than 2-1/2 by
inch (64 by 19mm).

Minimum Letter Size inch (6.4 mm) for name of
units if viewing distance is less than 24 inches (600
mm) for viewing distances up to 72 inches (1830
mm), and proportionately larger lettering for greater
viewing distances. Include secondary lettering two-
thirds to three-fourths the size of principal lettering.

Fasteners stainless-steel rivets or self-tapping
screws.

Adhesive contact-type permanent adhesive,
compatible with label and with substrate.

Label Content include equipments drawing
designation or unique equipment number, drawing
numbers where equipment is indicated (plans, details,
and schedule), and the specification section number
and title where equipment is specified.

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11.4.11 Automatic Wet Sprinkler System

o Sprinkler Systems Fully automated sprinkler system shall
be provided to all buildings in accordance to NFPA
Requirement.

o The minimum pressure available at each sprinkler shall be
designed in such a way that the required design density is
achieved or the required flow at each sprinkler is achieved
based on the application of the area whichever is higher. But
in any case the minimum pressure requirement stated in
NFPA 13 & recommendation of the sprinkler manufacturer
are met.

o Each sprinkler system shall be connected with an alarm
check valve & isolation valve. Each alarm check valve shall
not serve a portion of floor exceeding 4831 sq.m. In any case
if the floor area exceeds 4831 sq.m. additional alarm check
valve with riser shall be provided. Non return valves shall be
installed in the breeching inlet piping to avoid back flow of
water from the system. Each sprinkler riser shall be
connected with a breeching inlet. Breeching inlet piping shall
be connected to the downstream of the alarm check valve.

o The sprinkler system shall be zoned and each zone shall be
provided with an isolation valve supervised electrically, flow
switch (connected to the fire alarm system) test and drain
valve, pressure gauge, etc. to comply with NFPA 13. The
outlet of the drain valve shall be connected to the nearest
floor drain.

o Automatic air release valves shall be installed at the elevated
level of each riser with an isolation valve and end cap.

o All the isolation valves shall be provided with a supervisory
switch which shall be electrically supervised in the main fire
alarm panel. There shall be an individual address for each
isolation valve.

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o Control and Alarms Requirements shall be connected to
the fire alarm system, BMS monitoring provided as defined in
the BMS design report. Pressure reducing valves or other
restricting devices shall be used to control the maximum
pressure & maximum flow for each water outlet point

o Pressure Gauges shall be installed in each system riser.
Pressure gauge should installed above and below each
alarm check valve where such devices are present.

o Water Flow Detecting Devices the alarm apparatus for a
wet pipe system shall consist of a listed waterflow detecting
alarm device with the necessary attachments required to give
an alarm.

o Relief Valves a gridded wet pipe system shall be provided
with a relief valve not less than in. (6.4mm).

o Fire Water supply to all buildings shall be connected to the
external fire fighting distribution site wide utility network. The
supply pipe shall be sized hydraulically to meet building fire
fighting flow requirements.

11.4.11.1 Installation Wet Sprinkler System

1. Keep the materials in good storage conditions and
implement proper handling.

2. Prior to commencement of any work, areas and access will
be inspected to conform that areas are ready to start the
work.

3. Carefully unload required lengths and sizes of pipes to the
work area. Identify type and location of pipes to be installed.

4. Fire protection water piping installation inside building
(Seamless Black steel piping)

a) Indicate general location and arrangement of piping.

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b) Determine the position of the pipe supports hanging
points and mark out on the concrete surface.

c) By means of string and chalk lines the actual pipe layout
will be identified, so as to allow for the installation of pipe
supports, anchors and guides.

d) Mark pipe support locations, drill and install anchor bolt
onto slab soffit. ensure the anchor is totally inside
concrete.

e) Supports will be fixed in place to suit the elevation of
piping. Threaded rods shall be straight, firmly fixed to the
fastener and extend perpendicular. The Pipe support
shall be horizontal and firmly fixed to the threaded rod.

f) Pipes are then lifted to the required location & level
manually or by use of Chain pulley. Position & tighten the
pipe supports to firmly hold the pipe.

g) The pipe will be checked for initial level and position and,
if necessary, adjusted on the pipe support, carefully
aligned prior to final connection.

h) Assemble the pipes using threaded fittings I grooved
couplings / flange fittings as per approved submittal.

i) Threaded Pipes & Fittings: - Apply a thin layer of paste
applied & a few strands of jute yarn are wound over the
threaded ends of pipes. Insert the threaded pipe ends
into the screwed fitting & tighten the pipe firmly using an
appropriate pipe spanner & finally pipe system is checked
for proper alignment & re-leveled, if required.

j) Grooved Pipes & Fittings: -A thin film of lubricant is
applied to the Neoprene rings of the grooved fittings & the
grooved pipe is inserted into the fitting. The bolts on the
fitting are then tightened to firmly joint the pipe & finally
pipe system is checked for proper alignment & re-leveled,
if required.
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k) Remove scale, slag, dirt, and debris from inside and
outside of pipes, tubes, and fittings before assembly.

l) Install hanger rod and split ring support or common
bracket support to required position and level. Comply
with requirements for hanger materials in NFPA 13
Installation of Sprinkler System.Hanger rod sizes will be
in accordance with the requirements of the specification.

m) Supports will be arranged as near as possible to pipe
joints and any change in direction.

n) Risers shall be supported by pipe clamps or by hangers
located on the horizontal connections within 24 inches of
the centerline of the riser. Distance between supports for
risers shall not exceed 25 ft (7.6 m).

o) During the installation, the open ends of pipes will be
protected by plug or plastic caps, which will only be
removed when the adjoining sections will be installed.

p) Pipes and Fittings up to 50 mm dia. shall be threaded
type and 65 mm dia. and above shall be groove type
connection as per specification and approved material
submittal.

q) Pipes crossing construction expansion joints, mechanical
type expansion joints to be installed in the system. ( or
group of flexible couplers achieving the required
expansion)

r) Install sleeves for piping penetrations of walls and floors.

s) It shall be ensured that all complete installation look neat
and tidy , and there is adequate support spacing between
pipes as possible.

t) Install labeling and pipe markers on piping according to
requirements in NFPA 13 & project specification.
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6. Install sprinkler control valves, test assemblies, and drain
risers adjacent to standpipes when sprinkler piping is
connected to standpipes.
7. Install automatic (ball drip) drain valve at each check valve
for fire-department connection, to drain piping between fire-
department connection and check valve. Install drain piping
to and spill over floor drain or to outside building. Install
alarm devices in piping systems.

8. Install shutoff valve, backflow preventer, pressure gage,
drain, and other accessories indicated at connection to
water-service piping.

9. Grooved Coupling Connection for all valve size connection.

11.4.11.2 Hydrostatic Pressure Leak Test
The installation to be tested shall be inspected for
compliance with the drawings and specifications.
Significant variations shall be investigated and
corrected, if required, before proceeding with the tests.
a) Before testing ensure that all temporary connections have
been made and that only personnel needed for the
pressure test are present.
b) All items for test have to be provided on site before the
test i.e. pressure gauges, instruments, water etc.

c) Before taking up pressure testing, each valve in the pipe
system will be checked by closing and opening to
observe if it is working efficiently (any valve found not
working satisfactorily is replaced). Keep open all the in-
line valves.
d) Isolate any parts of the system that their pressure rating
is less than the testing pressure such as relief valves,
automatic air vents and all devices that might be
damaged by the test pressure.

e) No pressure shall be applied against the closed gate of
gate valves. All valves shall be in the open position but
completely back seated during testing. End valves shall
be capped installed by blind flange.
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f) No testing shall be carried out against or through the
pressure reducing valves. The setting of the pressure
reducing valves shall not be changed for testing
purposes.
g) Plug all the open ends of pipes, keeping only two points
open, one at the highest end & the other at the lowest
end of the pipe section to be checked.
h) Install a gate valve at the highest open end of the pipeline
and keep it fully open to act as "air purge point to relieve
the trapped air from the pipeline.
i) A "Tee" connection Is installed at the lower end of the
pipe. A water pressure gauge with a gate valve & a
hydraulic pressure pump are attached to one end of this
Tee connection & a gate valve at the other free end of the
Tee connection to act as a "Filling Point".
j) Verify pressure gauges for calibration certificates. Check
proper filling and pressurization sequence of piping
system to be tested.
k) Fill pipe slowly with water through the filling point. Do not
use power-driven pump unless approved.
l) Fill absorbent pipes with water and Allow to stand 24
hours at working pressure.
m) Once all the air in the pipe system is purged through the
"purge point" and only water starts flowing out indicating
that the pipeline is free from trapped air, shut the air relief
gate valve at the top end of the pipeline. Once the
pipeline is filled with water shut the gate valve at the filling
point too.
n) All piping and attached appurtenances subjected to
system working pressure shall maintain that pressure
without loss for 24 hours. Test pressure shall not exceed
maximum pressure for any valve, or other component in
system under test.
o) Now start applying water pressure through hydraulic
pressure pump, till the pipeline attains a test pressure of
1.5 times the working pressure for 2 hours.
p) Walk along the pipe line route & Inspect for any leakage.
If any leakage is found, drain off the water from the
system by opening the filllng point at the lowest end of
the system .Rectify the leak by tightening the joint or
replacing of defective pipe I fitting as the case may be.
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q) The test pressure shall be read from a gauge located at
the low elevation point of the system or portion being
tested.
r) Once the test has been satisfactorily completed the test
pressure shall be released slowly so as not to produce
shocks and sudden contractions that might damage the
piping.
s) Prepare reports for tests and for corrective action
required.
t) Note:Notify Consultant at least 24 hours before Testing
must be made. Perform test specified as with the
presence of Consultant.

11.4.11.3 Flushing Procedure

After approval of installation of pipes and fittings,
flushing shall be done for sprinkler system with clean
water to remove dust and debris that might have been
present during construction works.
All obstructions, debris and superfluous matters, shall
be removed from the pipeline. All piping shall be
flushed out before commissioning.
Items of equipment which would be sensitive to
damage during hydro flushing shall be removed,
blocked off or isolated.
Hydrostatic or water flush: use clean, fresh water.
Install test drain valve to the drain points.
Provide empty drum or container.
Provide water supply.
Provide flow measurement in flushing water supply line
to be used as basis for verification of flow velocities in
piping system.
Test drain valve shall be flushed in fully open position
at drain points.
The drain points should be tapp or near the floor drain.
If ever there is no floor drain near the drain point, we
can used empty drum or container to stored flush
water. Observe proper disposition of flush water.
All piping systems shall be flushed using high
pressurized pump.

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Flushing has to be done by filling the system from one
and leaving the bottom valve open at the opposite end
with pressurized clean potable water with required flow
maintaining 10 ft/sec water velocity to carry out all
debris/dirt/slag along with it.
The flushing operation shall be continued until
satisfactory cleaning is ensured then close all bottom
ends.
Note: Disinfections process in fire fighting is not NFPA
requirement, the disinfections chemical material will
cause rusting and reactions with steel pipes. Refer to
RFI Submission Reference: 421-A000-M-AV-01712
Rev.00. And if ever required by consultant the
disinfections will be prepared by specialist and will be
separately submitted.
11.4.11.4 Interface
The wet pipe system employs automatic (fusible link,
glass bulb, or closed type) sprinklers attached to piping
containing water pressure at all times. When fire
occurs, individual sprinklers are actuated by the heat,
and water flows immediately.
S.N. F C F C Temperature
Classification
Color
Code
Glass
Bulb
1 100 38 135-170 57-77 Ordinary Uncolored/
Black
Orange /
Red
2 150 66 175-225 79-107 Intermediate White Yellow /
Green
3 225 107 250-300 121-149 High Blue Blue
4 300 149 325-375 163-191 Extra High Red Purple
5 375 191 400-475 204-246 Very High Green Black
6 475 246 500-575 260-302 Ultra High Orange Black
7 625 329 650 343 Ultra High Orange Black
Alarm Check Valve the wet pipe system is
controlled by an alarm check valve. When a sprinkler
activates, the flow of water raises the alarm valve
clapper from its seat, thereby lifting the pilot valve disc
from the nozzle. These permits water to enter the
alarm line. A water motor gong is actuated by the flow.
An optional pressure switch may be attached on the
alarm line to provide an electric signal. The electric can
be send to the buildings main fire alarm control panel.
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Where the water supply has constant pressure, the
alarm valve is used without the retard chamber. In
cases where a local alarm is adequate, water is
admitted directly to water motor-driven gong. If no
water motor gong is required.

11.4.12 Automatic Clean Agent Fire Suppression System
(FM200)

o FM200 gaseous fire suppression is provided for the electrical
ITC equipment rooms to comply with the requirements of
NFPA 2001.

o The discharge duration of the gas will be within 10 seconds.
Design concentration for FM200 will be 7.19 %.

o A fire detection, actuation & alarm system will be provided for
each individual gas suppression system. A minimum of 2
Nos. detectors with a combination of ionization & optical type
smoke detectors will be provided with actuation for gas
release and be achieved by cross zoning of the detectors
(double knock). Detector allocation is based on a maximum
of 23 sq/m per detector. Heat detectors are provided in the
battery room with cross zoning.

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o There shall be a time delay of 30 seconds for the discharge
of gas from the time of double knock of detectors. The
following annunciations will be made available at the main
alarm panel from the gas release panel:

Gas release panel fault
Fire indication, Stage 1 & Stage 2
Gas discharge
Low pressure in the gas storage cylinder
AC power failure to Gas Release Panel
System in Manual mode

Each room protected with a gas suppression system will be
provided with a suitable Horn Strobe at each entrance of the
room, controlled to activate in the event of gas discharge and
to prevent personal entering the room.
FM200 control panels will be located external to the rooms
adjacent to the main entrance door.

All ventilation system supply and/or extract ductwork to these
rooms are fitted with motorized dampers to ensure air seal of
the protected room in the event of gas discharge.

All critical room served by gas suppression system is
provided with a suitable extract ventilation system for gas
clearance (purging) after discharge.

11.4.12.1 Installation Automatic Clean Agent Fire
Suppression System (FM200)

1. Install piping straight and true to bear evenly on the hangers
and supports.

2. Ensure all the piping to be install follow the approved shop
drawing.

3. By conforming the actual location of the hangers and support,
mark the position prior to install anchor bolt to the slab soffit.

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4. Select the hanger based on size of the pipe and install the
hanger rod to the drop in anchor.

5. Check the pipe length as per the approved shop drawing and
cut it by using speed metal cutting machine ensuring it
perpendicular to the pipe.

6. Place the pipe to the threading machine and thread it
accordingly.

7. Make sure that the thread of the pipe is in good condition.

8. Remove the oil from the pipe end after the threading wrap with
abaca fiber with joint compound.

9. Install the pipe to the threaded fittings.

10. After the completing the pipe installation, clean out the
internal surface of pipe work by purging air.

11.4.12.2 Maximum Horizontal Spacing of FM200 System

Pipe
Size
(in.)
Distance
Between
Support
s (feet)
Rod
Diameter
(in.)

NOTE:

Each pipe section shall b e cleaned internally
before installation with a nonflammable cleaner
such as Perchlorethylene in accordance with
NFPA 2001, latest edition.

Teflon tape or joint compound shall be used
on all t hreaded joints. All grooved coupling
gaskets shall be lubricated per the
manufacturer's specifications.

3/8

7

3/8
7 3/8

7

3/8
1 7 3/8

1

7

3/8
1 9 3/8
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2

1 0

3/8

C Clamps are not acceptable to support rod
hangers.

Rigid pipe supports are required to support the
live load of the pipe system during dischar ge.

All systems piping shall be installed in strict
accordance with system plans. If piping cha
nges are necessary, they must be
recalculated on the manufacturer Flow
Calculation Program.
2 1 1 1/2

3

1 2

1/2

11.4.12.3 Pipe Size of FM200 System

Pipe size changes, to increase or decrease the size,
can be done at three different locations in the piping
network.

Pipe S ize Change
at a Tee

W hen the change in pipe s ize is done at a tee, this is accom plished by
using either a reducing tee or a standard tee and reduc ing f ittings. All
reducers m ust be concentric bell reducers or concentric reducing
couplings.

Pipe S ize Change
at an Elbow

W hen the change in pipe s ize is done at an elbow, this is accomplished b y
using either reducing elbows or a standard elbo w with concentric bell
reducers or concentric reducing couplings

Pipe S ize Change
at a Coupling

W hen the change in pipe s ize accomplished at a coupling, only concentric
bell reducers or concentric reducing c ouplings can be used.

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11.4.12.4 FM200 Cylinder Installation
Install the FM200 cylinder according to the detail FM200
system installation in the approved drawing. Mounting
Straps / Brackets are used to secure containers to a wall
or other suitable mounting surface. Ensure each of the
cylinders is fully charged.

CONTAINER DATA / SPECIFICATIONS

Container Fill Range

Valve Size
Tare
Weight

Dimension (approximate)
Mounting

Position
Size

P/N
Minimum Maximum Diameter Height
Lb.
( L)

lbs. ( kg. )

in. (mm)

lbs. (kg)

in. (mm)

in. (mm)
20
(8)

70.263
12
(5.5)
21
(9.5)
1
(25)
21
(9.5)
7
(178)
22.375
(568.3)
Upright
-
Horizont
al
35
(15)

70.264
22
(10)
38
(17)
1
(25)
31
(14.5)
7
(178)
32.5
(825.5)
Upright
-
Horizont
al
60
(27)

70.265
39
(18)
68
(30.5)
1
(25)
52
(23.6)
10.75
(273)
28
(711.2)
Upright
-
Horizont
al
100
(44)

70.266
63
(28.5)
108
(49)
1
(25)
77
(34.9)
10.75
(273)
38.75
(984.3
)
Upright
-
( Valve
Up) )
150/150
i

70.267
87
(39.5)
150
(68)
3
(80)
150
(68)
20
(508)
23.63
(600.1)
Upright /
Inverted
215
(88)

70.268
124
(56.5)
216
(98)
3
(80)
155
(70.3)
20
(508)
28.87
(733.3
)
Upright
-
( Valve
Up) )
375
(153)

70.269
217
(98.5)
378
(171.5
)
3
(80)
225
(102.1
)
20
(508)
42.5
(1079.5
)
Upright
-
( Valve
Up) )
650
(267)

70.27
378
(171.5
)
660
(299)
3
(80)
385
(174.6
)
24
(610)
50.625
(1286)
Upright
-
( Valve
Up)
1000
(423)

70.271
598
(271.5
)
1045
(474)
3
(80)
550
(249.5
)
24
(610)
70
(1778)
Upright
-
( Valve
Up)
Fill Range
40 to 70 lbs / ft

630 to 1121 Kg / m

Fill Increments 1.0 lbs 0.5
kg
Container Super - Pressurization
Level
360 psig @ 70F ( 24.8 bar @ 21C ) after filling with dry
nitrogen
Container Storage Temperture
Limitation

32F (0C) - Minimum

120F (48.9C) - Maximum
Container Rating Dot 4BW500 TC 4BW M534
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Factor to be considered.

FACTOR CONSIDERATON

MOUNTING
SURFACE
Container brackets must be mounted securely to soli d load-bearing surfaces that will
support the container load.

Some installations may require additional mounting support not supplied by supplier

ENVIRONMENTAL
EFFECTS

Container(s) should be located in clean, dry, and relatively vibration-free areas. Avoid
aisle ways and other high traffic areas where physical damage or tampering is more
likely.Container(s) should never be mounted where the container could potentially
be splashed with, or submerg ed in any liquid.Do not locate containers where they
would be subject to physical damage, exposure to corrosive chemicals, or harsh
weat her conditions.

TEMPERATURE
RANGE

Container locations must be between 32oF (0 Deg C) to 130oF (54.4 Deg C)
Temperatures outside of this range may result in the system not supplying the
desired quantity of agent or accide ntal discharge.

SERVICEABILITY

In general, the larger the container, the more difficult it will be to remove it from the
system for maintenance and service.

However, smaller containers that are located in a sub -floor space, under a
computer bank,or above the ceiling over the same computer bank can be difficult
as well.
FLOOR SPACE

Consideration should be gi ven to the space available to install the container(s).

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11.4.12.5 Nozzle Installation

Always verify the nozzle identification number
(stamped on the closed end of the nozzle) matches
the nozzle part number listed on the system installation
plans. All nozzle locations should be within 1'- 0"
(0.3m) of their intended locations on the system plans.
Discharge Nozzles must be mounted in the vertical
position and can face either up or down. The piping
should be blown clear to remove chips, mill scale, or
metal shavings before the nozzles are installed.
360 Nozzles should be located in a symmetrical, or
near symmetrical, pattern within the protected area.
Nozzle patterns need to overlap, to adequately cover
the area without any blind spots due to nozzle
locations. Apply to all Nozzle types.

180 Nozzles should be located in a symmetrical, or
near symmetrical, pattern within the protected area.
180o Nozzles should be located along the
perimeter of the area discharging along the
perimeter and toward the opposite side. These nozzles
can be located a maximum of 1-0 (0.3 m) out from the
wall.

11.4.12.6 Conduits and Cable Installation

Ensure all the conduits and wiring installed in FM200
system are according to the project specification and
approved drawing or conduits are bent by a
bending machine. Field wiring (16WG) cables may be
installed to an EMP conduit either manually or with the
assistance of the pulling mechanism. Route all field
wiring through the appropriate conduit knockouts.
Provide adequate wire length for stain relief. After the
pulling the wire into the control panel enclosure, verify
wire for ground-fault absence and acceptable
impedances prior to connecting the initiating and
indicating circuits.

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11.4.12.7 FM200 Panel Installation

The mounting location of the control panel enclosure is
very important. Vibration, dust, moisture,
electromagnetic interference, and radio frequency
interference are all types of problems that could
adversely affect the successful operation of the
equipment. Choose a mounting location that is free
from environmental problems. The control panel should
be installed so that viewing window is approximately
60 above the floor. Do not install in an environment
that exceeds the temperature ranges. Ensure the
FM200 panel and alarm devices are installed
according to the system layout in that room. Test the
key to make sure all the key functions are working
properly.

11.4.12.8 Pneumatic Test Procedures

Pneumatic pressure test has to be conducted on FM200
pipe work as per NFPA 2001 Chapter 7 Inspection,
Testing, Maintenance and Training.

7.7.2.2.12 - The piping shall be pneumatically tested in
a closed circuit for a period of 10 minutes at 40 psi
(276 kpa). At the end of 10 minutes, the pressure drop
shall not exceed 20 percent of the test pressure.

It is always preferable (and the right practice) to test the
pressure for each system or network.

Plug all nozzle openings.

Make sure the tightness of main joints physically.

Leave two ends of the network open.

An approved pressure gauge is to be used which has
got a reading to 100 psi.

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Connect pressure gauge to the lower end of the
network.

Connect an isolation valve (ball type) to the other end.

Pneumatic pressure can be obtained by Air Compressor
Air Supply.

Connect either the compressor to the other end.

Pressurize the pipe work.

Check the pressure gauge reading.

Once the pressure gauge reaches 40 psi, close the
isolation valve.

Note the time.

After 10 minutes, check the pressure gauge.

If the pressure gauge remains intact, the test is
PASSED.

Visual leakage or pressure drop less than 32 psi
indicate a failure of test. In this case, check the joints
of the network and tighten the lose joints and conduct
the test again.

11.4.12.9 Integration of FM200 Systems

FM200 Fire Suppression Systems, when installed to
protect electrical/electronic hazards or high value
assets, will be fully effective if and only if the system is
integrated with other essential services in the building
like HVAC System, Main Fire Alarm Systems, BMS
Systems, Emergency Power Shut Off for vital electrical
equipments, etc.,.

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Also, the room has to be completely sealed so that
FM200 discharged will not escape. Escaping any
amount of FM200 agent will result a lower concentration
which would be considerable especially FM200
concentration for the room is a minimum as 7% volume
by volume.

7.7.2.3* Review of Enclosure Integrity all total
flooding systems shall have the enclosure examined
and tested to locate and effectively seal any significant
air leaks that could result in a failure of the enclosure to
hold the specific agent concentration level for the
specified holding period. Quantitative results shall be
obtained and recorded to indicate that the specified
agent concentration for the specified duration of
protection is in compliance with Section 5.6, using an
approved blower fan unit or other means as approved
by the authority having jurisdiction.
HVAC Systems should be turned off prior to the gas
discharge and also any openings related with HVAC
Systems are to be closed to assure a complete sealing
of the room.
Any openings of the duct to the room in fresh air or
return ducts are to be closed completely by a
motorized fire damper. Most of the motorized fire
dampers are of spring return actuator type (fail safe).
The actuator of the damper will get a signal from the
pre-discharge (2
nd
Stage) relay and then will close the
damper to ensure the total sealing of the room.

Wall mounted Motorized Damper for opening of duct
on wall - examined and tested to locate and then
effectively seal any significant air leaks that could result
in a failure of the enclosure to hold the specified agent
concentration level for the specified holding period.
Quantitative results shall be obtained and recorded
to indicate that the specified agent concentration for
the specified duration of protection is in compliance
with Section 5.6, using an approved blower fan unit or
other means as approved by the authority having
jurisdiction.
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Motorized Fire Damper is to be provided on the duct
opening to close the damper prior to the system
discharge. Actuator will be connected with FM200
Control Panel to get the actuation relay contact (pre-
discharge state).

Pre-discharge relay will be connected to the damper (if
it is a failsafe or spring return actuator) to close prior to
discharge. Damper can be reset after the hold time
after discharge and after the FM200 system is reset.

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Multi-opening of HVAC Duct for multiple openings,
it would be better duct just outside the room or inside
the room so that the multiple dampers can be avoided.
For that purpose, In-Line Motorized Fire Damper can
be utilized.

If, for any reason, the in-line damper can be installed
only far from the room, then the volume of the ducting
till the damper will have to be added to the room
volume for calculation of FM200 agent.

Pre-Discharge Relay will be connected to the Damper (if
it is a failsafe or spring return actuator) to close prior to
discharge. Damper can be reset after the hold time
after discharge and after the FM200 system is reset.

Sealing the Hazard Enclosure as per NFPA 2001,
the room or the hazard to be protected by FM200
system should be properly sealed in order to hold the
FM200 agent discharged into the room for the specific
hold time. This document analyzes different scenarios
of sealing the hazard.

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Sealing Void: (Rooms with false ceiling) unless
specified, ceiling void normally contains lighting circuits
and HVAC ducts. They dont need to be protected by
FM200 generally. Ceiling void can be sealed properly
and isolated from the room protected by FM200. For
that purpose, false ceiling should be made of fire rated
air tight materials. Ceiling tiles (perforated or non-
perforated) cannot be considered to fall in this
category. When the ceiling void cannot be isolated
comply from the room, theceiling void should be
protected bey FM200 system. But, in this case, it is to
be made sure that the walls are to be extended to the
ceiling slab so that the complete isolation of the room
with ceiling void is obtained from other rooms.

Raised Floor are normally installed in the control
rooms, computer rooms, server rooms, UPS rooms,
Data rooms, Telephone rooms, etc., for running the
data cables. In this case, floor voids are considered as
electronic hazards and are to be protected by FM200
systems.

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Doors normally, it is found that the doors will have a
gap and this would result the scape of FM200 agent
through the gap. Such gaps are to be closed by
approved fire sealant. Sealants can be provided either
with door or with the frame. Sealants will be flexible
and ensure a complete tightness when the door is
closed.

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Door with Louvers there are certain doors with
louvers existing. In this case, Motorized Fire Dampers
or Fire Shutters will have to be provided on the louvers
to close the opening prior to FM200 discharge.
Motorized Fire Damper is to be provided on the louver
opening to close the damper prior to the system
discharge. Actuator will be connected with FM200
Control panel to get the actuation relay contacts (pre-
discharge state). Pre-Discharge Relay will be
connected to the damper (if it is a failsafe or spring
return actuator) to close prior to discharge. Damper
can be reset after the hold time after discharge and
after the FM200 system is reset.

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Cable Trenches cable trenches are to be protected
by FM200 system if they are not able to isolate from
the room. The isolation should be by means of air tight
cover plates, sealant foams in a cable entries and fire
sealants in any other gaps of the cover plates.

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11.4.12.10 Interface

FM200 systems will have to be monitored by the Main
Fire Alarm Systems for Alarm, Gas release and
Trouble, unless specified otherwise.

FM200 Systems are preferred to be monitored by the
BMS systems as well for Alarm and Trouble unless
specified otherwise.

Smoke detection within the hazard area shall be
provided by grid of alternating photoelectric smoke
detectors. Activation of any detector in the grid shall
activate the Grid Detector functions described below.
Activation of a detector other than of the grid, shall
start the Confirmation sequence below.

All automatic extinguishing agent release shall be
through dedicated extinguishing (FSCP) control
panels listed for the purpose and not directly by FAS.
However, FAS shall monitor the extinguishing system
for alarm and trouble.

Upon operation of the Grid Detector associated with
the protected area, the system shall:

o Activate a positive fire alarm sequence.
o Release fire / smoke dampers.
o Shutdown HVAC System supplying protected
area.

Upon confirmation of the Alarm by a second detector
(not part of the grid), the system shall:

o Activate fire alarm system Stage 2.

Upon activation of the manual release station the
system shall:

o Activate fire alarm system Stage 2.
o Release fire / smoke dampers.
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o Shutdown HVAC System supplying protected
area.

11.4.13 IG 55 Inert Gas Fire Suppression System

IG 55 Gaseous fire suppression system is in accordance with
Exhibit D Special Specifications, Part D2 Section
212200 Clean-Agent Fire Extinguishing Systems.

It is difficult to ensure the air tightness (room integrity) within
the voids, i.e. ceiling void, room void and raised floor. Here
the design is considered as total flooding and extinguishing
agent shall be discharged to all zones in case of fire in any
zone.

The design concentration for the gas shall comply with the
requirements of NFPA 2001 and will have to be approved by
the Consultant. The discharge duration of the gas shall be
within 60 seconds and pipes have been sized accordingly.

Design concentration for IG 55 shall be for
Class B 45.5 %
Class C 37.9 %

11.4.13.1 IG-55 Physical Properties

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Mixture with 50 % Argon (IG-01) and with 50 % Nitrogen
(IG-100). It is an inert gas, non-conductive, colorless,
odorless and flavorless. It is non corrosive and may be used
normal temperatures.

11.4.13.2 IG-55 Primary Components:

Gas storage bottles
Distribution pipe work
Solenoid head
Solenoid actuator
Pneumatic actuator
Local manual actuator
Directional valve
Supervisory low pressure switch for each cylinder
Discharge pressure switch
Abort switch
Auto / Manual selector switch
Manual release sign
Entrance warning sign
Gas extinguishing panel
Smoke detectors
Air sampling high sensitive smoke detection (for
critical rooms)
Horn strobe
Flashers
Alarm bell

11.4.13.3 Installation of IG55 Inert Gas Fire
Suppression System

Install clean-agent extinguishing piping and other
components level and plumb, according to
manufacturers written instruction.

Ensure all the piping to be install are follow the
approved shop drawing.

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Grooved piping joints: grooved pipe ends according to
AWWA C606 dimensions. Assemble grooved-end steel
pipe and steel grooved-end fittings with steel, keyed
couplings and lubricant according to manufacturers
written instructions.

Install extinguishing-agent containers anchored to
substrate.

Install pipe and fittings, valves, and discharge nozzle
according to requirements listed in NFPA 2001,
Section Distribution.

Install valves designed to prevent entrapment of
liquid, or install pressure relief devices in valve
sections of piping systems.

Support piping using support and methods according
to NFPA 13. Refer also to the approved shop drawing
for Pipe Support Detail, 421-A000-SH-F-04-ZZ0001.

Install seismic restraints for extinguishing agent
containers and piping systems.

Install control panels, detection system components,
alarm and accessories, complying with requirements
of NFPA 2001, Section Detection, Actuation, and
Control System as required for supervised system
application.

Approved shop drawings indicated general
arrangement of piping, fittings and specialties.

Where installing piping adjacent to equipment, allow
space for service and maintenance.

Connect electrical devices to control panel and to
buildings fire-alarm system.

After the completing the pipe installation, clean out the
internal surface of pipe work by purging air.
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11.4.13.4 Racking Assembly

Cylinder Racking Assemblies are designed to support
ProInert cylinder on multiple or main/reserve cylinder
applications. Cylinder Racking Assemblies are available
in single, double or triple row configurations. All
necessary hardware and support material are supplied
with each assembly.

Double and Triple Row Rack Assemblies utilise Unistrut
as both the front and back supports together with
Clamp Rod Assemblies to secure the cylinders to any
structurally solid surface.

11.4.13.5 Cylinder Assembly

The following sections provide procedures for the
correct installation and mounting positions of Fike
Proinert Cylinder.

Cylinders should be located in clean, dry and
relatively vibration-free areas. Avoid aisles and other
traffic areas where physical damage or tampering is
more likely. Cylinders should never be mounted where
the cylinder could potentially be splashed with, or
submerged in any liquid. Cylinder storage location
must be within a temperature of - 4F to + 120F (-
20C to +48.9C) for system components to function
properly.
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Cylinder brackets must me mounted securely to solid
load-bearing surfaces that will support the cylinder
load. Some installations may require additional
mounting support not supplied by Fike.

Cylinders should be located to allow easy accessibility
to the actuation package for manual release of the
system. Manual release is achieved by removing the
locking pin and pressing the red manual activation
strike knob adjacent to the electric solenoid. This will
pneumatically initiate the discharge sequence.

Warning: The ProInert valve Pneumatic Actuator
should always be the last component installed on any
Fike ProInert system.

Procedure:

1. Confirm the cylinder location and mount the cylinder
rack and manifold support.
2. Position the cylinders in the racking. Do not remove
the safety/shipping cap until the cylinder are fully
mounted. The orientation of the valve outlet is
indicated by a label on the cylinder neck. Generally
discharge outlets will be to the right and at an angle of
30 degree to the wall.
3. Secure the cylinders and mount the manifold.
4. Fit the discharge hose assemblies to the manifold.
5. Install and test the discharge pipe network.
6. Remove the safety/shipping caps and valve outlet
caps (retain for future use).
7. Remove and retain the Pressure Gauge blanking
plug.
8. Fully screw in the gauge and then unscrew it by a
maximum of 1 turn to the correct orientation.
9. Remove and retain the plug from the valve actuation
report.

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10. For installation details for connecting the UVO, Relay
Actuator, Pneumatic Actuator and pilot hoses to each
cylinder valve refer to the Comp Specs. Do Not attach
to the cylinder valves until the system is fully
commissioned.

11.4.13.6 Pressure Gauge w/ Low Pressure Switch

The following procedure is used to install and/or
replace the pressure gauge with low pressure
switch on a changed cylinder. This device can be
installed in the fill port on a container that is
charged by using the following steps:

Important Note: Cylinder must be securely
mounted in the cylinder racking or cylinder strap
before installing pressure gauge.
1. Prior to Assembly; lubricate the Pressure Gauge
Assembly O-Ring (p/n 02-10674 with Molycoat 55
or equal. Use care not to get lubricant into
pressure port. Notes: Do Not apply Teflon Tape
to Pressure Gauge Adaptor threads. Do Not
cross thread the Pressure Gauge Assembly during
installation.
2. Remove and retain Plug from pressure gauge port.
3. Screw in the Pressure Gauge Assembly (Hand
Tight) until resistance is felt. Use locking pliers or
wrench to screw in the Pressure Gauge Assembly
until it bottoms out. This will open an internal check
valve and pressurize the gauge.
4. To align the Pressure Gauge, un-screw Pressure
Gauge Assembly up to 1 turn.

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5. Leak check around the pressure gauge port using
Snoop leak test fluid or equivalent. If a leak is
detected, remove the Pressure Gauge Assembly
from the ProInert vaolve and remove the lubricant
and contaminants from the O-Ring, threads and
valve port using isopropyl alcohol and soft clean
cloth. Lubricate the ORing with Molycoat 55 or
equal land reinstall. Leak test around the pressure
gauge port. If a leak is detected, remove the
Pressure Gauge Assembly from the Inert Valve,
remove the O-Ring, install a new ORing, lubricate
the O-Ring with Molycoat 55 or equal, install the
Pressure Gauge Assembly in the ProInert valve,
and leak test around the pressure gauge port.
Warning: When removing the Pressure Gauge
Assembly from the pressurized ProInert cylinder, a
pop sound will occur. This is the result of a minor
amount of gas being trapped in the pressure
gauge port; this is a normal occurrence. If a
pressure leak continues after backing-off the
Pressure Gauge Adaptor five turns (O-Ring is
visible), the Schrader core did not reseat, do not
remove the Pressure Gauge Assembly, reinstall
and follow the proper procedure to empty cylinder
and replace Shrader core. Do Not attempt to
remove the pressure gauge from adoptor.

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11.4.13.7 Manifold Assembly
All pipe connections are made with sealing space.
Manifold supports are supplied by others. It is
recommended to use vertical unistrut with cantilever
brackets for manifold supports.

11.4.13.8 Valve Assembly
Valve Assembly is a forged "brass" body which is
actuated pneumatically. All valves are equipped with a
safety relief disc that will rupture if the cylinder pressure
exceeds a preset value.
Valve is designed to regulate the discharge pressure of
the system to a constant pressure. The pipe pressure
and nozzle flow rate(s) will be consistant for the duration
of the system discharge allowing the use of low
pressure, small bore piping throughout the entire system
piping network. The Valve significantly reduces the area
of the room overpressure relief vent.

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11.4.13.9 Discharge Hose Kit

The discharge hose lit, is used to provide a flexible
connection between the cylinder valve and the
discharge piping or the distribution manifold.

The discharge hose kit includes a check valve to
prevent loss of agent should be system discharge
while a cylinder is removed for service.

The discharge hose is threaded to the check valve and
valve outlet port with a female swivel connection.
The check valve is installed between the discharge
hose and the piping or manifold. A flow arrow is
inscribed on the check valve body to verify it is
installed correctly. The check valve equivalent length
value is built into the flow calculation software.

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11.4.13.10 Pneumatic Leak Test

Pneumatic pressure test has to be conducted on IG-55
pipe work as per NFPA 2001 Chapter 7 Inspection,
Testing, Maintenance and Training.

7.7.2.2.12 - The piping shall be pneumatically tested in
a closed circuit for a period of 10 minutes at 40 psi
(276 kpa). At the end of 10 minutes, the pressure drop
shall not exceed 20 percent of the test pressure.

It is always preferable (and the right practice) to test the
pressure for each system or network.

Plug all nozzle openings.

Make sure the tightness of main joints physically.

Leave two ends of the network open.

An approved pressure gauge is to be used which has
got a reading to 100 psi.

Connect pressure gauge to the lower end of the
network.

Connect an isolation valve (ball type) to the other end.

Pneumatic pressure can be obtained by Air Compressor
Air Supply.

Connect either the compressor to the other end.

Pressurize the pipe work.

Check the pressure gauge reading.

Once the pressure gauge reaches 40 psi, close the
isolation valve.

Note the time.
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After 10 minutes, check the pressure gauge.

If the pressure gauge remains intact, the test is
PASSED.

Visual leakage or pressure drop less than 32 psi
indicate a failure of test. In this case, check the joints
of the network and tighten the lose joints and conduct
the test again.

11.4.13.11 Interface

The clean agent system is designed to have
Main/Reserve cylinders with directional valve to serve
many rooms within the zone. The cylinders are inter-
connected by means of a manifold and the cylinders
operation logic is a Main & Reserve. Changeover
switch is provided to select Main & Reserve.

Directional valve (selector valve) is provided for the
protection of more than one hazard from a common
cylinder bank, the manifold is equipped with normally
closed, pneumatically operated directional. A restrictor
is used at the outlet of each directional valve to
reduce the pressure going in to the distribution pipe.
The restrictor orifice sizes shall be determined by the
specialized supplier through flow calculation software.

Lockout Valve (isolation valve) are installed upstream
of the directional valve. This valve shall be remains
open and electrically supervised. This may be closed
during system service are maintenance.

A fire detection, actuation and alarm system is
provided. A minimum of 2nos. detectors, with a
combination of ionization and optical type smoke
detectors, are provided with actuation for gas release
and achieved by cross zoning of the detectors
(double-knock). Detector allocation is based on a
maximum 23 sq/m per detector. Heat detectors are
provided in battery rooms with cross-zoning.
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Upon the detection of fire, the air sampling panel shall
send signal to the Gas release panel (extinguishing
panel) which shall be used to active the gas
suppression system. Aspirating smoke detection
system shall be designed, installed, tested and
commissioned by a SCD approved supplier. There
shall be a dedicated standalone control panel to
monitor the system which shall be interfaced with the
building main fire alarm panel for annunciating panel
healthiness, alert, fire, etc.
The following annunciations are made available in the
stations main alarm panel from the gas release panel:

o Gas release panel fault
o Fire indication, Stage 1 and Stage 2
o Gas discharge
o Low pressure in the gas stone cylinder
o AC power failure to Gas Release Panel
o System in manual mode

Pressure relief damper will be provided to
compensate the over pressure build during initial gas
discharge. The pressure relief venting area
calculations are provided to select suitable pressure
relief damper.

All ventilation system supply and/or extract ductwork
to these rooms are fitted with motorized fire smoke
dampers to ensure air seal of the protected room in
the event of gas discharge.

Each room served by a gas suppression system is
provided with a suitable extract ventilation system for
gas clearance (purging) after discharge.

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11.4.14 Foam Fire Suppression System

Foam Systems pre action Foam water Sprinkler System
shall be provided for generator room and system shall be of
double knock type confirming to the requirements of NFPA
11, NFPA 13 & NFPA 16.

Description engineered, fixed, automatically actuated, low-
expansion, AFFF fire extinguishing system for flammable-
liquid fires. System includes diaghragm proportioning tank
and devices as per NFPA 16.

Water for the foam system is drawn from the bladder type
foam tank and extinguishing panel are located within the
generator room.

Foam concentrate shall be of 3% AFFF. Water to the foam
water sprinkler system shall be drawn from the fire fighting
network. Pre-action valve shall be provided with electric and
pneumatic head trim assembly. Isolation valves shall be
provided at downstream & upstream of the pre-action valve.
Appropriate capacity vertical mounted air compressor shall
be selected for the pre-action system.

Bladder type foam shall be located near the pre-action valve
with foam proportioner. The foam proportioner shall be
suitable for proportioning 3% of foam concentrate. A foam
concentrate sensing line shall be there in the foam
proportioner to monitor the flow of foam concentrate & to
avoid the flow of water alone into the area being protected.
Downstream of the pre-action valve shall be normally filled
with compressed air.

Foam concentrate carrying pipe shall be stainless SS 316. All
fittings and valves use in foam concentrate network shall be
stainless steel SS 316.

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All the components use for the system including but not
limited to bladder tank, foam concentrate, pre action valves,
isolation valves, sprinklers, foam proportioner, etc. shall be
UL listed / FM approved and shall be approved by
Consultant.

Foam expansion type - Low expansion foam system which is
defined as foam aerated to an expansion ratio of between 2
to 1 and 20 to 1.

Discharge Device - Air aspirating foam sprinklers which
aspirates air to the foam solution & form foam bubbles.

Maximum operating pressure 175 psi.

Design Density Minimum 0.108 L/s per. Sq. m.

Foam supply : minimum 10 minutes discharge time.

Water supply: minimum 60 minutes.

11.4.14.1 Installation of Foam System

Install piping and other components level and plumb. Install pipe
and fittings, valves, and discharge devices according to
requirement listed in NFPA 16.

Support piping using support and methods according
to NFPA 13. Refer also to the approve Pipe Support
detail, 421-A000-SH-F-04-ZZ0001.

Install seismic restraints for concentrate storage tanks
and piping system.

Install moving and alarm devices according to NFPA16
and NFPA 72.

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Install flanges, flange adapters, or couplings for
grooved end piping on piping valves, apparatus and
equipment.
Ream ends of pipes and tubes and remove burrs.

Remove scale, slag, dirt and debris from inside and
outside of pipes, tubes and fittings before assembly.

Flanged joints: select appropriate gasket material in size,
type, and thickness suitable for foam concentrate. Joint
flanges with gasket & bolts according to ASME B31.9.

Threaded joints: threading with tapered pipe threads
according to ASME B1.20.1 cut thread full and clean.

Using sharp dies. Ream threaded pipe ends to
remove burrs and restore full ID. Join pipe fittings and
valves as follows; 1.) Apply appropriate tape or thread
compound to external pipe threads. 2.) Damage
threads: do not use pipe or pipe fittings with thread
that are corroded or damaged. Steel-piping, cut-
grooved joints: cut square-edge groove in end of pipe
according to AWWA C606.

Assemble coupling with housing gasket, lubricant and
bolts. Joint steel pipe and grooved end fittings
according to AWWA C606 for steel-pipe grooved
joints.

Provide concentrate control and drain valves with
piping to permit maintenance of the foam concentrate
with continuous sprinkler system service.

Install proportioning controller in Fire-suppression
piping to provide coverage to area indicated on
drawings.

Where installing piping adjacent to equipment, allow
space for service and maintenance of equipment.
Connect electrical devices to buildings fire alarm
system.
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Install a fire department connection on the supply side
of the proportioning controller when required.

The system consist of a vertical bladder tank
assembly, deluge valve, engineered piping network,
upright sprinkler (open-type), detection system with
heat and flame detectors, manual pull station and
horn.

11.4.14.2 Installation of Rational Flow Controllers

Sensor of Mixing quantity of foam and water - Ratio
flow controller or Proportioner which mixes water with
foam.

The controllers are designed to be mounted in the
water supply system feed line in either a horizontal or a
vertical configuration. When the between flange type of
the controller is actually located inside the pipe
system. If mounted correctively, the foam solution
leaving the recovery section is flowing towards the
discharge devices.

Detail mixing of foam and water - Ratio flow controller
is a venture type device which has got the opening for
foam and water in such a way that when it mixes, it
mixes in the proportion required for foam solution.

11.4.14.3 Bladder Tank Installation

Bladder tank is utilized which gets its bladder squeezed
by the water pressure when the system gets activated
and foam ejects to the proportioner.

Upon receipt of the bladder tank and before
installation, check completely around the tank, trim
valves and piping, etc., for any damage that may
occurred during shipment.

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when stalling a vertical bladder tank, please consider
the possibility that in the future, the bladder or PVC
center tube may require removal. Remember that it
requires access from above the tank in order to
remove the piping and the bladder. If possible, it should
be installed in an area that is at least twice as high as
the tank or a roof hatch should be installed above the
tank.

11.4.14.4 Foam Suppression Panel Installation

The mounting location of the control panel enclosure is
very important. Vibration, dust, moisture,
electromagnetic interference, and ratio frequently
interference are all types of problems that could
adversely affect the successful operation of the
equipment. Choose a mounting location that is free
from environmental problems. The control panel shall
be installed so the viewing window is approximately
60 above the floor. Do not install in an environment
that exceeds the temperature ranges. Ensure the foam
suppression panel and alarm devices are installed
according to the system layout in that room. Test the
key to measure all the key functions are working
properly.

11.4.14.5 Hydrostatic Leak Test

The installation to be tested shall be inspected for
compliance with the drawings and specifications.
Significant variations shall be investigated and
corrected, if required, before proceeding with the tests.

a) Before testing ensure that all temporary connections
have been made and that only personnel needed for
the pressure test are present.

b) All items for test have to be provided on site before
the test i.e. pressure gauges, instruments, water etc.

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c) Before taking up pressure testing, each valve in the
pipe system will be checked by closing and opening to
observe if it is working efficiently (any valve found not
working satisfactorily is replaced). Keep open all the
in-line valves.

d) Isolate any parts of the system that their pressure
rating is less than the testing pressure such as relief
valves, automatic air vents and all devices that might
be damaged by the test pressure.

e) No pressure shall be applied against the closed gate
of gate valves. All valves shall be in the open position
but completely back seated during testing. End
valves shall be capped installed by blind flange.

f) No testing shall be carried out against or through the
pressure reducing valves. The setting of the pressure
reducing valves shall not be changed for testing
purposes

g) Plug all the open ends of pipes, keeping only two
points open, one at the highest end & the other at the
lowest end of the pipe section to be checked.

h) Install a gate valve at the highest open end of the
pipeline and keep it fully open to act as "air purge
point to relieve the trapped air from the pipeline.

i) A "Tee" connection Is installed at the lower end of the
pipe. A water pressure gauge with a gate valve & a
hydraulic pressure pump are attached to one end of
this Tee connection & a gate valve at the other free
end of the Tee connection to act as a "Filling Point".

j) Verify pressure gauges for calibration certificates.
Check proper filling and pressurization sequence of
piping system to be tested.

k) Fill pipe slowly with water through the filling point. Do
not use power-driven pump unless approved.
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l) Fill absorbent pipes with water and allow to stand 24
hours at working pressure.

m) Once all the air in the pipe system is purged through
the "purge point" and only water starts flowing out
indicating that the pipeline is free from trapped air,
shut the air relief gate valve at the top end of the
pipeline. Once the pipeline is filled with water shut the
gate valve at the filling point too.

n) Now start applying water pressure through hydraulic
pressure pump, till the pipeline attains a test pressure
of 1.5 times the working pressure for 2 hours.

o) All piping and attached appurtenances subjected to
system working pressure shall maintain that pressure
without loss for 24 hours. Test pressure shall not
exceed maximum pressure for any valve, or other
component in system under test.

p) Walk along the pipe line route & Inspect for any
leakage. If any leakage is found, drain off the water
from the system by opening the filllng point at the
lowest end of the system .Rectify the leak by
tightening the joint or replacing of defective pipe I
fitting as the case may be.

q) The test pressure shall be read from a gauge located
at the low elevation point of the system or portion
being tested.

r) Once the test has been satisfactorily completed the
test pressure shall be released slowly so as not to
produce shocks and sudden contractions that might
damage the piping.

s) Prepare reports for tests and for corrective action
required.
t) Note:Notify Consultant at least 24 hours before
Testing must be made. Perform test specified as with
the presence of Consultant.
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11.4.14.6 Flushing Procedure
After approval of installation of pipes and fittings,
flushing shall be done for sprinkler system with clean
water to remove dust and debris that might have been
present during construction works.
All obstructions, debris and superfluous matters, shall
be removed from the pipeline. All piping shall be
flushed out before commissioning.
Items of equipment which would be sensitive to
damage during hydro flushing shall be removed,
blocked off or isolated.
Hydrostatic or water flush: use clean, fresh water.
Install test drain valve to the drain points.
Provide empty drum or container.
Provide water supply.
Provide flow measurement in flushing water supply line
to be used as basis for verification of flow velocities in
piping system.
Test drain valve shall be flushed in fully open position
at drain points.
The drain points should be tapp or near the floor drain.
If ever there is no floor drain near the drain point, we
can used empty drum or container to stored flush
water. Observe proper disposition of flush water.
All piping systems shall be flushed using high
pressurized pump.
Flushing has to be done by filling the system from one
and leaving the bottom valve open at the opposite end
with pressurized clean potable water with required flow
maintaining 10 ft/sec water velocity to carry out all
debris/dirt/slag along with it.
The flushing operation shall be continued until
satisfactory cleaning is ensured then close all bottom
ends.
Note: Disinfections process in fire fighting is not NFPA
requirement, the disinfections chemical material will
cause rusting and reactions with steel pipes. Refer to
RFI Submission Reference: 421-A000-M-AV-01712
Rev.00. And if ever required by consultant the
disinfections will be prepared by specialist and will be
separately submitted.
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11.4.14.7 Interface

Double knock system shall be with (1) sensing of heat
(bulb fuses) by the sprinkler & (2) detection of
smoke/fire through detectors.

Flame Detector interface to fire alarm system

Heat Detector interface to the fire alarm system

11.4.15 Automatic Pre-action Sprinkler System

As per NFPA 25: Chapter 3.6.4.5. A preaction sprinkler
system employing automatic sprinklers attach to a piping
system that contain air that might or might not be under
pressure, with a supplemental detection system installed in
the same areas as the sprinklers.

Pre-action sprinkler system shall be designed in accordance
with Exhibit D2 211316 Dry-Pipe Sprinkler Systems.

These systems are specially designed for the protection of
high value Business Critical areas where sensitive electrical
equipment or goods are stored to provide prior warning of
system discharge or prevent system discharge caused by
accidental damage to a sprinkler or system pipe work.

A pre-action sprinkler system comprises a standard deluge
valve sprinkler system and an independent system of heat or
smoke detectors installed in the same areas as the
sprinklers.

The deluge valve is a diagphragm style valve that depends
upon air in the diaghragm chamber to hold the diagram
closed against the water supply. Any accidental damage to a
sprinkler or a detector head in a non-fire situation will not
bring the contol valve into action but will cause both visual
and audible alarms to be raised to alert the buildings fire
safety officer to the situation.

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In the event of a fire, when two or more detector heads
operate, they send a signal to the main fire control panel.
On receipt of this signal, the fire control panel operates
the solenoid release valve, releasing the pressure off the
diaphragm unit to open the Deluge valve and discharge
water into the system in readiness for a sprinkler head to
open when it reaches its designated operating temperature.

This process provides the buildings fire safety
officer with prior warning of the impending event
so that the Companys established fire control
plan can be immediately initiated to minimize the
impact of the fire threat.

The size of the deluge valve, its flow rate, the system water
supply pressure and type of detection system are all
determined by the size and type of fire risk involved.

Pre-action fire sprinkler systems employ the basic concept of
a dry pipe system in that water is not normally contained
within the pipes. The difference, however, is that water is
held from piping by an electrically operated valve, known as
a pre-action valve. Valve operation is controlled by
independent flame, heat, or smoke detection.

Two separate events must happen to initiate sprinkler
discharge. First, the detection system must identify a
developing fire and then open the pre-action valve. This
allows water to flow into system piping, which effectively
creates a wet pipe sprinkler system. Second, individual
sprinkler heads must release to permit water flow onto the
fire.
In some instances, the pre-action system may be set up with
a double interlock in which pressurized air or nitrogen is
added to system piping. The purpose of this feature is two-
fold: first to monitor piping for leaks and second to hold water
from system piping in the event of inadvertent detector
operation. The most common application for this system type
is in freezer warehouses.

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11.4.15.1 Interface
Interfacing with other services is required for Fire
Protection Systems in order to make the system
effective.
Interfacing can be achieved by connecting any dry cont
act (potential free) outputs from the system to the
service where we have to get the system interfaced.
Elevators should be captured to ground floor or any
other safe floor in case of fire.
Double-knock system shall be with:
o Sensing of heat (bulb fuses) by the sprinkler.
o Detection of Smoke / fire through fire alarm
system (FAS) detectors.

Automatic air release valve is installed at the elevated
level of each riser with an isolation valve and end cap.

All the isolation valves shall be provided with the
supervisory switch which shall be electrically
supervised in the main fire alarm panel. There is an
individual address of each isolation valve.

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11.4.16 Installation Deluge System

As per NFPA 25: Chapter 3.6.4.3. a sprinkler
system employing open sprinklers that are attached
to a piping system that is connected to a water
supply through a deluge valve that is opened by the
operation of the detection system installed in the
same areas as the sprinklers. When this valve
opens, water flows into the piping system &
discharges from all sprinkler.

Similar to a pre-action system except the sprinkler
head are open and the pipe is not pressurized with air.

Deluge system are connected to a water supply
through a deluge valve that is opened by the
operation of a smoke or heat detection system.

The detection system is installed in the same area as
the sprinklers.

Deluge system are used in places that are
considered high hazard areas.

Deluge systems are used in the protection of large
Aircraft Hangers as one primary means of fire
protection.
Deluge system are needed where high velocity
suppression is necessary to prevent fire spread.

The deluge valve must be opened as signaled by a
fire alarm system. The initiation device signals the
fire alarm panel, which in turn signals the deluge
valve to open, allowing water to enter the piping
system. Water flows from all sprinklers
simultaneously.

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11.4.16.1 Interface
Deluge system are used for fast, total application
of water in Extra-Hazardous areas and in water-
spray systems. Deluge valves are essentially
check valves with a clapper latched in the closed
position (see picture below). The actuating
system unlatches the valve, allowing the water to
enter the piping system and flow out the heads.

Deluge valve employs a single differential
diagphragm in which the water pressure bears on
both sides, while the top side adjoins a closed
chamber (see picture below). The actuating
system opens the closed chamber, allowing the
water to push the diaphragm up and off the water
seat, releasing water to the system.

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A modification of the valve uses a pressure
regulator that maintains (on the outlet side) any
predetermined pressure less than the available
system pressure (see picture below). This
allows the system to discharge at a constant rate.

11.4.17 Standpipe and Hose Systems

Standpipe and Hose Systems will be provided in
accordance NFPA 14, Standard for the Installation of
Standpipe, Private Hydrant & Hose Systems.

A Class III standpipe system shall be provided with Fire hose
cabinets with approved finish shall be placed near each hose
outlet which shall contain 1 no. of 65mm diameter landing
valve, 1 no. of 40mm Hose rack, 4.5 Kg carbon dioxide type
fire extinguisher and 4.5 Kg dry powder type fire
extinguishers.

As part of the CRS process the CM has repeatedly instructed
that only Class III standpipes be deployed, therefore this
will be the basis of design.

Minimum pressure available at each outlet shall be 6.9 bar
(100 psi) as required by NFPA 14.

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 98 of 104

The installation height of each outlets shall comply with
NFPA 14. Water for the wet risers shall be tapped from the
main header in mechanical plant room. An approved
pressure regulating device (PRV) shall be provided to limit
static and residual pressures at the riser inlet to 175psi (12.1
bar).

As per project specification, Double Door Fire Hose
Cabinet with hose Rack in the upper compartment and 2
units Fire Extinguisher in the lower compartment to be
install. Water-based fire suppression system.

Fire hose cabinet is a wall mounted and recessed type. It
should be vertical installation. Cabinet made of stainless
steel sheet

11.4.17.1 Wall-Mounted Fire Hose Cabinet

Cabinet box fully exposed & mounted directly on
wall with no trim.

Door Material: will be of wired glass with
stainless steel frame.

Door will be provided with piano hinges.

Mounting Bracket: Manufactures standard steel,
designed to secure fire extinguisher to fire hose
cabinet of sizes required for types & capacities of
fire extinguishers indicated, with plated or baked-
enamel finish.

Break Glass Strike: Manufacturers standard
metal strike, complete with chain & mounting clip,
secured to cabinet.

Letter Door Handle: One piece, cast iron door
handle with the word FIRE embossed into face.

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 99 of 104

Door Lock: Triangular Lock that is stronger than
the specified one for more security. Opening of
lock by means of key which is secured in the
cabinet & accessed by break glass.

Fire Extinguishers will be identified in fire hose
cabinet with the words Fire Extinguisher.
Applied to cabinet door, application process-
decal, lettering color white and orientation
vertical.

Joints will be welded & ground smooth.

Factory drilled mounting holes will be provided.

Door & Frames will be prepared to receive locks.

Door locks will be installed @ factory.

Door frames will be fabricated with 1.2mm thick
steel sheets.

Door frames will be mitered and perimeter
welded.

Installation:
1. Install double door fire hose cabinets in
locations and at mounting heights indicated
as per approved shop drawing.
2. Fasten cabinets to structure, square and
plumb.
3. Provide inside latch and lock for break-glass
panels.
4. Fasten mounting brackets to inside surface
of fire hose cabinet square and plumb.
5. Install hose rack assembly at the upper
compartment. Include hose valve, hose rack,
water-retention device, hose pins and hose.
Operation semiautomatic. Hose with swivel
inlet, coupling, gaskets and nozzle.

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 100 of 104

6. Hose NPS 1-1/2 (DN40). Length 100 feet
(30 meter). Jacket is made high tenacity
polyster yarn. Lining material is Poly
Urethane. Cover made of synthetic material.
7. Nozzle: spray nozzle. Made of chrome-
plated brass. Adjustable from shutoff to fog
spray or straight stream.
8. Install adjustable valve hose connection
proposed 1-1/2 (DN40) located at upper
compartment connected to the fire hose reel.
proposed 2-1/2 (DN65) located at lower
compartment.
10. Install one unit powder and one unit carbon
dioxide fire extinguisher located at lower
compartment.
11. Identification: apply Decals at location
indicated.
12. Adjusting & cleaning.
13. Remove temporary protective coverings &
strippable films, if any, as fire hose cabinets
are installed unless otherwise indicated in
manufacturers written installation
instructions.
14. Adjust fire hose cabinet doors to operate
easily without binding. Verify that integral
locking devices operate properly.
15. Om completion of fire hose cabinet
installation, clean interior & exterior surfaces
as recommended by manufacturer.

11.4.17.2 Recessed Mounted Fire Hose Cabinet

Prepare recesses for recessed fire hose cabinet
as required by type and size of cabinet and trim
style as per approved shop drawing.

Cabinet box recessed in walls of sufficient depth
to suit style of trim indicated.

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 101 of 104

Examine walls and partitions for suitable framing
depth and blocking where recessed will be
installed.

Proposed recessed type cabinet with trim and
frame.

Exposed flat trim: one-piece combination trim
and perimeter door frame over-lapping
surrounding wall surface with exposed trim face
and wall return and outer edge (backbend).

Cabinet trim material stainless.

Recessed door pull and friction latch will be
provided.

Installation:
1. Install double door fire hose cabinets in
locations and at mounting heights indicated
as per approved shop drawing.
2. Fasten cabinets to structure, square and
plumb.
3. Provide recessed fire hose cabinet.
4. Provide inside latch and lock for break-glass
panels.
5. Fasten mounting brackets to inside surface
of fire hose cabinet square and plumb.
6. Install hose rack assembly at the upper
compartment. Include hose valve, hose rack,
water-retention device, hose pins and hose.
Operation semiautomatic. Hose with swivel
inlet, coupling, gaskets and nozzle.
7. Hose NPS 1-1/2 (DN40). Length 100 feet
(30 meter). Jacket is made high tenacity
polyster yarn. Lining material is Poly
Urethane. Cover made of synthetic material.
8. Nozzle: spray nozzle. Made of chrome-
plated brass. Adjustable from shutoff to fog
spray or straight stream.

THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 102 of 104

proposed 1-1/2 (DN40) located at upper
compartment connected to the fire hose reel.
proposed 2-1/2 (DN65) located at lower
compartment.
11. Install one unit powder and one unit carbon
dioxide fire extinguisher located at lower
compartment.
12. Identification: apply Decals at location
indicated.
13. Adjusting & cleaning.
14. Remove temporary protective coverings &
strippable films, if any, as fire hose cabinets
are installed unless otherwise indicated in
manufacturers written installation
instructions.
15. Adjust fire hose cabinet doors to operate
easily without binding. Verify that integral
locking devices operate properly.
16. Om completion of fire hose cabinet
installation, clean interior & exterior surfaces
as recommended by manufacturer.

11.4.18 FDC (Siamese Connection)
Siamese Connections are to be provided for fire fighting
system in each building. Fire fighting system to be designed
in such a way that water supply from fire brigade trucks will
reach all portions of any served building.

The purpose of the fire department connection is to
supplement the water supply, but not necessarily
provide the entire sprinkler system demand. Fire
Department Connections are not intended to deliver
a specific volume of water.

The fire department connection can be thought of as
only consisting of the inlet body, however, the FDC is
actually made up of the inlet, check valve, and piping
connecting to the sprinkler system riser or main.
THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 103 of 104

The piping between the exterior FDC and the
check valve be hydrostatically tested in the
same manner as the balance of the system.
The test is to confirm that the piping is
properly installed and will not leak or come
apart.

Siamese connections are to be equipped with plugs or caps.
This is to prevent dirt and other foreign objects from
entering the piping, which would inhibit water flow
or prevent the connection from being used during
an emergency.

11.4.19 Portable Fire Extinguisher

Fire extinguisher is an active fire protection device used to
extinguish or control a fire, typically in emergency situations. A
fire extinguisher, in general, consists of a handheld cylindrical
pressure vessel containing an agent that can be discharged
to extinguish fire.
Portable Fire Extinguishers will be provided in
accordance NFPA 10, standards for portable fire
extinguishers. Extinguishers will be provided on all Hazard
areas such as kitchens, electrical rooms, chemical rooms,
garbage rooms and generators.
Carbon Dioxide (provide in kitchens, electrical,
communication rooms).
Dry Chemical (provide in mechanical plant and garbage
rooms).
Foam (provide in chemical and paint storage room).
Ensure that the capacity of the extinguisher as
mentioned in the drawing.
Check the approved drawing for the exact location of
each type of fire extinguisher.
Check on the approved drawing the elevation of
the top of the extinguisher from the finished floor.
Mark on the wall the location of the hanger and / or
wall bracket from the finished floor.
THE ENGINEER:

(Phase I)
Jeddah, KSA

THE CONTRACTOR:



Page 104 of 104

Drill and fix the hanger and / or support.
Install the fire extinguisher on its hanger.
Identify the type of extinguisher, CO2 or dry
chemical, by approved color coded label.

11.4.20 References:

Mechanical Design Report by Atkins November 15 2012
ATK007-421-H000-FD-H-RPT-00001-B

Basis of Design by Atkins march 2012
421-422-A000-DF-G-RPT-00020-D

Manufacturers Recommendation.

Materials Submittals.

Latest Edition NFPA.

ITP for Hydrostatic Pressure
421-422-DCS-ITP-M-00695-01

11.4.21 Attachment

11.4.21.1 Approved Material Submittal

11.4.21.2 Fire Protection Pipes Supports Details
421-A000-SH-F-04-ZZ0001

11.4.21.3 Fire Protection Detail Second Floor
421-F136-SH-F-04-020001-001001-00

11.4.21.4 Disinfection of Pipes for Wet Pipe Sprinkler
System 421-RFI-M-00246

11.4.21.5 Risk Assessment

Fire Protection Piping Installation and Testing-Feb. 12, 2014

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