Logik26: Handbook Electronic Controller Logika Control S.R.L

HANDBOOK ELECTRONIC CONTROLLER LOGIK26
Re7 12-10-2005

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Logika Control s.r.l.

INDEX

Technical Features page 2,3
Notes before installation page 3
Menu Flow page 4
Menus Description Main menu page 5
Setting and visualization of C or F, bar or PSI, language and clock page 6
Setting and visualization of the parameters user level page 6
Setting of the password page 6
Setting and visualization of the parameters concerning
different menu page 7
Working pressure page 7
Transducers page 8
Security pressure page 8
Temperature screw page 8
Security temperature page 9
Working timer page 9
Oil, filters, hours page 9
Working hours page 10
Maintenance page 10
Alarms page 11
Reset page 11
Set compressor page 11,12
Clock timer page 12,13
Change password page 13
Alarm messages with immediate compressor stop page 14
Alarm messages with delayed compressor stop page 14
Alarm messages without compressor stop page 15
Maintenance messages page 16
Notes on compressor operation page 16,17
Quick oil drain page 18
Mater/Slave operation page 18,19
Logik26 connection drawing page 20
Legend page 21,22
Connection through serial line RS232/RS485 page 23,24,25
General warranty terms page 26

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TECHNICAL FEATURES

Electronic controller multifunction, industrial use, for air screw compressor operation.
Developed in accordance with the E.C. Standards of reference.
Grey auto-extinguishing box in ABS with protection degree IP64 for the frontal panel and IP30 for
other parts.
Inputs and outputs through terminal block board to wires disconnectable.
Power supply 12V a.c. 10% 5060 Hz.
Maximum absorbed current = 800 m.A..
Operating temperature: 0 55C with 90% RH (not condensing).
Storage temperature: -20 +70 C.
Visualization through a back-light LCD alpha numerical with 20 digits x 2 rows.
Messages selectable on 8 languages: Italian-English-French-German-Spanish- Portuguese-Turkish-
Cyrillic.
no.5 function keys: increase, decrease, enter, start, stop.
no.1 temperature probe to check screw temperature with working range 10 +130 C,
resolution 1C, precision 1C.
no.1 temperature probe to detect security temperature with working range 10 +130 C,
resolution 1C, precision 1C.
no.1 pressure transducer to check working pressure with range 0 15 bar, resolution 0,1 bar,
precision 0,1 bar.
no.1 pressure transducer to detect security pressure with range 0 15 bar, resolution 0,1 bar,
precision 0,1 bar.
no.8 opto isolated digital inputs of 12V a.c. for survey:
IN 01 = emergency button
IN 02 = motor overload
IN 03 = fan overload
IN 04 = remote start/stop
IN 05 = pressure switch air filter
IN 06 = differential pressure switch separator filter
IN 10 = at disposal
IN 11 = at disposal
no.3 digital inputs for connection to Control Phases.
no.2 I/O for connection to Oil Level Unit.
no.9 outputs through relay SPDT 8(2) A., 250V a.c., 100.000 cycles electric life:
RL1 = line contactor
RL2 = delta contactor
RL3 = star contactor
RL4 = loading solenoid valve
RL5 = first speed fan contactor
RL6 = drain solenoid valve
RL7 = alarm
RL8 = dryer
RL9 = second speed fan contactor

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no.1 red led for visualization alarm status.
no.1 check min. and max. power supply.
no.1 non-volatile memory for maintenance of setting data / working hours / compressor status /
historical alarms.
no.1 real time clock with buffer battery with life of about 10 years.
no.1 serial output RS232 for connection to second compressor (configuration Master / Slave), P.C.
or GSM unit.
no.1 serial output RS485 opto isolated for connection of several compressors and to P.C. or GSM
unit.
The controller is able to work also with micro interruptions of power supply lower than
400 m. sec..

The LOGIK26 controller equipment is provided with:

no.1 temperature probe to check screw temperature with sensor KTY 10.5 with cable in silicone
rubber, length 2,5 m - working range 10 +130 C, resolution 1C, precision 1C.
no.1 pressure transducer AISI 316L stainless steel membrane to check working pressure. Working
range 0 15 bar, resolution 0,1 bar, precision 0,1 bar, temperature compensated 0 50 C,
nickeled plated brass Gas 1/4 male connector, output 4 20 m.A. with connector Din 43650.
no.1 Control Phases for tensions of power supply: 230V 3phases, 380 400V 3phases and
440 460V 3phases.
Windows application for remote control (supervison and teleassistance)

On request to complete the LOGIK26 controller equipment:

no.1 temperature probe to detect security temperature with sensor KTY 10.5 with cable in silicone
rubber, length 2,5 m - working range 10 130 C, resolution 1C, precision 1C.
no.1 pressure transducer AISI 316L stainless steel membrane to detect security pressure. Working
range 0 15 bar, resolution 0,1 bar, precision 0,1 bar, temperature compensated 0 50 C,
nickeled plated brass Gas 1/4 male connector, output 4 20 m.A. with connector Din 43650.
no.1 oil level unit in box 4 DIN.
no.1 GSM unit.

NOTES BEFORE INSTALLATION

All the technical features, working condition and electrical wiring must be respected; in special
way both the temperature probes and pressure transducers cables must run separately from
power cables and proper R.C filters have to be mounted on the contactors coils.
Pay attention also the high voltage and low voltage cables must run in separate trunks.


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MENU FLOW

0) WORKING PRESSURE 0) WORKING PRESSURE 0) WORKING PRESSURE
1) TRANSDUCER 1) TRANSDUCER 1) TRANSDUCER
2) SECURITY PRESSURE
3) SCREW TEMPERATURE 3) SCREW TEMPERATURE 3) SCREW TEMPERATURE
4) SECURITY TEMPERAT.
5) TIMER COMPRESSOR 5) TIMER COMPRESSOR 5) TIMER COMPRESSOR
6) FILTER / OIL HOURS 6) FILTER / OIL HOURS
7) WORKING HOURS 7) WORKING HOURS 7) WORKING HOURS
8) MAINTENANCE 8) MAINTENANCE 8) MAINTENANCE
9) ALARMS 9) ALARMS 9) ALARMS
10) RESET 10) RESET
11) COMPRESS.CONFIG. 11) COMPRESS.CONFIG. 11) COMPRESS.CONFIG.
12) CLOCK TIMER 12) CLOCK TIMER 12) CLOCK TIMER
13) PASSWORD CHANGE 13) PASSWORD CHANGE

8,5 bar 85C
OFF
C/F - B/P - LANGUAGE
CLOCK
No. PASSWORD
0) WORKING PRESSURE
1) TRANSDUCERS
2)
7) WORK!NG HOURS
8)
9) ALARMS
12) CLOCK TIMER
11) COMPRESS.CONFIG.
No. PASSWORD ASSIST.1
= 22
No. PASSWORD ASSIST.2
= 4444

No. PASSWORD FACTORY
= 666666
8,5 bar 85C
COMPRESSOR STATUS

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MENU DESCRIPTION

Main Menu

By supplying power to the compressor the display visualizes the main menu:
a) on the first line both pressure and temperature of the screw and the message MST (Master) or
SLA (Slave), if selected in relative configuration menu, and the clock symbol if the compressor
has been set with start and stop via clock;
b) on the second line the compressor status:
OFF = compressor ready to be power on by the Start button
AT SET POINT = compressor stops for reaching pressure set
LOAD RUNNING = the compressor is on load running
IDLE RUNNING X SET = the compressor is on idle running for reaching set
IDLE RUNNING (blinking) = compressor is running to turn OFF
OFF BY REMOTE STOP = remote Start/Stop switch open
OFF FOR TIMER-NEXT ON: XX:XX = compressor power off by timer with
visualization of the hour of next power on; with compressor in power off by OFF FOR
TIMER pressing the button for around 3 sec. the power on is forced and when the
button is pushed the compressor stops and it turns back under the hourly planning.
WAIT = intervention of the security time

From the main menu pressing:
- the button the main menu enters into the visualization and setting of the language, clock, C/F,
Bar/Psi;
- the button the main menu enters into the setting and visualization of the user parameters;
- the buttons + the main menu enters into the menu setting password number
(assistance no.1 assistance no.2 factory) to go to the following menu.

Attention:
1) In any part of the flow concerning setting and/or visualization, pressing the button
for more than 5 sec. the visualization turns back to the main menu.
2) After 120 sec. from the last pressure of a key and/or and/or , the display
turns back to the main menu automatically.
3) During the visualization and/or setting procedures the controller is working and it detects
the possible alarms that will be visualized in the main menu.
4) Coming out from the setting procedures under password, the selected password is lost after
120 sec. from the last pressure of a function key.


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Setting and/or visualization of: C or F, Bar/Pis, Language and Synchronization clock.

On the main menu, pressing the button the display visualizes the message C-Bar- Language-
Clock, pressing the button the program phase is activated and on the display appears the blinking
message C and the fixed message F: with buttons or it is possible to select the symbol to
visualize the temperature and with the button confirm the selection. On the display appears the
blinking message Bar and the fixed message Psi: with buttons or it is possible to select the
symbol to visualize the pressure and the button confirm the selection.
Now on the display appears the blinking message ITALIANO: with buttons or
it is possible to select the message language among Italian English French German Spanish
Portuguese Turkish Cyrillic; the button confirm the selection for language message.
On the display appears the visualization of the date - day of week - time - minutes - seconds with the
day of the month blinking; with the button or it is possible to set the day of the month and
confirm with . Now the data of the day is fixed and the data of the month blinks; repeat the
operations to syncronize month, year, day of the week.
(1 = Monday 7 = Sunday), hours, minutes and seconds; with the last pressure of the
button the display visualizes the main menu.

Setting and visualization of the user level parameters

From the main menu, pressing the button the display visualizes the menu 0 Working Pressure,
with the button the other menu are flowed downward and with the button the desired menu are
flowed upward; after the last menu it turns back to main menu.
Pushing the button the controller enters into the programming phase or visualization of the relevant
parameters.

Setting of the Password Number to enter into the visualization and parameters setting under
password: Assistance 1 and/or Assistance 2 and/or Factory

On the main menu, pressing the button and then the button the display visualizes the message
Password No.1-2-3 with the figure 1 blinking; by the button and/or the password number is
selected and through the button the number is confirmed with the visualization of the password
number selected on the first line of the L.C.D and the first under-score blinking on the second line
_ _ _; by the button and/or it is possible to set the number pertinent to the first figure and with
the button it is confirmed; after the confirmation of the last figure the first menu is visualized.
If the set password number is wrong, the message Wrong Password will appear for 2 sec. and then
the main menu is visualized.

Default values of the Password numbers:
Password assistance 1 = 22 (2 numbers)
Password assistance 2 = 4444 (4 numbers)
Password factory 3 = 666666 (6 numbers)
Attention: in case of lost of the password number, give power supply to the compressor with the


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key pressed for 5 sec.; after that the message PRESET blinks for 3 sec. advising that the default
values of the 3 password levels have been stored.

Menu visualization

With the button and/or the menu are flowed; after the last menu the controller returns to the
main visualization.
Once selected the desired menu, pressing the button the controller enters into setting procedures or
visualization of the relevant parameters.

Visualization and parameters setting concerning different menu

With the button and/or select the parameter to modify and confirm it by the button ; the
selected data blinks; through the button and/or it is possible to change the data, pushing again the
button the modification is confirmed and the data value turns to be fixed. With the visualization of
the last parameter, pressing the button the controller turns back to the visualization of the selected
menu.


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MENU 0 = WORKING PRESSURE Parameters concerning working pressure transducer
setting values default Password No.
WP1 = top range transducer 20 m.A. = 15 16 bar 15,0 bar 3
WP2 = alarm high pressure (WP3+0,5) (W P1-0,5) 11,0 bar 2-3
WP3 = stop pressure set (WP4+0,2) (WP2-0,2) 10,0 bar 0-1-2-3
WP4 = start pressure set 3 (WP3-0,2) 8,5 bar 0-1-2-3
WP5 = start slave pressure set 2,8 (WP4-0,2) 8,3 bar 0-1-2-3
WP6 = transducer offset -2,0 +2,0 0 bar 2-3

Attention:
The parameter WP5 is visualized only if the controller has been set for working as
Master/Slave mode (see: Configuration Menu)

MENU 1 = TRANSDUCERS

Sec. Press. ---- (visualization of the value detected by the security transducer)
Delta Press. ---- (visualization of the difference between the value detected by the security
transducer and working transducer)
Sec. Temp. ---- (visualization of the value detected by the security probe)
Delta Temp. ---- (visualization of the difference between the value detected by the screw
probe and security probe)

Attention: if the transducer and/or the temperature probe have not been selected (see configuration
menu), the visualization is ---- instead of the value.

MENU 2 = SECURITY PRESSURE Parameters concerning security transducer, visualized if the
security transducer has been selected in the configuration menu.
SP1 = top range transducer 20 m.A. = 10 16 15,0 bar 3
SP2 = separator filter alarm (SP3+0,5) 2 1,7 bar 3
SP3 = separator filter forewarning 0,4 (SP2-0,5) 1,2 bar 3
SP4 = transducer offset -2,0 +2,0 bar 0 bar 3

MENU 3 = TEMPERATURE SCREW Parameters concerning screw probe
WT1 = high screw temp. alarm set (WT2+2) 125 110C 3
WT2 = high screw temp. forewarning set (WT3+2) (WT1-2) 105C 3
WT3 = first fan speed ON set (RL5) 30 (WT2-2) 70C 2-3
WT4 = first fan speed Delta T OFF 5 15C 10C 2-3
WT5 = low screw temp. alarm set -10 +15 C 0C 1-2-3
WT6 = probe offset -10 +10 C 0C 3
WT7 = second fan speed (RL9) delta T ON 5 15C 10C 2-3
Attention:
The parameter WT7 is visualized if RL9 has been set only (see: configuration menu).


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MENU 4 = SECURITY TEMPERATURE Parameters concerning security temperature probe,
visualized if it is selected into the configuration menu only.
ST0 = Temp. sel. Sec.T (absolute) Delta T (differential) delta T 3
In case Sec. T selected (absolute temperature detected by the security sensor)
ST1 = high temp. alarm set (ST2+2) 125 80 C 3
ST2 = high temp. forewarning set -10 (ST1-2) 70 C 3
ST3 = probe offset -10 +10 C 0 C 3
In case Delta T is selected (temperature drop between screw temp. and security temp.)
ST1 = oil cooler forewarning set 0 60C 25C 3
ST3 = probe offset -10 +10C 0C 3

MENU 5 = WORKING TIMER Parameters concerning working timers
Wt1 = star/delta control timer 2 20 sec. 05 sec. 3
Wt2 = star timer 10 50 m.sec. 20 m.s. 3
Wt3 = timer before start loading 1 5 sec. 02 sec. 3
Wt4 = idling timer 1 10 min. 04 min. 2-3
Wt5 = security timer 10 240 sec. 60 sec. 3
Wt6 = timer ON - RL6 1 10 sec. 02 sec. 1-2-3
Wt7 = timer OFF - RL6 1 10 min. 03 min. 1-2-3
Wt8 = timer delay forewarning-alarm sep. filter 10 600 sec. 30 sec. 3
Attention:
Modifying the set value, the new value is acquired at the end of the calculation in progress.

MENU 6 = OIL / FILTERS HOURS Parameters concerning maintenance hours
setting values Counter Reset default Password No.
CAF = air filter 100 3.000 h xxxxxx h NO 2.000 h 1-2-3
COF = oil filter 100 10.000 h xxxxxx h NO 2.000 h 1-2-3
CSF = separator filter 100 10.000 h xxxxxx h NO 4.000 h 1-2-3
C-- = oil 100 10.000 h xxxxxx h NO 8.000 h 1-2-3
C--h = check compr. 100 10.000 h xxxxxx h NO 500 h 1-2-3

If the parameter C--h has been set to 10.000, the alarm Check Compressor is not activated.
The calculation concerning the ON time of the line contactor (RL1) is effected backwards; when the
calculation reaches 0 it produces the relevant alarm and it goes on as negative counting.
With the button and/or the parameter to modify or reset is selected; confirming it by the button
the following message appears:
On the first line CAF - SET:10.000 - RESET
On the second line COUNTER:-3.500 - | No | (YES)
CAF is the short name of the parameter with the value previously set.

A) For changing the set value: press the button and the data blinks; with the button and/or
change the value and confirm it by the button : the Counter value is erased automatically.
Returning to the selected message, the modification of the value is stored into the pertinent memory.

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B) For resetting the value of the calculation in progress: press the button and NO blinks; pushing
the button YES is selected and pushing the button the Counter value is erased.
Returning to the selected message, the modification of the value is stored in the pertinent
memory.
C) Read the data only: press the button twice and the data set blinks; pushing again the set value
is confirmed and it turns back to the message selected.

MENU 7 = WORKING HOURS

TOTAL HOURS: 99.999 h
LOAD HOURS: 99.999 h
%WORKING HRS: xx%
START PER HOUR: No. x
LOGIK26 - RELEASE No.: xx,x (number of software release)

The total hours are the addiction of the ON hours of the line contactor (RL1).
The load hours are the addiction of the ON hours of the load solenoid valve (RL4).
The % working hrs is got dividing the ON hours of RL4 with the ON hours of RL1 in the last 100
working hours of RL1; the percentage is updated every 5 hours.
The start per hour visualizes the number of motor starts effected in the previous hour.
The release no. visualizes the program software release of the microprocessor controller.

MENU 8 = MAINTENANCE (Password No. 1-2-3)

MAINTENANCE HOURS MEMORY: resets or change memory set of: hours filters timer, oil.
20 data buffer
QUICK OIL DRAIN (see: program)
With the button and/or select the message and confirm it with .
1. If Maint. hrs memory is confirmed, by the button and/or , it is possible to flow the data
memory with visualization of the progressive message number - date - time of the event on the first
line and the relevant message on the second line. After the last message it turns back to the previous
visualization. The memory is of 20 data and the last one erases the first one. If there is not any
message into the memory the message Empty Memory is visualized.
2. If Quick oil drain is confirmed, it is accepted when the compressor is on Load Running or
Idle running x set only; on the second line there is the blinking message NO (default) and
YES fixed; by and/or select the desired function and confirm it by .
By confirming NO the controller returns to the message Maintenance , by confirming
YES it enters into the program Quick oil drain.


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MENU 9 = ALARMS

Alarms memory with visualization of the progressive number of the alarm detected, followed by the
date, time and alarm code.
The memory is of 20 data and the last one erases the first one.
If there is not any data into the memory, the message Empty Memory is visualized.

MENU 10 = RESET

Working hours (Password No. 3)
Alarms (Password No. 2-3)
Maintenance (Password No. 2-3)
General (Password No. 3) - Accepted with compressor in OFF mode only.
With the button and/or select the message and confirm the reset by .

Example: if Working hours is selected and confirmed, on the second line the blinking message
RESETTING appears and when the reset is finished (total hours, on load, percentage) the display
visualizes again the message Working hours.
After the last message it turns back to the message RESET.

MENU 11 = SET COMPRESSOR

Restart
MAN (manual) AUT (automatic); default MAN (Password No.1-2-3).
selecting MAN: in case of lacking power supply the controller doesn't restart automatically and
it visualizes the message Power Fault on the display.
selecting AUT: in case of lacking power supply the controller restart automatically with a delay time
equal to Wt5; during this time the message Wait is visualized.
The modification of the default data is recorded in the alarms buffer and it can be erased by general
reset only.
Timer Wt4 = YES (fixed time) - NO (changeable time) - Default YES (Password No. 2-3)
YES = the idling timer is fixed (see: Wt4 set for fixed time)
NO = the idling timer is changeable (see: Wt4 set for changeable time)
Phases Check = YES - NO - Default YES (Password No. 1-2-3)
YES = control phases unit activated
NO = control phases unit not activated
Security = YES - NO - Default NO (Password No. 3)
YES = when the timer CAF is elapsed the alarm FAULT FOR SECURITY is visualized and it is
possible to reset going into this menu only and selecting the word Security = NO. The fault code
change automatically in Change Air Filter .
NO = this security is not operated
Oil Unit = NO - YES - Default NO (Password No.3)
YES = the oil unit is operated
NO = the oil unit is not operated


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S3 (security temperature) = YES - NO - Default NO (Password No.3)
YES = the temperature probe is operated
NO = the temperature probe is not operated
S4 (security pressure) = YES - NO - Default NO (Password No.3)
YES = the pressure transducer is operated
NO = the pressure transducer is not operated
IN10 (input at disposal) = NO - STOP - RUN - Default NO (Password No.3)
NO = the input is not activated
STOP = the input is activated and it operates as alarm of immediate compressor stop
RUN = the input is activated and it operates as visual alarm only
IN11 (input at disposal) = NO - STOP - RUN - Default NO (Password No.3)
NO = the input is not activated
STOP = the input is activated and it operates as alarm of immediate compressor stop
RUN = the input is activated and it operates as visual alarm only
RL9 (second fan speed) = YES - NO - Default NO (Password No.3)
YES = the relay operates the second fan speed
NO = the relay doesnt operate the second fan speed
Low tension (low tension alarm) = YES - NO - Default YES (Password No.1-2-3)
YES = the alarm is activated
NO = the alarm is not activated
M/S (Master/Slave) operation = NO - YES - DEFAULT NO (Password No. 2-3)
NO = the compressor works as stand alone
YES = the compressor communicates with a second compressor through the serial connection RS232
as Master/Slave (see: working programm) and the following messages are visualized:
Master/Slave Timer = 00 200 h - Default 100 h
Set the working time to change Master into Slave and vice-versa. If the working time of one of the two
compressor is more than the timer set, the compressor with higher working hours will be not set as
Master as long as the working hours are the same.
Slave Timer = 1 99 min. Default 5 min.
Set the start timer of the Slave compressor in case at power on the Master doesnt reach the Stop set.
No. Compressor = 1 32 - Default 0 (Password No. 2-3)
Set the number of the compressors for the serial transmission.
Serial No. = 20 alpha numerical characters, serial no. of compressor (Password No. 3 for
set and Password No. 0 3 for visualization)
After the last message it turns back to the message Set Compressor.

MENU 12 = CLOCK TIMER (Password No. 1-2-3)
Set of Start/Stop hour of compressor and dryer (RL8)
START/STOP COMPRESSOR:
On the second line of the display the message OFF-ON appears (with OFF blinking)
with the button and/or select:
OFF: if the start and stop of compressor is made trough the button Start/Stop, confirm the selection
through the button and it turns back to the message Clock Timer.


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ON: if the start and stop of compressor is made under clock, confirm the selection trough the button
and it visualizes the message:
DAY No. 1 (1 correspond to Monday and 7 corresponds to Sunday)
With the button and/or select the day and with the button confirm the day with visualization
on the second line of the LCD the message:
1 ON 00:00 - OFF 00:00
with the 1
st
ON hour (hour and minutes) blinking it can be set with the button and/or and confirm
it with ; the 1
st
OFF hour starts to blink automatically and takes the set value on the 1
st
hour of ON
and make the same operation to the last set of the OFF hour (for every day there three selections
ON/OFF are available). Confirming the last OFF hour of the day selected, the display visualizes the set
request of the following day; repeat the set for every day of the week.
To copy the set done in the day before after confirmed the day, press in sequence the button and
To cancel the set done after confirmed the day, press in sequence the button and .
After the confirmation of the last OFF hour of the 7
th
day the display visualizes the message:
LEGAL/DS TIME: No YES Default YES
YES = changing hour legal/ds is made on the last Sunday of March and October
at 2.00 a.m. in March and at 3.00 a.m. in October.
NO = changing hour legal/ds is not effected
DRYER ADVANCE:
30 min. (with 30 blinking), setting range from 1 60 min., the minutes relevant to the advance time of
the dryer ON blink before the compressor start.
Notes:
- With selection of timer OFF, the dryer (RL8) starts with the compressor.
- The setting range of every hour happens between 0:00 and 23:59.
- If the 3
rd
OFF hour overcomes the hours 23:59 the set passes to the hours 0:00 of the
following day and the message "Day 1" changes into "Day 1-2".
- If the OFF hour set is the same to the earlier ON hour, this set is not considered.
Examples:
a) set of the timeframe on three levels:
1 ON 07:30 - OFF 12:30 - 2 ON 13:30 - OFF 17:30 - 3 ON 18:30 - OFF 23:30
b) set of the timeframe on two levels:
c) set of the timeframe on one level:
d) compressor in OFF for all the day

MENU 13 = CHANGE PASSWORD (PASSWORD No. 1-2-3)

The display visualizes the message Password No.1-2-3 with 1 blinking. By the button
and/or select the level password to change and confirm it with the button .
On the first line of the display the message Password No. X appears (selected number) and on the
second line set the new number password by the button and/or and confirm every data with .
After the last confirmation, the display shows the message Change Password.

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ALARM MESSAGES WITH IMMEDIATE COMPRESSOR STOP WITH THE MESSAGE
FAULT FOR

Code Description Causes
1 EMERGENCY STOP Emergency button open (IN1)
2 MOTOR OVERLOAD Thermal motor open (IN2)
3 FAN OVERLOAD Thermal fan motor open (IN3)
4 NO PHASE Lack of 1 or more phases for over 400m.s.
5 WRONG PHASE Inverted phase
7 INPUT POWER FAULT All inputs IN1 IN6 open
8 IN 10 OPEN IN 10 open
9 IN 11 OPEN IN 11 open
10 NO OIL Alarm detected by oil control unit
11 HIGH PRESSURE Working pressure over set WP2
12 TEMP.PROBE FAILURE Screw temperature probe fault
13 HIGH SCREW TEMP. Screw temperature over set WT1
14 LOW SCREW TEMP. Screw temperature under set WT5
15 SEPARATOR FILTER Delta P in. over set P2, timer Wt8 elapsed
16 SECUR.PROBE FAILURE Security temperature probe fault
17 HIGH SECUR.TEMP. Security temperature over set ST1
18 POWER FAULT
Lacking power supply with compressor set in
manual restart
19 CONTROLLER FAULT
The controller detect an internal faulty
operation

ALARM MESSAGES WITH COMPRESSOR STOP AFTER AN IDLE RUNNING TIME OF
30 SEC. WITH THE BLINKING MESSAGE FAULT FOR

25 SEPARATOR FILTER Separator filter pressure switch open (IN6)
26 TRANSDUCER FAILURE Working pressure transducer fault
27 SECURITY TRAN. FAILURE Security pressure transducer fault
28 LOW VOLTAGE
With power supply less than 9,5V a.c.
and manual Reset accepted only with power
supply overcomes 10,6V a.c.
29 SECURITY
CAF timer elapsed, alarm detected if
parameter Security is set YES only
30 HIGH SCREW TEMP. Screw temperature over set WT2
31 HIGH SECUR.TEMP. Security temperature over set ST2
Attention: By stopping alarm, RL7 + DL1 is ON and the alarm message is stored in the alarm
memory; after eliminated the cause of the alarm, press the button to reset the alarm message and
restart the compressor.
The Low Voltage alarm is not detected if its not activated in menu 11 Set compressor (code 28).

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In case of Emergency stop button open (Emergency stop alarm) WT5 timer starts; during the counting
if the button is pressed the message WAIT FOR ON is showed and the compressor starts at the
end of the time.

ALARM MESSAGES WITHOUT COMPRESSOR STOP

35 SETTING DATA FAULT Set of default data
36 AIR FILTER
Air filter pressure switch clogging closed
(IN5)
37 OIL UNIT FAILURE Oil unit fault
38 SEPARATOR FILTER Delta P in. over set P3, timer Wt8 elapsed
39 LOW VOLTAGE
Power supply less than 11,6V a.c. with
automatic reset when power supply
overcomes 12V a.c. only
40 HIGH VOLTAGE
Power supply more than 14,5V a.c. with
automatic reset when power supply decreases
to 13,5V a.c.
41 CLOCK FAILURE
Start / Stop of compressor must be operated
in manual mode; the Master/Slave operations
timer are operated by the micro controller
42 SERIAL RS 232 FAILURE
The communication breaks down, with
Master/Slave set both compressors become
Master
43 CHANGE TIME
Message advising the time change from legal
into ds and vice-versa
44 IN 10 OPEN IN 10 open, configured as visual alarm only
45 IN 11 OPEN IN 11 open, configured as stop alarm
46 DELTA TEMP.
Delta temperature (screw temp. security
temp.) higher than ST1 with automatic reset
when it comes lower than ST1 5C
Attention:
1) In case of alarm visualized only, RL7 + DL1 is operated on blinking way.
2) In case of message visualized (if it doesn't have the automatic reset) reset the message
by pressing the button , the alarm message is stored in the alarm memory switching off
RL7 + DL1.
3) The alarm no.33 and 34 reset automatically when the transmission restart correctly.

MESSAGES VISUALIZED IN THE ALARMS ONLY (SEE MENU 9)

48 MAN. RESTART Restart set from automatic into manual
49 AUTO RESTART Restart set from manual into automatic


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16

MAINTENANCE MESSAGES

50 AIR FILTER CHANGE Calculation of the timer set in menu no.6
CAF elapsed
51 OIL FILTER CHANGE Calculation of the timer set in menu no.6
COF elapsed
52 SEPARATOR CHANGE Calculation of the timer set in menu no.6
CSF elapsed
53 OIL CHANGE Calculation of the timer set in menu no.6 C-
elapsed
54 COMPRESS. CONTROL Calculation of the timer set in menu no.6 C--
h elapsed

NOTES ON OPERATION

Security timer Wt5
By pushing the stop button 0, the compressor stops according the following procedures:

a) If the compressor is on Load phase, it changes into Idle phase for the time set on t5. During this time
the compressor restarts by the start button; when the timer t5 is over the compressor turns off with the
message OFF.

b) If the compressor is on Idle phase and the value of t4 is higher than t5, when t4 is over the
compressor turns off with the message OFF; if t4 is lower than t5, the timer t5 goes on and when it is
over the compressor turns off with the message OFF.

c) If the compressor is on Set status, it turns off with the message OFF.

d) When the compressor stops and the message OFF appears on the display, the timer t5 starts;
during this time if the start button is pushed, the message OFF starts blinking and the compressor
doesnt start; it starts only when the timer t5 is over.

In case of compressor stops because of an alarm, the timer t5 starts; during this time if the alarm is reset
and the start button is pushed, the message OFF blinks and the compressor doesnt start. When the
timer is over, the compressor will start.


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17
Compressor stops through the remote start/stop input - IN4
When the input IN4 is open the compressor stops according the following procedures:
if the compressor is on Loading phase, it enters into the Idling phase for the time set on
Wt4 with the blinking message OFF BY REMOTE STOP; when the timer is over if
IN4 is still open, the compressor switches OFF with the message OFF BY REMOTE STOP
fixed; during the timer Wt5, if the input IN4 is closed the compressor comes back under the pressure
transducer control;
if the compressor is on Idling phase when the timer Wt4 is over the compressor switches off with
the message OFF BY REMOTE STOP;
if the compressor is on Set the fixed message OFF BY REMOTE STOP is visualized.

Load solenoid valve operation (RL4)
1) Parameter Wt4 set for fixed time.
When the pressure reaches the stop set, the load solenoid valve (RL4) switches OFF with the
message Idle Compr. X Set on the display and the time set on the timer Wt4 starts; when the
timer is over, if the pressure doesnt decrease under the start set, the compressor stops. During the
timer, if the pressure is under the start set, the load solenoid valve RL4 switches ON with the
message LOAD RUNNING on the display and the timer Wt4 resets.

2) Parameter Wt4 set for changeable time
On the first start, the compressor works as well as point 1.
On the following cycle the controller counts how long the pressure takes from the stop set to the
start set and if this time (tx) is higher than the time set on Wt4, on the following cycle the timer
Wt4 decreases of 1 minute and so on up to a minimum time of 2 minutes.
When -tx- comes to be lower than t4 changed, the set value of t4 is loaded again.

Thermoregulation of the fan with first speed operated by RL5 and second speed operated by
RL9
With screw temperature equal or higher than parameter WT3 = RL5 ON
With screw temperature lower than parameter (WT3 - WT4) = RL5 OFF
With screw temperature higher than parameter WT3+ WT7 = RL5 OFF and after 0,2 sec. RL9 ON
With screw temperature lower or equal to parameter WT3 = RL9 OFF and after 0,2 sec. RL5 ON

Thermoregulation of the fan with RL5 and RL9 not activated
With screw temperature equal or higher than parameter WT3 = RL5 ON
With screw temperature lower than parameter (WT3 - WT4) = RL5 OFF

Drain solenoid valve operation - RL6
When the load solenoid valve (RL4) goes in ON the drain solenoid valve (RL6) makes its working
program with the timer set on the parameters Wt6 and Wt7; when the load solenoid valve goes in OFF
the drain solenoid valve is not activated.


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18
Operation with security pressure transducer enabled
The security pressure transducer detects the internal pressure of the compressor according the
following functioning:
1) every time the compressor starts, the absolute value of the internal pressure is detected and it has to
be lower than 1,5 bar; in case of higher pressure the message WAIT P.in x,x (x.x is the value
detected); when the pressure decreases under 1,5 bar, the compressor starts;
2) into menu no. 2 Transducers the absolute pressure and delta P between internal and working
pressure are visualized;
3) Delta P. detected is compared with the values set into menu no. 3 Security pressure; if the value
detected overcomes the value set in SP3, the visual alarm SEPARATOR FILTER is generated,
if it overcomes the value set in SP2, the stop alarm SEPARATOR FILTER is generated;
4) both visual and stop alarm SEPARATOR FILTER is detected only if the compressor is loading,
the screw temperature is over 45C. and the timer set on Wt8 is elapsed.

Operation with the security temperature probe enabled
Into menu no. 5 Security temperature select security temperature probe where:
1) if T has been selected (absolute temperature), the value detected by the temperature probe is
compared with the values set inot menu no. 5; if the value overcomes the parameter ST2 the stop
alarm HIGH SECUR. TEMP. is generated and after an idling running of 30 seconds the
compressor stops; if the value overcomes the parameter ST1 the immediate stop alarm HIGH
SECUR. TEMP. is generated;
2) if Delta T has been selected (relative temperature), the value detectedis the difference between the
vaule detected by the screw temperature probe and the value detected by the security temperature
probe placed on the outlet of the oil cooler; the temperature drop is compared with the values set
into menu no. 5; if the value detected overcomes parameter ST1 the visual alarm only DELTA
TEMP. is generated and it automatically reset when the temperature decreases below ST1 5C;
3) into menu no. 2 Transducers the absolute temperature and delta T between the value detected by
the screw and security temperature probes are visualized.

QUICK OIL DRAIN TO BE OPERATED WITH COMPRESSOR ON LOAD AND/OR IDLE
RUNNING AND WORKING PRESSURE NO MORE THAN 2 BAR

In the Maintenance menu, select by the button Quick oil drain and confirm with the button
This confirmation is accepted if the compressor is on Load Running status and/or Idle Running X
set only. If the compressor is on other status the message TURN ON COMPRESSORS appears on
the display; in this status by the button the compressor turns on showing the message QUICK OIL
DRAIN NO/YES on the display; by the button come back to Maintenance menu.
If the compressor is on the status requested from the programme on the display appears:
QUICK OIL DRAIN
NO / YES
In case of NO blinking, by the buttons and select the function needed and confirm by
; ; by confirming NO come back to the message MAINTENANCE, by YES enters into quick oil
drain programme.

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19
If the pressure is more than 2 bar the line contactor (RL1) keeps in ON status and the load solenoid
valve (RL4) switches OFF (on the display appears the message RELEASE PRESSURE); when the
pressure goes down under the value of 2 bar, the solenoid valve switches in ON position, the message
DRAINING OIL appears on the first line of the display and the blinking message STOP on the
second line
When the oil drain is completed, by pushing the button the compressor stops.

Compressor set with Start and Stop by clock
With compressor set with start and stop by clock, during the OFF time on the first line of display is
visualized the message Timer OFF and on the second line Next ON: XX:XX. During the working
phase the symbol of the clock is visualized at the end of the first line of display.
The dryer operated by RL8 starts in according with the advance time set and goes in OFF when the
compressor goes in OFF by clock.
Attention: the input remote start/stop (IN 4) is not operated.

Oil level unit set
The controller, before to switch ON the line contactor (RL1), check the oil level and during this test on
the display the message CHECK OIL is showed.
To the end of this test if the controller detects a low oil level on the display appears the message NO
OIL. During the working if the oil level unit failure the alarm message visualized is OIL UNIT
FAULT.

COMPRESSOR SET AS MASTER/SLAVE
After connected the two compressors through serial line RS 232 of the terminal block M2 with length
of connection not more than 5 m, (if the connection is more length use the line converter RS 232/485;
see: drawing connection) make this configuration in the set program:
1) Selects the menu Config. Compres. and confirm with the button
2) With the button select M/S mode and confirm with the button
3) With the button and/or select YES and confirm with
4) With the button and/or set the time after that the Master becomes Slave and vice-versa and
confirm with .

5) With the button and/or set the timer and confirm with
At power on, if the Master doesnt reach the stop pressure the Slave starts.
After the last confirmation the display visualizes the message M/S Mode.

Pushing the Start button of one of 2 compressors, both compressors start running
Coming from a power supply the 2 compressors visualize the blinking message OFF for 5 sec.;
during this time the button I is not accepted. When the message OFF becomes fixed the button I is
activated.

Pushing the Stop button of one of 2 compressors, both compressors turn in OFF
To the first power on, the compressor no.1 becomes Master and on the display the message MST
appears while the second compressor becomes Slave and the message SLA appears on the display.


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20
The compressor Slave starts only if:
1) on the first ON the Master doesnt reach the Stop pressure in the selected time;
2) the pressure goes down under the value of the parameter set on WP5.

The rotation between Master and Slave and vice-versa happens:
1) when the timer set on the parameter Timer Master/Slaveis over
2) in case of stop alarm of the Master
3) if one of two compressors has the working hours higher than the timer set on the parameter Timer
Master/Slave, the other compressor will work continually as long as it reaches the working hours of
the first compressor with the addition of the hours set on the parameter Timer Master/Slave. Only
after this time the rotation between Master and Slave can happen
Attention:
1) in case of maintenance of one of the two compressors, before effect this operation, select both
compressors as stand alone mode and at the end of maintenance, select both compressors as
Master/Slave mode;
2) in case of breakdown of the serial line RS 232 both the compressors become Master.

Compressor set through serial line RS 485 of terminal block M 11-12
After connected the compressor to the serial line RS 232, make this configuration in the set program:
1) select the menu 11 CONFIG. COMPRES. and confirm with the button ;
2) with the button select COMPRESSOR No. and confirm with the button ;
3) with button and/or set the number of compressors in the serial line RS485 connection and
confirm with returning to the message CONFIG. COMPRES.


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21
LOGIK26 CONNECTION DRAWING

Attention:
The inputs not used must be connected directly to 12V a.c., except for IN5 that it has not to be
connected in case it is not used.
In case the inputs IN10 and IN11, inputs for oil level unit, security pressure transducer and
security temperature probe, are not used, they have to be excluded by the configuration menu.


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22
LEGEND

Terminal Board M1
Pole no.1 and no.2 = Power supply 12V a.c

Terminal Board M2- RS 232
Pole no.1 = GND
Pole no.2 = + V
Pole no.3 = E.N.
Pole no.4 = TX
Pole no.5 = RX

Terminal Board M3
Pole no.1-2 = Working pressure transducer WP pole1=Positive pole2=Negative
Pole no.3-4 = Screw temperature probe (WT)

Terminal Board M4
Pole no.1 = from GND phases control
Pole no.2 = from T phases control
Pole no.3 = from S phases control
Pole no.4 = from R phases control

Terminal Board M5
Pole no.1 = IN 1 = Emergency button
Pole no.2 = IN 2 = Motor overload (line)
Pole no.3 = IN 3 = Motor Fan overload
Pole no.4 = IN 4 = Remote Start/Stop
Pole no.5 = IN 5 = Pressure switch air filter
Pole no.6 = IN 6 = Differential pressure switch separator filter
Pole no.7 = Common = 0V a.c.

Terminal Board M6
Pole no.1 = alarm output = RL7
Pole no.2 = drain solenoid valve output = EV2 = RL6
Pole no.3 = contactor first speed fan output = K4 = RL5
Pole no.4 = loading solenoid valve output = EV1 = RL4
Pole no.5 = star contactor output = K3 = RL3
Pole no.6 = delta contactor output = K2 = RL2
Pole no.7 = line contactor output = K1 = RL1
Pole no.8 = Common = 230 24V a.c.


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23
Terminal Board M7
Pole no.2 = Contactor second speed fan pilot = K5 = RL9
Pole no.4 = Dryer contactor pilot = K6 = RL8

Terminal Board M8
Pole no.1 = 1 Level unit

Terminal Board M9
Pole no.1 = Common = 0V a.c.
Pole no.2 = IN 10 = Input at disposal
Pole no.3 = IN 11 = Input at disposal

Terminal Board M10
Pole no.1-2 = Security temperature probe ST
Pole no.3-4 = Security pressure transducer SP pole 3= Negative pole 4=Positive

Terminal Board M11 Input RS 485
Pole no.1 = input GND.
Pole no.2 = input B
Pole no.3 = input A

Terminal Board M12 Output RS 485
Pole no.1 = output GND.
Pole no.2 = output B
Pole no.3 = output A

Terminal board M13
Pole n1-2 = Security temperature probe ST
Pole n3-4 = Security pressure transducer SP pole 3 = negative polo 4 = positive


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24

DRAWING CONNECTION THROUGH SERIAL LINE RS232

Master / Slave Connection

Master Slave connection Logik25 Terminal Board M2/Logik26 Terminal Board M2

Master Slave connection Logik16 Terminal Board M4 / Logik26 Terminal Board M2

Master Slave
M2 Terminal Board
Pole no.5---------------Pole no.4
Pole no.4---------------Pole no.5
Pole no.1---------------Pole no.1
Logik25 Logik26
Terminal Board Terminal Board
M2 M2
Pole no.5---------------Pole no.4
Pole no.4---------------Pole no.5
Pole no.1---------------Pole no.1
Logik 26 Logik 16
Terminal Board Terminal Board
M2 M4
Pole no.1 ------------- Pole no.1
Pole no.4 ------------- Pole no.2
Pole no.5 ------------- Pole no.3
Logik 16 Logik 26
Logik 25 Logik 26

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25

Logik26 / P.C. Connection

DRAWING CONNECTIO THROUGH SERIAL LINE RS485

INSTRUCTION FOR SERIAL LINE CONNECTION RS232 AND/OR RS485

For make the connection of serial net be careful to the following technical points:
1. The cable to use must be: 2 shielded and twisted wires type 22 AWG flexible.
2. The total length of the net has to be no more than:
- 5 m for serial line connection RS 232
- 400 m for serial line connection RS 485
3. With serial line connection RS 485 the maximum devices connectable are 32 units.

Installation Note
Logik26 P.C.
M2 Terminal Board Sub-D Connector
Pole no.5---------------Pole no.3
Pole no.4---------------Pole no.2
Pole no.1---------------Pole no.5
GND
A
B
shielded
1 2 3
M11
1 2 3
M12
COMP. N1
1 2 3
M11
1 2 3
M12
COMP. N2
1 2 3
M11
1 2 3
M12
COMP. N4
1 2 3
M11
1 2 3
M12
COMP. N3

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26
The signal wire must be placed in a separated electrical trunking from the other power cables or
that can be dangerous like the wires of lighting and so on.
Dont place the signal wires near power bus-bar, lamps, transformers and high frequency antenna.
The signal cable must have at least 2 m of distance from heavy inductive load (motors, inverters
and control / patch board).
Dont pull the cables with a strength over 12 Kg; higher strength can damage the wires and reduce
the signal transmission on the line.
Dont twist, knot, crush and fray the wires.
Use always a single cable without cut it to make the connection between two devices.
Make attention to wire stripper.
To be sure that the connection is well done, sign the position of terminal block with the colour
wire.

Attention: only one shielding has to be connected to the electrical ground.
Be careful that the electrical potential ground is 0V.


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27

GENERAL WARRANTY TERMS

All the products have 2 (two) years warranty starting from the date of production, which is printed on
the serial number label with identification of:
Example 2004 05 00215 the first 4 characters the year, the seconds 2 the week and the last 5 the
progressive number of device.

The temperature probe and pressure transducer are not included in the warranty terms.

The warranty is invalidated whenever the causes of the malfunction are clearly imputable to
negligence, mishandling or improper use of the instrument by the customer.

In order to return damages devices, the customer has to require to Logika Control an authorisation
number to write on the return documents.
The customer is expected to enclosed a note with the goods returned specifying the code, serial number
and description of the fault found.
Forwarding expenses are always charged to the customer, otherwise return expenses shall also be
charged to the customer.

Repairs shall be carried out within 30 days from the date of the receipt damaged devices.
With respect to all returned devices checked, Logika Control undertakes to specify the faults found, the
repairs carried out and the reason for any failure.
Repairs over the warranty period shall be charged to the customer and include the labour cost plus
component replacement.

The technical data, the drawings and other document of this manual are property of Logika
Control that forbid any reproduction, even if partial, of text and illustrations.

At own unquestionable judgement, Logika Control reserves the authority to make all the suitable
modification to improve the operation and performance of the product besides to reserve the
right to withdraw the product from the production, at any time and without notice.


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28

Revisions index:
Differences between release no.2 and no.3:
1) Addition of the parameter to erase the low tension alarm
2) In M/S mode, addition of a note advising that at power on the 2 compressors cant be turn
in ON for 5 sec.
3) Addition reset for modified password
4) Addition of IN10-IN11 activation by label
1) modify the Phases Control drawing connection
Release software 1.3 = release 4 of the hand-book: addition INPUT POWER FAULT alarm, code up-dating of the alarm
list, addition of Wt5 timer by pushing Emergency button, blocking parameters.
1) Modification of operation of the security transducer and security probe
2) Erase of the blocking parameter
3) revised timer Wt5 operation
4) IN10 and IN11 selection for stop alarm or visual alarm only
Differences between release no.5 and no.6
1) Modified acquisition time of visual and stop alarm separator filter detected by means security pressure, adding settable
parameter Wt8.
Differences between release no.6 and no.7 release software n2.3
1) Modified start parameter from 4 to 3 bar

LOGIKA CONTROL s.r.l.
Via Garibaldi n 83/a
20054 NOVA MILANESE MI ITALY
Tel. : 0039 0362 37001
Fax : 0039 0362 370030

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