EGE11B22

WASTE HEAT STEAM GENERATORS DESIGN AND FABRICATION
JUNE 1989
PAGE 1 OF 38
EGE 11-B-22 1989
TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. Scope References Codes and Safety Measures Standard Products Location Functional Design Mechanical Design 7.1 General 7.2 Pressure Parts 7.3 Superheater 7.4 Desuperheater 7.6 Tubes 7.6 Baffles 7.7 Drums 7.8 Steam Drum Internals 7.9 Intermittent Blowdown 7.10 Setting or Casing 7.11 Structure 8. Soot (Dust) Blowers 8.1 General 8.2 Design Retractable Soot Blowers 8.3 Design Rotary Soot Blowers 8.4 Pipework 8.5 System Controls and Instrumentation 9. Economizers 9.1 General 9.2 Tubes 9.3 Enclosure Duct Burner 10.1 General 10.2 Construction 10.3 Pilots/Igniters 10.4 Burner Piping 10.5 Flame Safety System Stacks Expansion Joints Insulation General Piping Instrument Connections Generator Trim Instrumentation Instrumentation System Painting Inspection and Testing 20.1 General 20.2 Tests Required Performance Guarantees Preparation For Shipment Documentation 23.1 General 23.2 Proposal Information 23.3 Order
10.
11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
1. SCOPE This Guide covers basic requirements for the design, fabrication, installation, and performance of either field-erected of shop-assembled unfired or supplementary fired waste heat steam generators of the watertube type for application in low-pressure flue gas streams such as the exhaust from gas turbines process units. For FCC unfired or fired steam generators, a separate specification will be prepared by Mobil Technology Company, Princeton, NJ. Any deviation or exception to the information contained in this standard is subject to MTC approval. Any deviation or exception to the information contained in this standard is subject to MTC approval.
2. REFERENCES
MOBIL ENGINEERING GUIDE EGE 11-B-22 1989

PAGE 2 OF 38 JUNE 1989
The following publications form a part of this Guide. Unless otherwise specified herein, use the latest edition.
Mobil Engineering Guides EGE 00-B-3 EGE 00-B-4 EGE 00-B-5 EGE 00-C-4 EGE 11-D-22 EGE 11-B-50 EGE 12-B-1 EGE 15-B-1 EGE 15-B-7 EGE 15-D-7 EGE 16-B-1 EGE 16-B-10 EGE 16-B-22 EGE 16-B-30 EGE 16-B-40 EGE 31-B-1 EGE 32-B-1 EGE 32-B-11 EGE 32-B-16 EGE 33-B-9 EGE 34-B-10 EGE 35-B-1 EGE 35-B-10 EGS 805 EGS 806 Structures and Equipment External Loading Design Basis Winterizing and Heat Tracing Equipment Sound Levels Equipment Purchases General Engineering Requirements Waste Heat Steam Generator Data Sheet Stacks Design and Construction Pressure Vessels Design and Fabrication Centrifugal Pumps for General Refinery Services General-Purpose Steam Turbines General-Purpose Steam Turbine Data Sheet (a and b) Piping General Design Piping Instruments Piping Process Equipment Piping Selection and Application of Piping Components and Materials (With Classification Sheets and Appendix) Piping Fabrication, Erection, Inspection, and Testing Steel Structures Design and Fabrication Instrumentation General Requirements Instrumentation Alarms and Protective Systems Instrumentation Watertube Steam Boilers Electrical Induction Motors Thermal Insulation Hot Service Painting General Requirements Painting Manufacturing Facilities The Burner Management System Safety and Control Interlock Systems
API (American Petroleum Institute) Standard Std 606 Compact Carbon Steel Gate Valves (Extended Body) ASME (American Society of Mechanical Engineers) Codes and Standards Boiler and Pressure Vessel Code, Section 1, Power Boilers PTC 4.1 Performance Test Code for Steam Generating Units B6.5 Pipe Flanges and Flanged Fittings B31.1 Power Piping B31.3 Chemical Plant and Petroleum Refinery Piping B46.1 Surface Texture ASTM (American Society for Testing and Materials) Standards A123 Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products D1066 Standard Practice for Sampling Steam NFPA (National Fire Protection Association) Standards 85B Prevention of Furnace Explosions in Natural Gas-Fired, Multiple-Burner Boiler Furnaces 85D Prevention of Furnace Explosions in Fuel Oil-Fired, Multiple-Burner Boiler Furnaces
3. CODES AND SAFETY MEASURES The boiler and associated equipment shall conform to the ASME Boiler and Pressure Vessel Code, Section 1; to NFPA 85B and/or 85D; to the Mobil Engineering Guides listed herein (and their associated Guides); and to applicable local, state, or other regulatory requirements (such as OSHA) at the site specified. The boiler shall be stamped with the ASME standard symbol or the local equivalent.
MOBIL ENGINEERING GUIDE

JUNE 1989 PAGE 3 OF 38
EGE 11-B-22 1989
4. STANDARD PRODUCTS Equipment and component parts of standard manufacture shall be provided to ensure the availability of spare parts. Component parts need not be products of the same manufacturer; however, the generator manufacturer shall assume full responsibility for all components supplied, regardless of source. 5. LOCATION Unless otherwise specified on EGE 11-D-22, the generator design and materials shall be suitable for continuous operation outdoors. All external surfaces shall be self-draining and protected against corrosion. Where winter temperatures may drop below C (F), the entire installation shall be suitable for service in a freezing climate in accordance with EGE 00-B-4. Details of winterization requirements are specified in the project specifications. 6. FUNCTIONAL DESIGN 6.1 Generators shall be of the natural or forced circulation type. When forced circulation generators are offered, they shall include one turbine and one motor-driven pump complete with piping. Each pump rated duty shall be 115 percent of the maximum circulation rate. The pumps and drivers shall be specified in accordance with EGE 15-B-1, 15-B-7, 15-D-7, and 33-B-9; piping, in accordance with EGE 16-B-1, 16-B-10, 16-B-22, 16-B-30, and 16-B-40. 6.2 In evaluating both natural and forced circulation generators, the contractor shall consider total investment costs, as well as all operating costs, to determine the required payout period outlined in the project specifications. 6.3 The generator shall be designed to operate continuously under all conditions specified on EGE 11-D-22. 7. MECHANICAL DESIGN 7.1 General
7.1.1 Steam generators, including all auxiliary facilities, shall be of proven design and construction, be capable of continuous operation at maximum operating conditions between mandatory inspections and have operated successfully in similar industrial applications for at least two years. 7.1.2 All components of the waste heat steam generator (WHSG) system shall be capable of being completely drained. Low-point drains shall be provided for all enclosures, ducts and coil assemblies. All drain connections provided on coil assemblies shall be piped together by the piping contractor to provide a single collection point. Blowdown connections shall be piped directly to the drain. The location of drains shall be specified by the vendor (down to grade level). 7.1.3 The vendor shall provide exhaust gas flow distribution devices when required to ensure proper operation of the unit, duct burner, and accessories. These items shall be identified in the proposal, and the vendor shall provide a detailed description of them. 7.1.4 The steam generator coil assembly shall have vertical tubes for natural circulation.
7.1.5 The maximum gas velocity through the steam generator shall not exceed 30 m/s (100 ft/s) for clean exhaust gases and 18 m/s (60 ft/s) for erosive exhaust gases.

7.1.6 Shop fabrication of the WHSG shall be maximized. It shall be fabricated in the fewest number of modules without causing undue shipping/handling costs and restrictions. 7.1.7 All heat transfer surfaces shall be arranged and designed to prevent vibrations from vortex shedding, fluid pulsations and acoustic excitation. The vendor shall submit design calculations to Mobil after award of contract and shall be prepared to discuss the method of calculation and analysis during the proposal stage. 7.1.8 NPS 2 (NPS = nominal pipe size, inches) connections for chemically cleaning waterside surfaces shall be provided. The vendor shall estate in the proposal the location of these connections. 7.1.9 The unit shall be designed to operate continuously within the emission standards endorsed by federal and local authorities. 7.1.10 The vendor shall correct in a minimal amount of time all deficiencies in design, workmanship, and materials that become apparent within the warranty period. This work shall be done at Mobils convenience and at no cost to Mobil. 7.1.11 The superheater shall deliver steam at the specified temperature and pressure from 50 percent maximum continuous rating to 110 percent MCR unless otherwise specified on EGE 11-D-22. A curve of superheat temperature versus steam load shall be submitted for Mobil review in the proposal, and a confirmed curve shall be submitted one month after contract award. 7.1.12 Circulation calculations at 50 percent MCR and 100 percent MCR shall be prepared by the vendor and submitted for Mobil review one month after contract award. 7.1.13 (a) Other responsibilities of the vendor include the following: The WHSG vendor shall obtain all code stamps and certificates required.
(b) The WHSG vendor shall provide full details of the chemical and physical properties of the construction materials. (c) Adequate space and access shall be provided for inspection, cleaning, removal, and maintenance of tube bundles, headers, retractable burner parts, valves, pumps, fans, and turbine and motor drivers. The boiler floor casing shall be a minimum of 1 m (3 ft) abovegrade. (d) Adequate personnel protection shall be provided for exposed surfaces hotter than 60C (140F). Such surfaces shall be minimized. (e) All special tools (such as tube expanders, special wrenches, and the like) that are required for maintenance and operation but are not normally found in a workshop shall form part of the installation. (f) 7.2 Copper bearing materials shall not be used.
Pressure Parts
7.2.1 All pressure parts in steam or water service shall be designed, fabricated, tested, and inspected in accordance with the ASME Code. 7.2.2 Drums and headers in steam or water service shall have a minimum corrosion allowance of 1.3 mm (0.05 in.). Corrosion and erosion allowances on tubular heating surfaces are dependent on the

EGE 11-B-22 1989
aggressiveness of the flue gases and are subject to Mobil approval. The vendor shall state the corrosion/erosion allowances in the proposal. 7.2.3 The minimum design pressure and minimum design temperature of pressure parts shall be established according to the following: (a) Design pressure shall be as allowed by the ASME Code, taking into consideration calculated pressure drops through the steam generator economizer and superheater. The vendor shall furnish documentation required in Paragraph PG-16.2 of the ASME Code when pressure parts are designated for different pressure levels, as permitted in PG-21.2 of the Code. (b) Design temperature shall be the maximum calculated metal temperature plus a temperature allowance of 28C (50F). 7.2.4 Headers shall be of seamless construction. All headers shall be provided with inlet and outlet nozzles, inspection opening, drains, vent, blowdown, and acid wash connection. 7.2.5 Headers shall be designed to provide equal flow distribution to all passes. The maximum differential flow between any two passes shall be limited to 5 percent of the average pass flowrate. Restrictions at tube inlets, including swaging, shall not be used to obtain the desired distribution. The vendor shall submit hydraulic calculations showing that the conditions of equal flow distribution are met. 7.3 Superheater
7.3.1 An all-welded, convection-type drainable superheader is mandatory. Tubes shall be of seamless construction. Electric resistance welded (ERW) tubes are not permitted in the superheater. 7.3.2 The superheater design shall be such that the steam velocity through individual tubes shall provide adequate cooling and prevent burnout of tubes at all anticipated operating conditions, including startup, transient, and shutdown situations. Flow equalization through superheater tubes shall be achieved by judicious selection of tube, inlet header, and outlet header sizing. Tube inlet restrictions, including swaging, are not permitted. The superheater steam flow imbalance shall not be less than 0.95. Steam flow imbalance calculations shall be submitted for Mobil review one month after award of contract. 7.3.3 The WHSG vendor shall describe in the proposal the standard procedure for determining superheater tube metal temperatures and shall submit metal temperature calculations for Mobil review one month after award of contract. The anticipated maximum tube metal temperatures shall be submitted in the proposal. 7.3.4 Superheater elements shall be so located and supported as to prevent vibration, sagging, and misalignment. When the tube support design temperature exceeds 600C (1100F) and the supplementary fuel or flue gas contains a vanadium/sodium ratio between 3:1 and 18:1, the tube supports shall be fabricated from 60 Cr-40 Ni or 50 Cr-50 Ni material. The vendor shall submit the tube support metal temperature calculation for Mobil review one month after award of contract. 7.3.5 Superheater headers and their supports shall be located outside the gas space. All headers shall be provided with drain and vent connections. Intermediate and outlet headers shall be provided with thermowell, test gage, and pressure gage connections. The outlet header shall be provided with connections for safety valves and a startup vent. All outlet header connections shall be located upstream of the startup vent.

7.3.6 The startup vent shall be provided with a silencer and shall be sized for not less than 35 percent MCR steam flow. The silencer shall be provided with suitable drains for condensate removal. Condensate shall be drained to the appropriate plant sewer as directed by Mobil. 7.3.7 Superheater tubes shall be arranged so that soot blowers can effectively remove soot from the outside surfaces of the tubes in accordance with Section 8. Superheater tubes shall be arranged to prevent soot bridging and plugging of superheater gas passages. 7.4 Desuperheater
When required to maintain the superheater outlet temperature within required limits at any expected load or firing condition, the desuperheater may be a closed heat exchanger or a direct-contact spray attemperator. If a direct-contract spray attemperator is used, oil-free condensate shall be the quench medium and shall be supplied by a separate centrifugal pumping system meeting the requirements of the reference specifications. The mixing chamber of the spray attemperator shall be provided with a stainless steel liner. The vendor shall provide the required flowrates and pressures in the proposal. 7.5 Tubes
7.5.1 Tubes shall be seamless steel or ERW steel. All stream generating tubes shall be 40 mm (1 in.) OD minimum. The source of ERW tubes shall be submitted in the proposal and subject to Mobil approval. 7.5.2 Tube material shall be selected on the basis of anticipated tube metal temperature and flue gas composition. 7.5.3 Tube configuration shall provide for circulation of water and steam in the proper direction, at all loads, and shall be installed to be completely drainable. 7.5.4 Tubes shall be arranged to prevent buildup of dust or catalyst fines on outside surfaces.
7.5.5 All tubes shall be fabricated from maximum lengths to produce a continuous straight run with a minimum number of circumferential joints. 7.5.6 Extended heat transfer surface may be used on the gas side of WHSG tubes in clean gas service. When extended surface is used, it shall be of the helical, solid fin, continuously welded type. Fins shall satisfy the following requirements: (a) (b) (c) Fin height shall not exceed 25 mm (1 in.). Fin thickness shall be 1.3 mm (0.05 in.) minimum. Maximum fin spacing shall be five fins per inch.
(d) The maximum fin tip temperature for carbon steel shall be 454C (850f). Above 454C(850F) and up to 650C (1200F), fins shall be 11 to 13 percent chrome Type 410 stainless steel. Above 650C (1200F), fins shall be Type 304 stainless steel. (e) Fins shall be applied to the tubes by continuous high-frequency welding.
(f) The vendor shall submit calculations establishing the maximum fin tip temperature based on steaming rates from 35 to 115 percent of MCR.

EGE 11-B-22 1989
7.5.7
WHSG tubes shall be connected to the boiler drums as follows:

Drum Pressure kPa gage 8,273 or less 8,280 to 11,713 11,720 and over
*Subject to Mobil approval
psig 1,200 or less 1,201 to 1,699 1,700 and over
Type of Tube Connection Rolled Rolled or strength welded* Strength welded
7.5.8 Vertical tubes shall be properly supported or guided, or both, to prevent sagging and vibration and to permit expansion. 7.5.9 The maximum unsupported span of horizontal tubes shall be 35 outside tube diameters for tube sizes up to and including 100 mm (4 in.) OD. For tube sizes larger than 100 mm (4 in.) OD, the maximum unsupported span shall be 30 outside tube diameters. 7.5.10 Tubes shall have ends lightly ground before installation to provide clean metal surfaces.
7.5.11 Tubes that are to be shipped separately shall be provided with substantial crating and framing to protect them from shipping damage. The tube surfaces shall be coated with a rust inhibitor to prevent corrosion. Both tube ends shall be provided with tightly fitted, internally greased steel caps to protect the ends during shipment. 7.5.12 The WHSG shall be constructed to permit replacing any tube in the unit with a minimum of difficulty and downtime. Tube arrangement shall permit replacement with minimal removal of other tubes, tube selections, or steel casing.
7.6
Baffles
7.6.1 The use of baffles should be minimized. When used, baffles shall conform to the following conditions: (a) Preferably, be vertical or, if sloped, be at such an angle as to minimize the accumulation of deposit on the baffles and tubes. Minimum slope angle shall be 60 degrees form the horizontal. (b) Be arranged for minimal interference with tube removal and replacement.
(c) Be held securely in place so as not to interfere with the free thermal expansion or contraction of the boiler. (d) Be designated and installed to direct the flow of flue gases for improved heat absorption; to avoid direct impingement on, or erosion of, tube surfaces; and to minimize gas leakage between gas passes. 7.6.2 Baffles shall be of carbon steel or heat- resistant alloy steel capable of withstanding the flue gas under maximum time/temperature excursion, as specified on EGE 11-D-22. The selection of battle material shall take into consideration the sulfur content of the flue gas. 7.6.3 All baffles shall be accessible for inspection and repair without removal of tubes or dismantling of the casing.
MOBIL ENGINEERING GUIDE EGE 11-B-22 1989 7.7 Drums

7.7.1 Steam and water drums shall be fusion welded, stress relieved, and 100 percent radiographed, in accordance with the ASME Code and the requirements of EGE 12-B-1. Other applicable regulatory requirements may be substituted where they prove to be more stringent. For pressure vessel data, the vendor shall complete EGE 12-D-1. 7.7.2 Steam and water drums shall be provided with two standard ASME ellipsoidal manholes having minimum dimensions of 305 mm by 406 mm (12 in. by 16 in.). One manhole shall be located at each end of the drum and shall be complete with a yoke and hinged cover. 7.7.3 Steam drums shall be sized for the capacity, pressure, temperature, and other requirements specified on EGE 11-D-22. 7.7.4 Sizing of the steam drum shall meet the following minimum requirements: (a) The inside diameter of the steam drum shall not be less than 1200 mm (48 in)., nor shall the length-to-diameter ratio (L/D) be greater than 6:1 where the length is defined as the distance between the tangent points of the drum. (b) The steam space shall be adequately sized to contain the three-stage steam separation equipment necessary to attain the guaranteed steam purity [specified in Paragraph 21(h)] throughout the control range of the generator. (c) The water holding capacity between the low water level (LWL) and the low level cutout (LLCO) shall be sufficient to sustain at least one minute of evaporation at MCR with no feedwater flow. (d) The LLCO shall be located not less than 50 mm (2 in.) above the top of the highest downcomer.
(e) The rise in water level (swell) above the normal water level (NWL), resulting from a 20 percent MCR per minute rate of increase in steam demand, shall not result in carryover or the actuation of the high level cutout (HLCO). (f) The fall in water level (shrinkage) below the NWL, resulting from a 20 percent MCR per minute rate of decrease in steam demand, shall not result in actuation of the LLCO. (g) The vendor shall submit in the proposal the maximum allowable pressure excursion to satisfy the requirements of Items (e) and (f) above. 7.7.5 The vendor shall submit the drum sizing calculations and a cross-sectional sketch of the steam drum (showing the location of the drum internals, the various water levels, and the highest downcomer) in the proposal. The sketch shall also show the useful water volume in the steam drum below NWL, LWL, and LLCO. 7.7.6 Drum connections shall be a minimum of NPS 3/4. All steam connections through NPS 2 shall have a wall thickness not less than Schedule 160 pipe. Odd pipe sizes (NPS 1, 5, and 7) are not acceptable. Cast iron and copper or aluminum alloy fittings are not permitted. For other requirements of drum connections, refer to Table 1. 7.7.7 The lower water column connection to the steam drum hall be provided with a thermal sleeve.

EGE 11-B-22 1989
7.8
Steam Drum Internals
7.8.1 Steam drum internals shall consist of three-stage steam separation equipment, feedwater distribution, chemical feed distribution, and continuous blowdown collection. The three-stage steam separation equipment shall consist of centrifugal separators followed by primary and secondary chevron sections. 7.8.2 7.8.3 (a) (b) (c) (d) All drum internals shall be removable without need for cutting. The chemical feed distribution pipe shall be: Extended through a sufficient length of the steam drum to ensure proper mixing of chemicals. Perforated. Closed at the far end with a threaded cap for cleaning. Provided with a thermal sleeve.
TABLE 1 STEAM DRUM CONNECTIONS Pressure Range kPa gage (psig) All All All All Under 4481 (under 650) 4481 and over (650 and over) Under 4481 (under 650) 4481 and over (650 and over) Under 4481 (under 650) 4481 and over (650 and over) Under 4481 (under 650) 4481 and over (650 and over) Under 4481 (under 650) 4481 and over (650 and over) All All Under 4481 (under 650) 4481 and over (650 and over)
Connection Steam outlets Safety valves Chemical feed with thermal sleeve Feedwater inlet with thermal sleeve Water columns (lower connection) with thermal sleeve Test Connections Steam pressure gages Vents Sampling connections Downcomers Risers Continuous and intermittent blowdown
Type Welded Flanged Flanged Flanged Flanged Welded Flanged Welded Flanged Welded Flanged Welded Flanged Welded Welded Welded Flanged Welded
MOBIL ENGINEERING GUIDE EGE 11-B-22 1989 (e)

Fabricated from metal compatible with the chemicals proposed for boiler water conditioning.
(f) Located in the steam drum so that short-circuiting of chemicals into the continuous blowdown collection system is avoided. 7.8.4 The feedwater distribution pipe shall be: (a) Extended through a sufficient length of the steam drum to ensure proper mixing of the cool feedwater with the saturated recirculated water to prevent thermal shock to the drum shell. (b) Provided with a thermal sleeve.
7.8.5 The continuous blowdown internal pipes shall be: (a) (b) (c) Located in the area with the highest concentration of WHSG water impurities. Extended as far as feasible for the WHSG design. Perforated with 9.5 mm (3/8 in.) holes or be V-notched on the top.
(d) Not less than NPS 1 nor more than NPS 2 in accordance with the pressure conditions and continuous blowdown requirements shown on EGE 11-D-22. 7.9 Intermittent Blowdown
7.9.1 Intermittent blowdown nozzles shall be located on the lowest point of the water drum and low point headers. The size shall be based on water quality and operation but shall not be less than NPS 1. 7.9.2 The intermittent blowdown is not acceptable as a means of draining the boiler. Separate drain valves, not less than NPS 2, shall be provided at the lowest point of the water drum to completely drain the WHSG in no more than one hour at a pressure of 35 kPa gage (5 psig). 7.10 Setting or Casing
7.10.1 The entire casing and ductwork system shall be gastight and bubbletight. It shall be designed to withstand 11/2 times the furnace flue gas maximum operating pressure or 500 mm (20 in.) H2O, whichever is greater, at operating temperature. Seals shall be provided to prevent gas leakage where tubes project through the casing. A field smoke or soap test shall be made by the vendor to check for bubble tightness and casing and ducting leakage. Casing test pressure shall be at least 500 mm (20 in.) H2O, corrected for operating temperature. 7.10.2 Bolted and gasketed doors shall be provided for access to each duct section and generator cavity. The minimum opening size shall be 610 mm by 610 mm (24 in. by 24 in.). Access shall be from either grade or platform, and doors shall be clear of all obstructions. Cleanout doors shall be provided at all places where dust or fines can accumulate. Location of all doors shall be subject to Mobil approval. Doors shall be pressure tight. All cast door assemblies in temperature zones of 427C (800F) and higher shall be of chrome alloy and refractory lined. One access door shall be provided at the rear of the superheater on one side of the generator. 7.10.3 If the design of the generator requires a soot removal system, the vendor shall submit details of the system subject to Mobil approval. The entire system shall be of proven design and construction, shall

EGE 11-B-22 1989
comply with the requirements in Section 8, and shall have operated successfully in similar application for at least two years. 7.11 Structure
7.11.1 The vendor shall supply all necessary structural steel to support the entire weight of all parts of the generator system upon foundations supplied by the contractor. Refractory shall not be used to support structural loads. 7.11.2 Field connections of ducts and casing sections shall be bolted and seal welded by a WHSG erector in the field. Shop-assembled sections shall be joined by welding. Exterior seams between plates and structural members shall be continuous fillet welds. 7.11.3 Structural columns shall have full bearing at splices and at end plates.
7.11.4 Duct and casing plate not supporting refractory shall be a minimum of 4.75 mm (3/16 in.) thick, properly reinforced to prevent buckling and vibration. Duct and casing plate supporting refractory shall be a minimum of 6.5 mm ( in.) thick, reinforced to prevent any buckling and vibration. Duct and tube layout shall be designed to prevent flow-induced vibration and acoustic resonance of the duct cavity. The entire generator enclosure shall be pressure tight, without buckling or bowing. All materials, design, and construction shall be suitable for the temperatures and differential expansions involved and shall be capable of absorbing vibrations without leaking, cracking, breaking, or displacing the refractory or insulation. Design calculations for generator casing, plate, insulation and supports, and enclosure (including stiffeners) shall be submitted to Mobil for approval. 7.11.5 The fabrication and erection of all structures, as well as the design of all platforms and stairways where required, shall be in accordance with EGE 00-B-3 and EGE 31-B-1, including all applicable local codes and regulations. Stairs and platforms shall be of grating-type construction when the WHSG is located in freeze locales. 7.11.6 The generator shall be designed for the wind loading and seismic forces specified on EGE 11-D-22. 7.11.7 Platforms with stairways and/or ladders shall be provided for operation and maintenance of the following items: (a) (b) (c) (d) (e) (f) (g) (h) Main steam stop and nonreturn valves. Drum, superheater, and economizer safety valves. Vent, blowdown, drain, and shutoff valves. Flue gas guillotine dampers. Manholes, handholes, and inspection doors. Soot blowers. Instruments and control valves. Electrical equipment.
MOBIL ENGINEERING GUIDE EGE 11-B-22 1989 (I) (j) (k)

Burners and fuel control and operating valves. Observation ports. Stack sampling points provided in accordance with Paragraph 11.1.
7.11.8 Platform flooring, handrails, stanchions, stairways, structural supports, ladders, and kickplates shall be hot-dip galvanized after fabrication. All galvanizing shall be done in accordance with ASTM A123. 8. SOOT (DUST) BLOWERS 8.1 General
8.1.1 Soot blowers shall be provided when specified on EGE 11-D-22. They shall be fully automatic, with selected sequential control and manual override of individual blowers. The soot blowers shall be of the retractable type except for economizers. Infrasonic soot blowers may be offered as an alternative, but the offer must be supported by full technical data and successful operating history in similar service. 8.1.2 The vendor shall be responsible for providing a soot blowing system that is guaranteed to remove (1) soot and catalyst fines from all heat transfer surfaces and (2) soot and other unfused deposits from all connective heat transfer surfaces. 8.1.3 Where EGE 11-D-22 specifies that soot blowers are not required, provision shall be made for the future addition of soot blowers in accordance with the requirements of this section. Future soot blower locations shall be identified in the proposal. Bearing supports for future rotary blowers shall be welded to the tubes during the fabrication of the generator. 8.1.4 8.1.5 points. Soot blower entrance ports shall be protected with 3 mm (1/8 in.) Type 304 stainless steel sleeves. Each soot blower shall be easily maintainable with readily accessible fittings for lubrication at all
8.1.6 Proposals to use soot blowers made by manufacturers other than Hopkinsons, Diamond, Clyde, or Vulcan are subject to Mobil approval and shall be substantiated by at least two years in comparable service. A users list shall be submitted with the proposal. 8.1.7 8.2 A steam flow measuring device shall be installed in the soot blower steam supply to the WHSG. Design Retractable Soot Blowers
8.2.1 Soot blowers shall be of the automatically retractable type, complete with a mechanically operated control valve and a sealed carriage with one traveling motor. 8.2.2 The maximum cleaning radius shall be 1.2 m (4 ft).
8.2.3 The maximum bank depth to allow effective cleaning is dependent on the soot blower location, as follows: (a) (b) Soot blower on both sides of bank: 1.5 m (5 ft). Soot blower in front of bank: 0.9 m (3 ft).

EGE 11-B-22 1989
(c) Soot blower behind bank: 0.6 m (2 ft). The foregoing depths are based on there being a distance of 0.3 m (1 ft) from the centerline of the lance to the face of the tube bank. Any increase in this distance will reduce the maximum bank depth accordingly. 8.2.4 The conditions of the steam available at the soot blower head are specified on EGE 11-D-22. The soot blower control valve shall reduce the supply of steam pressure at the nozzle block to a level that will provide sufficient energy to avoid tube erosion and perform effective tube cleaning. The steam flow shall be sufficient to satisfy the more restrictive requirement, cleaning or lance coding, at maximum heat flux conditions; however, in no case shall it be less than 4500 kg/h (10,000 lb/h) with the lance fully extended. The vendor shall submit steam flow and pressure requirements, as well as anticipated frequency of soot blowing, in the proposal. 8.2.5 The soot blower shall be designed so that condensate will drain toward the nozzle block. Adequate drain holes shall be provided on the lance, adjacent to the nozzle block. 8.2.6 The lance design shall be sufficiently rigid so that the lance nozzle block maximum deflection is limited to 25 mm per 3 m (1 in. per 10 ft) of travel. Maximum travel shall be 7.5 m (25 ft) at the design metal temperature for the material chosen. 8.2.7 The lance nozzle block shall have a maximum of two nozzles. The nozzle design shall be of the convergent-divergent type, sized to pass the required steam flow in accordance with Paragraph 8.2.4. 8.2.8 The tolerance on steam pressure control at the nozzle block shall be such that the steam within the nozzle insert does not over expand or under expand, hence avoiding pressure shock and restrictions to steam flow. The control valve shall be an integral part of the soot blower, designed for severe service conditions and with an adjustable pressure control feature to attain the optimum design nozzle inlet pressure. A fixed orifice plate upstream of the control valve is not permitted. 8.2.9 A removable handwheel or ratchet shall be provided for emergency retraction and for testing purposes. Electrical isolation shall be provided to prevent powered rotation during manual operation. 8.2.10 A single-motor positive gear drive shall be provided. The complete drive assembly shall be totally enclosed and suitable for outdoor operation. The electric motor shall be of the totally enclosed, nonventilating type in accordance with EGE 33-B-9. 8.2.11 The front support assembly shall be designed to ensure proper lance tube alignment. Provision shall be made for lubrication. 8.2.12 The steam control valve shall be capable of withstanding thermal shock and absorbing sudden expansions and contractions without affecting the integrity of the seals. 8.2.13 Wall boxes for positive pressure boilers shall be provided with sealing and scavenging air connections. The wall boxes shall be designed with pivot supports where necessary to accommodate boiler expansion. 8.2.14 The generator vendor shall indicate on EGE 11-D-22 the pressure drop across the control valve and the pressure at the nozzle block. 8.2.15 Soot blower steam shall not be taken directly from the steam drum nor upstream of the superheated steam flowmeter.
MOBIL ENGINEERING GUIDE EGE 11-B-22 1989 8.3 Design Rotary Soot Blowers
8.3.1 Rotary soot blowers shall be of the valve-in-head, rotating type with mechanically operated control valve and element support bearings. 8.3.2 The soot blower control valve shall reduce the supply steam pressure at the element nozzle to a level that will provide sufficient energy to avoid tube erosion and perform effective tube cleaning. The vendor shall submit steam flow pressure requirements, as well as anticipated frequency of blowing, in the proposal. 8.3.3 All components of the soot blowers shall be designed and constructed to operate efficiently, without maintenance, for at least two years in the environment to which they are exposed. 8.3.4 The rotating multinozzle element shall be provided with enough convergent-divergent nozzles of a size sufficient to ensure compliance with the requirements of Paragraph 8.3.2. 8.3.5 The steam control valve shall be capable of withstanding thermal shock and absorbing sudden expansions and contractions without affecting the integrity of the seals. The valve shall be an integral part of the soot blower, designed for severe service conditions and with an adjustable pressure control feature to attain the optimum nozzle inlet pressure. A fixed orifice plate upstream of the control valve is not acceptable. 8.3.6 The blowing arc shall be determined to ensure complete coverage of the heat transfer surface.
8.3.7 Element bearing supports shall be welded to the tubes. The first bearing shall be located on the first tube inside the enclosure. 8.3.8 (a) (b) 8.3.9 (a) (b) Element material shall be equal to, or better than, the following: Flue gas temperature up to 425C (800F) steel. Flue gas temperature above 425C (800F) calorized. The maximum distance between element bearings shall be as follows: Flue gas temperature up to 425C (800F) 1.2 m (4 ft). Flue gas temperature above 425C (800F) 0.5 m (1.6 ft).
8.3.10 A single-motor positive gear drive shall be provided. The complete drive assembly shall be totally enclosed and suitable for outdoor operation. The electric motor shall be of the totally enclosed, nonventilating type in accordance with EGE 33-B-9. 8.3.11 Wall boxes shall be provided with sealing and scavenging air connections.
8.3.12 The vendor shall (1) indicate on EGE 11-D-22 the pressure drop across the control valve and (2) submit in the proposal a curve showing the pressure gradient along the element. 8.4 Pipework
8.4.1 Soot blower pipework shall be arranged so that condensate buildup shall drain away from the soot blower head. The drain valves shall be interlocked with the control valve to ensure that upstream condensate is drained during warmup and prior to the operation of the soot blowers.

EGE 11-B-22 1989
8.4.2 The contractor shall prepare a schematic of the proposed steam system which will indicate the tie-in point, line size, valves, and instrumentation after award of contract. 8.4.3 8.5 Pipework and associated fittings shall be in accordance with ASME B31.3. System Controls and Instrumentation
8.5.1 Each boiler shall be provided with a set of individual controls that will permit the selection of either manual or automatic operation. The controls shall be housed in an outdoor cabinet suitable for the environmental conditions specified and shall comply with local regulations. In no event shall the cabinet construction be less than NEMA 4X. The control cabinet shall be located as specified in the job specifications. 8.5.2 (a) (b) (c) The soot blower control system shall allow the following modes of operation: Automatic sequencing from manual initiation. Manual control of individual soot blowers. Local control by a pushbutton mounted at each soot blower.
The "local" mode shall have preference over the "manual" mode, which shall have preference over the "auto" mode. The auto mode control shall be initiated via a programmable logic control (PLC) programmer. 8.5.3 The initiation of any mode of operation shall be inhibited until the steam supply system has been warmed up and all condensate has been drained from the system. 8.5.4 The initiation of any mode of operation shall be inhibited until the proper steam pressure has been established upstream of the soot blower control valves. 8.5.5 Single-blower operation is required. Interlocks shall be provided to prevent the start of a soot blower cycle until each operating blower has completed its cycle. 8.5.6 (a) The auto mode shall incorporate the following functions: Enable manual lockout of any soot blower(s) from the normal operating sequence.
(b) Enable the sequence to be "held" at any point by operator intervention and allow the manual or local mode of operation. On reselection of the auto mode, the sequence shall continue from where it was interrupted. (c) Retract any operating retractable blower and shut the system down to a safe condition on initiation of an emergency stop signal. 8.5.7 (a) (b) (c) (d) As a minimum, the system status indication shall indicate: Which mode of operation has been selected. When the system is running under automatic sequential control. The individual soot blower in operation. The direction of travel of the individual retractable soot blower in operation.
MOBIL ENGINEERING GUIDE EGE 11-B-22 1989 (e) (f) (g) (h) (I) 8.5.8
When warmup period of steam system is in progress. Completion of steam system warmup period. The soot blower(s) locked out of the normal operating sequence. The open/closed position of the main steam supply valve. The open/closed position of individual boiler steam supply shutoff valves. As a minimum, the following alarm indications shall be provided:
(a) "Elapsed Time" Alarm Should a soot blower remain in operation for more than its normal time, an alarm shall be generated and any operating retractable soot blower shall be retracted. (b) "Motor Overload" Alarm Should the motor current rise to a preset level, a fault alarm shall be generated and any operating retractable soot blower shall be retracted. Should the current continue to rise, a second device shall cut off the power to the motor and generate a trip alarm. (c) "Steam Pressure" Alarm In the event of low/high steam supply pressure during operating, an alarm shall be generated, any operating retractable soot blower shall be retracted, and further operation shall be prevented. (d) "Out of Sequence" Alarm Should an individual soot blower fail to commence its cycle, and alarm shall be generated and the sequential controller shall proceed to the next soot blower in the sequence. 8.5.9 8.5.10 (a) (b) (c) A "Power On" indicator energized by the PLC shall be provided. The following items shall be required in the main control room: Alarm and status indication. Auto and manual mode pushbuttons. Soot blower selection switches.
8.5.11 All instrumentation/control equipment shall be approved by Mobil prior to manufacture or supply by the vendor. All instrumentation drawings and construction data shall be supplied and approved prior to manufacture of equipment. 8.5.12 The contractor shall include all power cables between control panel and electric motors.
9. ECONOMIZERS 9.1 9.1.1 General An economizer shall be provided when specified on EGE 11-D-22.
9.1.2 Steaming economizers are subject to Mobil approval. An economizer shall be considered to be a steaming type if the water temperature rise in the economizer, at any load, is greater than two-thirds the difference between the water inlet temperature and the saturation temperature at steam drum pressure. The

EGE 11-B-22 1989
vendor shall submit in the proposal the heating surface fouling factors used throughout the WHSG unit in determining the economizer performance to satisfy this criterion. 9.1.3 Steaming sections of economizers shall be designed for upward water flow. The water outlet connection shall be below the LLCO of the steam drum, and the water discharge shall pass through the dedicated steam separator before mixing with the boiler water. 9.1.4 Acid dew point protection of the tubes and tubesheet shall be provided by proper material selection. The acid dew point temperature shall be determined on the basis of 5 percent conversion of SO2 to SO3. The vendor shall state the dew point temperature and justify the material selection in the proposal. 9.1.5 Selection of economizer material shall be based on the flue gas composition and the metal temperatures developed during minimum load operation, with a provision for bypass for startup with corrosive flue gases. 9.1.6 The economizer shall be provided with onstream soot blowing and water washing facilities unless specified otherwise on EGE 11-D-22. 9.1.7 Tubes shall normally be arranged in staggered rows for clean flue gas service. The vendor shall include in the proposal what provision has been made to ensure equal flue gas flow distribution without stratification, for in-line arrangements offered in fouling services. 9.2 Tubes
9.2.1 Economizer tubes subject to acid dew point corrosion attack at any load under clean operating conditions shall be of the cast iron sleeved type. The vendor shall include in the proposal references demonstrating satisfactory service life of at least two years in similar service. Dew point corrosion attack shall be defined as any specified operating condition in which the flue gas temperature is less than 11C (20F) above the SO3 dew point temperature. 9.2.2 9.3 Refer to Paragraph 7.5 for other required/specified conditions. Enclosure
9.3.1 The economizer coil supports and enclosure shall be suitably reinforced and stiffened. Where size and shipping facilities permit, the economizer shall be prefabricated for field installation with minimum assembly and welding. 9.3.2 When design metal temperatures do not exceed 425C (800F) and the flue gas atmosphere is sulfur free, coil supports can be of carbon steel. Suitable materials, subject to Mobil approval, shall be selected for higher temperatures or for metal temperatures approaching the acid dew point temperature, particularly during startup. The vendor shall identify all support materials and justify materials selection in the proposal. 10. 10.1 DUCT BURNER General
General requirements are as follows: (a) Duct burners shall be provided when specified on EGE 11-D-22. The burner shall be designed to fire the fuel(s) specified on the data sheets. To the extent feasible, the burner shall be preassembled for shipping so that minimal field erection is required.

(b) The burner shall be designed to fire in a stable manner, using the oxygen contained in the exhaust gases and without the aid or augmentation of combustion air. If insufficient oxygen is available in the exhaust gas, the vendor shall so advise Mobil in the proposal. (c) The burner shall be designed to maintained a stable flame throughout the control range on gas fuels specified on EGE 11-D-22. (d) The burner shall be designed to distribute the fuel evenly across the duct opening. The exhaust gas flow profile entering the burner shall not exceed plus or minus 15 percent of the average flow. (e) The duct burner shall be of the low NOX design to minimize NOX as specified on EGE 11-D-22. The vendor shall state the amount of NOX in the flue gas (ppmv, dry base), NO3 per MM Btu, and total NOX [kg/h (lb/h)] in the proposal. (f) (g) The vendor shall include functional test logic in his proposal. All burner assemblies shall be wrapped to keep the, clean and dry during shipment.
(h) Where multiple burner elements are used, distribution headers with pressure gages shall be provided for the fuel gas, pilot gas, and scanner cooling or purge air. The headers shall be mounted on the burner assembly to minimize field erection time. 10.2 Construction
Construction requirements are as follows: (a) The burner shall be designed as a complete and separate assembly. A steel framework shall be provided with flanged openings for joining to adjacent ductwork. (b) The burner frame shall be internally insulated with a ceramic fiber blanket. The ceramic fiber blanket insulation shall be covered with a minimum 12 gage, Type 304 stainless steel lining. Materials and installation shall meet the requirements of this Guide. (c) Burner elements in contact with the flame shall be constructed of Type 309 stainless steel, or equal, as a minimum. Higher alloy material (Type 310 stainless steel, for example) is also acceptable. (d) All fuel distribution piping shall be of seamless Type 304 stainless steel construction. The use of threaded pipe joints is prohibited. (e) Elements shall be secured to the burner frame in a manner that will allow for thermal expansion and prevent the elements from sagging or vibrating excessively. 10.3 Pilots/Igniters
Requirements for pilots/igniters are as follows: (a) Main burner ignition shall be by electric spark ignited gas pilots of the interruptible type.
(b) The igniter electrodes shall be removable from the burner assembly during operating conditions. Exhaust gas seals shall be provided at the electrodes. (c) Pilots shall be shielded form exhaust gas flows to ensure a stable flame under all operating conditions. Pilot heads shall be made of Type 309 stainless steel, or equal.

EGE 11-B-22 1989
(d) Each main burner element shall have a pilot/ignite and an ignition transformer. Transformers formers shall be prewired to igniters and shall be located in a NEMA 4X enclosure mounted on the burner frame. The system shall be area classification as specified on EGE 11-D-22. 10.4 Burner Piping
Requirements for burner piping are as follows: (a) Burner piping design, materials, and fabrications shall be in accordance with EGE 16-B-40.
(b) All Fuel piping trains shall be mounted on a single freestanding piping rack. The fuel piping trains shall be completely shop assembled. Individual control components shall be wired to the flame safety system control panel. (c) All pressure-containing elements of the fuel piping train shall be of steel construction. Cast iron, ductile iron, and nodular iron materials shall not be used. All pipe shall be of seamless construction. (d) Construction shall be buttwelded, socket welded, or flanged. Threaded connections are prohibited. Flanges shall be in accordance with ASME B16.5 and shall be Class 300 minimum. Flange facing finish shall be in accordance with ASME B16.5. (e) All Solenoid or motor-operated valves and all limit devices mounted on the piping train shall be explosionproof. (f) The purchaser/seller interface for each fuel piping train shall be a flanged connection.
(g) Pilot gas and main gas trains shall be furnished in accordance with NFA 85B. Pilot gas and main gas header shall be of double-block and bleed design. 10.5 Flame Safety System
Requirements for the flame safety system are as follows. (a) The flame safety system shall be furnished in accordance with NFPA 85B. This system shall be designated as supervisory manual start. (b) A local control panel shall be furnished for the flame safety system. The panel enclosure shall be NEMA 4X and shall be mounted on the fuel piping train rack. As a minimum, the panel shall have the following indicating lights: (1) (2) (3) (4) (5) (6) (7) Power on. Ready for purge. Purge in progress. Purge complete. Pilot valves energized. Main gas valves energized. Flame detected.
MOBIL ENGINEERING GUIDE EGE 11-B-22 1989 (8) System discords.

(c) The flame safety system shall have to ultraviolet flame scanners and amplifiers per burners element. Flamet scanners shall be: (1) (2) (3) Self-checking. Air purged and cooled. Mounted on adjustable bases.
(4) Mounted in a watertight enclosure and prewired to a terminal strip located in a NEMA 4X enclosure on the burner frame. (d) The flame safety system shall be in accordance with EGS 805 and EGS 806 and have, as a minimum, the following safety interlocks: (1) (2) (3) (4) (5) (6) (7) 11. STACKS Low gas turbine exhaust gas flow switch (alarm only.) High duct temperature switch (alarm only). High steam pressure switch (alarm only). Low fuel gas pressure switch (alarm only). High fuel gas pressure switch (shutdown). Low instrument air pressure switch (alarm only). Low scanner air pressure switch (alarm only).
When required and unless otherwise specified, stack design shall be in accordance with EGE 11-B-50 and applicable state and local codes. A stack that is less than 15 m (50 ft) high (distance between upper stack rim and grade) may be directly connected to the flue gas exit, provided the live and dead loads of the stack do not stress any parts of the WHSG, the local environmental agency approves the stack height, and the local building authority agrees to the installation of the stack on the generator. 11.1 Stacks shall be provided with EPA sampling points and platform.
11.2 Minimum stack height shall be 3 m (10 ft) above the highest operating platform within a 30 m (100 ft) radius of the stack for personal protection, or as indicated in the project specifications, to meet air pollution control requirements 11.3 12. Minimum stack height shall be indicate on EGE 11-D-22. EXPANSION JOINTS
12.1 Expansion joint shall be suitable for ductwork to provide for thermal expansion and to minimized loading between equipment.

EGE 11-B-22 1989
12.2 Expansion joint materials shall be suitable for operating conditions, designated in accordance with latest edition of the Standards of the Expansion Joint Manufacturers Association (EJMA, 25 N. Broadway, Tarrytown, NY 10591), and subject to Mobil review and approval. 12.3 Expansion joint shall be supplied in prefabricated condition, with flanged connections for bolting to connecting equipment. 12.4 Expansion joint materials shall be selected for the temperature and exhaust gas conditions to which they will be subjected. 13. INSULATION GENERAL
Headers, economizer casings, superheater headers, exposed tubes, hot gas ducts, and all heated and exposed surfaces shall be insulated in accordance with EGE 34-B-10.The type and method of installations shall be subject to Mobil review and approval. 13.1 Internal insulation shall be either refractory castable or ceramic fiber. The type and method of installation shall be subject to Mobil review and authorization. The refractory used shall be suitable for a service temperature at least 260C (500F) above its hot-surface design temperature. 13.2 The outside (cold face) temperature of internally insulated equipment shall not exceed 60C (140F), based on ambient still air at 27C (80F Temperature and thickness calculations for internal installation shall be based on the following heat less rates: Natural Convection qc = 0.18 x C x T Forced Convection qc = (1 + 0.225 x V) x T Radiation qr = 17.13 x 10
-10 1.25
x (T1 -T2 ) x E
Where:
qc = heat loss, kW/m (Btu/hCft ) qr = heat loss, kW/m (Btu/hCft ) T1 = cold-face temperature, R T2 = ambient air temperature, R T V = T1- T2(R) = ambient air velocity, m/s (ft/s)
2 2 2 2
MOBIL ENGINEERING GUIDE EGE 11-B-22 1989 C = constant = 1.79 for roof = 1.39 for vertical wall = 0.92 for floor E = emissivity for steel = 0.95
13.3 Ceramic fiber insulation shall be covered with a 12 gage or thicker stainless steel metal liner. Material and temperature range shall be as follows:
Maximum Flue Gas Temperature Material Type 410 SS Type 304 SS Type 310 SS Type 309 SS C 650 870 1093 1038 F 1200 1600 2000 1900
13.4 Refractory tie-back material shall be based on the highest temperature to which any part of a tie-back component will be exposed as determined by calculations. Material shall be as follows:
Maximum Flue Gas Temperature
Material
Type 304 SS Type 310 SS
C 870 1093
F 1600 2000
13.5 Attachment of refractory tie-backs to casing of duct plate shall be by welding (either manual or stud-gun application). Manual welding shall be performed using the following electrodes:
Tie-Back Material 18 Cr-8 Ni (Type 304) 25 Cr-20 Ni (Type 310) Welding Electrode E-309 or Inconel E-309 or Inconel
13.6 Wall roof, and floor shall be designed to allow for proper expansion of all parts under design conditions. Where multilayer linings are used, joints shall be staggered. 13.7 Castable refractory and/or insulation under roofs or on vertical walls shall be tied back to, and supported by, structural steel framing members. They shall be austenitic chrome-nickel alloy materials, except that pipe supports located in the insulating block may be carbon steel provided the metal temperature does not exceed 149C (300F). If carbon steel piping material is used, the metal temperature shall be above the acid dew point of the flue gas. The vendor shall submit calculations and supporting data to Mobil for approval/review with the proposal. 13.8 All access opening shall be insulated with ceramic fiber and stainless steel.

EGE 11-B-22 1989
13.9 Drums shall not be exposed to gases having temperature above 650C (1200F) unless they are efficiently cooled by closely arranged tubes connected to the drum. Where necessary, the gas side of the drums shall be protected with castable refractory. 13.10 Drum manhole covers shall be externally insulated. Drum insulation shall be finished off with a sheet metal ring around the manhole to protect insulation from damage. 13.11 14. Headers, drums, exposed tubes, and all other exposed surfaces shall be insulated.
PIPING
14.1 The vendor shall furnished external steam and feedwater piping within the jurisdictional limits set forth in the ASME Code, Section 1, and such additional piping as specified on EGE 11-D-22. Additional piping shall meet the requirements of EGE 16-B-1. 14.2 The vendor shall design and furnish supports for all external piping.
14.3 Piping terminals interfacing with Mobil piping shall be designated to accept the following loading conditions: (a) (b) force of 90 kg (200 lb) per nominal inch of pipe diameter in any direction. A moment equivalent to a stress of 68,945 kPa (10,000 psi) is based on standard weight pipe.
14.4 Piping systems shall be designed and arranged for complete draining and venting. High point vents and low point drains shall be provided. 14.5 3/4. All pipe and fittings shall be seamless unless otherwise specified. Minimum pipe size shall be NPS
14.6 All manually operated valves within the vendor's scope of supply shall be located so that handwheels are accessible from a platform or grade. 14.7 All connections that are not piped during normal operations (vents, drains, test points, etc.) shall be furnished with a long shank pipe plug or blind flange (as applicable to the type of connection) of the same material as the piping system. Union connections are not acceptable. 15. INSTRUMENT CONNECTIONS
All connections through the refractory walls shall be provided with Type 304 stainless steel sleeves. 15.1 Thermowell connections on steam and feedwater piping shall be NPS 11/2 flanged. Thermowell connection material shall be the same as that of the pipe to which it is attached. Flange rating shall be as required for the applicable piping class. 15.2 Multiple thermowell connections on casing and ducts, to be used in the measurement of exhaust gas temperature, shall be NPS 11/2 , 68 kg (150 lb), raised-face flanged. Connections shall be provided at the following locations as a minimum: (a) (b) Duct burner, before and after. Generator coil assemblies (superheater, steam generator, and economizer), before and after.

15.3 Pressure gage connections on casing and ducts, to be used in the measurement of exhaust gas pressure, shall be NPS 1, 136 kg (300 lb) screwed couplings. Connections shall be provided at the following locations as a minimum: (a) (b) Duct burner, before and after. Generator coil assemblies (superheater, steam generator and economizer), before after.
15.4 Pressure gage connections on steam and feedwater piping shall be NPS 3/4. All instrument connections (except temperature sensing devices) shall be provided with separate block valves to permit removal of the devices without affecting other devices. The valves shall be of the forged steel, extended-body type in accordance with API Std 606. 15.5 Other instrument pressure connections shall be provided with a close-coupled root valve conforming to the requirements of the piping line class, preferably the extended-body type (API Std 606). For exhaust gas pressure gage connections, the valve may be a Class 300 full-port ball valve. 15.6 Emission sampling ports shall be provided on the exhaust stack and on the ducting downstream of the duct burner. The exact positioning on the duct shall be subject to Mobil approval. (a) The number and location of sampling ports on the exhaust stack shall comply with EPA requirements. The number of connections shall be two for stack diameters (ID) under 1.8 m (6 ft) and four for stack diameter of that size and over. (b) Sampling port shall be located on either side of the ductwork downstream of the duct burner after combustion is complete. One port shall be provided for every 1.2 m (4 ft) of duct height. (c) When more than one catalytic converter is installed, additional sampling ports shall be provided if required by converter suppliers for testing purposes. (d) Ports shall be NPS 3, standard weight threaded pipe with caps. The caps shall be attached to the pipe by chains and shall have welded handles. (e) Ports shall be installed flush with the interior of the stack/duct. The ports shall project 150 mm (6 in.) from the outside surface of the stack/duct. 15.7 Exhaust gas sample connections shall be provided on the exhaust stack in the quantity and sizes noted below: (a) (b) (c) (d) 16. 16.1 One NPS 4, Class 150 RF flanged for NOx analyzer. One NPS 4, Class 150 RF flanged for O2 analyzer. One NPS 4, Class 150 RF flanged for CO analyzer. One NPS 2, Class 150 RF flanged for SOx analyzer.
GENERATOR TRIM The minimum WHSG trim requirements shall be provided as follows:

EGE 11-B-22 1989
(a) Safety valves for drum, superheater outlet, and economizer (if valved off), in accordance with the requirements of ASME Code, Section I, complete with adequately supported discharge piping to 3 m (10 ft) above the nearest platform. All safety valves shall be equipped with lifting levers. (b) Steam outlet stop valve and nonreturn valve with handwheel, each with a pressure-sealed bonnet of approved boiler quality. A pressure equalizing/warmup line of not less than 50 mm (2 in.) shall be provided around the stop valve. (c) Intermittent blowdown valves, with two valves in series. The outside valve shall be of the quick-opening type except at water wall headers. (d) Continuous blowdown valves, with two valves in series. The downstream valve shall be a hand-operated, V-port, micrometer indicator type of control valve. (e) (f) Boiler feedwater shutoff and check valves and attemperating water shutoff and check valves. Boiler vent valves, with two valves in series at each location.
(g) Valves for representative saturated steam samples, with two valves in series at each takeoff from the steam drum. If the boiler design is such that several small-diameter tubes run between the steam drum and superheater header, a maximum of six sample points (evenly spaced) is required. Sample points shall be in accordance with ASTM D1066. (h) (I) (j) Chemical feed valves, with two valves in series plus a check valve. Superheater drain and vent valves, with two valves in series at each location. Lower header drain valves, with two in series for each connection.
(k) A sample connection, with two valves in series, shall be included for a representative boiler water sample. The sample connection shall be located upstream of the continuous blowdown control valves. (l) Lower drum drain valves, with two valves in series at each location, in accordance with Paragraph 7.9.2. (m) Generator filling valves, if required, with two valves in series. (n) Valves for representative final steam samples, with two valves in series at each takeoff point on the superheater discharge piping. Sample points shall be in accordance with ASTM D1066. (o) Three sample coolers in accordance with ASTM D1066, complete with rack, valving, and a drainage trough. The sample piping and valving shall be arranged so that boiler water, saturated steam, and final steam each have a dedicated cooler. The drainage trough shall be provided with a suitable drainage connection. The drainage piping shall be provided by the piping contractor. (p) Soot blower steam valves when applicable and specified, with two valves in series at each location. 17. INSTRUMENTATION
17.1 The minimum instrumentation requirements in accordance with EGE 32-B-1 and EGE 32-B-16 are:

(a) Pressure gages, one on the steam drum and one on the superheater outlet, readable from grade or operating platform. Minimum size shall be 150 mm (6 in.) in diameter. (b) Connections for measurement of opacity, particulate matter, sulfur dioxide, nitrogen oxides, oxygen, and carbon monoxide. Other sampling/measurement connections shall be provided if required by applicable governmental regulations. (c) A minimum of four knife-edge thermocouples (KET) mounted on selected superheater tubes to measure tube metal temperature. The design, number, and location are subject to Mobil approval. (d) Thermocouple wells for measuring the steam temperature after each stage of the superheater, including steam temperature before and after the desuperheater. Wells shall also be provided for measuring the temperature of the feedwater to and from the economizer. (e) Thermocouple wells for measuring flue gas temperatures leaving the generator and economizer. The thermocouple wells shall extend on the inside at least 610 mm (24 in.) from ID of duct in order to obtain representative flue gas temperatures. 17.2 Water columns and gage glasses shall be provided as follows: (a) A water column with a gage glass shall be located at each end of the steam drum. Both gage glasses shall be of the color port type with multiple ports. On boiler designs where the flue gas flow is longitudinal along the length of the drum, one column shall measure the level at the gas outlet end of the drum and the other shall measure the level at the center of the drum. (b) Water columns shall be the self-supporting type with an NPS 1 pipe connection suitable for use with a remote level indicator. (c) Water columns shall be complete with quick-shutoff valves and drains. The shutoff valves shall be full bore, indicating by the position of the operating mechanism whether they are in the open or closed position, and shall have the facility to be locked or sealed open. The drains shall be piped to the appropriate plant sewer system. (d) Gage glasses shall be installed so that the level will be indicated at no more than 460 mm (18 in.) from the tangent line of the drum head, except for the gage glass measuring the level at the center of the drum as required by Item (a) above. (e) Gage glasses shall have a minimum visibility range of 380 mm (15 in.) and shall be located to cover the full distance between high water level alarm and extreme low water level cutoff. Both gage glasses shall cover the full range of control and shutdown. (f) Gage glasses shall be furnished with a case illuminator and reflector-type spotlight and sun visor. Outside installations shall be provided with stainless steel fasteners. 17.3 High and low water level alarms shall be provided as follows: (a) Where required by local codes, the water column measuring the level at the center of the drum shall include electrodes for high level alarms (HLA) and low level alarms (LLA) and two separate electrodes for low level safety shutdown. The electrodes shall be adjustable.

EGE 11-B-22 1989
(b) A manual spring return switch shall be installed at the blowdown point of the alarm column to bypass the low level shutdowns while the column is being blown down. The location of the blowdown point shall be such that the operator can clearly see the water level during the blowdown procedure. 17.4 The feedwater control valve shall be of the diaphragm motor type with an equal percentage characteristics inner valve. It shall be mounted near grade in a location where the water level is clearly readable and shall be provided with a bypass containing an equal percentage characteristic hand control valve. The main control valve shall be capable of operating against no-load pump pressure upstream and atmospheric pressure downstream. It shall lock in last position upon air or electrical failure. 18. INSTRUMENTATION SYSTEM
18.1 The vendor shall provide all nozzles, instrument connections, and thermowells for the instrumentation system listed in Paragraph 18.2. The instrumentation shall be supplied by the WHSG vendor when specified on EGE 11-D-22. 18.2 The instrumentation shall include no less than the following: (a) A three-element feedwater control system to compensate for sudden upsets. The system shall be furnished with the facility for single-element level control during startup. (b) Steam flowmeter run with a flanged flow nozzle. The flow nozzle shall be welded for pressures above 8275 kPa gage (1200 psig). (c) Feedwater flowmeter run with a flanged flow nozzle. The flow nozzle shall be welded for pressures above 8275 kPa gage (1200 psig). (d) (e) (f) (g) (h) Level controller, differential pressure cell transmitter-type instrument(s). High water level alarm. Low water level alarm. Instantaneous low water level cutoff two required. Feedwater low pressure alarm.
18.3 Level transmitters shall be located to measure the steam drum water level at the most stable operating point in the steam drum. At this point, four identical differential pressure transmitters with identical tap elevations shall be connected. Two transmitters shall provide the signal for the low and high shutdown circuits. Either transmitter, having achieved its trip point, shall shut down the boiler instantaneously. The other two transmitters shall be used for control, indication, and prealarm. The controlling transmitter shall be selected manually by the operator. Level control and indication, when possible, shall be from the local panel and the control room. In addition, level shall be indicated at the boiler feed pump and feedwater control valve. All level sensing devices shall have separate block valves and shutdown bypass switches to permit replacement, calibration, and service. 18.4 If supplementary burners are furnished, the burner management system (BMS) logic shall be in accordance with EGS 805, EGE 32-B-11, and NFPA 85B and 85D. 19. PAINTING

All exposed surfaces shall be prepared and painted in accordance with EGE 35-B-1 and EGE 35-B-10 unless otherwise noted on EGE 11-D-22. Galvanized steel and aluminum shall not be painted. 20. 20.1 20.1.1 INSPECTION AND TESTING General Vendors Site
(a) All materials and work of the seller and sub-suppliers shall be subject to inspection by Mobil or its authorized representative. Any rejections made by an inspector will be final. (b) Inspection requirements, such as the identification of witness and hold points, shall be reviewed at a pre-inspection meeting at the sellers shop prior to fabrication. (c) All material and work are subject to inspection by governmental, insurance, and Mobil inspectors in the vendors workshop and on site. Generator and accessory materials and components shall be tested in accordance with all applicable codes and governmental regulations. (d) All pressure part assemblies fabricated in accordance with Section I of the ASME Code shall be inspected, tested, and stamped in accordance with the Code. 20.1.2 Purchasers Site
(a) Proper and sufficient test connections shall be provided by the boiler vendor. These include connections to verify combustion air and fuel balance between burners during commissioning and normal operation. (b) A meeting shall be arranged between Mobil and the vendors representative to define the performance test procedure and agree on criteria on which the test results will be judged for conformance and acceptance. (c) In the event that the boiler does not perform in accordance with the specified requirements, the vendor shall immediately take the necessary steps, at his expense, to correct the deficiencies so that the unit meets the guaranteed performance. (d) Performance calculations shall be made accordance with the ASME PTC 4.1.
(e) The vendors representative shall perform the acceptance test at the satisfactory conclusion of commissioning. The vendor shall also perform, with Mobil, all performance tests necessary to meet legal requirements of air quality control agencies. (f) Mobil shall provide the operating personal during commissioning and testing. The vendor shall provide any special apparatus required. (g) Measurements of performance during the acceptance test shall be taken by plant instrumentation. Where possible, it is the vendors responsibility to determine the adequacy of this instrumentation during commissioning of the unit. If test instrumentation is required, such instrumentation should have documented evidence of recent calibration. (h) If any test is interrupted for any reason, it shall be rejected until it is completed without interruption, unless otherwise agreed by Mobil.

EGE 11-B-22 1989
(I) All fuel, water, and power required for field testing shall be furnished by Mobil. Details of availability and quantity of these supplies should be agreed upon well in advance of actual testing dates. 20.2 Tests Required
20.2.1 The following represent the minimum tests that are to be performed at the vendors site and are to be witnessed by Mobil representatives: (a) Burner Management Test This functional test of the complete system simulates all modes. The vendor shall supply a test procedure for review and acceptance by Mobil prior to this test. (b) Hydrostatic Test This test is for all pre-assembled pressure-containing sections. It shall be performed in accordance with the ASME Code. (c) Smoke or Soap Test This test is for all pre-assembled sections. If this test is not possible at the vendor's site because of the degree of field assembly required, the vendor shall so state. 20.2.2 Tests shall also be conducted at a Mobil site, by Mobil, under the supervision of the vendor. These shall include, but not be limited to, the following tests. (a) (b) (c) (d) (e) 21.
Hydrostatic Test Test of all pressure parts in accordance with the ASME Code. Smoke or Soap Test Test of all casing and ducting. Burner Management Test Checkout of controls and components. Performance Test Functional checkout of the control system and components. Emissions Test Stack exhaust test for all air emissions.
PERFORMANCE GUARANTEES
The vendor shall guarantee the unit against defective design, material, and workmanship in accordance with the terms of the purchase order. The vendor shall guarantee the performance of the system when operating at the conditions and with the fuels specified on EGE 11-D-22. The performance guarantee shall include: (a) Maximum continuous rating (capacity) at design exhaust gas flow and temperature, steam pressure and temperature, and unfired and fired conditions. (b) (c) (d) (e) Gas side pressure drop. Exhaust gas emissions levels at all stated operating conditions. Steam/water pressure drop. Maximum outside metal temperature of ducts/casing.
(f) Superheater outlet pressure and temperature downstream of the nonreturn valve with the unit operating between 20 percent and 100 percent of steam flow for the unfired and supplementary fired conditions.

(g) Efficiency at 50 percent and 100 percent of MCR with steam conditions and fuels fired as specified. (h) Maximum concentration of 60 ppb total dissolved solids (TDS) and 20 ppb of sodium and silica in the saturated steam based at any load within the boiler control, assuming that the boiler water is within the limits shown in Table 2. (I) Burner performance curves for: (1) (2) 22. Heat release versus CO, NOx concentration Heat release versus steam production.
PREPARATION FOR SHIPMENT
22.1 Preparation for shipment shall be in accordance with EGE 00-C-4 and as noted herein. The vendor shall be solely responsible for preparing materials for shipment and ensuring their arrival at their destination in good condition. 22.2 Equipment shall be packed, securely anchored (skid mounted when required), and protected for shipment. 22.3 All separate, loose, and/or spare parts shall be boxed, individually protected as required, and packed in a plywood container for shipment. Each container shall include a complete copy of the bill of materials identifying each item in the container. 22.4 One complete set of installation, operating, and maintenance instructions shall be packaged and shipped with the equipment. This shall be in addition to the quantity specified for submittal to Mobil. 22.5 Equipment/material shall be tagged as follows: (a) Each item shall be identified with its purchase order number and item number. Tags shall be stainless steel and impression stamped with the following: P.O No. P.O. Item No. Equipment Tag No. (b) Tags shall be attached to the equipment/material with stainless steel wire. These tags shall be in addition to the equipment nameplates. When equipment/material is shipped in enclosed containers, the above information shall be marked on the outside of the containers. (c) Major equipment assemblies shall have the purchase order number, equipment tag number, and shipping weight stenciled on the assembly. (d) Each piece of material to be assembled in the field shall have the erection or assembly identification code (indicated on the sellers erection and detail drawings) indelibly marked thereon. (e) Equipment containing insulating oils, antifreeze solutions, or other fluids shall be suitably tagged at openings to indicate the nature of the contents and shipping and storage precautions required.

EGE 11-B-22 1989
TABLE 2 WATER QUALITY LIMITS Boiler Type: Industrial watertube, high duty, primary fuel fired, drum Makeup Water Percentage: Up to 100% of feedwater. Conditions: Includes superheater, turbine drives, or process restriction of steam purity (Saturated Steam Purity (1) Target).
Drum Operating (2) Pressure
(3)
psig
0-300
301-450
451-600
601-750
751-900
901-1000 1001-1500 1501-2000
Feedwater Dissolved oxygen (ppm O2) measured before oxygen scavenger (4) addition Total iron (ppm Fe) Total copper (ppm Cr) Total hardness (ppm CaCO3) pH range at 77F Chemicals for preboiler system protection Nonvolatile TOC (ppm C) Oil matter (ppm) Boiler water Silica (ppm SiO2) Total alkalinity (ppm CaCO3) Free hydroxide alkalinity (9) (ppm CaCO3) Specific conductance (mhos/cm) at 77F without neutralization
(6) (5)
#0.04 #0.100
#0.04 #0.050
#0.007
#0.007
#0.007
#.007
#.007
#.007
#0.030 #0.020 #0.200

7.5-10.0 <0.5 <0.5
#0.025 #0.020 #0.200

7.5-10.0 <0.5 <0.5
#0.020 #0.015 #0.100

7.5-10.0 <0.5 <0.5
#0.020 #0.015 #0.050

8.5-9.5
#0.010 #0.010
9.0-9.6
#0.010 #0.010
9.0-9.6
#0.050 #0.300
7.5-10.0 <1 <1
#0.025 #0.300
7.5-10.0 <1 <1
Not detectable
Use only volatile alkaline materials.
As low as possible, <0.2 As low as possible, <0.2
#75
<350
(7)
#45
<300
(7)
#20
<250
(7)
#15
<200
(7)
#10
<150
(7)
#4
<100
#1
#0.5
(8)
Not specified
Not specified
Not detectable
(8)
3500
(9)
3000
(10)
2500
(10)
2000
(10)
1500
(10)
1000
(10)
150
100
Source: "Consensus on Operating Practices for the Control of Feedwater and Boiler Water Quality in Modern Industrial Boilers, "American Soc. of Mech. Engrs., New York (1979). NOTES TO TABLE 2: 1. No values given because the steam purity achievable depends upon many variables, including boiler water total alkalinity and specific conductance as well as design of boiler, steam drum internals, and operating conditions (Note 9). Since boilers in this category require a relatively high degree of steam purity, other operating parameters must be set as low as necessary to achieve this high purity for protection of the superheaters and turbines and/or to avoid process contamination. With local heat fluxes >150,000 Btu/hCft , use values for next higher pressure range. Boilers below 900 psig with large furnaces, large steam release space, and internal chelant, polymer and/or antifoam treatment can sometimes tolerate higher levels of feedwater impurities than those in the table and still achieve adequate deposition control and steam purity. Removal of these impurities by external pretreatment is always a more positive solution. Alternatives must be evaluated as to practicality and economics in each case.
2
2. 3.

TABLE 2 Contd 4. 5. 6. 7. Values in table assume existence of a deaerator. Nonvolatile TOC is that organic carbon not intentionally added as part of the water treatment regime. Silica values are one-half those of ASME. Maximum total alkalinity consistent with acceptable steam purity. If necessary, should override conductance as blowdown control parameter. If makeup is demineralized water at 600 psig to 1000 psig, boiler water alkalinity and conductance should be those in table for 1001 to 1500 psig range. "Not detectable" in these cases refers to free sodium or potassium hydroxide alkalinity. A small variable amount of total alkalinity will be present and measurable with the assumed congruent or coordinated phosphate-pH control or volatile treatment employed at these high pressure ranges. Minimum level of OH alkalinity in boilers below 900 psig shall be individually specified with regard to silica solubility and other components of internal treatment.
-
8.
9.
10. Maximum values are often not achievable without exceeding suggested maximum total alkalinity values. This is especially true in boilers below 900 psig with 20% makeup of water whose total alkalinity is 20% of TDS, naturally or after pretreatment by lime-soda or sodium cycle ion exchange softening. Actual permissible conductance values to achieve any desired steam purity shall be established for each case by careful steam purity measurements. Relationship between conductance and steam purity is affected by too many variables to allow its reduction to a simple list of tabulated values.
22.6 Miscellaneous parts shall be tagged or marked with the tag item number for which they are intended. All such parts shall be suitably boxed, firmly attached to the main item, and shipped with the unit. All prefabricated piping spool pieces shall be match marked and appropriately tagged to facilitate assembly in the field. 22.7 After inspection and testing, equipment shall be completely free of any liquid used for testing.
22.8 Bracing, supports, and rigging connections shall be provided to prevent damage during shipment, lifting, and unloading. All temporary bracing and supports shall be painted a color contrasting to that of the equipment assemblies and shall be appropriately tagged to facilitate proper removal in the field. 22.9 All instruments and valves, including auxiliary systems, shall be securely mounted, supported, and/or boxed to eliminate damage during shipment. 22.10 Exposed finished and machined surfaces, including bolts, shall be given a heavy coating of rust-inhibiting compound. 22.11 Bearings and seal assemblies shall be fully protected from entry of moisture and dirt.
22.12 Flanged openings shall be provided with full-diameter protective covers. The cover material shall be metal plate at least 4.75 mm (3/16 in.) thick. A full-diameter gasket shall be supplied between the flange and coverplate. The coverplate shall be held to the flange by a minimum of four full-diameter bolts and nuts. 22.13 All other openings, including tube and pipe ends, shall be adequately sealed for protection. Long shank metal pipe plugs or pipe caps shall be used for such connections. Tape or plastic plugs/caps are not acceptable. The material of plugs or caps shall be the same as that of the sealed opening. 22.14 Refractory that is shipped loose for field installation shall be prepared for shipment in the following manner. (a) Castable shall be palletized, shrink wrapped in plastic, and encased in waterproof cardboard. (b) Fiber shall be palletized and shrink wrapped in plastic.

EGE 11-B-22 1989
22.15 Each generator section shall be equipped with lifting lugs and structural bracing designed and positioned by the seller to permit handling during shipment and lifting for erection without damage. 23. 23.1 DOCUMENTATION General
23.1.1 It is the vendors responsibility to draw Mobils attention to any conflicting requirements in this Guide, or to deficiencies in the process data presentation, prior to submission of the proposal. 23.1.2 Exceptions and deviations shall be clearly identified.
23.1.3 The vendor shall quote separately per diem rates and all other charges in order to provide supervisory personnel for boiler installation and commissioning with an estimate of the supervisory period(s) required. 23.1.4 The seller shall supply an index listing all drawings and documents that will be submitted to satisfy the general categories required herein and any other drawings or data required by the purchase order. The index shall be resubmitted as drawings and data are added or deleted. As a minimum, the index shall include the following information: (a) (b) (c) The sellers drawing/document numbers. The Mobil item tag number corresponding to each drawing/document. Planned submittal dates for each drawing/document.
23.1.5 All drawings covering materials/equipment constructed in accordance with a specified code shall reference that code thereon. All applicable welding and nondestructive examination procedures shall be noted on the drawings. 23.2 Proposal Information
In addition to the purchasing requirements outlined in EGE 00-C-4, the following information shall be submitted with the proposal. 23.2.1 Drawings
The vendor shall provide drawings of the following: (a) All principal dimensions, including the location and arrangement of soot blowers, access doors, inlet and outlet ducts. (b) Overall layout of the economizer.
(c) Location and size of all platforms supplied for operation and maintenance purposes, including ladders and access stairways. Also, total area, in m (ft ), of the platforms that are included. 23.2.2 Noise
The proposal shall include a statement that all equipment complied with the sound level limits outlined in EGE 00-B-5. 23.2.3 Nonreturn Valve

The vendor shall provide data to ensure that the nonreturn valve is properly sized to prevent chattering and wire drawing under low-flow conditions and to prevent excessive pressure drop at MCR. 23.2.4 Scope of Supply
The vendor shall submit a P&ID showing all valves, instruments, controls, piping, and other accessories included in the scope of supply. A logic diagram, indicating the lightoff and shutdown procedures/sequence for all supplementary burners, shall be included. 23.2.5 Superheater
Superheater materials and metal temperatures shall be indicated. The superheater data discussed in this paragraph shall be submitted to Mobil not later than one month after the award of the contract. The vendor shall submit detailed calculations, graphs, and other relevant information to verify that the superheater layout and metallurgy are adequate for a lifespan of 20 years. These calculations shall establish that the superheater has been designed for various upset conditions, such as increased steam temperatures and insufficient steam flow through individual coils, which are normally caused by the following: (a) (b) Superheater configuration. Unequal flue gas flows caused by generator geometry.
The vendor shall establish the most severe operating condition and include this condition in the design of the superheater. The proposal shall include curves of superheater outlet temperature versus steam flow over the range of boiler operation and the point where attemperation is required, including water flowrate. 23.2.6 Superheater Vent and Silencer
The vendor shall submit calculations to support the proposed size of vent and silencer to facilitate satisfactory startup of the generator. 23.2.7 Data Sheet
All pages of EGE 11-D-22 shall be completed and submitted by the vendor. There shall be no missing data. For each set of operating conditions specified, a separate page 15 ("Anticipated Performance") shall be completed by the vendor. 23.2.8 Steam Drum
The vendor shall submit steam drum volume and retention time calculations based on actual volume, taking into account all drum internals. 23.2.9 Spare Parts
The vendor shall include in the proposal a complete list of spare parts recommended for one year of operation, with item number, prices, and delivery time for each item. Spare parts shall include tubes, refractory, gaskets, and auxiliary equipment. Spare parts and tools that will be supplied with the boiler shall be included on the list.

EGE 11-B-22 1989
23.3 23.3.1
Order Drawings and Data Required
The seller shall supply the type and quantity of drawings specified in the purchase order. These include, but are not necessarily limited to, those specified below. (a) Drawings or data required for authorization to proceed shall include the following. (1) (2) (3) (4) (5) (b) General arrangement drawings. Foundation loading diagrams. Detail drawings. Welding and nondestructive examination data. Calculations.
Drawings or data required for information only shall include: (1) Details for: Refractory and insulation installation. Structural steel. Platforms, stairs, and ladders. Gas side connection. Doors for observation, access, tube removal, and so on. (2) (3) (4) (5) (6) (7) (8) (9) As-built data sheets. Shipping drawings, including protection and handling procedures. Erection drawings and procedure. ASME Code data book. Performance test data book. Operating and maintenance manual. Complete bill of materials (if not included in drawings). ASME control documentation in accordance with specifications.
23.3.2
General Arrangement/Foundation Loading Drawings
A set of drawings that describe the general arrangement and foundation loading shall include the following information: (a) Number, location, and loads at piers and supports, including all stairway and ladder footings.

(b) Outline drawings of all equipment in plan elevation views, fully dimensioned, and showing required clearances for maintenance and testing. All Mobil/seller interfaces shall be identified. (c) Flow arrows describing flow directions throughout system elements.
(d) Complete description of pressure part assemblies, including tube diameter(s), tubewall thickness(es), effective tube length(s), overall tube length(s), material specifications, and all extended surface data. Also, tube-to-burner and tube-to-refractory clearances, as well as coil support and guide locations, shall be described. (e) All process, fuel, utility, and instrument terminals and connections located dimensionally and labeled. In addition, a "Terminal Summary Chart" shall be included, indicating the service, size, type, material, and specified instrument tag number for each terminal or connection. (f) Terminal conditions for all Mobil/seller piping interfaces, noting movements, imposed forces, and moments in all directions. Also, any cold springing of terminals shall be shown, with dimensions and elections for the neutral, coldsprung, and hot operating conditions so noted. (g) Seller-furnished piping external to the boiler casing, including all valves, instrumentation and miscellaneous fittings, located dimensionally and properly identified. (h) All piping supports and restraints (directional anchors, full anchors, and the like), located dimensionally and with design criteria noted. (I) Elevation and plan views, to scale, of all required platforms. These shall include minimum passageway clearances (width and height), access provision required for operation and maintenance, ladder and stairway access, and support bracing (compatible with platform clearances). (j) Access, observation, tube removal, peepholes, and soot blower lance doors located dimensionally and shown to scale. (k) (l) Size, weight, and location of all major structural beams and columns. Windbracing (located to avoid interferences).
(m) Material and thickness of casing, ducts, and stacks. (n) Type and thickness of all refractory and insulation; type, material, and spacing of all refractory anchors. 23.3.3 Detail Drawings
Detail drawings shall be prepared for the following: (a) Auxiliary equipment, to include specification sheets, performance curves, integral piping, and instrumentation when applicable. (b) Sighting diagram for burners and flame pattern observations based on location of observation doors. (c) (d) (e) Tube skin thermocouples. Lifting lugs for stack, ducting, and prefabricated sections. Furnished control systems, to include:

EGE 11-B-22 1989
(1) (2) (3) (4) (5) (6)
Process and instrumentation diagrams. Electrical wiring diagrams. Logic diagrams. Instrument loop diagrams. Instrument specification sheets. Control panels assembly.
(7) Pressure part assemblies, to include design and hydrostatic test pressures, design temperatures, corrosion allowances, postweld heat treatment, welding, nondestructive examination, and code stamp requirements. 23.3.4 Welding Data
The welding data shall include weld procedures, weld qualifications, weld maps, and weld procedure summary forms. 23.3.5 Calculations.
The calculations shall include: (a) ASME Code pressure part calculations.
(b) Complete and detailed structural calculations for all equipment supplied. The calculations shall be in the form of a structural report, including the methods of analysis, computer programs used, description of mathematical models, and all loads and assumptions. Any necessary special data required for foundation design, as well as construction recommendations, if any, shall be furnished. All structural calculations and drawings shall be stamped by a registered, licensed structural engineer who is an authorized representative of the seller. The structural engineer shall certify that the design meets the requirements of this Guide and all legally binding codes imposed by the state, county, and municipal governments for the specified location. The structural engineer shall also be prepared to discuss the structural system and calculations with Mobils representatives and/or those of governmental regulatory agencies. (c) Stack vibration analysis. These calculations shall be included in the structural report required by Paragraph 23.3.5(b). (d) Complete and detailed piping calculations for all ASME systems. These shall be performed and combined in accordance with the parameters set forth in the ASME Code, Section I and cross referenced to ANSI B31.1 (including the effects of pressure, dead and live loads, wind or seismic loads, thermal expansion, and settlement). The method of analysis, computer program, mathematical model, loads, and assumptions used shall be provided in support of each calculation. (e) 23.3.6 External duct/casing cold-face temperature. ASME Code Data Book
The ASME Code data book shall include:
MOBIL ENGINEERING GUIDE EGE 11-B-22 1989 (a) (b) (c) (d) (e) (f) 23.3.7
Certified mill test report for pressure parts. ASME manufacturers data report forms. Heat treatment charts. Nameplate ruboff. Hydrotest chart. Records of all nondestructive examinations performed. Erection Drawings/Procedures
Erection drawings/procedures shall include: (a) (b) Exploded schematic drawing, showing size and weight of all shop-assembled components. Narrative description of erection sequence.
(c) Complete erection drawings, with all component erection marks identified, all field welds indicated, and all bolted joint connections located and identified. The extent of field work required at all field splices shall be specified. (d) A complete bolt list, with summary sheet showing quantities required, sizes, lengths, materials specifications, and the members that the bolts connect. 23.3.8 Performance Test Block
The performance test block shall include: (a) Applicable equipment data sheets stating guaranteed performance at specified operating conditions. (b) Performance test procedures including identification of test instrumentation and calibration certification. (c) Recorded test data covering all guaranteed performance parameters, including noise and exhaust gas emissions. (d) Acceptance and certification by all witnessing parties.
MOBIL ENGINEERING GUIDE WASTE HEAT STEAM GENERATOR DATA SHEET

ISSUE 1 2 3 APPROVED 4 5 6 ISSUE APPROVED JOB NO. SERVICE LOCATION EGE 11-D-22 1989 Page 1 of 16
DESIGN DATA Flue Gas Flow HP Steam at Main Header: MP Steam at Main Header: LP Steam at Main Header: kg/h (lb/h) Pressure Pressure Pressure kPag (psig) kPag (psig) kPag (psig) C (F) C (F) Temperature Temperature Temperature C (F) C (F) C (F)
Temperature of Feedwater Supply
Generator Vendor to Provide: Economizer (Yes) (No) Feedwater Heater (Yes) (No) Feedwater Temperature to: (Generator) ( Economizer) Number of Generators Type of Installation: (Indoor) (Outdoor) Freezing Climate: (Yes) (No) Continuous Blowdown Generator Plot Limitations %
Bypass Ducting: (Yes) (No) By: (Vendor) (Others) Description
Flue Gas Duct to Be Provided
Stack Supplied by: (Generator Vendor) (Others) Stack Height Abovegrade SITE CONDITIONS Ambient Air: Design: Design Temperature Minimum Temperature Wind Load Earthquake Factor UTILITIES Steam for Auxiliaries: Turbine Throttle, kPag (psig) Exhaust Soot (Dust) Blowers: Max. Min. Temperature C (F) C (F) kPag (psig) Temperature kg/h (lb/h) Electrical System: Area Classification Frequency Instruments and Controls: Motors: Through Over Cooling Water: Condensate: Plant Air: Instrument Air: kPag (psig) kPag (psig) kPag (psig) kPag (psig) Volts kW (hp) kW (hp) Temperature Temperature Oil Free Dry and Oil Free Volts Volts C (F) C (F) Phase Phase Phase
2 2
m (ft)
C (F) C (F) kg/m (lb/ft ) Snow Load
Relative Humidity (2% of Year) Maximum Temperature kg/m (lb/ft ) m (ft)

2 2
% C (F)
Elevation (Above Sea Level)
kPag (psig) (Generator) (Plant)
NOTE: Pages 1, 2, and 3 to be completed by Mobil; remaining pages to be completed by vendor.

BURNER DATA Type Required: (Oil) (Gas) (Combination) Other Class of Ignitor Required: FUEL Refinery Gas LPG LNG EGE 11-D-22 1989 Page 2 of 16
kPag (psig) and
C (F)
FUEL DATA OIL Flash Point Specific Gravity Viscosity Total H2 LHV HHV (SSU) (SSF) (SSU) (SSF) % Wt kJ/kg (Btu/lb) kJ/kg (Btu/lb) C (F) API C (F) C (F) GAS Proximate Analysis % Vol H2 CH4 C2H2 C2H4 C2H6 C 3H6 C3H8 Ultimate Analysis % Wt Carbon Hydrogen Oxygen Nitrogen Sulfur Ash Moisture Total Ash Fusion Temp Sodium Vanadium Nickel Header Pressure kPag (psig) Max. kPag (psig) Min. LHV 100.00 C (F) ppm ppm ppm C4H8 C4H8 C4H10 C4H10 C5H12 C5H12 C6H14 CO CO2 O2 N2 H 2S Total Mol Wt H2O: HHV: Hydrogen Methane Acetylene Ethylene Ethane Propylene Propane n-Butylene iso-Butylene n-Butane iso-Butane n-Pentane iso-Pentane n-Hexane Carbon Monoxide Carbon Dioxide Oxygen Nitrogen Hydrogen Sulfide (Dry) (Dry) % Volume kJ/kg (Btu/lb) kJ/Nm (Btu/std ft ) kJ/kg (Btu/lb) kJ/Nm (Btu/std ft ) Header Pressure Dew Point @ REMARKS: kPag (psig) kPag (psig) Max. kPag (psig) Min. C (F)
3 3 3 3
Typical
Maximum
Minimum
WASTE HEAT STEAM GENERATOR DATA SHEET
EGE 11-D-22 1989 Page 3 of 16
A. Treated Water
Method Description
Constituent
Average
Range
pH Chloride P Alkalinity M or Total Alkalinity Hardness Silica Conductance ppm ppm ppm ppm ppm mhos
B. Condensate
Constituent Ammonia CO2 Chloride Silica pH Conductance Iron Sodium mhos ppm ppm ppm ppm ppm ppm
Average
Range

GENERATOR Manufacturer Design Code HP Maximum Continuous Rating MP Maximum Continuous Rating LP Maximum Continuous Rating HP Type of Circulation: (Natural) (Forced) MP Type of Circulation: (Natural) (Forced) LP Type of Circulation: (Natural) (Forced) EGE 11-D-22 1989 Page 4 of 16
No. Units kg/h (lb/h) kg/h (lb/h) kg/h (lb/h)
Superheater No. 2 Type: (Drainable) (Nondrainable) (Convection) Arrangement: (Staggered) (In-line) (U-tube) (Pendant) (Horizontal) (Vertical) Superheater No. 1 Type: (Drainable) (Nondrainable) (Convection) Arrangement: (Staggered) (In-line) (U-tube) (Pendant) (Horizontal) (Vertical) HP Economizer Min. Tube Metal Temp. MP Economizer Min. Tube Metal Temp.
C (F)
C (F)
HP Steam Drum Design Pressure kPag (psig) ID mm (in.) Length Between Welds mm (in.) Tube Plate Thickness mm (in.) Wrapper Plate Thickness mm (in.) Material Type of Heads Thickness mm (in.) Material Manholes: No. Size Tube Connection: (Welded) (Expanded) Ligament Efficiency Normal Water Level: (Drum 6) [ mm (in.) Below Drum 6] [ mm (in.) Above Drum 6] High Water Level mm (in.) Above NWL Low Water Level mm (in.) Below NWL Water Level Cutoff mm (in.) Below NWL 3 3 Steam Drum Volume m (ft ) Steam Drum Internals (Brief Description)
HP Water Drum Design Pressure kPag (psig) ID mm (in.) Length Between Welds mm (in.) Plate Thickness mm (in.) Material Type of Heads Thickness mm (in.) Material Manholes: No. Size Tube Connection: (Welded) (Expanded) Ligament Efficiency 3 3 Volume of Water Drum m (ft ) 3 3 Total Internal Volume of Tubes m (ft ) Vertical Distance Between Steam and Water Drums m (ft) MP Steam Drum Design Pressure kPag (psig) ID mm (in.) Length Between Welds mm (in.) Tube Plate Thickness mm (in.) Wrapper Plate Thickness mm (in.) Material Type of Heads Thickness mm (in.) Material Manholes: No. Size Tube Connection: (Welded) (Expanded) Ligament Efficiency Normal Water Level: (Drum 6) [ mm (in.) Below Drum 6] [ mm (in.) Above Drum 6] High Water Level: mm (in.) Above NWL Low Water Level mm (in.) Below NWL Water Level Cutoff: mm (in.) Below NWL 3 3 Steam Drum Volume m (ft )

EGE 11-D-22 1989 Page 5 of 16
Steam Drum Internals (Brief Description)
MP Water Drum Design Pressure Plate Thickness Type of Heads Manholes: No. Volume of Water Drum Total Internal Volume of Tubes Size m (ft ) m (ft ) m (ft)
3 3 3 3
kPag (psig) ID mm (in.) Material
mm (in.) Length Between Welds Thickness
mm (in.)
mm (in.) Material
Tube Connection: (Welded) (Expanded) Ligament Efficiency
Vertical Distance Between Steam and Water Drums LP Steam Drum Design Pressure Tube Plate Thickness Type of Heads Manholes: No. Size Tube Connection: (Welded) (Expanded) Ligament Efficiency Normal Water Level: (Drum 6) [ High Water Level Water Level Cutoff Steam Drum Volume mm (in.) Above NWL mm (in.) Below NWL m (ft )
3 3
kPag (psig) ID
mm (in.) Length Between Welds mm (in.) Material Thickness
mm (in.)
mm (in.) Wrapper Plate Thickness
mm (in.) Material
mm (in.) Below Drum 6] [ Low Water Level
mm (in.) Above Drum 6] mm (in.) Below NWL
Steam Drum Internals (Brief Description)
LP Water Drum Design Pressure Plate Thickness Type of Heads Manholes: No. Volume of Water Drum Total Internal Volume of Tubes Size m (ft ) m (ft ) m (ft)
3 3 3 3
kPag (psig) ID mm (in.) Material
mm (in.) Length Between Welds Thickness
mm (in.)
mm (in.) Material
Tube Connection: (Welded) (Expanded) Ligament Efficiency
Vertical Distance Between Steam and Water Drums No. 2 Superheater Headers Inlet/Outlet: OD / mm (in.) Thickness OD /
mm (in.) Material mm (in.) Thickness mm (in) Material
Tube Connection: (Welded) (Expanded) Saturated Connection: No. No. 1 Superheater Headers Inlet/Outlet: OD / mm (in.) Thickness / mm (in.) Material / Tube Connection: (Welded) (Expanded) HP Economizer Headers Inlet/Outlet: OD / mm (in.) Thickness OD / mm (in.) Material mm (in.) Thickness mm (in) Material / Tube Connection: (Welded) (Expanded) Connection to Drum: No.

MP Economizer Headers Inlet/Outlet: OD / mm (in.) Thickness OD / mm (in.) Material mm (in.) Thickness mm (in) Material / Tube Connection: (Welded) (Expanded) Connection to Drum: No. Overall Dimensions Height: mm (in.) Width: mm (in.) Depth: mm (in.) EGE 11-D-22 1989 Page 6 of 16
Overall Plot Dimensions Length: Structural Supports Description mm (in.) Width: mm (in.)
Superheater No. 2 Supports Description (Including Material)
Superheater No. 1 Supports Description (Including Material)
Refractory Part of HP Steam Drum Exposed to Flue Gas: Part of HP Water Drum Exposed to Flue Gas: Part of MP Steam Drum Exposed to Flue Gas: Part of MP Water Drum Exposed to Flue Gas: Part of LP Steam Drum Exposed to Flue Gas: Part of LP Water Drum Exposed to Flue Gas: Desuperheater Type: (Noncontact) (Spray) (Drum) Flue Gas Ducting Supplied WHSG Inlet: Size mm (in.) x mm (in.) Thickness Location: m/s (ft/s) Thickness m/s (ft/s) mm ( in.) Material (No) mm (in.) Location mm (in.) Material Expansion Joints: No. Flow Straightners Required: (Yes) WHSG to Stack: Size mm (in.) x Expansion Joints: No. Manufacturer
Supports Included: (Yes) (No) Max. Gas Velocity
Supports Included: (Yes) (No) Max. Gas Velocity Stack ID mm (in.) Height m (ft) Max. Gas Velocity
m/s (ft/s)
Access Doors (Give Location and Size)
Observation Ports (Location and Size)

Platforms and Ladders (Give Details) EGE 11-D-22 1989 Page 7 of 16
Efficiency Test (Extent Covered by Proposal)
Material Tests (Extent Covered by Proposal)
Hydrostatic Tests (Extent Covered by Proposal)
Gas Side Water Washing (Give Details of Provisions)
Chemicals Type and Quantity
Additional Data Vendor's Comments

CASING, INSULATION, REFRACTORY, AND LINERS Transition Duct to WHSG Casing Material Thickness Exterior Surface Prep Superheater No. 2 Duct Burner Superheater No. 1 HP Evaporator HP Economizer EGE 11-D-22 1989 Page 8 of 16
Exterior Coating Average Temp, C (F) Insulation Location Thickness Type Refractory Material Connection Method Liner Material Hot Face Temp, C (F) MP Evaporator Casing Material Thickness Exterior Surface Prep MP Economizer LP Evaporator Transition Duct to Stack Stack
Exterior Coating Average Temp, C (F) Insulation Location Thickness Type Refractory Material Connection Method Liner Material Hot Face Temp,C (F) Average Casing Temperature @ C (F) Ambient with kpm (mph) Wind
Description/Method/Drawing of Liner and Insulation Application

EGE 11-D-22 1989 Page 9 of 16
Piping Supplied* HP Steam MP Steam LP Steam HP BFW Line MP BFW Line LP BFW Line Fuel Gas Igniter Gas HP Cont BD HP Int BD MP Cont BD MP Int BD LP Cont BD LP Int BD SH No. 2 Relief SH No. 1 Relief HP Drum SV MP Drum SV LP Drum SV Drains* HP Evap MP Evap LP Evap HP Level Gage MP Level Gage LP Level Gage HP H2O Col MP H2O Col LP H2O Col SH No. 1 SH No. 2 HP Econ MP Econ Others Sealing Air To Inspection Ports: To Flame Detectors: Additional Data Vendor's Comments Yes Yes No No Flow Flow kg/h (lb/h) kg/h (lb/h) NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Material Material Material Material Material Material Material Material Material Material Material Material Material Material NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Schedule Material Material Material Material Material Material Material Material Material Material Material Material Material Material Material Material Material Material Material
*NPS = nominal pipe size, inches.

VALVES AND FITTINGS Superheater No. 2 Pressure Gage Valve Header Safety Valve Header Vent Valve Header Drain Valve Header Drain Check Valve Pressure Gage Valve (Test) Superheater No. 1 Pressure Gage Valve Header Safety Valve Header Vent Valve Header Drain Valve Header Drain Check Valve Pressure Gage Valve (Test) HP Boiler Valves and Fittings Feed Check Valve Feed Stop Valve Steam Nonreturn Valve Steam Stop Valve Steam Stop Valve Bypass Valve Steam Drain Valve Steam Drain Check Valve Water Level Gage (Direct to Boiler) Water Level Gage (to Water Column) Remote Level Indicator Water Gage Isolating Valves Water Gage Drain Valves Water Column Water Column Isolating Valves Water Column Drain Valves Drum Safety Valves Drum Vent Valve Drum Pressure Gage Drum Pressure Gage Isolating Valve Drum Pressure Gage Test Valve Continuous Blowdown Control Valve Continuous Blowdown Isolating Valve Steam Sampling Isolating Valve Soot Blower Steam Isolating Valve Soot Blower Steam Drain Valve Chemical Feed Isolating Valve Chemical Feed Check Valve Water Sampling Isolating Valve Economizer Vent Valve Economizer Drain Valves Economizer Drain Check Valves Water Drum Drain Valves Water Drum Drain Check Valves Intermittent Blowdown Valves No. Size Matl Conn
EGE 11-D-22 1989 Page 10 of 16 Mfr Cat. No.
Other Valves and Fittings Supplied by Vendor

VALVES AND FITTINGS Cont MP Boiler Valves and Fittings Feed Check Valve Feed Stop Valve Steam Nonreturn Valve Steam Stop Valve Steam Stop Valve Bypass Valve Steam Drain Valve Steam Drain Check Valve Water Level Gage (Direct to Boiler) Water Level Gage (to Water Column) Remote Level Indicator Water Gage Isolating Valves Water Gage Drain Valves Water Column Water Column Isolating Valves Water Column Drain Valves Drum Safety Valves Drum Vent Valve Drum Pressure Gage Drum Pressure Gage Isolating Valve Drum Pressure Gage Test Valve Continuous Blowdown Control Valve Continuous Blowdown Isolating Valve Steam Sampling Isolating Valve Soot Blower Steam Isolating Valve Soot Blower Steam Drain Valve Chemical Feed Isolating Valve Chemical Feed Check Valve Water Sampling Isolating Valve Economizer Vent Valve Economizer Drain Valves Economizer Drain Check Valves Water Drum Drain Valves Water Drum Drain Check Valves Intermittent Blowdown Valves Other Valves and Fittings Supplied by Vendor No. Size Matl Conn EGE 11-D-22 1989 Page 11 of 16 Mfr Cat. No.

VALVES AND FITTINGS Cont LP Boiler Valves and Fittings Feed Check Valve Feed Stop Valve Steam Nonreturn Valve Steam Stop Valve Steam Stop Valve Bypass Valve Steam Drain Valve Steam Drain Check Valve Water Level Gage (Direct to Boiler) Water Level Gage (to Water Column) Remote Level Indicator Water Gage Isolating Valves Water Gage Drain Valves Water Column Water Column Isolating Valves Water Column Drain Valves Drum Safety Valves Drum Vent Valve Drum Pressure Gage Drum Pressure Gage Isolating Valve Drum Pressure Gage Test Valve Continuous Blowdown Control Valve Continuous Blowdown Isolating Valve Steam Sampling Isolating Valve Soot Blower Steam Isolating Valve Soot Blower Steam Drain Valve Chemical Feed Isolating Valve Chemical Feed Check Valve Water Sampling Isolating Valve Economizer Vent Valve Economizer Drain Valves Economizer Drain Check Valves Water Drum Drain Valves Water Drum Drain Check Valves Intermittent Blowdown Valves Other Valves and Fittings Supplied by Vendor No. Size Matl Conn EGE 11-D-22 1989 Page 12 of 16 Mfr Cat. No.

DUCT BURNER DATA SHEET Burner Type/Model No. No. of Oil Burners per Boiler No. of Gas Burners per Boiler Burner Turdown Ratio Oil Burner Fuel Type Heat Release, MW (10 Btu/h) Excess Oxygen, % Vol (Dry) Fuel Pressure at Burner, kPag (psig) Steam Pressure at Burner, kPag (psig) Steam Temperature at Burner, C (F) Atomizing Steam Flow, kg/h (lb/h) Fuel Temperature, C (F) Fuel Viscosity at Burner (SSU) (SSF) Draft Loss Across Burner, mm H2O (in. H2O) Fuel Fired, kg/h (lb/h) Combustion Air Flow, kg/h (lb/h) Gas Burner Fuel Type Heat Release, MW (10 Btu/h) Excess Oxygen, % Vol (Dry) Fuel Pressure at Burner, kPag (psig) Fuel Temperature, C (F) Loss Across Burner, mm H2O (in. H2O) Fuel Fired, kg/h (lb/h) Combustion Air Flow, kg/h (lb/h) Igniter No. per WHSG Type/Model No. Manufacturer Fuel Type Capacity, MW (10 Btu/h) Fuel Pressure, kPag (psig) Fuel Flowrate, kg/h (lb/h) Fuel Temperature, C (F) Class
6 6 6
EGE 11-D-22 1989 Page 13 of 16
Max.*
Norm.*
Min.*
* Max. is defined as Norm. is defined as Min. is defined as
% MCR. % MCR with 50% fuel oil & 50% refinery gas. % MCR. If vendor cannot meet this rate, the minimum turndown shall be indicated and used.

EQUIPMENT DATA Flue Gas Side Design Temperature, C (F) Design Pressure, mm H2O (in. H2O) Gas Flow Width, m (ft) Gas Flow Height, m (ft) Effective Gas Flow Area, m (ft ) Flow Arrangement Water Side Design Temperature, C (F) Design Pressure, kPag (psig) Arrangement Tube Material OD, mm (in.) Wall Thickness, mm (in.) Length, m (ft) Tubewall Max. Design Temp, C (F) No. Tubes in Direction of Flow No. of Flow Circuits Spacing, mm (in.) No. of Bare Tubes No. of Finned Tubes No. Tubes Transverse to Flow No. of Flow Circuits Spacing, mm (in.) Finning Material Pitch, No./mm (No./in.) Height, mm (in.) Thickness, mm (in.) Finning Length, m (ft) Effective Heating Surface, m (ft )
2 2 2 2
EGE 11-D-22 1989 Page 14 of 16 MP Evap MP Econ LP Evap
SH No.2
SH No. 1
HP Evap
HP Econ

ANTICIPATED PERFORMANCE Gas Turbine Manufacturer/Type Gas Turbine Fuel Ambient Air Temp to Gas Turbine, C (F) Duct Burner Fuel WHSG WHSG WHSG HP MP LP Steam Rate Steam Rate Steam Rate Unfired Unfired Unfired % MCR % MCR % MCR HP Flue Gas Side Gas Flow, kg/h (lb/h) Inlet Operating Pressure, mm H2O (in. H2O) Outlet Operating Pressure, mm H2O (in. H2O) Pressure Drop, mm H2O (in. H2O) Inlet Operating Temperature, C (F) Outlet Operating Temperature, C (F) Temperature Drop, C (F) Heat Transfer Coefficient, W/m CC (Btu/hCft CF) Gas Velocity, m/s (ft/s) Fouling Factor, m CC/W (hCft CF/Btu) Specific Heat (Avg), kJ/kgCC (Btu/lbCF) Heat Rejected, MW (MM Btu/h) Supplementary Fuel, MW (MM But/h) Water Side Fluid Flow, kg/h (lb/h) Inlet Operating Pressure, kPag (psig) Outlet Operating Pressure, kPag (psig) Pressure Drop, kPa (psi) Inlet Operating Temperature, C (F) Outlet Operating Temperature, C (F) Temperature Rise, C (F) Heat Transfer Coefficient, W/m CC (Btu/hCft CF) Fluid Velocity, m/s (ft/s) Fouling Factor, m CC/W (hCft CF/Btu) Heat Absorbed/kg (lb) of Steam, kJ/kg (Btu/lb) Heat Absorbed, MW (MM Btu/h) LMTD, C (F) Average Film Temperature, C (F) Tubewall Max. Temperature, C (F) Fin Tip Max. Temperature, C (F) Steam Quality, ppm Blowdown, %
2 2 2 2 2 2 2 2
EGE 11-D-22 1989 Page 15 of 16
HP Econ
LP Evap
NRV
SH No. 2
Grid
Desuper
SH No. 1
Evap

FLUE GAS ANALYSIS AND EFFICIENCY Unfired Weight % Stack Flue Gas Composition SO2 CO O2 N2 H2O Other Total Efficiency Mfrs Margin Unaccounted Losses Radiation Losses Total Losses Efficiency on LHV Efficiency on HHV Guaranteed Eff HHV (LHV/HHV) (LHV/HHV) (LHV/HHV) (LHV/HHV) % % % % % % % / / / / / / / / Volume % 100% MCR Weight % Volume % EGE 11-D-22 1989 Page 16 of 16

EGE11B22

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

EGE11B22

Uploaded by

Copyright:

Available Formats

WASTE HEAT STEAM GENERATORS DESIGN AND FABRICATION

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

WHSG tubes shall be connected to the boiler drums as follows:

psig 1,200 or less 1,201 to 1,699 1,700 and over

Type of Tube Connection Rolled Rolled or strength welded* Strength welded

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989 7.7 Drums

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

Steam Drum Internals

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989 (e)

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989 (I) (j) (k)

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989 (8) System discords.

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989

PREPARATION FOR SHIPMENT

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

901-1000 1001-1500 1501-2000

#0.030 #0.020 #0.200

#0.025 #0.020 #0.200

#0.020 #0.015 #0.100

#0.020 #0.015 #0.050

Use only volatile alkaline materials.

As low as possible, <0.2 As low as possible, <0.2

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE EGE 11-B-22 1989

MOBIL ENGINEERING GUIDE

EGE 11-B-22 1989

Order Drawings and Data Required