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CENTRIFUGAL PUMPS FOR NONHYDROCARBON GENERAL PLANT SERVICES

SEPTEMBER 1991

PAGE 1 OF 23

EGE 15-B-3 1991

TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Scope References General Performance Motors Steam Turbines Engines Gears Belts Vibration Casings Impellers Shaft and Shaft Sleeves Bearings 14.1 Horizontal Pumps 14.2 Vertical Sump Pumps Stuffing Boxes for Conventional Packing 16. Mechanical Shaft Seals 17. Couplings 17.1 Horizontal Pumps 17.2 Vertical Pumps 18. Baseplates for Horizontal Pumps 19. Piping 20. Miscellaneous 21. Materials 22. Tests 23. Proposals 24. Requirements Subsequent to Purchase 25. Preparation for Shipment Appendix A Pump and Mechanical Seal Materials Appendix B Bearing and Seal Piping Appendix C Cooling Water Piping Appendix D External Flush Piping for Packed Pumps

1.

SCOPE

This Guide covers basic requirements for centrifugal pumps for general services and is specifically intended for use in wastewater, cooling tower, and general plant service applications. The Guide may be used for general service chemical and process water applications when approved by Mobil. It does not apply to fire water, boiler feedwater, seawater injection, hydrocarbons, or pumping temperatures over 121C (250F). 2. REFERENCES

The following publications form a part of this Guide. Unless otherwise specified herein, use the latest edition.
Mobil Engineering Guides EGE 00-B-5 EGE 00-B-20 EGE 00-C-4 EGE 15-B-1 EGE 15-D-3 EGE 15-B-7 EGE 15-B-15 EGE 15-D-15 EGE 33-B-9 Equipment Sound Levels Pressure Casting Inspection Equipment Purchases General Engineering Requirements Centrifugal Pumps for General Refinery Services Centrifugal Pump Data Sheet (Nonhydrocarbon Plant Services) (a and b) General-Purpose Steam Turbines General-Purpose Internal Combustion Diesel Engines Internal Combustion Diesel Engine Data Sheet (a and b) Electrical Induction Motors

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AGMA (American Gear Manufacturers Association) Standards 6010-E 9000-C Spur, Helical, Herringbone, and Bevel Enclosed Drives Flexible Couplings Potential Unbalance Classification

ANSI (American National Standards Institute) Standards B1.20 B16.1 B16.5 B73.1M Pipe Threads, General Purpose (Inch) Cast Iron Pipe Flanges and Flanged Fittings Pipe Flanges and Flanged Fittings Horizontal End Suction Centrifugal Pumps for Chemical Process

Code of Federal Regulations 29 CFR 1910 Title 29, Part 1910: (Labor) Occupational Safety and Health Administration (OSHA) Standards

EEMUA (Engineering Equipment and Materials Users Association United Kingdom) Specification No. 132 Three Phase Cage Induction Motors

NEMA (National Electrical Manufacturers Association) Standard MG 1 Motors and Generators

3. 3.1

GENERAL In case of conflicts the following order shall govern. (a) (b) (c) Project specification. EGE 15-D-3 data sheet. This Guide.

3.2 Compliance with this Guide shall not relieve the manufacturer of the responsibility for furnishing equipment that is properly designed and constructed and suitable for all specified operating conditions. 3.3 As an alternative to a horizontal offering, heavy duty in-line pumps with flexible spacer-type couplings and thrust bearings may be considered below a maximum of 150 kW (200 hp) and 122 m (400 ft) total dynamic head, with Mobil approval. Bearings shall be suitable for grease, oil, or oil mist lubrication, as noted on EGE 15-D-3. Close-coupled vertical in-line pumps with extended motor shafts may be considered for light duties with Mobil approval. 3.4 All equipment covered in this Guide shall be designed to operate in the conditions stated on EGE 15-D-3. In addition, all such equipment shall meet the applicable noise levels established in EGE 00-B-5, without the benefit of additional physical devices or enclosures, if possible. Where sound levels exceed Guide requirements, vendor shall state expected levels and provide complete details and prices for optional acoustic treatment in the proposal to meet federal/local noise regulations. 3.5 Overhung radial-split, two-stage pumps or overhung double-suction impeller pumps are not acceptable unless approved by Mobil.

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EGE 15-B-3 1991

3.6 Vertical sump pumps shall be supplied with flanged discharge column pipes and, depending on the type of pump, either flanged and bolted bowls or a bolted casing assembly. 3.7 4. Pumps shall be designed in accordance with ANSI B73.1M, except as modified herein. PERFORMANCE

4.1 Pump vendors NPSH (NPSH = net positive suction head) requirements shall be referenced as follows: (a) (b) (c) Shaft centerline for horizontal pumps. Centerline of suction nozzle for vertical in-line pumps and vertical canned pumps. Eye of first-stage impeller for vertical pumps with open suctions.

4.2 Pumps shall be selected having at least a 0.6 m (2 ft) margin between NPSH available and NSPH required, if possible. If this margin is not met, Mobil approval and an NPSH test are required to assure satisfactory performance. 4.3 Pumps shall have a reserve head increase capability of 5 percent or 3 m (10 ft), whichever is greater, over specified conditions by installation of a larger impeller. The driver power rating shall be based on the rated pumping conditions shown on EGE 15-D-3 and Paragraphs 5, 6, and 7 of this Guide. 4.4 The pump vendor shall state in the proposal the minimum continuous stable flow for the pumps. When required on EGE 15-D-3 by purchaser, the vendor shall add the minimum continuous flow to the required capacity to establish pump and driver ratings. Purchaser will provide properly sized minimum flow bypass lines to suction as required for safe, continuous operation. 4.5 Stable head-capacity curves that gradually rise to shutoff are required for all applications whether operating alone or in parallel. When parallel operation is specified, the characteristic pump curves shall be such that the capacity of each pump is a constant portion of the total system capacity at all heads from shutoff to 120 percent rated capacity. Drivers for pumps operating in parallel shall have sufficient power rating to cover the end-of-curve power requirement without exceeding nameplate rating. 4.6 A 10 percent minimum head rise from rated head to shutoff head is required for pumps operating in parallel. 4.7 Pumps with rated capacity greater than 10 percent beyond the "best efficiency point" flow on the head-capacity curve for the proposed impeller are not acceptable. 4.8 When ample NPSH is available, pumps shall be selected with a suction specific speed (NSS) no greater than 11,000. When the normal operating range is less than 75 percent of the "best efficiency point" (BEP) flow, the pump shall be selected with a suction specific speed no greater than 10,000. 4.9 The pump vendor shall state on the data sheet or in the proposal the minimum water depth (submergence) necessary to prevent vortex occurrence in open-pit applications. 5. MOTORS

5.1 Motor drivers shall be in accordance with EGE 33-B-9. They shall have nameplate power ratings, not including service factor, at least equal to the values shown below or end-of-curve power, whichever is

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less. For parallel pump operation, the end-of-curve power shall be used for motor rating. Motor sizes less than 0.75 kW (1 hp) shall not be used.
Pump Rated Power* 19 kW (25 hp) and less 22 to 75 kW (30 to 100 hp) Over 75 kW (Over 100 hp)
*Including gear losses, if any.

Motor Nameplate Power Rating 1.25 x pump rated power 1.15 x pump rated power 1.10 x pump rated power

5.2 Motor drivers for vertical pumps shall be supplied, shop mounted, and aligned by the pump manufacturer. Motor thrust bearings shall be designed to carry the maximum additional thrust (up and down) that the pump may develop at any time during operation, unless a separate full-sized thrust bearing is provided in the pump. 5.3 Motors designed in accordance with NEMA MG 1 or EEMUA 132 standards shall comply with the vibration limits described therein. Where motors are designed to other national standards, the vibration limits shall not exceed those listed in Paragraph 10.1. 5.4 The vendors proposal should include high-efficiency motor designs unless otherwise specified on EGE 15-D-3. 6. 6.1 STEAM TURBINES Steam turbines shall be in accordance with EGE 15-B-7.

6.2 Steam turbine driven pumps shall be designed to operate continuously at 100 percent of rated speed and shall be mechanically suitable to operate safely for brief periods at 120 percent of rated speed. 6.3 The steam turbines selected shall be capable of developing 110 percent of the pump power (plus any gear losses) required to drive the pump to the end of the rated curve at minimum steam conditions. Hand valves shall be provided for an additional 10 percent power. Provision shall be made in the turbine design for a future increase in turbine power of an additional 15 percent. 6.4 Vertical turbine drivers shall not be directly connected to pumps. The pumps shall have their own thrust bearing designed to handle the maximum up or down thrust loads. A flexible (dry) coupling shall connect the pump to the driver. Bearings for vertical turbines shall be oil lubricated. 6.5 Horizontal turbine drivers shall be premounted on the job baseplate, and aligned to the driven equipment unless otherwise stated on EGE 15-D-3. Vertical turbine drivers shall be shop mounted, aligned, and match marked, then shipped separately to the field unless otherwise stated on EGE 15-D-3. 6.6 Turbine drivers shall be supplied with a NEMA Class A oil-relay governor. Electronic governors with equal or better speed regulation may be offered for Mobil approval. When specified on EGE 15-D-3, each turbine shall be supplied with an electronic, digital tachometer, bracket-mounted directly on the turbine, that is suitable for area classification and environment. Speed pickup shall be mounted by vendor. Tachometer display should be of the liquid crystal type with sunshield. 6.7 Where a pressurized lube oil system is provided, a continuously rated solenoid-operated trip device or direct-acting pressure latching device shall stop the turbine upon loss of lube oil pressure. For solenoid

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EGE 15-B-3 1991

devices, the vendor shall provide all electrical interconnections between the solenoid actuator, oil pressure switches (if applicable), and a terminal box for customer tie-in. Switch action (contacts "open" or "closed" on loss of power) shall be stated on 15-D-3. For pressure-actuated devices, manual resetting with oil pressure is required to restart unit. 7. ENGINES

7.1 Engines shall be capable of providing at least 120 percent of the pump power required at rated conditions, including any gear loss. 7.2 8. Diesel engines shall be provided in accordance with EGE 15-B-15 and EGE 15-D-15 (a and b). GEARS

8.1 Gear units shall conform to AGMA 6010-E. Gears located next to drivers shall be rated for the driver nameplate rating, including any applicable service factors. 8.2 Gears and gear bearings shall be arranged for oil lubrication. Antifriction bearings may be provided on gears below 112 kW (150 hp). Hydrodynamic bearings shall be required for gear ratings above 113 kW. Antifriction bearings shall be selected to give a three-year (25,000-hour) minimum L-10 rating life with continuous operation at rated operating conditions, but not less than 16,000 hours at maximum axial and radial loads and rated speed. Hydrodynamic bearings shall be the split-sleeve type. 8.3 Gear box oil temperatures shall not exceed 82C (180F), based on specified operating conditions and 43C (110F) ambient temperature. 8.4 When pressure lubrication is furnished, the vendor shall provide a self-contained system complete with the following items: (a) (b) (c) (d) (e) (f) (g) (h) 8.5 Shaft-driven oil pump. Oil cooler. Twin oil filters with differential pressure indicator and transfer valve. Oil pressure regulating valve. Low-pressure trip switch. Low-pressure alarm switch. Pressure gage. All stainless steel piping. (All valves and fittings shall be carbon steel with stainless steel trim.)

The gear service factor shall be 1.5 minimum unless otherwise stated on EGE 15-D-3.

8.6 Gears, when provided with vertical pump drives, shall be designed to carry the maximum pump thrust (up and down) that may develop at any time during operation. 8.7 When vertical multistage pumps are to be driven by an engine and a gear, a complete torsional analysis shall be performed.

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9.1 When specified on EGE 15-D-3, V-belt drives may be offered up to and including 75 kW (100 hp). Toothed belts (Uniroyal HDS or equivalent) or power band type are preferred. The maximum belt operating load shall be limited to 50 percent of the belt manufacturers published ratings. No single V-belts shall be used. 9.2 10. Removable guards shall be included to provide personnel protection. VIBRATION

10.1 The vibration limits given in Table 1 shall apply to horizontal pumps and motors (Motor vibration limits shall be in accordance with NEMA MG 1, EEMUA 132, or another locally recognized national code) with antifriction bearings or sleeve bearings, and to vertical pumps with integral antifriction bearings. These limits shall cover rotor vibration during shop test at rated speed and over a capacity range from minimum continuous flow to 110 percent of rated flow. For sleeve-bearing pumps that cannot accommodate proximity probes or hand-held probes for shaft vibration measurement, the velocity of the bearing housing shall be measured during the shop test. At rated speed and capacity ranging from minimum continuous flow to 110 percent of rated flow, the velocity shall not exceed 4.2 mm/s (0.16 in./s) peak to peak, unfiltered. In addition, the filtered velocity readings at any specified frequency shall not exceed 3.4 mm/s (0.13 in./s) peak to peak.
TABLE 1 VIBRATION LEVELS HORIZONTAL PUMPS AND MOTORS Antifriction Bearings* Velocity mm/s 4.2 4.2 in./s 0.16 0.16 Sleeve Bearings ** Amplitude

Speed rpm 1800 and below 1801 to 4500 Above 4500


*

Fm
64 38

mil 2.5 1.5

As specified on EGE 15-D-3

As specified on EGE 15-D-3

Measured on the bearing housing; unfiltered, peak-to-peak readings. In addition, the filtered velocity readings at any specified frequency shall not exceed 3.4 mm/s (0.13 in./s) peak-to-peak. Measured on the shaft with proximity or hand-held probes; unfiltered, peak-to-peak readings. Proximity probe amplitude limits include the effects of mechanical and electrical runout, which should not exceed 20 percent of the amplitude reading.

**

10.2 For vertical pumps operating above 1500 rpm, the pump shaft or shaft-sleeve static runout, as measured by a dial indicator immediately above the stuffing box or mechanical seal, shall not exceed 25.4 m (1 mil) total indicator reading. 10.3 The pump supplier shall provide equipment free of harmful vibration caused by torsional, lateral, or structural resonances within the operating speed range.

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EGE 15-B-3 1991

11.

CASINGS

11.1 Pump casings shall have a suction flange designed for the same pressure as that of the discharge flange to permit hydrostatic pressure testing of the entire casing at the same pressure. 11.2 Pumps shall have a vent connection unless the pump is self-venting by arrangement of the nozzles. Tapped connections for vents, drains, or gages shall not be less than NPS 1/2. (NPS = nominal pipe size, inches.) 11.3 Flanged nozzles in accordance with ANSI B16.1 or B16.5 shall be used for NPS 11/2 pipe. Threaded connections shall be in accordance with ANSI B1.20 and shall not be less than NPS 1/2. Suction and discharge nozzles shall be drilled for bolts; tapped stud holes are not acceptable. 11.4 11.5 Flanges of 125 lb class must have a thickness equal to 250 lb class. Horizontal pumps with discharge connections NPS 4 or larger shall be of double-volute design.

11.6 Casting quality shall be vendors standard commercial grade unless EGE 00-B-20 requirements are specified on EGE 15-D-3. 12. IMPELLERS

12.1 Impellers shall be closed or semi-open, dynamically balanced, and of one-piece construction. All impellers shall be keyed, pinned, or held to the pump shaft by lock rings. Collets shall not be used. For sewage, dirty and oil/water applications, and liquids containing fine sand particles, semi-open impellers are preferred. For these services, the maximum speed shall be 1800 rpm. For pumping viscous products, the use of lower speeds (1200 rpm, 800 rpm, etc.) is recommended to avoid emulsion formation. 12.2 Impeller balance shall be accomplished by the removal of metal from the impeller. However, no more than 25 percent of the impeller thickness shall be removed. The addition of weight for balancing is not acceptable. 12.3 The use of back vanes to reduce hydraulic thrust is not acceptable. Impellers with odd number of vanes on either side are preferred. 13. SHAFT AND SHAFT SLEEVES

13.1 Shafts shall be designed to transmit the full driver output torque during full voltage starting, and to limit the deflection in the stuffing box area to 50.8 m (2 mil) while operating throughout the entire head-capacity range. Line shafts less than 25.4 mm (1 in.) in diameter are not acceptable. 13.2 Shaft sleeves, when provided, shall be locked or keyed, corrosion-erosion resistant, and replaceable. The sleeves shall be sealed at the inner end, machined, and assembled for concentric rotation. The end of the seal sleeve shall extend 3.2 mm (1/8 in.) beyond the outer face of the packing gland or seal plate. Setting marks shall be scribed in the sleeve for accurate locating of the seal. 13.3 Shaft sleeves are required when mechanical seals are provided. The shaft under the seal shall be made of a corrosion-resistant material approved by Mobil. Shaft sleeves are required on all packed pumps, on pumps using elastomeric bellows seals, and on pumps requiring pressure-balanced mechanical seal faces (see Paragraph 16.4). 13.4 Removable casing and interstage bushings shall be provided at all interstage points.

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13.5 Vertical pumps handling liquids that are free of solids and particulate matter shall be supplied with open line shafts. 13.6 13.7 14. For all pumps, mechanical seals of the cartridge-type sleeve-and-seal design are preferred. Adequate shaft-to-shaft distance shall be provided to remove seals without removing rotors. BEARINGS

Pumps having a mixture of antifriction and hydrodynamic bearings are not permitted. 14.1 Horizontal Pumps

14.1.1 Bearing housing on horizontal overhung and vertical in-line pumps shall be equipped with lip-type or labyrinth end seals where the shaft passes through the bearing housings. Horizontal "between bearings" cooling tower pumps shall have labyrinth-type bearing housing seals. Between-bearing type pumps shall permit changing bearings and/or seals without splitting the horizontal joint. Bearing or lubricant temperatures shall not exceed 82C (180F) at any operating condition when the ambient temperature is 43C (110F). 14.1.2 Horizontal pumps shall be provided with oil-lubricated bearings unless otherwise specified on EGE 15-D-3. Each bearing housing shall be provided with a 120 ml (4 oz) or larger constant-level oiler fastened securely to the bearing housing, a drain valve with clear sight glass at the bottom of the housing, a top-mounted vent, and a permanent, clearly visible indication of recommended oil level (stainless tags, marks inscribed in the castings, or other durable means). Designs requiring field measurements (that is, the use of a dipstick) to determine oil level are not acceptable. 14.1.3 Antifriction bearings shall be of the standard type, selected to give a three-year (25,000-hour) minimum L-10 rating life with continuous operation at rated pump conditions, but not less than 16,000 hours at maximum radial and axial loads and rated speed. 14.1.4 Hydrodynamic radial bearings or thrust bearings, or both, shall be required under any of the following conditions: (a) Where DN (D = bearing bore diameter, mm; N = rpm) factors are 300,000 or greater, or above 11,800 with bearing bore in inches. (b) Where antifriction bearings fail to meet the minimum L-10 rating life at rated pump conditions (radial and thrust). (c) Where driver rating is 300 kW (400 hp) or greater.

(d) Where "between-bearings" horizontal pumps have a discharge nozzle 300 mm (12 in.) or larger, and where "between-bearings" horizontal cooling tower pumps have a discharge nozzle 200 mm (8 in.) or larger. 14.1.5 Ring-oiled sleeve bearings shall be used when pressure lubrication is not specified.

14.1.6 Sleeve-bearing pumps shall be arranged to permit shaft vibration measurements adjacent to at least one bearing while the pump is in operation.

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EGE 15-B-3 1991

14.2

Vertical Sump Pumps

14.2.1 Suction bowl and end bell bearings, when provided, shall be lubricated with a continuous flush from the first-stage discharge when clean liquids are being pumped. All other bearings that are wetted by clean pumped liquid shall be lubricated by that liquid. Graphalloy is the preferred bushing material on most vertical sump pumps. Cut-resistant rubber may be used for submerged bearings and for nonsubmerged bearings where adequate lubrication is available. Other materials may be used with Mobil approval. 14.2.2 If bearing lubrication/flushing lines are required, NPS 1/2 stainless steel pipe, Schedule 80 minimum, shall be provided unless otherwise specified. Flush piping shall be specified on pump data sheets and in accordance with the appropriate plan illustrated in Appendix B. 14.2.3 Maximum line shaft bearing spacing shall be 1.5 m (5 ft) at speeds below 1800 rpm. For higher speeds, 0.9 m (3 ft) spacing shall be required. For all pumps, bearing spacing must be designed to ensure that operation is below the first wet critical speed. 14.2.4 The pump thrust bearing shall be grease or oil lubricated. The pump thrust bearing housing shall be sealed to prevent the entry of foreign matter and to retain the bearing lubricant. 14.2.5 In dirty and oily water service where abrasive materials are being pumped, enclosed line shafting shall be provided. The bearings shall be designed for a clean-liquid flush or drip lubrication from an external lubricator system. Vendor shall state recommended bearing flush details in his proposal. 15. STUFFING BOXES FOR CONVENTIONAL PACKING

15.1 Stuffing boxes on all pumps shall be provided with lantern rings and a tapped connection for packing sealing flush. Tapped holes in the lantern ring, or other means, shall be provided to facilitate removal. 15.2 Corrosion-resistant glands shall be provided and designed so that the bolts are retained if the packing becomes loose. Studs screwed into the pump case are the preferred gland fastener. 15.3 When stuffing boxes are subjected to discharge pressure, a bleed-off line to suction shall be provided to reduce packing pressures. 15.4 Adequate drains shall be provided to prevent liquid from collecting in the driver support bracket of vertical pumps and around the bearing brackets on horizontal pumps. 15.5 Two extra sets of packing shall be furnished with all pumps that utilize packing.

15.6 Cooling tower pumps shall be provided with mechanical shaft seals, unless otherwise indicated on EGE 15-D-3. When packing is specified, the packing cooling/flush piping shall be as described in Appendix D. 15.7 16. Only nonasbestos packing is acceptable. MECHANICAL SHAFT SEALS

16.1 Gland plates shall have at least four bolts and be suitable for the specified pump design pressure and temperature.

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16.2 Pressures at seal faces shall be maintained above atmospheric pressure. Temperatures at seal faces shall not exceed 71C (160F). The pump vendor shall state any special measures required for the proper operation of the seal. 16.3 Nonsparking throttle bushings shall be provided in the seal gland plate to minimize leakage upon complete seal failure. 16.4 Unbalanced seals may be furnished in accordance with the limits given in Table 2. Balanced seals shall be furnished in services exceeding these limits.
TABLE 2 UNBALANCED SEAL LIMITS Seal I.D. mm 25.4 to 50.8 Above 50.8 in. 1 to 2 Above 2 Shaft Speed rpm Up to 1800 All Maximum Seal Pressure kPa gage 517 345 psig 75 50

16.5 Cartridge seals are preferred. Pumps designed with mechanical seals shall combine the use of throat bushings, wear rings, impeller balance holes, and flushing line arrangements that will: (a) (b) (c) Ensure a stuffing box pressure in excess of suction pressure. Ensure that the temperature and pressure in the stuffing box prevents vaporization. Provide a continuous flow through the seal chamber.

A tapered seal housing I.D. shall be provided. 16.6 Vent and flushing connections shall be tapped openings not less than NPS 1/2 .

16.7 Materials for mechanical seals shall be in accordance with the mechanical seal classification code detailed in Appendix A. Flush piping for mechanical seals shall be specified on pump data sheets, in accordance with the appropriate plan illustrated in Appendix B. 16.8 All vertical pumps with mechanical seals shall have a vent connection on the box or flush piping. The connection shall be located so as to ensure that fluid is at the seal face before startup. 16.9 17. 17.1 Stuffing boxes shall be sized to permit retrofitting with double seals or tandem seals. COUPLINGS Horizontal Pumps

17.1.1 Unless otherwise specified, forged-steel, nonlubricated, flexible-disc spacer couplings (18 Cr-8 Ni stainless steel) shall be provided. Other couplings may be used when approved by Mobil. The disc material shall be suitable for applications in a wet atmosphere in the presence of chlorides. The maximum operating torque load at end-of-curve conditions shall be limited to 80 percent of the coupling manufacturer's published ratings.

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17.1.2 The spacer length shall permit removal of the entire pump rotor, or the mechanical seal if provided, without removal of the driver. 17.1.3 Both coupling halves shall be distinctly match marked. A coupling hub shall never be bored beyond the maximum diameter permitted by the coupling manufacturers published data. 17.1.4 When the pump manufacturer is not required to mount the driver, he shall deliver the fully machined driver half-coupling to the driver manufacturers plant for mounting. 17.1.5 Couplings shall be properly keyed in place. Coupling and shaft fits shall be designed for a zero to 0.0254 mm (zero to 1.0 mil) interference fit per 25.4 mm (1 in.) of shaft diameter for diameters to 50.8 mm (2 in.), and from zero to 0.0127 mm (zero to 0.5 mil) interference fit per 25.4 mm (1 in.) of shaft diameter for larger shafts. 17.1.6 Corrosion-resistant, rigid, sparkproof removable guards extending to within 12.7 mm (1/2 in.) of stationary housings shall be provided on all moving parts that could be hazardous to personnel. Guards shall also be provided for any flywheels furnished. Openings with removable covers shall be provided in flywheel guards for barring over the machine and for providing access to timing marks, to the wheel center (if available), and to any other parts that may require attention. Guards shall comply with OSHA standards, or with applicable local safety codes if specified. 17.1.7 Unless otherwise specified, couplings shall receive the manufacturers standard balancing but shall meet AGMA 9000-C Class 9 limits. Hub rim runout shall be kept to a minimum (.001 TIR) to permit taking field alignment readings. Dynamic balancing, which is required when the rated horsepower exceeds 370 kW (500 bhp) at 3600 rpm, shall be in accordance with AGMA 9000-C Class 12 or better limits. 17.2 Vertical Pumps

17.2.1 Adjustable, solid-flange steel spacer couplings shall be provided when solid-shaft vertical motors are supplied. 17.2.2 The spacer length shall permit removal of the mechanical seal, if provided, without requiring the removal of the driver. 17.2.3 Pumps equipped with a thrust bearing shall be provided with a flexible coupling as described in Paragraph 17.1.1. 17.2.4 Extended shaft threaded couplings shall be secured against reverse rotation. Set screws are not acceptable as locking devices. Locking devices such as pins, keys, bevel washers, or locking washers are acceptable. 18. BASEPLATES FOR HORIZONTAL PUMPS

18.1 Fabricated drain-rim or drain-pan baseplates shall be furnished. Drains shall be a minimum of NPS 1 and shall be located so as to drain the complete base. 18.2 The drain-rim baseplates shall be arranged so that the base extends under pump suction and discharge flanges, steam turbine governor assemblies, gearboxes and auxiliaries, and motor bearings. All major elements shall be mounted on fully machined flat surfaces. Mounting holes should be tapped into supports to a minimum depth of 1.5 bolt diameters. The pump shall be mounted without shims. The driver(s) shall be mounted on stainless shim packs ranging from 3.2 mm to 6.4 mm (1/8 in. to 1/4 in.) thick and

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containing not more than three individual shims. All shims shall provide full foot support and shall be flat and true. 18.3 Heavy-duty baseplate and pump supports shall be constructed to limit coupling angular misalignment (caused by maximum allowable nozzle loads) to 0.004 rad. The underside of the fabricated baseplate shall be reinforced by full-depth, welded cross members located under the pump and driver supports, and the perimeter members shall be made from welded steel channel. Grout holes shall not adversely affect the baseplate design and shall be a minimum of 100 mm (4 in.) in diameter. 18.4 Anchor bolt root diameter shall be 19 mm (3/4 in.) minimum. The maximum span between anchor bolts shall not exceed 0.9 m (3 ft). 18.5 Single-stage overhung pumps shall be provided with a coupling end bearing housing support foot. The foot shall be bolted to the bearing bracket and to the baseplate. The support shall be flexible in the axial direction to allow for growth and movement in this plane. 18.6 The baseplate for pumps with drivers rated at 7.5 kW (10 hp) or greater shall include horizontal positioning screws for lateral and longitudinal adjustment of the driver position. Vertical jacking screws shall be spaced on the outside perimeter of the baseplate for leveling. 18.7 Where feasible, fabricated baseplates shall be fully stress relieved prior to precision machining of the mounting surfaces. 19. PIPING

19.1 All auxiliary piping systems shall be in accordance with ANSI B1.20, B16.1, and B16.5 and shall not be smaller than NPS 1/2 , Schedule 160 minimum. They shall be furnished by the pump manufacturer fully assembled, hydrostatically tested, and dried. Piping shall be mounted as close to the pump and driver as physically possible. Terminal connections shall not extend beyond the perimeter of the baseplate. All other accessories (gages, switches, etc.) may be packaged separately to prevent damage in shipment. 19.2 When pump cooling is specified on EGE 15-D-3, the common return line of a cooling water harness shall be provided with a valved drain connection upstream of the outlet block valve and located so as to permit complete harness drainage. Both valves shall be provided by the vendor. The cooling water piping shall be provided as illustrated in Appendix C. 19.3 Cooling water tubing shall be Type 304 or Type 316 stainless steel. A minimum wall thickness of 0.5 mm (0.018 in.) in 16 mm (5/8 in.) or 19 mm (3/4 in.) O.D. sizes, with NPS 1/2 steel pipe fittings, is acceptable. Schedule 160 carbon steel pipe (NPS 1/2, minimum) may also be used. 20. 20.1 MISCELLANEOUS All special tools necessary to dismantle and assemble the equipment shall be supplied.

20.2 A nameplate of 18 Cr-8 Ni stainless steel, securely attached at an easily visible point on the pump, shall be furnished. Pump serial number, purchasers item number, capacity, differential head, specific gravity of liquid, speed (rpm), and bearing manufacturers identity numbers shall be included on this or a separate plate. Pump serial number shall also be plainly indicated on the pump casing. 20.3 21. A complete set of gaskets and O-rings shall be supplied as commissioning spares. MATERIALS

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EGE 15-B-3 1991

21.1 A. 21.2

Materials for pump parts shall be specified on EGE 15-D-3 in accordance with the list in Appendix

Unless otherwise specified, materials of construction shall follow these general guidelines:
Service Cooling tower circulation (pH value 6 to 8) Foul wastewater, process water, caustic (sodium hydroxide) solution, 20% or less Fresh water (pH value 8 to 10) Deionized water General chemical services 1-2 or S-2 1-3 or S-4 1-1,2, or S-1k2 B-1, or all stainless steel construction User-specified materials Material Class

21.3 The repair of leaks and defects in pressure castings by peening or plugging, or by the use of plastic or cement compounds, is prohibited. Cast iron shall not be repaired or welded. 22. TESTS

The following nonwitnessed tests shall be performed unless otherwise stated on EGE 15-D-3 or the purchase order: (a) Performance Tests A performance test shall be performed on all pumps ordered from the manufacturer. Vibration data shall be obtained and recorded at each test point; it shall not exceed the limits specified in Paragraph 10.1. (b) Hydrostatic Tests All pump casings and auxiliary piping systems shall be hydrostatically tested with water to 1.5 times the maximum casing working pressure or 517 kPa gage (75 psig), whichever is greater. Cooling passages and jackets for bearings, stuffing boxes, and the like shall be tested to 793 kPa gage (115 psig). (c) NPSH Tests An NPSH test is required when the NPSHA does not exceed the NPSHR by more than 0.6 m (2 ft). 23. 23.1 PROPOSALS Each copy of the proposal shall include the following items: (a) (b) Copies of EGE 15-D-3 with completed vendor's information. Preliminary outline dimension drawings with rotation indicated.

(c) Performance curves of head, efficiency, kW (bhp), and NPSHR versus capacity. Rated maximum and minimum impeller diameters and rated duty point shall be shown. The eye area of the first-stage impeller shall appear on the curves. Minimum continuous safe flow shall also be shown. (d) Applicable cross-sectional drawings, including details of the mechanical seal proposed (if any), and calculated stuffing box pressure. (e) Designation of suggested options, if any.

MOBIL ENGINEERING GUIDE EGE 15-B-3 1991 (f) (g)


PAGE 14 OF 23 SEPTEMBER 1991

A statement of full compliance with, or a list of all exceptions to, the requirements. Time required to make shipment after date of order.

(h) Complete listing of materials of construction, identified according to the appropriate ASTM specifications. (I) Drawing submittal schedule.

(j) A complete list of spare parts indicating those parts and part numbers required for normal maintenance for a period of two years. Prices and normal delivery times are required. 23.2 Pump performance shall be guaranteed within the tolerances listed in the Hydraulic Institute Standards [14th Ed., Published by Hydraulic Institute, 712 Lakewood Center North, 14600 Detroit Avenue, Cleveland, OH 44107. (1983)] for head, capacity, power consumption, and NPSH at the specified operating conditions. 24. REQUIREMENTS SUBSEQUENT TO PURCHASE

24.1 Refer to EGE 00-C-4 for required number of as-built drawings, engineering data, code data, and other requirements. 24.2 The following supplementary information is required: (a) Sectional assembly drawings (with internal clearances) and bills of materials are required for pumps and mechanical seals. They shall include unique part numbers, part names, quantity of parts required, material of construction, drawing and casting numbers, and interchangeability. (b) A mechanical seal drawing showing seal installation and setting dimensions shall be furnished.

(c) A drawing and materials list showing auxiliary piping shall be furnished by the vendor. This information may be included on the outline drawings. (d) For vertical pumps, the vendor shall provide a curve showing magnitude and direction of the resultant axial thrust as a function of capacity, suction pressure, and speed. (e) Prior to shipment, a certified test curve and data shall be furnished, including head, kW (bhp) corrected to proper specific gravity, and efficiency plotted against capacity. The water NPSH curve shall be included; it shall be drawn from actual test data for an impeller cast from the same pattern. The curve sheet shall include the head-capacity, kW (bhp), and efficiency for the maximum, minimum, and actually supplied impeller diameter, as well as any necessary hydraulic corrections. All curves shall cover flows from 5 percent of rated capacity to the maximum pump capacity at the end of the head-capacity curve. (f) Hydrostatic records for pump casings and auxiliary piping shall be provided with each pump. Other materials certificates (mill test reports, alloy verification records, and so on) shall be specified on EGE 15-D-3, if required.
NOTE: All of the above purchase-related data and information shall be provided on or before shipment of the equipment to the job site.

25.

PREPARATION FOR SHIPMENT

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SEPTEMBER 1991 PAGE 15 OF 23

EGE 15-B-3 1991

25.1 Prior to shipment, packing used in tests shall be removed from the stuffing boxes and all internal parts shall be thoroughly dried before being coated with a suitable rust preventive. 25.2 The stuffing box of pumps with a mechanical seal shall be thoroughly flushed with a rust-preventive oil upon completion of testing and prior to shipment. 25.3 Solid steel pipe plugs shall be installed at all threaded openings. Cast iron, brass, plastic, or hollow plugs are not acceptable. If alloy casings are provided, the plugs shall be of a comparable material. Flanged openings shall be covered with a gasketed metal cover, with a minimum thickness of 6.4 mm (1/4 in.), and shall be secured with a minimum of four bolts.

MOBIL ENGINEERING GUIDE EGE 15-B-3 1991


PAGE 16 OF 23 SEPTEMBER 1991

APPENDIX A PUMP AND MECHANICAL SEAL MATERIALS


I-1 Cl Cl Cl Cl Cl Cl CS CS CH-H 18-8 SS or CH Cl Cl Cl Cl Cl Bronze Bronze Bronze Bronze CS CS HB or CH-H 18-8 SS or CH Bronze Bronze Bronze Cl or bronze CS CS CS NA-C I-2 Cl B-1 BRZ Bronze Bronze Bronze Bronze Bronze CS CS HB 18-8 SS or CH Bronze Bronze Bronze Cl or bronze Bronze CS CS NA-C Cl Ni-resist Ni-resist Ni-resist Ni-resist CS CS CH-H 18-8 SS or CH Ni-resist Ni-resist Ni-resist Cl CS CS CS NA-C I-3 Cl S-1 STL CS Cl Cl Cl Cl CS CH-S CH-H S-2 STL CS Bronze Bronze Bronze Bronze CS CH-S HB or CH-H S-3 STL CS Cl Bronze Bronze Bronze CS CH-S CH-H S-4 STL CS Ni-resist Ni-resist Ni-resist Ni-resist CS CH-S CH-H SS SS SS SS SS SS SS SS 18-8 SS SS SS SS SS SS SS SS NA-C A-7 SS

Part External Casing Inner case parts (bowls, diffusers, diaphragms) Impeller Case wearing rings Impeller wearing rings Discharge head column pipe Shaft (Note 8) Shaft sleeves, packed pumps Shaft sleeves, mechanical seal Throat bushings Interstage sleeves Interstage bushings Lantern ring (if packed pump)

18-8 SS 18-8 SS 18-8 SS 18-8 SS or CH or CH or CH or CH Cl Cl Cl Cl CS CS CS NA-C Bronze Bronze Bronze Cl or bronze Bronze CS CS NA-C Cl Cl Cl Cl CS CS CS NA-C Ni-resist Ni-resist Ni-resist Cl CS CS CS NA-C

Gland with packing or plate CS retaining mechanical seal Gland studs or bolts Case studs Case gasket LEGEND: CH CH-H CH-S CS HB NA-C SS CL CS CS NA-C

= = = = = = = =

12 percent chrome 12 percent chrome hardened 12 percent chrome steel carbon steel hard bronze nonasbestos composition stainless steel cast iron

MOBIL ENGINEERING GUIDE


SEPTEMBER 1991 PAGE 17 OF 23

EGE 15-B-3 1991

APPENDIX A Contd PUMP NOTES:


1. Unidentified minor materials (nuts, washers, gaskets, keys) shall have corrosion resistance equal to that of specified parts in the same environment. Gasket or seal between shaft and shaft sleeve under packing or mechanical seal shall be verified as satisfactory for the service conditions. 2. If parts made from 18 Cr-8 Ni stainless steel are exposed to the liquid pumped and they are to be fabricated or hard surfaced by welding, stabilized or extra-low carbon grades are required. For example, for Type 304, use Type 304L or 347; for Type 316, use Type 316L or 318. 3. Studs and nuts of 18 Cr-8 Ni stainless steel or materials having similar galling tendencies shall be lubricated with a molybdenum disulfide antiseizure compound. 4. Hardfacing material (Stellite, Colmonoy, tungsten carbide, and so on) shall be selected by vendor unless specified by purchaser. 5. 18 Cr-8 Ni stainless steel includes Types 302, 303, 304, 316, 321, and 347. If a particular type is desired, the purchaser shall so specify. 6. If horizontally split case pumps are furnished, nonasbestos composition case gaskets may be used. 7. Teflon case gaskets shall be fully confined, jacketed, or reinforced to prevent extrusion. 8. 4140-type shafting shall be supplied. 9. User may specify carbon or stainless steel casings instead of cast iron for I-1, I-2, and I-3 material classes.

MECHANICAL SEALS Mechanical seal materials and construction features may be coded by use of the following five-figure classification system:
CODE SEQUENCE

First letter: Second letter: Third letter: Fourth letter:

Balanced or unbalanced (B or U). Single or double (S or D). End plate type (P = plain, T = throttle bushing, A = auxiliary sealing device). Gasket materials.
Stationary Seal Ring Gasket Fluoroelastomer Fluoroelastomer TFE Nitrile FFKM elastomer Graphite foil As specified Seal Ring to Sleeve Gasket TFE Fluoroelastomer TFE Nitrile FFKM elastomer Graphite foil As specified

Code E F G H I R X

MOBIL ENGINEERING GUIDE EGE 15-B-3 1991 Fifth letter: Face materials.
PAGE 18 OF 23 SEPTEMBER 1991

Code J K L M N X

Seal Ring Carbon Carbon Carbon Carbon Carbon As specified

Metal Seal Ring Stellite Ni-resist Tungsten carbide-1 Tungsten carbide-2 Silicon carbide As specified

As an example, a seal specified as code BSTEL would be a balanced, single seal with throttle-bushing end plate and would have a fluoroelastomer stationary gasket, a Teflon or Kel-F seal ring to sleeve gasket, and carbon against tungsten carbide-1 faces. Seal materials other than those listed above should be specified as X and defined on the data sheet. MECHANICAL SEAL NOTES:
a. Springs shall be Alloy 20 or Type 316 stainless steel. Other metal parts shall be Type 316, except that metal bellows, where used, shall be of seal manufacturers recommended material for the service. Metal bellows shall be designed to allow for a corrosion rate of 50.8 m (2 mil) per year. b. Gland plate gasket shall be of the pressure-sealing type (O-ring, spiral-wound metallic and so on) and capable of withstanding the full (uncooled) temperature of the pumped fluid. c. Metal seal ring shall not have sprayed overlay in place of solid face. d. Consult manufacturer. e. Temperature limits on mechanical seal gaskets shall be as follows:

Ambient or Pumping Temperature, C (F) Gasket TFE Nitrile (Buna-N) Neoprene Fluoroelastomer FFKM elastomer Graphite foil Metal bellows Minimum Maximum 260 (+500) 121 (+250) 93 (+200) 204 (+400) 260 (+500) 400 (+750) (d)

!101 !40 !18 !18 !12 !240

(!150) (!40) (0) (0) (+10) (!400)

(d)

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SEPTEMBER 1991 PAGE 19 OF 23

EGE 15-B-3 1991

APPENDIX A Contd TYPICAL DESCRIPTIONS ASTM DESIGNATIONS

Material Ni-resist Colmonoy

Typical Description ASTM A439, Type D2. Sprayed or fused deposit of 0.254 mm (0.010 in.) or gas-weld deposit 0.80 mm (1/32 in.) minimum finished thickness of Wall-Colmonoy AWS, Class RNiCr-C or equivalent. Suitable mechanical carbon as recommended by the mechanical seal manufacturer for the service. Nonasbestos type suitable for 399C (750F) Garlock or equivalent. Teflon, Kel-F, or similar material. Kennametal K-6 (cobalt binder) or equivalent (solid part, not overlay). Kennametal K-801 (nickel binder) or equivalent (solid part, not overlay). Metco 31C, Wallex 55, or equivalent [sprayed overlay, minimum finished thickness of 7.62 mm (0.30 in.)]. Dupont Viton or equivalent. ASTM A744, CN7M; Alloy 20 CB3 castings or forgings as applicable for casings or shafts; or equivalent. B.F. Goodrich HYCAR or equivalent. ASTM D1418 FFKM elastomer, Dupont Kalrez, or equivalent. Overlay-weld deposit of 0.80 mm (1/32 in.) minimum finished thickness of Stellite AWS, Class RCoCr-C, RCoCr-A, or equivalent. Solid cast Stellite No. 3 may be substituted. Carborundum KT or equivalent. Union Carbide Grafoil or equivalent.

Carbon Composition (gaskets) Tetrafluoroethylene (TFW) Tungsten carbide-1 Tungsten carbide-2 Tungsten carbide-3

Fluoroelastomer Alloy 20

Nitrile (Buna-N) FFKM elastomer Stellite

Silicon carbide Graphite foil

MOBIL ENGINEERING GUIDE EGE 15-B-3 1991


PAGE 20 OF 23 SEPTEMBER 1991

ASTM DESIGNATIONS

Material Cast iron Carbon steel Type 4140 Bronze 18-8 stainless steel (Notes 2 & 5) 316 stainless steel (Note 2) 5% chrome 12% chrome

PressureContaining Castings ASTM A48 ASTM A216 Gr WCA or WCB ASTM B584 UNS-C-87200 ASTM A743 Gr CF8

Forgings ASTM A105 ASTM A182

Bar Stock ASTM A576 Gr 1015 ASTM A322 Gr 4140* ASTM A193 Gr B7 ASTM B139 ASTM A276

Bolts and Studs ASTM A193 Gr B7 ASTM B124 Alloy 655 ASTM A193

ASTM A743 Gr CF8M ASTM A217 Gr C5 ASTM A743 Gr CA15 or CA6NM

ASTM A182 Gr F316 ASTM A182 Gr F5 ASTM A182 Gr F6

ASTM A276 Type 316 ASTM A276 Type 410 or 416

ASTM A193 Gr B8M ASTM A193 Gr B6

*Quenched, tempered, and stress relieved at 593C (1100F) minimum.

MOBIL ENGINEERING GUIDE


SEPTEMBER 1991 PAGE 21 OF 23

EGE 15-B-3 1991

MOBIL ENGINEERING GUIDE EGE 15-B-3 1991


PAGE 22 OF 23 SEPTEMBER 1991

MOBIL ENGINEERING GUIDE


SEPTEMBER 1991 PAGE 23 OF 23

EGE 15-B-3 1991

MOBIL ENGINEERING GUIDE CENTRIFUGAL PUMP DATA SHEET (NONHYDROCARBON PLANT SERVICES) SI (METRIC) UNITS EGE 15-D-3a 1991
Page 1 of 2 ISSUE 1 2 APPLICABLE TO: FOR UNIT NO. PUMPS REQD APPROVED ISSUE 3 4 PROPOSAL APPROVED JOB NO. P.O. NO. ITEM NO. DATE

PURCHASE

NO. MOTORS REQD NO. TURBINES REQD NO. ENGS REQD

ITEM NO. ITEM NO. ITEM NO.

PUMP MFR NOTE:

APPLICABLE GUIDES:

AS BUILT SITE SERVICE PROVIDED BY PROVIDED BY PROVIDED BY SIZE AND TYPE

MANUF BY MANUF BY MANUF BY SERIAL NO. BY MANUFACTURER

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER EGE 15-B-7

OTHER APPLICABLE STANDARDS: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

OPERATING CONDITIONS, EACH PUMP Liquid PT Nor/Max. / C Sp Gr @ PT . Capacity, Nor/Max. Proc/Rated / / Disch Press. kPag Suct Press. Max.Rated / Diff. Press. kPa Vap. Press. @ PT kPa abs Diff. Head ft. NPSHA m Hyd. Pwr. Corr/Eros. Caused by CONSTRUCTION RATING

EEMUA SPECIFICATION NO. 132 (INDUCTION MOTORS)

EGE 15-B-15

EGE 33-B-1

G
3

m /h kPag kW

PERFORMANCE Proposal Curve No. rpm NPSHR (Water) Eff kW Rated Max. kW Rated Imp. Max. Head Rated Imp. 3 Min. Continuous m /h (Stable) Rotation (Viewed from Cplg End) Vibration Limits mm/s, m/s SHOP TESTS

OTHER

NOZZLES Suction Discharge

SIZE

FACING

LOCATION

Case Mount: Split: Press.:

Connect.: Impellar Dia:

Mount:

Bearing Type: Lube: Coupling:

Driver Half Manuf by: Packing: Mfr & Type

Mech Seal:

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

F G F F F
kW Mfr Type Encl

CW Pipe Plan

Total Cooling Water Reqd, m /h

Packing Cooling Injection Reqd Seal Flush Pipe Plan

Vert Pump Brg Flush Pipe Plan

F F F F F F F F F G G F F F G G F G G F G G F F F F F F G G F F F G G G F G F F F F F F G G F F F F F F F
Centerline Axial Foot Bracket Vert (Type) Dbl Rad Type Volute kPa gage Sgl Diffuser Max. Allow. Vent C Hydro Test Drain Gage Rated Max. Type Between-Brgs Radial Overhung Wear Rings Thrust Ring Oil Flood Oil Mist Flinger Pressure Mfr Model Pump Mfr Driver Mfr Purchaser Size/No. of Rings Mfr & Model Mfr Code API Class Code Shaft Sleeve AUXILIARY PIPING SS Cu Stl Tubing
3

kPa gage

F F F F F F

Nonwit. Perf Nonwit. Hydro NPSH Reqd Shop Inspection

F F F

Wit. Perf Wit. Hydro Wit. NPSH

Dismant & Insp After Test Other

MATERIALS Pump Case/Trim Class . . . . Baseplate

Grease

Tachometer Reqd VERTICAL PUMPS Pit or Sump Depth

Pipe

Min. Submergence Reqd Column Pipe: Line Shaft: Brgs:

Total m /h

kPa gage Tubing

CS

SS

Pipe

SS

Tubing

Pipe

rpm

MOTOR DRIVER (SEE EGE 33-B-9, 33-D-9) Frame Volts/Phase/Cycles Bearings Insul Lube Full Load Amps Locked Rotor Amps

Brg Lube: Water Pump Brg Material Float & Rod: Float Switch CS

VHS

Temp Rise. C VSS Vert Thrust Cap., N

Pump Thrust, N: Up Approx Wt Pump & Base Motor

F F G F F F F G G F F F F F F F F G G
Flanged Open Bowl Oil SS Brz Turbine

Threaded

Enclosed

Line Shaft Grease

None

Down

MOBIL ENGINEERING GUIDE CENTRIFUGAL PUMP DATA SHEET (NONHYDROCARBON PLANT SERVICES) SI (METRIC) UNITS EGE 15-D-3a 1991
Page 2 of 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Type of Ignition System Switch Action: Normally Open Normally Closed

F G G G G G G G G F F

ENGINE DRIVER

Engine Drive Item No.

Manuf by

Net kW Output No. of Cylinders Compr Ratio Cooling System Peak Net, kW Fuel Tank, m
3

Bore, mm Stroke, mm Battery, V Bare Engine, kW amp-h rpm rpm

Press. Tap Conn

Exhaust

F G G G G G

GEARS Gear SF Rating No. Reductions Ratio Type Lubrication Manuf by

Intake

REMARKS:

MOBIL ENGINEERING GUIDE CENTRIFUGAL PUMP DATA SHEET (NONHYDROCARBON PLANT SERVICES) CUSTOMARY UNITS EGE 15-D-3b 1991
Page 1 of 2 ISSUE 1 2 APPLICABLE TO: FOR UNIT NO. PUMPS REQD APPROVED ISSUE 3 4 PROPOSAL APPROVED JOB NO. P.O. NO. ITEM NO. DATE

PURCHASE

NO. MOTORS REQD NO. TURBINES REQD NO. ENGS REQD

ITEM NO. ITEM NO. ITEM NO.

PUMP MFR NOTE:

APPLICABLE GUIDES:

AS BUILT SITE SERVICE PROVIDED BY PROVIDED BY PROVIDED BY SIZE AND TYPE

MANUF BY MANUF BY MANUF BY SERIAL NO. BY MANUFACTURER

INDICATES INFORMATION TO BE COMPLETED BY PURCHASER EGE 15-B-7

OTHER APPLICABLE STANDARDS: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

OPERATING CONDITIONS, EACH PUMP Liquid PT Nor/Max. / F Sp Gr @ PT . Capacity, Nor/Max. Proc/Rated / / Disch Press. psig Suct Press. Max.Rated / Diff. Press. psi Vap. Press. @ PT psia Diff. Head ft. NPSHA ft Hyd. Pwr. Corr/Eros. Caused by CONSTRUCTION RATING

EEMUA SPECIFICATION NO. 132 (INDUCTION MOTORS)

EGE 15-B-15

EGE 33-B-1

US gpm psig hp

PERFORMANCE Proposal Curve No. rpm NPSHR (Water) Eff hp Rated Max. hp Rated Imp. Max. Head Rated Imp. Min. Continuous US gpm (Stable) Rotation (Viewed from Cplg End) Vibration Limits in./s SHOP TESTS

OTHER

NOZZLES Suction Discharge

SIZE

FACING

LOCATION

Case Mount: Split: Press.:

Connect.: Impellar Dia:

Mount:

Bearing Type: Lube: Coupling:

Driver Half Manuf by: Packing: Mfr & Type

Mech Seal:

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

F G F F F
hp Mfr Type Encl

CW Pipe Plan

Total Cooling Water Reqd, US gpm

Packing Cooling Injection Reqd Seal Flush Pipe Plan

Vert Pump Brg Flush Pipe Plan

F F F F F F F F F G G F F F G G F G G F G G F F F F F F G G F F F G G G F G F F F F F F G G F F F F F F F
Centerline Axial Foot Bracket Vert (Type) Dbl Rad Type Volute psig Sgl Diffuser Max. Allow. Vent F Hydro Test Drain Gage Rated Max. Type Between-Brgs Radial Overhung Wear Rings Thrust Ring Oil Flood Oil Mist Flinger Pressure Mfr Model Pump Mfr Driver Mfr Purchaser Size/No. of Rings Mfr & Model Mfr Code API Class Code Shaft Sleeve AUXILIARY PIPING SS Cu Stl Tubing Total US gpm SS psig CS Tubing Pipe SS Tubing rpm MOTOR DRIVER (SEE EGE 33-B-9, 33-D-9) Frame Volts/Phase/Cycles Bearings Insul Lube Full Load Amps Locked Rotor Amps

psig

F F F F F F

Nonwit. Perf Nonwit. Hydro NPSH Reqd Shop Inspection

F F F

Wit. Perf Wit. Hydro Wit. NPSH

Dismant & Insp After Test Other

MATERIALS Pump Case/Trim Class . . . . Baseplate

Grease

Tachometer Reqd VERTICAL PUMPS Pit or Sump Depth

Pipe

Min. Submergence Reqd Column Pipe: Line Shaft: Brgs:

Pipe

Brg Lube: Water Pump Brg Material Float & Rod: Float Switch CS

VHS

Temp Rise. F VSS Vert Thrust Cap., lb/ft

Pump Thrust, lb/ft Up Approx Wt Pump & Base Motor

F F G F F F F G G F F F F F F F F G G
Flanged Open Bowl Oil SS Brz Turbine

Threaded

Enclosed

Line Shaft Grease

None

Down

MOBIL ENGINEERING GUIDE CENTRIFUGAL PUMP DATA SHEET (NONHYDROCARBON PLANT SERVICES) CUSTOMARY UNITS EGE 15-D-3b 1991
Page 2 of 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

Type of Ignition System Switch Action: Normally Open Normally Closed

F G G G G G G G G F F

ENGINE DRIVER

Engine Drive Item No.

Manuf by

Net hp Output No. of Cylinders Compr Ratio Cooling System Peak Net, hp Fuel Tank, US gal Press. Tap Conn Battery, V Bare Engine, hp

Bore, in. Stroke, in. amp-h rpm rpm

Exhaust

F G G G G G

GEARS Gear SF Rating No. Reductions Ratio Type Lubrication Manuf by

Intake

REMARKS:

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