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CONCRETE MIX DESIGN

CONCRETE CLASS
OPC POST TENSIONED 50/20
DATE

2/15/2007

1.OP Cement
OP Cement S.G.
Microsilica
Microsilica S.G.

420.000
3.150
30.000
2.350

kg

Cementious Mat volume

0.146

m3

2. Water Cementious Mat ratio

0.320

Water volume

0.144

kg

m3
Glenium 110M
4.400
ltr
4.822

3. Admixture Glenium 110M


Glenium 110M S.G.
Dosage

1.096
1.03%

Glenium 110M volume

0.004

m3

kg

4. Volume of Air Voids

0.008

m3

0.8%
8.000

Volume of Paste

0.302

m3

5. Volume of Aggregates

0.698

m3

20 mm
10 mm
Qatar sand

691.937
422.278
823.614
1937.829

kg
kg
kg
kg

2.917
0.647
0.36

%
%

5a. 20mm
S.G. SSD
water absorption
moisture content

uncorrected
volume
weight

0.249
726.672

5b. 10mm
S.G.SSD
water absorption
moisture content

2.924
0.886
1.52

m3
kg

%
%

34.0%
20.7%
45.3%
100.0%

uncorrected
volume
weight

0.152
444.541

5c. Qatar Sand


S.G. SSD
water absorption
moisture content

2.606
1.458
6.400

m3
kg

%
%

uncorrected
volume
weight

0.297
772.741

m3
kg

VOLUME TOTALS
OP Cement + Microsilica
Water
Glenium 110M
Air Voids
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
0.146
0.144
0.004
0.008
0.249
0.152
0.297

corrected
0.146
0.164
0.004
0.008
0.242
0.148
0.288

3
1.000 m

1.000
Absorbed Water
20 mm Aggregate
10 mm Aggregate
Qatar Sand

4.702
3.939
11.267

kg
kg
kg

Weight of absorbed water


Volume of absorbed water

19.907
0.020

kg
m3

Corrected Volume of Paste

0.322
0.678

m3
m3

Corrected Volume of Aggregate

m3
m3
m3
m3
m3
m3
m3

WEIGHT TOTALS
OP Cement + Microsilica
Water
Glenium 110M
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
450.0
144.0
4.635
726.7
444.5
772.7

Moisture
Content
450.0
58.8
4.635
2.6
6.8
49.5

Moisture
corrected
450.0
105.1
4.635
729.3
451.3
822.2

TOTALS
W/C

2542.6
0.320

Glenium 110M

2562.5
1.03%

For The Contractor:

For The Engineer:

Date________________
Date________________

50 / 20 POST TENSIONED CONCRETE


Date:
Used For:

15/02/07
The Pearl Qatar - Roads and Infrastructure
(CP2-1) BRIDGES

20 mm Gabbro Moisture:

0.36 %

10 mm Gabbro Moisture:

1.52 %

Sand Moisture:

6.40 %

WEIGHT TOTALS

OPC + Microsilica

Mix Design

Absorbed

Moisture

BATCH

Weights

Water

Weights

WEIGHTS
450

450.0
144.0

Glenium 110M

4.6

20 mm Aggregate

726.7

4.7

2.6

729

10 mm Aggregate

444.5

3.9

6.8

451

Qatar Sand

772.7

11.3

49.5

822

TOTALS

2542.6

W/C

0.32

Laboratory Engineer

19.9

58.8

105

Water

1.03%

2562

BS 410

20mm Gabbro

10mm Gabbro

Qatar Sand

SIEVE SIZE

Individual

Blended

Individual

Blended

Individual

mm

100.0%

34.0%

100.0%

20.7%

100.0%

0.075

1.1%

0.4%

1.0%

0.2%

2.0%

0.150

1.1%

0.4%

1.0%

0.2%

3.2%

0.300

1.1%

0.4%

1.0%

0.2%

18.2%

0.600

1.1%

0.4%

1.5%

0.3%

59.0%

1.18

1.1%

0.4%

2.1%

0.4%

82.5%

2.36

1.1%

0.4%

2.5%

0.5%

91.1%

5.0

2.5%

0.9%

11.7%

2.4%

97.2%

10.0

8.1%

2.8%

98.2%

20.3%

100.0%

14.0

34.8%

11.8%

100.0%

20.7%

100.0%

20.0

93.1%

31.7%

100.0%

20.7%

100.0%

37.5

100.0%

34.0%

100.0%

20.7%

100.0%

Combined Grading of Coarse and Fine Aggregates used in 50/


Concrete
100%

90%
80%
70%
60%
50%
40%

30%

0.600

20%
10%
0%

0.075 0.150
BS 410 Sieve Size, mm

34.0% 20 mm
20.7% 10 mm
45.3% sand
100.0%

Blended

Combined
Grading
SUM

45.3%

100.0%

0.9%

1.5%

0.0%

TO

4.0%

1.4%

2.0%

0.0%

TO

8.0%

10.0%

TO

35.0%

35.0%

TO

55.0%

Qatar Sand

8.2%

8.8%

26.7%

27.4%

37.4%

38.2%

41.3%

42.2%

44.0%

47.3%

45.3%

68.4%

45.3%

77.8%

Specification

45.3%

97.7%

95.0%

TO

100.0%

45.3%

100.0%

100.0%

TO

100.0%

e and Fine Aggregates used in 50/20 POST TENSIONED


Concrete

20.0

5.0

0.600

BS 410 Sieve Size, mm

37.5

CONCRETE MIX DESIGN


CONCRETE CLASS
OPC BLINDING
DATE

2/15/2007

1.OP Cement
OP Cement S.G.
Microsilica
Microsilica S.G.

280.000
3.150
0.000
2.350

kg

Cementious Mat volume

0.089

m3

2. Water Cementious Mat ratio

0.500

Water volume

0.140

kg

m3
Glenium 110M
4.400
ltr
5.412

3. Admixture RHEOBUILD 857


RHEOBUILD 857 S.G.
Dosage

1.230
2.00%

RHEOBUILD 857 volume

0.005

m3

kg

4. Volume of Air Voids

0.010

m3

1.0%
8.000

Volume of Paste

0.243

m3

5. Volume of Aggregates

0.757

m3

20 mm
10 mm
Qatar sand

739.305
497.740
867.500
2104.545

kg
kg
kg
kg

2.917
0.647
0.68

%
%

5a. 20mm
S.G. SSD
water absorption
moisture content

uncorrected
volume
weight

0.266
775.254

5b. 10mm
S.G.SSD
water absorption
moisture content

2.924
0.886
1.52

m3
kg

%
%

33.5%
22.5%
44.0%
100.0%

uncorrected
volume
weight

0.179
523.195

5c. Qatar Sand


S.G. SSD
water absorption
moisture content

2.606
1.458
6.400

m3
kg

%
%

uncorrected
volume
weight

0.312
812.696

m3
kg

VOLUME TOTALS
OP Cement + Microsilica
Water
Glenium 110M
Air Voids
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
0.089
0.140
0.005
0.010
0.266
0.179
0.312

corrected
0.089
0.162
0.005
0.010
0.258
0.174
0.303

3
1.000 m

1.000
Absorbed Water
20 mm Aggregate
10 mm Aggregate
Qatar Sand

5.016
4.636
11.849

kg
kg
kg

Weight of absorbed water


Volume of absorbed water

21.501
0.022

kg
m3

Corrected Volume of Paste

0.265
0.735

m3
m3

Corrected Volume of Aggregate

m3
m3
m3
m3
m3
m3
m3

WEIGHT TOTALS
OP Cement + Microsilica
Water
Glenium 110M
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
280.0
140.0
5.600
775.3
523.2
812.7

Moisture
Content
280.0
65.2
5.600
5.3
8.0
52.0

Moisture
corrected
280.0
96.3
5.600
780.5
531.1
864.7

TOTALS
W/C

2536.7
0.500

Rheobuild 857

2558.2
2.00%

For The Contractor:

For The Engineer:

Date________________
Date________________

25 / 20 BLINDING CONCRETE
Date:
Used For:

15/02/07
The Pearl Qatar
(CP2-1)

- Roads and Infrastructure

20 mm Gabbro Moisture:

0.36 %

10 mm Gabbro Moisture:

1.52 %

Qatar Sand Moisture:

6.40 %

WEIGHT TOTALS

OPC + Microsilica

Mix Design

Absorbed

Moisture

BATCH

Weights

Water

Weights

WEIGHTS
280

280.0
140.0

Rheobuild 857

5.6

20 mm Aggregate

775.3

5.0

5.3

781

10 mm Aggregate

523.2

4.6

8.0

531

Qatar Sand

812.7

11.8

52.0

865

TOTALS

2536.7

W/C

0.50

Laboratory Engineer

21.5

65.2

96

Water

2.00%

2558

BS 410

Glenium 110M

20mm Gabbro

10mm Gabbro

Qatar Sand

SIEVE SIZE

Individual

Blended

Individual

Blended

Individual

mm

100.0%

33.5%

100.0%

22.5%

100.0%

0.075

1.1%

0.4%

1.0%

0.2%

2.0%

0.150

1.1%

0.4%

1.0%

0.2%

3.2%

0.300

1.1%

0.4%

1.0%

0.2%

18.2%

0.600

1.1%

0.4%

1.5%

0.3%

59.0%

1.18

1.1%

0.4%

2.1%

0.5%

82.5%

2.36

1.1%

0.4%

2.5%

0.6%

91.1%

5.0

2.5%

0.8%

11.7%

2.6%

97.2%

10.0

8.1%

2.7%

98.2%

22.1%

100.0%

14.0

34.8%

11.7%

100.0%

22.5%

100.0%

20.0

93.1%

31.2%

100.0%

22.5%

100.0%

37.5

100.0%

33.5%

100.0%

22.5%

100.0%

Combined Grading of Coarse and Fine Aggregates used in 40/20

100%

90%
80%
70%
60%
50%
40%

30%

0.600

20%
10%
0%

0.075 0.150

BS 410 Sieve Size, mm

33.5% 20 mm
22.5% 10 mm
44.0% sand
100.0%

Blended

Combined
Grading
SUM

44.0%

100.0%

0.9%

1.5%

0.0%

TO

4.0%

1.4%

2.0%

0.0%

TO

8.0%

10.0%

TO

35.0%

35.0%

TO

55.0%

Qatar Sand

8.0%

8.6%

26.0%

26.7%

36.3%

37.1%

40.1%

41.0%

42.8%

46.2%

44.0%

68.8%

44.0%

78.2%

Specification

44.0%

97.7%

95.0%

TO

100.0%

44.0%

100.0%

100.0%

TO

100.0%

nd Fine Aggregates used in 40/20 Reinforced Concrete

20.0

5.0

0.600

BS 410 Sieve Size, mm

37.5

CONCRETE MIX DESIGN


CONCRETE CLASS
OPC REINFORCED 40/20
DATE

2/15/2007

1.OP Cement
OP Cement S.G.
Microsilica
Microsilica S.G.

390.000
3.150
30.000
2.350

kg

Cementious Mat volume

0.137

m3

2. Water Cementious Mat ratio

0.330

Water volume

0.139

kg

m3
Glenium 110M
4.400
ltr
4.822

3. Admixture Glenium 110M


Glenium 110M S.G.
Dosage

1.096
0.93%

Glenium 110M volume

0.004

m3

kg

4. Volume of Air Voids

0.010

m3

1.0%
8.000

Volume of Paste

0.289

m3

5. Volume of Aggregates

0.711

m3

20 mm
10 mm
Qatar sand

684.667
478.337
815.560
1978.564

kg
kg
kg
kg

2.917
0.647
0.36

%
%

5a. 20mm
S.G. SSD
water absorption
moisture content

uncorrected
volume
weight

0.246
717.950

5b. 10mm
S.G.SSD
water absorption
moisture content

2.924
0.886
1.52

m3
kg

%
%

33.0%
23.0%
44.0%
100.0%

uncorrected
volume
weight

0.172
502.794

5c. Qatar Sand


S.G. SSD
water absorption
moisture content

2.606
1.458
6.400

m3
kg

%
%

uncorrected
volume
weight

0.293
764.028

m3
kg

VOLUME TOTALS
OP Cement + Microsilica
Water
Glenium 110M
Air Voids
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
0.137
0.139
0.004
0.010
0.246
0.172
0.293

corrected
0.137
0.159
0.004
0.010
0.239
0.167
0.285

3
1.000 m

1.000
Absorbed Water
20 mm Aggregate
10 mm Aggregate
Qatar Sand

4.645
4.455
11.140

kg
kg
kg

Weight of absorbed water


Volume of absorbed water

20.239
0.020

kg
m3

Corrected Volume of Paste

0.309
0.691

m3
m3

Corrected Volume of Aggregate

m3
m3
m3
m3
m3
m3
m3

WEIGHT TOTALS
OP Cement + Microsilica
Water
Glenium 110M
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
420.0
138.6
3.906
718.0
502.8
764.0

Moisture
Content
420.0
59.1
3.906
2.6
7.6
48.9

Moisture
corrected
420.0
99.7
3.906
720.5
510.4
812.9

TOTALS
W/C

2547.3
0.330

Glenium 110M

2567.5
0.93%

For The Contractor:

For The Engineer:

Date________________
Date________________

40 / 20 REINFORCED CONCRETE
Date:
Used For:

15/02/07
The Pearl Qatar
(CP2-1)

- Roads and Infrastructure

20 mm Gabbro Moisture:

0.36 %

10 mm Gabbro Moisture:

1.52 %

Sand Moisture:

6.40 %

WEIGHT TOTALS

OPC + Microsilica

Mix Design

Absorbed

Moisture

BATCH

Weights

Water

Weights

WEIGHTS
420

420.0
138.6

Glenium 110M

3.9

20 mm Aggregate

718.0

4.6

2.6

721

10 mm Aggregate

502.8

4.5

7.6

510

Qatar Sand

764.0

11.1

48.9

813

TOTALS

2547.3

W/C

0.33

Laboratory Engineer

20.2

59.1

100

Water

0.93%

2568

BS 410

20mm Gabbro

10mm Gabbro

Qatar Sand

SIEVE SIZE

Individual

Blended

Individual

Blended

Individual

mm

100.0%

33.0%

100.0%

23.0%

100.0%

0.075

1.1%

0.4%

1.0%

0.2%

2.0%

0.150

1.1%

0.4%

1.0%

0.2%

3.2%

0.300

1.1%

0.4%

1.0%

0.2%

18.2%

0.600

1.1%

0.4%

1.5%

0.3%

59.0%

1.18

1.1%

0.4%

2.1%

0.5%

82.5%

2.36

1.1%

0.4%

2.5%

0.6%

91.1%

5.0

2.5%

0.8%

11.7%

2.7%

97.2%

10.0

8.1%

2.7%

98.2%

22.6%

100.0%

14.0

34.8%

11.5%

100.0%

23.0%

100.0%

20.0

93.1%

30.7%

100.0%

23.0%

100.0%

37.5

100.0%

33.0%

100.0%

23.0%

100.0%

Combined Grading of Coarse and Fine Aggregates used in 40/20

100%

90%
80%
70%
60%
50%
40%

30%

0.600

20%
10%
0%

0.075 0.150

BS 410 Sieve Size, mm

33.0% 20 mm
23.0% 10 mm
44.0% sand
100.0%

Blended

Combined
Grading
SUM

44.0%

100.0%

0.9%

1.5%

0.0%

TO

4.0%

1.4%

2.0%

0.0%

TO

8.0%

10.0%

TO

35.0%

35.0%

TO

55.0%

Qatar Sand

8.0%

8.6%

26.0%

26.7%

36.3%

37.1%

40.1%

41.0%

42.8%

46.3%

44.0%

69.3%

44.0%

78.5%

Specification

44.0%

97.7%

95.0%

TO

100.0%

44.0%

100.0%

100.0%

TO

100.0%

nd Fine Aggregates used in 40/20 Reinforced Concrete

20.0

5.0

0.600

BS 410 Sieve Size, mm

37.5

CONCRETE MIX DESIGN


CONCRETE CLASS
OPC BLINDING
DATE

1/26/2007

1.OP Cement
OP Cement S.G.
Microsilica
Microsilica S.G.

280.000
3.150
0.000
2.350

kg

Cementious Mat volume

0.089

m3

2. Water Cementious Mat ratio

0.480

Water volume

0.134

kg

m3
Glenium 110M
4.400
ltr
5.412

3. Admixture RHEOBUILD 857


RHEOBUILD 857 S.G.
Dosage

1.230
2.00%

RHEOBUILD 857 volume

0.005

m3

kg

4. Volume of Air Voids

0.010

m3

1.0%
8.000

Volume of Paste

0.238

m3

5. Volume of Aggregates

0.762

m3

20 mm
10 mm
Qatar sand

0.000
999.075
1094.078
2093.153

kg
kg
kg
kg

2.917
0.667
0.68

%
%

5a. 20mm
S.G. SSD
water absorption
moisture content

uncorrected
volume
weight

0.000
0.000

m3
kg

5b. 10mm
S.G.SSD
water absorption
moisture content

2.913
0.863
1.46

%
%

0.0%
45.0%
55.0%
100.0%

uncorrected
volume
weight

0.364
1059.700

5c. Qatar Sand


S.G. SSD
water absorption
moisture content

2.610
1.245
6.100

m3
kg

%
%

uncorrected
volume
weight

0.398
1039.760

m3
kg

VOLUME TOTALS
OP Cement + Microsilica
Water
Glenium 110M
Air Voids
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
0.089
0.134
0.005
0.010
0.000
0.364
0.398

corrected
0.089
0.156
0.005
0.010
0.000
0.353
0.387

3
1.000 m

1.000
Absorbed Water
20 mm Aggregate
10 mm Aggregate
Qatar Sand

0.000
9.145
12.945

kg
kg
kg

Weight of absorbed water


Volume of absorbed water

22.090
0.022

kg
m3

Corrected Volume of Paste

0.260
0.740

m3
m3

Corrected Volume of Aggregate

m3
m3
m3
m3
m3
m3
m3

WEIGHT TOTALS
OP Cement + Microsilica
Water
Glenium 110M
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
280.0
134.4
5.600
0.0
1059.7
1039.8

Moisture
Content
280.0
78.9
5.600
0.0
15.5
63.4

TOTALS
W/C

2519.5
0.480

Rheobuild 857

For The Contractor:

For The Engineer:

Date________________
Date________________

Moisture
corrected
280.0
77.6
5.600
0.0
1075.2
1103.2
2541.5
2.00%

25 / 10 SCREED CONCRETE
Date:
Used For:

26/01/07
The Pearl Qatar
(CP2-1)

- Roads and Infrastructure

20 mm Gabbro Moisture:

0.53 %

10 mm Gabbro Moisture:

1.46 %

Qatar Sand Moisture:

6.10 %

WEIGHT TOTALS

OPC + Microsilica

Mix Design

Absorbed

Moisture

BATCH

Weights

Water

Weights

WEIGHTS
280

280.0

Water

134.4

Rheobuild 857

5.6

22.1

78.9

78
2.00%

20 mm Aggregate
10 mm Aggregate

1059.7

9.1

15.5

1075

Qatar Sand

1039.8

12.9

63.4

1103

TOTALS

2519.5

W/C

0.48

Laboratory Engineer

2542

BS 410

Glenium 110M

20mm Gabbro

10mm Gabbro

Qatar Sand

SIEVE SIZE

Individual

Blended

Individual

Blended

Individual

mm

100.0%

0.0%

100.0%

45.0%

100.0%

0.075

1.1%

0.0%

1.1%

0.5%

1.4%

0.150

1.1%

0.0%

1.1%

0.5%

4.3%

0.300

1.1%

0.0%

1.1%

0.5%

20.5%

0.600

1.1%

0.0%

1.3%

0.6%

59.1%

1.18

1.1%

0.0%

1.5%

0.7%

84.4%

2.36

1.1%

0.0%

2.0%

0.9%

93.4%

5.0

1.8%

0.0%

14.7%

6.6%

98.6%

10.0

6.1%

0.0%

96.7%

43.5%

100.0%

14.0

31.2%

0.0%

100.0%

45.0%

100.0%

20.0

93.0%

0.0%

100.0%

45.0%

100.0%

37.5

100.0%

0.0%

100.0%

45.0%

100.0%

0.0% 20 mm
45.0% 10 mm
55.0% sand
100.0%

Blended

Combined
Grading
SUM

55.0%

100.0%

0.8%

1.3%

0.0%

TO

4.0%

2.4%

2.9%

0.0%

TO

8.0%

11.3%

11.8%

32.5%

33.1%

10.0%

TO

35.0%

46.4%

47.1%

51.4%

52.3%

54.2%

60.8%

35.0%

TO

55.0%

55.0%

98.5%

55.0%

100.0%

55.0%

100.0%

95.0%

TO

100.0%

55.0%

100.0%

100.0%

TO

100.0%

Qatar Sand

Specification

CONCRETE MIX DESIGN


CONCRETE CLASS
DATE
1.OP Cement
OP Cement S.G.
Microsilica
Microsilica S.G.
Cementious Mat volume
2. Water Cementious Mat ratio
Water volume
3a. Admixture Glenium 110M
Glenium 110M S.G.
Dosage
Glenium 110M volume
3b. Admixture Rheocrete 222+
Rheocrete 222+ S.G.
Dosage
Rheocrete 222+ volume

4. Volume of Air Voids

OPC PILING 40/20


6/7/2006
370.000 kg
3.150
30.000 kg
2.350
3
0.130 m
0.320
3
0.128 m

Glenium 110M

1.096
1.64%

6.000
ltr

3
0.006 m

Rheocrete 222+

1.000
1.25%

5.000
ltr

3
0.005 m

5.000
kg

0.010

1.0%

Volume of Paste

3
0.279 m

5. Volume of Aggregates

3
0.721 m

20 mm
10 mm
Qatar sand
5a. 20mm
S.G.
water absorption
moisture content

684.011
408.722
903.826
1996.560

kg
kg
kg
kg

2.929
0.584 %
0 %
uncorrected

volume
weight

6.576
kg

3
0.247 m
723.268 kg

32.4%
19.5%
48.1%
100.0%

5b. 10mm
S.G.
water absorption
moisture content

2.908
0.817 %
0 %

uncorrected
volume
weight
5c. Qatar Sand
S.G.
water absorption
moisture content

3
0.148 m
429.081 kg

2.607
1.554 %
6.900 %
uncorrected

volume
weight

3
0.326 m
850.634 kg

VOLUME TOTALS
OP Cement + Microsilica
Water
Glenium 110M
Rheocrete 222+
Air Voids
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
0.130
0.128
0.006
0.005
0.010
0.247
0.148
0.326

corrected
0.130
0.149
0.006
0.005
0.010
0.240
0.143
0.317

1.000
Absorbed Water
20 mm Aggregate
10 mm Aggregate
Qatar Sand

4.224 kg
3.506 kg
13.219 kg

Weight of absorbed water


Volume of absorbed water

20.948 kg
3
0.021 m

Corrected Volume of Paste


Corrected Volume of Aggregate

3
0.300 m
3
0.700 m

m3
m3
m3
m3
m3
m3
m3
m3

3
1.000 m

40 / 20 PILING CONCRETE
Date: 07/11/2006
Volume Required:
Used For: Bridge
Sand Moisture:

6.9 %

WEIGHT TOTALS
uncorrected
OP Cement + Microsilica

Absorption

Moisture

corrected

corrected

400.0

400.0

400.0

Water

128.0

148.9

92.0

Glenium 110M

5.600

5.600

1.40%

Rheocrete 222+

5.000

5.000

1.25%

20 mm Aggregate

723.3

702.2

702.2

10 mm Aggregate

429.1

416.6

416.6

Qatar Sand

850.6

825.9

882.9

TOTALS

2541.6

2504.3

2504.3

W/C

0.320

Laboratory Engineer

For The Contractor:

For The Engineer:

Date________________

Date________________

BS 410

20mm Gabbro

10mm Gabbro

Qatar Sand

SIEVE SIZE

Individual

Blended

Individual

Blended

Individual

mm

100.0%

32.4%

100.0%

19.5%

100.0%

0.075

0.6%

0.2%

1.1%

0.2%

2.1%

0.150

0.0%

0.0%

0.0%

0.0%

3.0%

0.300

0.0%

0.0%

0.0%

0.0%

12.9%

0.600

0.0%

0.0%

0.0%

0.0%

49.0%

1.18

0.0%

0.0%

1.2%

0.2%

73.7%

2.36

0.7%

0.2%

1.4%

0.3%

87.7%

5.0

0.8%

0.3%

12.2%

2.4%

97.3%

10.0

8.8%

2.9%

97.8%

19.1%

100.0%

14.0

46.0%

14.9%

100.0%

19.5%

100.0%

20.0

97.0%

31.4%

100.0%

19.5%

100.0%

37.5

100.0%

32.4%

100.0%

19.5%

100.0%

Combined Grading of Coarse and Fine Aggregates used in 40/20 U


Concrete
100%
90%
80%
70%
60%
50%
40%
30%

0.600

20%
10%
0%

0.075 0.150
BS 410 Sieve Size, mm

BS 410 Sieve Size, mm

Blended

Combined
Grading
SUM

48.1%

100.0%

1.0%

1.4%

0.0%

TO

4.0%

1.4%

1.4%

0.0%

TO

8.0%

10.0%

TO

35.0%

35.0%

TO

55.0%

Qatar Sand

6.2%

6.2%

23.6%

23.6%

35.4%

35.7%

42.2%

42.7%

46.8%

49.4%

48.1%

70.0%

48.1%

82.5%

Specification

48.1%

99.0%

95.0%

TO

100.0%

48.1%

100.0%

100.0%

TO

100.0%

d Fine Aggregates used in 40/20 Unreinforced

20.0

5.0

0.600

BS 410 Sieve Size, mm

37.5

BS 410 Sieve Size, mm

MORTAR MIX DESIGN

DATE

12/10/2006

Weight of OP Cement

645.0 kg

OP Cement SG

3.15
3
0.205 m

OP Cement Volume
Water Cement Ratio
Water weight
Water Volume
Air Voids
Volume of Air Voids
Volume of Paste
Volume of Sand
Sand SG

0.40
258.0 kg ( litres)
3
0.258 m
0.5 %
3
0.005 m
0.468 m3
3
0.532 m
2.61

Sand Moisture

7.5 %

Water Absorption

1.564 %

Uncorrected Sand Weight

1389.1 kg

Weight of Absorbed Water


Volume of Absorbed Water
Weight of Moisture
Volume of Moisture

21.7 kg ( litres)
0.022 m

104.2 kg ( litres)
3
0.104 m

Corrected Volume of Paste

0.385 m3

Corrected Volume of Water

0.176 m3

Corrected Volume of Sand


Corrected Volume of Mortar

0.615 m3
3
1.000 m

Weight of OPC

645.0 kg

Corrected Weight of Water


Corrected Weight of Sand
Sand to OPC Ratio
Weight of Mortar
Density of Mortar

175.5 kg ( litres)
1604.4 kg
3.00
2507.4 kg
2.507 kg/m3

For The Contractor:

For The Engineer:

Date________________

Date________________

CONCRETE MIX DESIGN


CONCRETE CLASS
DATE
1.OP Cement
OP Cement S.G.
Microsilica
Microsilica S.G.
Cementious Mat volume
2. Water Cementious Mat ratio
Water volume
3. Admixture Glenium 110M
Glenium 110M S.G.
Dosage

OPC UNREINFORCED 40/20


6/7/2006
370.000 kg
3.150
30.000 kg
2.350
3
0.130 m
0.330
3
0.132 m

Glenium 110M volume

1.096
0.01 %
3
0.004 m

4. Volume of Air Voids

3
0.010 m

Volume of Paste

3
0.276 m

5. Volume of Aggregates

3
0.724 m

20 mm
10 mm
Qatar sand
5a. 20mm
S.G.
water absorption
moisture content

677.618
410.948
893.286
1981.852

kg
kg
kg
kg

2.926
0.521 %
0.62 %
uncorrected

volume
weight
5b. 10mm
S.G.
water absorption
moisture content

3
0.247 m
724.018 kg

2.912
0.76 %
1.44 %

Glenium 110M
4.400
ltr
4.822
kg
1.0%

32.0%
19.5%
48.5%
100.0%

uncorrected
volume
weight
5c. Qatar Sand
S.G.
water absorption
moisture content

3
0.150 m
436.986 kg

2.545
1.250 %
2.700 %
uncorrected

volume
weight

3
0.326 m
830.171 kg

VOLUME TOTALS
OP Cement + Microsilica
Water
Glenium 110M
Air Voids
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
0.130
0.132
0.004
0.010
0.247
0.150
0.326

corrected
0.130
0.149
0.004
0.010
0.241
0.146
0.318

1.000
Absorbed Water
20 mm Aggregate
10 mm Aggregate
Qatar Sand

3.772 kg
3.321 kg
10.377 kg

Weight of absorbed water


Volume of absorbed water

17.470 kg
3
0.017 m

Corrected Volume of Paste


Corrected Volume of Aggregate

3
0.294 m
3
0.706 m

m3
m3
m3
m3
m3
m3
m3

3
1.000 m

WEIGHT TOTALS
OP Cement + Microsilica
Water
Glenium 110M
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
400.000
132.000
4.461
724.018
436.986
830.171

TOTALS
W/C

2527.636
0.330

Absorption
corrected
400.000
149.470
4.461
706.540
426.437
810.131

Moisture
corrected
400.000
117.076
4.461
710.920
432.578
832.004

2497.039

2497.039

For The Contractor:

For The Engineer:

Date________________

Date________________

BS 410

Glenium 110M

20mm Gabbro

10mm Gabbro

Qatar Sand

SIEVE SIZE

Individual

Blended

Individual

Blended

Individual

mm

100.0%

32.0%

100.0%

19.5%

100.0%

0.075

0.1%

0.0%

0.0%

0.0%

2.5%

0.150

0.1%

0.0%

0.1%

0.0%

4.8%

0.300

0.1%

0.0%

0.1%

0.0%

20.7%

0.600

0.1%

0.0%

0.5%

0.1%

60.5%

1.18

0.1%

0.0%

0.5%

0.1%

83.9%

2.36

0.1%

0.0%

0.5%

0.1%

93.7%

5.0

0.1%

0.0%

14.5%

2.8%

98.8%

10.0

4.8%

1.5%

99.5%

19.4%

100.0%

14.0

35.7%

11.4%

100.0%

19.5%

100.0%

20.0

98.6%

31.6%

100.0%

19.5%

100.0%

37.5

100.0%

32.0%

100.0%

19.5%

100.0%

Combined Grading of Coarse and Fine Aggregates used in 40/20

100%
90%
80%
70%

60%
50%
40%
30%

0.600

20%
10%
0%

0.075 0.150
BS 410 Sieve Size, mm

Blended

Combined
Grading
SUM

48.5%

100.0%

1.2%

1.2%

0.0%

TO

4.0%

2.3%

2.4%

0.0%

TO

8.0%

10.0%

10.1%

29.3%

29.5%

10.0%

TO

35.0%

40.7%

40.8%

45.4%

45.6%

47.9%

50.8%

35.0%

TO

55.0%

48.5%

69.4%

48.5%

79.4%

Qatar Sand

Specification

48.5%

99.6%

95.0%

TO

100.0%

48.5%

100.0%

100.0%

TO

100.0%

nd Fine Aggregates used in 40/20 Reinforced Concrete

20.0

5.0

0.600

BS 410 Sieve Size, mm

37.5

CONCRETE MIX DESIGN


CONCRETE CLASS
DATE
1.OP Cement
OP Cement S.G.
Microsilica
Microsilica S.G.
Cementious Mat volume
2. Water Cementious Mat ratio
Water volume
3. Admixture Glenium 110M
Glenium 110M S.G.
Dosage

OPC REINFORCED 40/10


12/13/2006
400.000 kg
3.150
30.000 kg
2.350
3
0.140 m
0.330
3
0.142 m

Glenium 110M
4.400
ltr
4.822

1.096
0.98%

Glenium 110M volume

3
0.004 m

kg

4. Volume of Air Voids

3
0.005 m

0.5%
8.000

Volume of Paste

3
0.290 m

5. Volume of Aggregates

3
0.710 m

20 mm
10 mm
Qatar sand
5a. 20mm
S.G.
water absorption
moisture content

0.000
1147.866
814.796
1962.661

kg
kg
kg
kg

2.911
0.674 %
0 %
uncorrected

volume
weight
5b. 10mm
S.G.
water absorption
moisture content

3
0.000 m
0.000 kg

2.889
1.145 %
0 %

0.0%
56.0%
44.0%
100.0%

uncorrected
volume
weight
5c. Qatar Sand
S.G.
water absorption
moisture content

3
0.415 m
1198.806 kg

2.610
1.564 %
6.500 %
uncorrected

volume
weight

3
0.295 m
768.775 kg

VOLUME TOTALS
OP Cement + Microsilica
Water
Glenium 110M
Air Voids
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
0.140
0.142
0.004
0.005
0.000
0.415
0.295

corrected
0.140
0.168
0.004
0.005
0.000
0.400
0.284

1.000
Absorbed Water
20 mm Aggregate
10 mm Aggregate
Qatar Sand

0.000 kg
13.726 kg
12.024 kg

Weight of absorbed water


Volume of absorbed water

25.750 kg
3
0.026 m

Corrected Volume of Paste


Corrected Volume of Aggregate

3
0.316 m
3
0.684 m

m3
m3
m3
m3
m3
m3
m3

3
1.000 m

WEIGHT TOTALS
OP Cement + Microsilica
Water
Glenium 110M
20 mm Aggregate
10 mm Aggregate
Qatar Sand
TOTALS
W/C

Absorption
corrected
430.0
167.6
4.214
0.0
1155.3
740.9

Moisture
corrected
430.0
119.5
4.214
0.0
1155.3
789.0

2543.7
2498.0
0.330 Glenium 110M

2498.0
0.98%

uncorrected
430.0
141.9
4.214
0.0
1198.8
768.8

For The Contractor:

For The Engineer:

Date________________

Date________________

40 / 10 REINFORCED CONCRETE
Date:

13/12/06
m3

Volume Required:
Used For:
Sand Moisture:

underpass, pre-cast and manholes, GPS 1 , Water Tank


6.5 %

WEIGHT TOTALS
uncorrected
OP Cement + Microsilica

Absorption

Moisture

corrected

corrected

430.0

430.0

430.0

Water

141.9

167.6

119.5

Glenium 110M

4.2

4.2

0.98%

20 mm Aggregate

0.0

0.0

0.0

10 mm Aggregate

1198.8

1155.3

1155.3

Qatar Sand

768.8

740.9

789.0

TOTALS

2543.7

2498.0

2498.0

W/C

0.33

Laboratory Engineer

BS 410

Glenium 110M

20mm Gabbro

10mm Gabbro

Qatar Sand

SIEVE SIZE

Individual

Blended

Individual

Blended

Individual

mm

100.0%

0.0%

100.0%

56.0%

100.0%

0.075

0.7%

0.0%

1.0%

0.6%

1.8%

0.150

0.0%

0.0%

0.0%

0.0%

2.9%

0.300

0.0%

0.0%

1.0%

0.6%

14.0%

0.600

0.0%

0.0%

2.1%

1.2%

56.0%

1.18

0.0%

0.0%

2.5%

1.4%

79.5%

2.36

0.6%

0.0%

3.0%

1.7%

90.4%

5.0

2.3%

0.0%

15.7%

8.8%

97.9%

10.0

11.4%

0.0%

98.6%

55.2%

100.0%

14.0

46.2%

0.0%

100.0%

56.0%

100.0%

20.0

98.4%

0.0%

100.0%

56.0%

100.0%

37.5

100.0%

0.0%

100.0%

56.0%

100.0%

Combined Grading of Coarse and Fine Aggregates used in 40/20

100%
90%
80%
70%

60%
50%
40%
30%

0.600

20%
10%
0%

0.075 0.150

BS 410 Sieve Size, mm

0.0% 20 mm
56.0% 10 mm
44.0% sand
100.0%

Blended

Combined
Grading
SUM

44.0%

100.0%

0.8%

1.4%

0.0%

TO

4.0%

1.3%

1.3%

0.0%

TO

8.0%

10.0%

TO

35.0%

35.0%

TO

55.0%

Qatar Sand

Specification

6.2%

6.7%

24.6%

25.8%

35.0%

36.4%

39.8%

41.5%

43.1%

51.9%

44.0%

99.2%

44.0%

100.0%

44.0%

100.0%

95.0%

TO

100.0%

44.0%

100.0%

100.0%

TO

100.0%

nd Fine Aggregates used in 40/20 Reinforced Concrete

20.0

5.0

0.600

BS 410 Sieve Size, mm

37.5

CEMENT GROUT MIX DESIGN


OP Cement
OP Cement S.G.
Cement Mat volume

DATE

11/15/2006

200.0 kg
3.15
3
0.063 m

Admixture to OPC Ratio

0.06

Admixture FLOWCABLE SG

1.31

Admixture FLOWCABLE

12.0 kg

Admixture volume

3
0.009 m

Water Cement ratio


Water volume
Water weight
Volume of Grout
Density of Grout
Time of Test

0.34
0.068 m

68.0 kg ( litres)
0.141 m3
1990.7 kg/m3
10:37 h:min

Ambient Temperature

31.0 oC

Water Temeperature

1.4 oC

Cement Temperature

22.9 oC

Admixture Temperature

23.8 oC

Grout Paste Temeprature

o
19.6 C

Flow @ 0 Minutes

15.31 seconds

Flow @ 30 Minutes
Average weight of 6 cubes
before soaking

18.00 seconds
245.00 grams

For The Contractor:

For The Engineer:

Date________________

Date________________

CEMENT GROUT MIX DESIGN

DATE

Admixture CONBEXTRA BB80


Admixture CONBEXTRA BB80

kg

Admixture volume

m3

Water volume

m3

Water weight

kg ( litres)

Volume of Grout

m3

Density of Grout

kg/m3

Time of Test

h:min

Ambient Temperature

Water Temeperature

Admixture Temperature

Grout Paste Temeprature

C
C
C
C

Average weight of 6 cubes


before soaking

grams

For The Contractor:

For The Engineer:

Date________________

Date________________

MIXED REINFORCED SOIL WALL MATERIAL


Date:

22/07/07

ENGINEERING FILL IN BETWEEN THE


Used For: CONCRETE WALL PANELS TO FORM THE
APPROACH ROADS OF THE BRIDGES

MIX
PROPORTION

Percentage
same capacity
trucks

Laboratory Engineer

Backfill
Material

Gabbro
Material

Qatar Washed
Sand

50%

33%

17%

3 TRUCKS

2 TRUCKS

1 TRUCK

CONCRETE MIX DESIGN


CONCRETE CLASS
OPC HOTEL WALL AND SLAB 40/20
DATE

2/15/2007

1.OP Cement
OP Cement S.G.
Microsilica
Microsilica S.G.

340.000
3.150
0.000
2.350

kg

Cementious Mat volume

0.108

m3

2. Water Cementious Mat ratio

0.400

Water volume

0.136

kg

m3
Glenium 110M
4.400
ltr
4.822

3. Admixture Glenium 110M


Glenium 110M S.G.
Dosage

1.096
0.99%

Glenium 110M volume

0.003

m3

kg

4. Volume of Air Voids

0.005

m3

0.5%
8.000

Volume of Paste

0.252

m3

5. Volume of Aggregates

0.748

m3

20 mm
10 mm
Qatar sand

715.661
459.297
900.562
2075.520

kg
kg
kg
kg

2.917
0.647
0.36

%
%

5a. 20mm
S.G. SSD
water absorption
moisture content

uncorrected
volume
weight

0.258
752.340

5b. 10mm
S.G.SSD
water absorption
moisture content

2.924
0.886
1.52

m3
kg

%
%

32.8%
21.0%
46.2%
100.0%

uncorrected
volume
weight

0.166
483.996

5c. Qatar Sand


S.G. SSD
water absorption
moisture content

2.606
1.458
6.400

m3
kg

%
%

uncorrected
volume
weight

0.325
845.781

m3
kg

VOLUME TOTALS
OP Cement + Microsilica
Water
Glenium 110M
Air Voids
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
0.108
0.136
0.003
0.005
0.258
0.166
0.325

corrected
0.108
0.157
0.003
0.005
0.251
0.161
0.315

3
1.000 m

1.000
Absorbed Water
20 mm Aggregate
10 mm Aggregate
Qatar Sand

4.868
4.288
12.331

kg
kg
kg

Weight of absorbed water


Volume of absorbed water

21.487
0.021

kg
m3

Corrected Volume of Paste

0.273
0.727

m3
m3

Corrected Volume of Aggregate

m3
m3
m3
m3
m3
m3
m3

WEIGHT TOTALS
OP Cement + Microsilica
Water
Glenium 110M
20 mm Aggregate
10 mm Aggregate
Qatar Sand

uncorrected
340.0
136.0
3.366
752.3
484.0
845.8

Moisture
Content
340.0
64.2
3.366
2.7
7.4
54.1

Moisture
corrected
340.0
93.3
3.366
755.0
491.4
899.9

TOTALS
W/C

2561.5
0.400

Glenium 110M

2583.0
0.99%

For The Contractor:

For The Engineer:

Date________________
Date________________

40 / 20 WALL AND SLAB HOTEL DESIGN


Date:

15/02/07

Used For:
20 mm Gabbro Moisture:

0.36 %

10 mm Gabbro Moisture:

1.52 %

Sand Moisture:

6.40 %

WEIGHT TOTALS

OPC + Microsilica

Mix Design

Absorbed

Moisture

BATCH

Weights

Water

Weights

WEIGHTS
340

340.0
136.0

Glenium 110M

3.4

20 mm Aggregate

752.3

4.9

2.7

755

10 mm Aggregate

484.0

4.3

7.4

491

Qatar Sand

845.8

12.3

54.1

900

TOTALS

2561.5

W/C

0.40

Laboratory Engineer

21.5

64.2

93

Water

0.99%

2583

BS 410

20mm Gabbro

10mm Gabbro

Qatar Sand

SIEVE SIZE

Individual

Blended

Individual

Blended

Individual

mm

100.0%

32.8%

100.0%

21.0%

100.0%

0.075

1.1%

0.4%

1.0%

0.2%

2.0%

0.150

1.1%

0.4%

1.0%

0.2%

3.2%

0.300

1.1%

0.4%

1.0%

0.2%

18.2%

0.600

1.1%

0.4%

1.5%

0.3%

59.0%

1.18

1.1%

0.4%

2.1%

0.4%

82.5%

2.36

1.1%

0.4%

2.5%

0.5%

91.1%

5.0

2.5%

0.8%

11.7%

2.5%

97.2%

10.0

8.1%

2.7%

98.2%

20.6%

100.0%

14.0

34.8%

11.4%

100.0%

21.0%

100.0%

20.0

93.1%

30.5%

100.0%

21.0%

100.0%

37.5

100.0%

32.8%

100.0%

21.0%

100.0%

Combined Grading of Coarse and Fine Aggregates used in 40/20

100%

90%
80%
70%
60%
50%
40%

30%

0.600

20%
10%
0%

0.075 0.150
BS 410 Sieve Size, mm

32.8% 20 mm
21.0% 10 mm
46.2% sand
100.0%

Blended

Combined
Grading
SUM

46.2%

100.0%

0.9%

1.5%

0.0%

TO

4.0%

1.5%

2.0%

0.0%

TO

8.0%

10.0%

TO

35.0%

35.0%

TO

55.0%

Qatar Sand

8.4%

9.0%

27.3%

27.9%

38.1%

38.9%

42.1%

43.0%

44.9%

48.2%

46.2%

69.5%

46.2%

78.6%

Specification

46.2%

97.7%

95.0%

TO

100.0%

46.2%

100.0%

100.0%

TO

100.0%

nd Fine Aggregates used in 40/20 Reinforced Concrete

20.0

5.0

0.600

BS 410 Sieve Size, mm

37.5

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