Technal Submittal For Ug Tank Water Proofing

BASEMENT WATERPROOFING SYSTEM
SOLUTION USING MASTERPREN BG/FR

PVC MEMBRANE SYSTEM

BASF India Limited Construction Chemicals Division
INDEX
Contents
1. Project
Site Situation
Scope of work
System Solution
Watertight System
2. PVC Membrane System
Features & Advantages of Masterpren Membrane System
3. Application
Treatment for Raft Waterproofing
Post Construction Maintenance Mechanism
o Compartmentalization at Raft
o Fail Safe Mechanism at Raft
Treatment for Pile Caps
Treatment for Retaining wall
Treatment for Construction Joints USING MASTERFLEX 900 (REINJECTABLE HOSE) ORMASTERFLEX 610
(HYDRO SWELLING GASKET)
Treatment of internal side of wall/floor of Potable water Tanks and STP/ETP Tanks
4.
Technical Data Sheets

ABOUT PROJECT
Method Statement For Treatment of UG Tanks-Potable Water tanks
& ETP/STP
Sequence of Waterproofing treatment:
A) External Side of the Tank
B) Treatment of the Construction Joints/Critical Joints
C) Internal Side of the Tank

1.1 SITE CONDITIONS ( DETAILS TO BE FILLED AS PER THE PROJECT & SITE SITUATION)
The deep basement with high water table.
pile foundation.
The ground water table is very close to the ground level.
The large raft area

1.2 SCOPE OF WORK
The structure requires a watertight system from raft, retaining wall, construction joints,
pile foundation.

Requirement of a loose laid passive membrane to allow the movement in the
substructure over time. The membrane had to have a capability to be tested and
inspected before the concreting is commenced. The structure needed to be

compartmentalized to restrict the spread the leakages. The leakages needed a
curative system in place which would assist speedy rectification with the minimum
disruption. Need for reliable long lasting watertight system.

In case of any leakage in future, to arrest the leakage provision for doing injection
grouting shall be created during the waterproofing stage to avoid any puncturing of the
raft for the treatment.

1.3 SYSTEM SOLUTION
PVC MEMBRANE Waterproofing system with Proven track record and very high
mechanical properties Risk of Damage Reduced.
Loose laid system to work independent of structural movement - Risk of failure reduced
Possibility of compartmentalization of the membrane and the structure to restrict the
leakage when it occurs - Reduction of risk of damage
Capability to test and inspect installation - Reduction of risk due to inadequate
installation and damage during construction
Curative measures and systems - Risk evaluation and control of expensive
maintenance
Proprietary injection resins to control leakage -Reduction of cost of maintenance
High performance concrete - Reduction of life cycle costs and durability
Single source solution for the watertight system - Risk management

1.4 WATERPROOFING SYSTEM SOLUTION:
Single ply PVC membrane waterproofing system, the membrane is MASTERPREN BG
/ FR 2mm thick in all areas, with special treatment for the pile head / rock anchors and
pressure release pipes. The Geotextile membranes provide the slip resistance between
the substrate and the membrane in all areas, with an addition layer on top of the
MASTERPREN BG / FR in the vertical areas as protection. The capability of welding the

PVC surface waterstops to the waterproofing membrane provided the capability of
compartmentalizing the structure and treatment to the joints in the raft and the retaining
wall to make them watertight.
Masterpren BG/FR - PVC Membrane System

Features & Advantages of Masterpren membrane system

High puncture resistance/elasticity/tensile strength/chemical resistance.
Technology to lock in plasticizers leads to longevity.
Speed and simplicity of installation >300-400sqmt / 5 man crew / machine.
PVC membranes can be welded to proprietary PVC surface waterstops.
Capability of testing joints after installation, unlike similar loose laid systems.
Double seam welding allows pressure testing of joints prior to concreting.
Also available in translucent sheets for visual inspection of welds.
Twin colour co-extrusion shows visual indication of damage, (has Signal Layer).
Can be applied directly to Secant piles/Diaphragm walls. Cost and time saving.
Loose laid to act independently of structural movement
Masterpren BG/FR is fire rated material
Long life expectancy
Resistance to wash-out action
Resistance to root penetration
Proven track record in basement/ tunnel/reservoir and roof construction worldwide since 1963

EQUIPMENTS REQUIRED
1. Automatic double seam welding machine, Leister Twinny
2. Hot Air Manual welding Guns (Triac PID)
3. Air blower
4. Vacuum Pressure Testing Kit
5. Pressure testing kit for double seam welding
6. Seam Probe (For testing the Welded joints)
7. 6mm brass Roller / Rollers
8. Scissors

9. Cutter for T-Joints
APPLICATION PROCEDURE ON HORIZONTAL SURFACE OVER PCC
Surface Preparation.
Laying the geotextile (of minimum 300gsm to 500gsm depending on the site condition) on the
horizontal surfaces as correction or slippage layer.
Horizontal application of MASTERPREN BG / FR 2mm thick membrane and welding using a
automatic welding equipment such as Leister Twinny or hot air manual gun.
Providing and fixing PVC surface waterstop for compartmentalization of the system.
Providing and fixing PVC Injection Valve with pipes in the compartment.
Laying the geotextile (minimum of 300gsm) on the horizontal as protection layer
Providing a protection screed layer of 50mm thick to enable tying of reinforcement bar.

SURFACE PREPARATION
The substrate shall be PCC concrete of sufficient thickness
to ensure a firm substrate that will not crack or deform under
normal trafficable conditions during waterproofing
installation, and structural concreting operations. It should
be smooth, free from debris and other irregularities, which
may puncture and damage the waterproof liner.
1
ST
LAYER ADJUSTMENT LAYER OVER PCC

All horizontal surfaces should be covered with a uniform
adjustment layer using Non-Woven Geotextile. It has the purpose
of ensuring the uniformity of the substructure in order to avoid
that faults, irremovable debris or other roughness in the
underlying layer may cause damage, perforate or punch, the
waterproof layer.The Uniformity layer should be geotextile Non
Woven resistant to micro-organisms, needle-punched 100%pure
polypropylene yarns, with a weight minimum of 300 gsm. The geotextile layer shall be laid on the
substrate ensuring no gaps in the geotextile. The geotextile should be checked prior to the

application of the waterproofing membrane.

2
nd
Waterproofing Membrane Layer ( Masterpren BG / FR )

The watertight element on all horizontal surfaces shall be Masterpren BG/FR 2mm thick. Masterpren
BG/FR is a synthetic membrane made of plasticized PVC manufactured by twin coloured (having signal
layer) co-extrusion method. (refer to Technical Data Sheet for more details)
HORIZONTAL INSTALLATION
Prior to installation of the membrane, the surface shall again be
checked for sharp objects that may damage the membrane and
uniformity layer is properly in place. Roll out the membranes
with an minimum overlap of 80 mm. The membrane is loosely
aid on the horizontal surface. The edges of the membranes to
be welded must be clean and dry. Use a clean scrubber and
water to remove the dust deposits and impurities.
Sample weld to test the temperature should be carried out
before starting the work and the sample weld should be
subjected to the destructive testing as per instructions. The
depending on the environmental condition on the building site
the welding temperature shall be in the range of 450-550
Celsius.
Overlap of membrane shall be minimum 80mm and the double
seam welding is done. A pocket is created throughout the length
of the membrane. Both the ends of the membrane are plugged
and using pressure testing machine air pressure of 2 bars is
applied. Introduce pressurized air by means of a foot pump at

approximately 2 bar, wait for 1 minute to ensure the complete expansion of the inside groove and
then start the actual testing taking the pressure back for 2 bar. After a 10 minute interval again
check the air pressure. A 20% pressure decrease (due membrane expanding and lose from the
attached testing equipment is acceptable.) It ensures the air tight join, in turn is watertight.

POST CONSTRUCTION MAINTENANCE MECHANISM:
COMPARTMENTALIZATION AT RAFT
Water stops shall be placed at all construction joints and strategic locations to be determined
at site so as to have compartments of atleast 150m
2
.
The waterproofing membrane shall be welded to the PVC water stops to ensure it becomes
an integral part of the waterproofing system.
The purpose of the PVC water stop is to prevent, in the case of leakage, water passing from
one side of the construction joint to the other, thus limiting the remedial works required after
completion, should leakage occur.

FAIL SAFE MECHANISM AT RAFT
CHECK & INJECTION SYSTEM ( PRE-INSTALLED INJECTION SYSTEM - PIPETAS)

This enables control, if necessary, repair of the
compartmenting system. It is composed of a pre-formed valve
made of the same type of material (PVC) that allow direct
access to the void exisiting the waterproof membrane and the
substrate enabling monitoring and repair of the waterproof
system.
This enables a accessibility to the compartment sectors, allowing
future repair operation to be carried out by injection of water-
reactive resins.
Repair operations are extremely easy, thanks to the injection of
low-viscosity, hydro swelling, thermosetting resin based on vinyl
ester metha-acrylate chemistry for injection resins that will fill the
compartment completely, thus restoring the integrity of the
system.

After laying the horizontal plane, the concrete protective cap is cast; it shall leave the compartmenting
water stop webs free, to allow them to be drowned in the concrete.


POST CONSTRUCTION MAINTENANCE MECHNASIM: SEQUENCE AFTER INSTALLATION OF
MEMBRANE:

STEP1: COMPARTMENTALIZATION

STEP2: FIXING OF PIPETAS ( PRE-INJECTION FLANGE)


3
ND
LAYER OF GEO TEXTILE AS PROTECTION LAYER

The PVC membrane shall be covered with a uniformity layer using Non -Woven Geotextile resistant
to micro-organisms, needle-punched 100%pure polypropylene
yarns, with a weight of 300 gsm.
The Geotextile layer shall be laid over the PVC Membrane
ensuring no gaps in the Geotextile. The geotextile should be
checked prior to laying of protection screed.
PROTECTION LAYER
i. A 50mm layer of protection PCC shall be laid on top of the
geo textile layer following welding and checking of blue
signal layer to ensure no damage occurs to the membrane during installation of structural
reinforcement and structural concreting.
ii. Any damage to the blue signal layer shall be recorded and the necessary patch repairs
conducted before casting of the protection layer.

THE BUILT UP FOR THE RAFT WATERPROOFING IS AS FOLLOWS:-

1 PCC Layer: The first layer shall be a PCC layer with good finish of required thickness shall be laid and
provided to us.
2 Correction layer / Separation Layer: Non woven geotextile layer to be laid over the PCC before
laying the Masterpren BG / FR (PVC membrane).
3 WaterproofingLayer: MASTERPREN BG / FR (2mm thick) is a synthetic waterproofing membrane
made of plasticised PVC manufactured by twin coloured co-extrusion method.

4 Protection Layer: Non woven geotextile layer to be laid over Masterpren BG / FR, PVC waterproof
membrane, before the concreting of raft. The lap is welded using double seam welding followed by
testing of joints to check the integrity of the joints.
5 Protection Screed: Minimum 50 mm thick concrete screed shall be laid over the geotextile layer
before tying the reinforcement bars for the Raft.
6 RCC Raft
TREATMENT OF THE PILE CAP

1. The MASTERPREN BG membrane is dressed up to the outer surface of the rebar. This membrane is
then encapsulated in Masterseal 914 series, which is a epoxy grout.
2. The grout has a minimum thickness of 10mm below the membrane and 20mm on top of it. The grout
is extended to the edge of the pile.
3. When the dewatering is switched off or when movement takes place due to settlement or loading,
the membrane is allowed to move with the structure (because it is laid loose) yet held in place at the
pile top with the epoxy.
4. This epoxy also forms a barrier at the top of the pile to stop water rising through capillary action in
the matrix of the pile concrete.
5. Pile cap waterproofing
The epoxy grout MASTERFLEX 410 series is used to cap the pile heads and sandwich the membrane,
while allowing a movement capability at the interface of the pile head and the structure and to
waterproof the pile cap.
Reprofile and repair the pile heads prior to the watertight system being installed because, if required
is under clients scope.



DETAILING FOR TREATMENT AROUND ROCK ANCHOR PIPE SLEEVE & PRESSURE RELEASE PIPE
SLEEVE

PLAN


RAFT SLAB

PRESSURE RELEASE PIPE SLEEVE TREATMENT
ROCK ANCHOR PIPE SLEEVE TREATMENT


TREATMENT FOR RETAINING WALL
SURFACE PREPARATION
The concrete surface should be smooth without any
honeycomb or surface irregularities. Any honeycomb
should be repaired with suitable repair mortar.
COMPARTMENTALIZATION
Rear Guard water stopper shall be fixed to the shutter at
predetermined locations before fixing it for concreting.
After the removal of the shutter the back of the water
stopper shall be cleaned to remove any slurry and dirt
before the application of the membrane.

1
ST
LAYER OF GEOTEXTILE
All the vertical surfaces of the retaining wall should be covered
with a uniformity layer using Non-Woven Geotextile. It has the
purpose of ensuring the uniformity of the substructure in
order to avoid that faults, irremovable debris or other
roughness in the underlying layer may damage or puncture,
the waterproof layer.

The Geotextile shall be resistant to micro-organisms, needle-
punched 100%pure polypropylene yarns, with a weight of 300
gsm. The geotextile should be checked prior to the application of the waterproofing membrane.


VERTICAL INSTALLATION OF THE MEMBRANE

i. Membrane on vertical surfaces shall be fixed by means of
roundel fixings as seen on the diagram below.

ii. The Rondels shall be of PVC material, and are an
essential part of the waterproofing system. The PVC
Rondel besides keeping the sheet adhered to the
substrate is also a safety element in case of irregular
tensioning of the membrane. The PVC Rondel is
designed with a pre-established breaking load and will yield before any damage occurs to
the lining.

iii. The MASTERPREN BG / FR membrane is laid from top to
bottom and welded together using a double hot wedge
automatic welder. Overlap of membrane shall be
minimum 80 mm and the double seam weld shall allow for
checking of water-tightness.

iv. Welding is carried out using a hot wedge automatic
welding machine.

v. To guarantee the integrity of the weld, a pneumatic test
is applied to ensure no pressure loss in the air spaces
between the seam weld and is recorded on inspection
sheets.

vi. Successive sheets of Geotextile shall be laid to ensure no gaps between the sheets and act
as slip layer to accept the waterproofing membrane and ensure no puncturing of the
membrane.
vii. A competent person shall inspect the rondel, geotextile and membrane application at each
stage similarly to horizontal membrane to ensure that no damage has occurred.
viii. Any defects identified shall be rectified immediately repaired and re-inspected
2
ND
LAYER OF GEOTEXTILE
All the vertical surfaces of the retaining wall where Masterpren BG is
installed shall be covered with a uniformity layer using Non-Woven
Geotextile, which shall be resistant to micro-organisms, needle-punched 100%
pure polypropylene yarns, with a weight of 300 gsm. The geotextile should
be checked prior to the application of the waterproofing membrane.

PROTECTION BOARDS: (OPTIONAL)
To protect the Masterpren BG / FR (PVC membrane) from getting damaged
due to back filling, 15mm thick E-por boards are to be erected vertically in
panels throughout the vertical length of the retaining wall and then the
back filling work is carried out.
Or
Use of 500gsm of geotextile as protectin Layer. Type of Protection layer to used can be decided
based on site condition and the type of back fill material to be used. The sides of the wall
accessible from its positive side shall be fixed with geotextile and the rondel to anchor & hold the
Membrane at its position as shown below. The membrane is to be protected after installation with
a 300gsm geotextile followed by 25 mm thick E-por boards.

BUILT - UP FOR RETAINING WALL
1 Separation Layer: 300 GSM Geotextile layer to be laid over the Retaining Wall
2 Rondels: Fixed on the Vertical Wall, used to hold the Membrane on vertical position at time of
installation.
3 WaterproofingLayer: MASTERPREN BG/FR: PVC Waterproof Membrane (2mm thick) MASTERPREN
BG/FR is a synthetic waterproofing membrane made of plasticized PVC manufactured by twin
coloured co-extrusion method.
4 Protection Layer : Laying of 15mm thick E-por protection Boards over the PVC Membrane to ensure
that the PVC membrane is not damaged due to back filling or geotectile or other protection based on
site condition and type of back fill material

MASTERFLEX 610 / 900
Masterpren BG/FR (2mmthick)
Masterseal 910 / 909


Masterpren BG/FR (2mmthick)


TREATMENT FOR CONSTRUCTION JOINTS


TREATMENT USING Masterseal 909 (RE-INJECTABLE HOSE)
Construction joints at the retaining wall shall be installed with Masterseal 909 , Re-injeactable hose.
Re-injectable hose specially designed with circular cross-section and containing neoprene seals on
the openings which ensures one way flow of injection resin from inside out. The hose must be design
to demonstrate re-injection capabilities at site. The Manufacturer shall provide all accessories
required for end terminations and vacuuming arrangements for maintaining re-injection capabilities.
Re-injectable hose shall be injected with hydro-swelling vinyl ester metha-acrylate based resin only
to maintain the re-injeactability property of the hose.

Masterseal 900 shall be injected withMasterseal 901, hydroswelling, water based, low-viscous,
thermosetting resin based on vinyl metha-acrylate chemistry. The Injection resin shall have re-
swelling capacity up to 2.5 times by volume in potable water. The injection resin shall contain
accelerator to regulate the setting times and shall not of expanding foaming type product or non-
swelling formulation. The injection resin shall be effective in saline water by exhibiting positive
expansion.
APPLICATION
Re-injectable hose system ( Masterseal 909 Re-injectable hose)
1. The Masterseal 900 re-injectable hose should be prefabricated to suit the actual installation
in a particular construction joint. (See general layout guidelines below)
2. The Masterseal 909 hose should be installed just prior to formwork being done for further
concrete works. The surface of the concrete where the hose is installed should be flat and smooth.
In case surface retarders are used on the concrete joints, the length where the hose is to be installed
should be kept free of retarder for a width of 40-50 mm.

3. The Masterseal900 hose if generally installed in lengths of 10-12 meters max and in rare
situations or trafficked joints it can be extended by a few meters. This length restriction is

governed by the injection efficiency. Wherever possible, terminate the hoses in a vertical
element of the structure or at the edge of the horizontal casting.
4. Fabricate Masterseal 909 hose in lengths of max. 12m depending on the structure.
Attach approximately 400mm lengths of vent hose to both ends of Masterseal 900 hose and
cover the junctions with a heat shrinkable plastic sleeve. The vent serves as an injection (or exit) port
and hence does not have discharge holes. The different colors (green and clear) of the vent hoses
are to identify the input and exhaust ends.
5. The termination boxes can be procured locally. Normal electrical boxes can be cast into the
concrete. The size of the box may vary according to the number of hoses terminating in the box.
Generally, this number should not exceed 4 to simplify the injection works, when required.
There should be approx 20 cms of vent hose projecting out of the concrete.
6. The vent hoses at the two ends of the MASTERFLEX 900 should be of two different colours,
i.e. green and transparent. This gives an indication of the end of one end of a hose and the start of
the other in the box.
7. Prior to formwork being placed, a visual inspection of the hose should be carried out. Any
hose found displaced should be fixed firmly and any hose found damaged should be replaced.
8. The location of the hose in a particular joint depends on the thickness of the concrete
element but as a guideline it should be in the center of an element up to 800mm thick. For concrete
elements greater than 800mm thick, the hose should be installed within 500mm from the face
where water ingress is expected.
9. The vent hose may be tied to the reinforcing for support. Use tie wires, taking care that the
binding is not too tight. The Masterseal900 hose should be fixed to the concrete using the clips
supplied at a distance not exceeding 20cms. More clips may be required at turns and verticals. The
hose should rest flat and be firm against the substrate so as not to be displaced by concrete being
poured. There should be no gaps under the main hose where concrete or slurry might form another
joint or displace the hose.

10. End caps should be installed at the vent ends during fabrication and should not be removed
until injection has to be carried out. This will ensure that debris will not enter the hose during
construction and the life of the building.

Masterseal 909 Fabrication Guidelines
Masterseal 909 hose
Structure
1 Injection Channel
2 - Solid Core
Masterseal 909


Use Tape to Secure Mesh Cut at Desired Length

Insert Nozzel & Glue Use glue for hose Connection

Insert into Masterseal 909 Put heat shrink wrap on the joint

Shrink with heat gun Almost ready

TREATMENT FOR CONSTRUCTION JOINTS

TREATMENT USING Masterseal 910 (HYDRO SWELLING GASKET)

Construction joints at the retaining wall shall be installed with Masterseal 910; 10mm x 10mm cross-
sectional sized hydro-swelling water bar based on advance vinylacrylate polymers. The waterbar shall be
formulated to exhibit low pre-mature swelling (less then 50%with in 12 hours) and shall not be based on
super absorbents. The water bar shall have low swelling pressure; not exceeding 0.25 MPa at full swelling
capacity. The waterbar shall be installed with special adhesive.
Installation of Masterseal 910 in Construction J oints

1. Masterflex 610 hydrophilic acrylate based water bar shall be placed in all construction joints
as secondary protection to PVC membrane system.
2. The concrete substrate to which the Masterseal 910 is to be fixed must be smooth and
sound.
3. Cut the Masterseal 910 to the required length.
4. Fix the Masterseal 910 to the concrete substrate using MASTERFLEX 610 Adhesive. Apply
light tension to the Masterseal 910 as it is being fixed. Allow the adhesive on the verticals to
dry at least over night before concreting.
5. Protect the fixed Masterseal 910 from mould release oil and dirt. Do not saturate the water
bar before concreting as this may cause it to swell.
6. After placement of the Masterseal 910, cast the next concrete pour.

NOTE: PLEASE REFER THE TECHNICAL DATA SHEET OF Masterseal 910 FOR MORE
DETAILS


QUALITY CONTROL / ASSURANCE
a) The waterproofing work will be inspected and tested in accordance with quality check and inspection
test report. This report will be used to verify compliance of the waterproofing work.


b) One day training workshop to be conducted by BASF at site or at clients place for the clients QA/QC /
project engineer / supervisor on welding / testing of weld joints and on supervision of entire
Masterpren BG installation.
c) After each welding sequence, the weld shall be tested using air pressure upto 2 bars initially. After
attaining a pressure of 2 bar, the pressure usually settles to something between 1.6 and 2 bar. The
pressure drop is because the material is elastic and relaxes around the needle insert location allowing
some air to escape. This does not mean the weld has failed. The weld has failed when no pressure
can be maintained and the pressure gauge drops immediately back to zero. A successful weld is
where the pressure has been maintained in this range for 5 to 10 minutes and the air channel has
fully inflated. Each successful weld shall be signed and dated by site supervising engineer.
d) The results shall be recorded on the relevant quality check and inspection test report and signed
jointly by client as well as applicators site supervising engineer.
e) Testing of every seam welded joint length shall be pressure tested and recorded the tested data shall
be written adjacent to every welded joint length on the installed membrane itself.
f) The surface of membrane shall be visually inspected to ensure that no black areas are present.
Wherever such areas are noticed, a patch shall be placed in this location.
C) Internal Side of the Tank :
i) Prepare and clean the surface for waterproofing treatment, the surface
must
be cleaned and well leveled any cracks , honeycombed surface must be
repaired and sealed.
ii) Prepare the Coving of 50x50mm at the junction of Slab and Walls of the
tank with Cement and Sand with Integral water proofing compound
MasterPel 707 admixed with it.

iii) Application of Masterseal 551 -
Always apply Masterseal 551 to pre-dampened surface. High-suction
substrates require more dampening then dense substrates. However,
make sure there is no free-standing water. Apply by brush or broom.
Mixed material must be used with in 30 to 45 minutes, or less under hot
weather conditions.

First Coat: Brush or broom the mix firmly onto the pre dampened,
prepared surface. Care must be taken not to spread the material too thinly.
\When the material begins to drag or ball, do not add more liquid/water
but dampen the surface again.
Second Coat: Allow at least overnight to cure before applying subsequent
coats. Dampen the first coat and remove excess moisture. Brush or broom
the mix onto the surface (as above) finishing in the opposite direction to
the first coat.

The product shall resist 1.5 bars pressure when tested as per DIN 1048 at
2mm DFT. When applied at 2mm DFT, elastomeric coating shall be able to
bridge crack up to 0.5mm width, etc complete as per manufacturers
specifications.

iv) Protect the applied Masterseal 551 on slab & walls with Plaster of 20mm
thickness.
A) In Case of Potable Water tanks : Internal Coating of Water based Epoxy
coating of Mastertop 1818 shall be applied.

Masterseal 551
Mastertop 1818
Plaster
Masterseal 910
Masterpren BG FR
with geo texile


SCHEMATIC LAYOUT OF WATERPROOFING LAYER FOR POTABLE UG
TANKS

B) In Case of ETP/STP tanks : Internal Coating with Pitch Extended Epoxy
coating of Masterseal 1812 shall be applied.

Geo texile +Masterpren BG
FR+ geo texile + Protection
screed
Masterseal 551
Mastertop 1812
Plaster
Masterseal 910
Masterpren BG FR
with geo texile


SCHEMATIC LAYOUT OF WATERPROOFING LAYER FOR STP/ETP UG
TANKS

WATERPROOFING AND PROTECTION SYSTEM UNDERGROUND
POTABLE WATER TANKS & STP/ETP

BILL OF QUANTITIES
S.N.

DESCRIPTION QTY

UNIT RATE
/UNIT
AMOU
NT
1 RAFT WATERPROOFING
Correction Layer
Providing and laying Non-woven Polypropylene geotextile
of 500gsm as correction / slippage layer horizontally,
over top of the laid , float finished PCC, before laying
masterpren BG / FR - PVC waterproofing membrane
with Fire Retarding properties.

Sqmts
PVC Waterproofing Membrane
Providing and Installing 2mm thick synthetic membrane Sqmts
Geo texile +Masterpren BG
FR+ geo texile + Protection
screed

of plasticized PVC, masterpren BG/FR manufactured by
co-extrusion process, which enables the production of a
single membrane of twin coloured surfaces to form a
signal layer of light green on upper surface and lower
surface in black colour. Material shall conform to the
physical and chemical properties given in the masterpren
BG /FR technical properties datasheet or as mentioned in
the specification above and shall have the following
features such as: Elongation at break (300%) UNI EN
ISO 527-3,Ultimate Tensile Strength (> 16.7 N/mm),
Puncture resistance (> 1100mm) DIN 16726-5.12,
Hydrostatic pressure Waterproof UNI EN 1928
resistance(6 hours at 5 bar), Fire Behaviour EN ISO
11925-2 Class E
Signal layer
Resistance to wash-out waters action
Resistance to bursting
UNI EN ISO 9001 & UNI ENI 14001 certified plant.
Double seam welding of PVC waterproofing membrane
joints where possible and pressure testing of the same to
2 bars upto 10 minutes max. Provision of suitable QA/QC
system for the entire waterproofing works
Compartmentalization by welding PVC water stop with
welding fins at all construction joints and at strategic
locations to make a compartment. The compartment
shall be atleast 150sqmts or as and where required. As a
fall back grouting option minimum 2 no.s of pipetas
injection socket shall be placed in each compartment.
The membrane system shall be of BASF
2 ENCAPSULATION TREATMENT Per No
Watertight treatment to pile head cap l

Provision of epoxy required terminating PVC
waterproofing membrane at locations to be determined at
site in conjunction with the designer
Providing and encasing the masterpren BG/FR PVC
waterproof membrane using Masterseal 914 epoxy free
flow grout at the point, at junction interface of installaton
and masterpren BG/FR PVC waterproof membrane.
Encapsulation shall be done with masterpren 410 series
a epoxy grout shall be filler-extended, high strength,
flowable

The encapsulation shall be done using Masterseal 914.
The impermeable epoxy mortar shall be Masterseal 914
filler-extended, high strength, flowable. The grout shall
exhibit high early strengths by exceeding compressive
strength of 80 MPa at 1 day and 100 MPa at 7 days. The
formulation shall be free of VOC and designed for
application of up to 150mm thick layer in single pour with
details out any cracking due to exothermic reaction. The
detailing of the pile head encapsulation shall be as per
the detailing mentioned in the drawing for pile head
encapsulation treatment to make the interface between
the pile head and the membrane watertight .
3 HORIZONTAL SURFACE PROTECTION LAYER
Providing and laying a protection layer of non woven
500gsm geotextile over the laid (Masterpren BG/FR)
PVC waterproof membrane system, followed by a cement
mortar screed of 50 mm thick over the geotextile. The
protection mortar screed is provided to facilitate the
placing and tying of reinforcement bars of raft. Concrete
for screed to be provided by client
Sqmts

4 RETAINING WALL WATERPROOFING, TREATMENT
Providing and Installating (Masterpren BG/FR) - PVC
membrane waterproof system over the vertical side for
retaining wall waterproofing. Installing geotextile of
300gsm as correction layer , over the vertical side of the
wall, before installation (masterpren BG/FR) - PVC
membrane on vertical side.
Providing and fixing of Rondels - PVC discs of 100 mm
diameter of approved round shape, should be fixed
mechanically onto the vertical wall and it should be
welded to the membrane to hold the membrane in
vertical position against sagging due to self weight of the
membrane. The Rondel to be place d in grid partern as
per the site situation. Providing and Installing 2mm thick
synthetic membrane of plasticized PVC, (Masterpren
BG/FR) manufactured by co-extrusion process, which
enables the production of a single membrane of twin
coloured surfaces to form a signal layer of light green on
upper surface and lower surface in black colour. Material
shall conform to the physical and chemical properties
given in the (masterpren BG/FR) technical properties
datasheet or as per the specification above and shall
have the following features such as Elongation at break
(300%) UNI EN ISO 527-3, Puncture resistance (>
1100mm) DIN 16726-5.12, Ultimate Tensile Strength (>
16.7 N/mm),Hydrostatic pressure Waterproof UNI
EN 1928 resistance(6 hours at 5 bar), Fire Behaviour
EN ISO 11925-2 Class

Sqmts

Signal layer
Resistance to wash-out waters action
Resistance to bursting
UNI EN ISO 9001 & UNI ENI 14001 certified plant.
.
Double seam welding of PVC waterproofing membrane
joints where possible and pressure testing of the same to
2 bars upto 10 minutes
Provision of suitable QA/QC system for the entire
waterproofing works
Compartmentalization by welding PVC water stop with
welding fins at all construction joints and at strategic
locations to make a compartment.
membrane to be of approved make and system to be
installed by a approved and certified applicator of
manufacturer (BASF) with similar project experience.
5 VERTICLE SURFACE PROTECTION LAYER
Providing and Installing a minimum protection layer of
500gsm or 25mm thick EPS protection boards over the
vertically installed (masterpren BG/FR) PVC
waterproofing membrane, on the vertical face of the
retaining wall. This shall act as a protection layer against
backfill.
( Note: The alternate protection layer can be boards or
brick masonry wall depending on the site condition and
the type of backfill material and as agreed by the client
and the project team)
Sqmts
6 CONSTRUCTION JOINTS TREATMENT RMT

Providing and Installing masterseal 910 hydro swelling
bar in all construction joints in raft and retaining wall of
the underground basement structure. All construction
joints , shall be installed with masterseal 910, 20mm x
10mm cross-sectional sized hydro-swelling water bar
based on advance vinylacrylate polymers. The water bar
shall be formulated to exhibit low pre-mature swelling
(less then 50% with in
12 hours) and shall not be based on super absorbents.
The water bar shall have low swelling pressure; not
exceeding 0.25 MPa at full swelling capacity. The water
bar shall be installed with special adhesive, masterflex
610 adhesive glue and not to be fixed using nails.

OR
Providing & Laying Re-injectable hose All construction
joints shall be installed with (Masterseal 909), re-injectable
hose specially designed with circular cross-section with star
shaped profile and containing neoprene seals on the openings
which ensures one way flow of injection resin from inside out.
The hose must be design to demonstrate re-injection
capabilities at site. The Manufacturer shall provide all
accessories required for end terminations and vacuuming
arrangements for maintaining re-injection capabilities.

7 Injection resin Grouting for re-injectable hose Kg
Injection resin shall be (Masrerseal 901), hydro-swelling, water
based, low-viscous, thermo-setting resin based on vinyl metha-
acrylate chemistry. The Injection resin shall have re-swelling
capacity up to 2.5 times by volume in potable water. The
injection resin shall contain accelerator to regulate the setting
times and shall not of expanding foaming type product or non-
swelling formulation. The injection resin shall be effective in

saline water by exhibiting positive expansion.

8 WATERPROOFING TREATMENT FOR PRESSURE RELEASE
PIPES - 75MM DIA
Nos
TREATMENT OF 75MM DIA PRESSURE RELEASE PIPES:
Providing openings in 2mm thick Masterpren BG/FR (PVC
membrane) at the pressure relief PVC pipe sleeve locations
and then 2mm thick Masterpren BG/FR (PVC Membrane),
shall be welded to the horizontal membrane with an overlap
of 200mm by Hot Air gun as per manufacture's
specifications. The PVC membrane shall be held in position
using Jubilee Clips. The entire set up is encapsulated using
50mm thick Masterseal 914 (Low Exothermic, High
strength impermeable epoxy mortar) or equivalent make up
to a height of 300mm to ensure water tightness as per
manufacturer's specifications.
Note: Rate is excluding cost of pipe, its installation and
grouting of pipe

9 WATERPROOFING TREATMENT FOR ROCK ANCHOR SLEEVE
- 100MM DIA

TREATMENT OF 100 MM DIA ROCK ANCHOR SLEEVE:
Providing openings in 2mm thick Masterpren BG/FR (PVC
membrane) at the rock anchor pipe sleeve locations. 2mm
thick Masterpren BG/FR (PVC membrane) shall be welded
to the horizontal membrane with an overlap of 200mm by
Hot Air gun as per manufacture's specifications. The PVC
membrane shall be held in position using Jubilee Clips. The
entire set up is encapsulated using 50mm thick Masterflow
410 PCT (Low Exothermic, epoxy grout) or equivalent make

for a height of 300mm for water tightness as per
manufacturer's specifications.
Note : Rate is excluding cost of pipe, its installation and
grouting of pipe
10 PILE HEAD TREATMENT:
A Re-Profiling Of Pile Heads:
Re-profiling of pile head with MasterEmaco S346 (Dual
Shrinkage Compensated Micro Concrete) for a minimum
thickness of 25 mm around the sides and on the top over
the existing profile of pile head to make it smooth and
uniform surface.
Note: Minimum thickness of 25mm on the top and sides
of the piles
Kg
B Encapsulation Of Pile Heads:
Providing & Dressing 2mm thk Masterpren BG/FR (PVC
Waterproofing Membrane) around the periphery of pile
heads up to the cover zone and encapsulating the
waterproofing membrane by sandwiching it between
Masterseal 914 (Low exothermic, High Strength Epoxy
Mortar) in such a way that epoxy flows 10mm below &
20mm above the PVC waterproofing membrane
respectively. The epoxy encapsulation shall extend on to the
sides of the re- profiled pile heads.
Note: The thickness on the sides shall be minimum

25mm and on the top shall be around 30mm.
4. INTERNAL WATERPROOFING (Walls and floors)
Providing and applying Masterseal 551 the the system
as follows, Surface preparation, prewetting the surface
and applying elastomeric cementitious waterproof
coating, in two coats, second coat to be applied on the
first coat. The material shall be mixed and applied fully in
accordance with the manufacturer's instructions. The
product shall exhibit at least 40% elongation at ambient &
30% elongation in under water condition with tensile
strength greater then 20 Kg/cm2.The product shall resist
1.5 bars pressure when tested as per DIN 1048 at 2mm
DFT. When applied at 2mm DFT, elastomeric coating
shall be able to bridge crack up to 0.5mm width, etc
complete as per manufacturers specifications.
Sq.m 450/-
5. PROTECIVE PLASTER
Waterproofing coating shall be protected using 20mm
thick polymer modified which Masterpel 707 plaster as
recommended by manufacturer.

KG 100
6 PROTECTIVE COATING
For Potable Water Tanks( Internal)
Providing and applying MasterProtect 1818 , a two
components, solvent free, pitch extended epoxy resin
system to provide a high build coating that protects
concrete and metal substrates from a wide range of
370

aggressive chemicals. The High build, pitch extended
epoxy coating is a 100% solids, solvent free, tough
abrasion resistant protective coating. The product shall
exhibit excellent bond strength with the substrate at least
exceeding 2.5 MPa, when tested as per ASTM D4541.
The product shall be formulated to have high build
thickness exceeding 150 microns per coat on average
and shall be applied to achieve overall thickness of 300
microns in two coats. components, solvent free, pitch
extended epoxy resin system to provide a high build
coating that protects concrete and metal substrates from
a wide range of aggressive chemicals. The High build,
pitch extended epoxy coating is a 100% solids, solvent
free, tough abrasion resistant protective coating. The
product shall exhibit excellent bond strength with the
substrate at least exceeding 2.5 MPa, when tested as
per ASTM D4541. The product shall be formulated to
have high build thickness exceeding 150 microns per
coat on average and shall be applied to achieve overall
thickness of 300 microns in two coats

7 PROTECTIVE COATING
For STP/ETP TANKS( Internal)
Providing and applying Masterprotect 1812 a non-toxic,
high build epoxy coating, solvent-less, taint free potable
grade, protective coating. The product shall exhibit
excellent bond strength with the substrate at least
exceeding 1.5 MPa, when tested as per ASTM D4541.
The product shall be formulated to have high build
thickness exceeding 200 microns per coat on average
Sq.m 370/-


Note:
1. Refer to the individual Technical Data Sheets of each product for more details

and shall be applied to achieve overall thickness of 400
microns in two coats. The product must be approved by
reputed institute such as CFTRI for use in contact with
potable water.

Technal Submittal For Ug Tank Water Proofing

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BASEMENT WATERPROOFING SYSTEM

SOLUTION USING MASTERPREN BG/FR

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