Syst ems Tec h n i q ues An d Appl i c at i o n s optimization methods for manufacturing V OL UME V I 2001 by CRC Press LLC COMPUTER-AIDED DESIGN, ENGINEERING, AND MANUFACTURING Syst ems Tec h n i q ues An d Appl i c at i o n s VO L U M E I Editor CORNELIUS LEONDES Boca Raton London New York Washington, D.C. CRC Press optimization methods for MANUFACTURING V Elsevier Science is acknowledged for permission to reprint the following tables and gures in this book:
Tables 5.1 through 5.5:
Reprinted from D. Golenko-Ginzburg et al., Industrial Job-Shop Scheduling with Random Operations and Different Priorities,
International Journal of Production Economics
, 40, 185195, 1995.
Tables 5.6 through 5.10:
Reprinted from D. Golenko-Ginzburg and A. Gonik, Using Look Ahead Techniques in Job-Shop Scheduling with Random Operations,
International Journal of Production Econom- ics
, 50:1, 1322, 1997.
Figures 9.1, 9.4, and 9.18:
Reprinted from S. Ema and E. Marui, A Fundamental Study on Impact Dampers,
International Journal of Machine Tools and Manufacture
, 34, 3, 1994.
Figures 9.1, 9.2, 9.4 through 9.7, 9.9 through 9.11, and 9.13, and Tables 9.1 through 9.4:
Reprinted from S. Ema and E. Marui, Damping Characteristics of an Impact Damper and Its Application,
International Journal of Machine Tools and Manufacture
, 36, 3, 1996. This book contains information obtained from authentic and highly regarded sources. Reprinted material is quoted with permission, and sources are indicated. A wide variety of references are listed. Reasonable efforts have been made to publish reliable data and information, but the author and the publisher cannot assume responsibility for the validity of all materials or for the consequences of their use. Neither this book nor any part may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, microlming, and recording, or by any information storage or retrieval system, without prior permission in writing from the publisher. The consent of CRC Press LLC does not extend to copying for general distribution, for promotion, for creating new works, or for resale. Specic permission must be obtained in writing from CRC Press LLC for such copying. Direct all inquiries to CRC Press LLC, 2000 N.W. Corporate Blvd., Boca Raton, Florida 33431.
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Catalog record is available from the Library of Congress. Preface
A strong trend today is toward the fullest feasible integration of all elements of manufacturing, including maintenance, reliability, supportability, the competitive environment, and other areas. This trend toward total integration is called concurrent engineering. Because of the central role information processing technology plays in this, the computer has also been identied and treated as a central and most essential issue. These are the issues which are at the core of the contents of this volume. This set of volumes consists of seven distinctly titled and well-integrated volumes on the broadly signicant subject of computer-aided design, engineering, and manufacturing: systems techniques and applications. It is appropriate to mention that each of the seven volumes can be utilized individually. In any event, the great breadth of the eld certainly suggests the requirement for seven distinctly titled and well-integrated volumes for an adequately comprehensive treatment. The seven volume titles are 1. Systems Techniques and Computational Methods 2. Computer-Integrated Manufacturing 3. Operational Methods in Computer-Aided Design 4. Optimization Methods for Manufacturing 5. The Design of Manufacturing Systems 6. Manufacturing Systems Processes 7. Articial Intelligence and Robotics in Manufacturing The contributions to this volume clearly reveal the effectiveness and great signicance of the techniques available and, with further development, the essential role that they will play in the future. I hope that practitioners, research workers, students, computer scientists, and others on the international scene will nd this set of volumes to be a unique and signicant reference source for years to come.
Cornelius T. Leondes
Editor 2001 by CRC Press LLC Editor
Cornelius T. Leondes, B.S., M.S., Ph.D.,
is Emeritus Professor, School of Engineering and Applied Science, University of California, Los Angeles. Dr. Leondes has served as a member or consultant on numerous national technical and scientic advisory boards and as a consultant for a number of Fortune 500 companies and international corporations. He has published more than 200 technical journal articles and edited or co-authored more than 120 books. Dr. Leondes has been a Guggenheim Fellow, Fulbright Research Scholar, and IEEE Fellow. He is a recipient of the IEEE Baker Prize Award and the IEEE Barry Carlton Award. 2001 by CRC Press LLC Contributors
Vito Albino
Universit della Basilicata Potenza, Italy
Alka Chaudhary
Meerut College Meerut, India
Satoshi Ema
Gifu University Gifu-shi, Japan
Dimitri Golenko- Ginzburg
Ben-Gurion University of the Negev Beer Sheva, Israel
Aharon Gonik
Ben-Gurion University of the Negev Beer Sheva, Israel
Rakesh Gupta
Ch. Charan Singh University Meerut, India
Peter Heimann
Aachen University of Technology (RWTH) Aachen, Germany
Udo Konradt
University of Kiel Kiel, Germany
Hochang Lee
Kyung Hee University Korea
E. Mauri
Gifu University Gifu-shi, Japan
O. Geoffrey Okogbaa
University of South Florida Tampa, Florida
Hui-Ming Wee
Chung Yuan Christian University Chungli, Taiwan
Bernhard Westfechtel
Aachen University of Technology (RWTH) Aachen, Germany
Huanxin Henry Xiong
Unxipros, Inc. Eatontown, New Jersey
MengChu Zhou
New Jersey Institute of Technology Newark, New Jersey 2001 by CRC Press LLC Contents
Chapter 1
Synchronization of Production Rate with Demand Rate in Manufacturing Systems
Vito Albino and O. Geoffrey Okogbaa
Chapter 2
Integrated Product and Process Management for Engineering Design in Manufacturing Systems
Peter Heimann and Bernhard Westfechtel
Chapter 3
Project Selection Problem for Production-Inventory-Distribution Scheduling in Manufacturing Plants
Hochang Lee
Chapter 4
Computer-Aided and Integrated Manufacturing Systems
Hui-Ming Wee
Chapter 5
Job-Shop Scheduling for Manufacturing with Random Time Operations
Dimitri Golenko-Ginzburg and Aharon Gonik
Chapter 6
Failure Diagnosis in Computer-Controlled Systems
Udo Konradt
Chapter 7
Analysis of Stochastic Models in Manufacturing Systems Pertaining to Repair Machine Failure
Rakesh Gupta and Alka Chaudhary
Chapter 8
Petri Net Modeling and Scheduling of Automated Manufacturing Systems
MengChu Zhou and Huanxin Henry Xiong
Chapter 9
Improvement of Damping Characteristics in Machine Tools in Manufacturing Systems