2008-03-21 SKF Slide 2 SKF Mining, Mineral Processing & Cement SKF solutions for horizontal grinding mills SKF 1 Industrial Team 2008 SKF Mining, Mineral Processing and Cement 2008-03-21 SKF Slide 3 SKF Mining, Mineral Processing & Cement SKF Solutions for horizontal grinding mills (HGM) Bearing Operating Characteristics Moderate loading Low speed Dusty environment (dry) Slurry contamination (wet) Reliable operation Root Cause Failures Bearings jamming in housing Seal failures Lubrications Pedestal out of tolerance - settlement Mill type Ball Rod Autogeneous Semi Autogenous 2008-03-21 SKF Slide 4 SKF Mining, Mineral Processing & Cement Bearings and Units platform Sealed spherical roller bearing Bearings for vibrating screens ConCentra unit roller SensorMount Sleeves with oil injection Bearings and units 2008-03-21 SKF Slide 5 SKF Mining, Mineral Processing & Cement SKF Explorer performance class bearings Offers longer service life through improved: Heat treatment Manufacturing Design 2008-03-21 SKF Slide 6 SKF Mining, Mineral Processing & Cement SKF solutions for horizontal grinding mills SKF Explorer bearings 248/239-series (spherical roller bearing) C48/C39-series ( CARB) Normal clearance Shaft tolerance h9/IT5 Housings Special split housing based on SNL XLarge H7 bore tolerance (F8 for non-split) SKF Copperhead fault detection End user value Reduced down time Red. maintenance cost Improved safety Preferred Bearing and Sleeve sizes (others sizes available) Shaft diam (mm) Locating bearing Floating bearing Unthreaded sleeve 610 239/630 CAK/W33 C39/630 KM KOH 39/630 825 239/850 CAK/W33 C39/850 KM KOH 39/850 1030 239/1060 CAK/W33 C39/1060 KMB KOH 39/1060 1150 239/1180 CAK/W33 C39/1180 KMB KOH 39/1180 1460 248/1500 CAK/W33 248/1500 CAK/W33 LU 236558 1750 248/1800 CAK/W33 248/1800 CAK/W33 LU 239256 SKF SensorMount
2008-03-21 SKF Slide 7
SKF Mining, Mineral Processing & Cement Housing fixed, CARB floats inside raceways SKF solutions for trunnion support Housing fixed, bearing slides Housing slides on polymer layer Function Axial loads Dirt influence on movement Stability Seal motion Housing design Service need 10% of radial? Yes Not fixed Does not move "Special" Dirt removal Wear? Zero No Good Moves axially "Same" No Small Yes Not fixed Does not move "Very special" Wear? Corrosion? Can get stuck Corrosion? Good Moves axially "Same" "Dramatic" 4 different ways to accommodate axial motion in the loose end Housing moves on rockers 2008-03-21 SKF Slide 8 SKF Mining, Mineral Processing & Cement Unthreaded sleeves trunnion support Type KOH Oil supply ducts on outer surface For bore > 1180mm on special number; LU x x x Customer value Shaft tolerance h9 instead of p6 alt. r6 Safe and fast mounting/dismounting Alternative up to 1060 mm shaft; Adapter sleeve OH-type on stepped shaft 2008-03-21 SKF Slide 9 SKF Mining, Mineral Processing & Cement SKF housings for trunnion support Main bearing housings Narrow, to keep the trunnion short Separate labyrinth greasing, to "flush" Internal seal, to direct the labyrinth grease Axial labyrinths, to avoid dirt collection Centreline marking, for easy mill assembly Horizontal split, for easy mounting Grease sampling from inside, to be consistent 2008-03-21 SKF Slide 10 SKF Mining, Mineral Processing & Cement SensorMount the SKF SensorMount method SensorMount indicator SKF TMEM 1500 SKF hydraulic nut HMVE SKF pumps and injectors Tables for inner ring expansion ; SKF drive-up Method on CD-ROM online www.skf.com/mount Customer value Fast and accurate Reduce maintenance and repair costs Reduce downtime Improve safety 2008-03-21 SKF Slide 11 SKF Mining, Mineral Processing & Cement SKF Maintenance Products Product Types Hydraulic pumps & injectors Hydraulic nuts Laser Shaft alignment Laser Belt alignment Benefits Reduce maintenance & repair costs Reduce downtime Improve safety Hydraulic nuts: HMVC .. E Hydraulic nut rental: ex: HMVE 48E/rental Hydraulic pumps: 729124 (for nuts O HMVC 54E) 729124 DA (with digital gauge) TMJL 50 DA (for nuts O HMVC 200E) TMEB 2 Laser Belt Alignment TMEA 2 Laser Shaft Alignment 2008-03-21 SKF Slide 12 SKF Mining, Mineral Processing & Cement Adapter sleeves Adaptor sleeves for spherical roller bearings and CARB Hydraulic assist std with bore 200mm Customer value Shaft tolerance h9 instead of p6 alt. r6 Safe and fast mounting/dismounting HE KMFE nut HL KML nut OHE HME nut Three different types depending on shaft size; Adapter sleeve on stepped shaft Exact location of bearing Adapter sleeve on straight shaft Simple straight shaft 2008-03-21 SKF Slide 13 SKF Mining, Mineral Processing & Cement SKF oil injection #1077453 (Pipe) and #1077454 (Nipple) Quick connect nipple #729832 A (d1 = G ) To connect from SKF 1014357A to Pump Adapter #1014357 For Connection To Pump Hydraulic Pumps SKF #729124 (for nuts HMVC 54E) SKF #TMJL 100SRB (for nuts HMVC 92E) Digital Pump Gauge (For Oil Injection) SKF #TMJG 100D Hydraulic Fluid SKF #LHMF 300 (1 & 5 Liters Available) Dial Indicator (Inches) SKF #TMCD R 90 Angle Connector M6 male to G female SKF Part # 2084051 (Swivel Nipple) Hydraulic assist adapter sleeves For 222, 230 and 231 series bearings Starting at 200 mm (4 7/16 inch) size OS and OSNP OS .. H and OSNP .. H 2008-03-21 SKF Slide 14 SKF Mining, Mineral Processing & Cement Lubrication systems platform LGGB2 - Biodegradable / low toxicity ( for moderate operating conditions ) SYSTEM 24 LGEP2 general machinery LGHB2 high temperature LGEV2 Large / low speed machinery Automatic systems Multipoint lubricator Lubrication systems 2008-03-21 SKF Slide 15 SKF Mining, Mineral Processing & Cement SKF Greases LGEV2 extreme pressure grease NLGI 2 lithium soap 1000 cSt @ 40 C 2008-03-21 SKF Slide 16 SKF Mining, Mineral Processing & Cement Seals platform Seal combinations (Speedi-Sleeve, contact seal, V-ring) V-ring seals Contact seals Speedi-Sleeve Seals 2008-03-21 SKF Slide 17 SKF Mining, Mineral Processing & Cement Services platform Training Mechanical RCFA Engineering Consultancy PdM PRM IMS Asset Management Services Services Asset Efficiency Optimization 2008-03-21 SKF Slide 18 SKF Mining, Mineral Processing & Cement SKF Copperhead fault detection for trunnion Trunnion CMPT2323T CMPT CTU transmitter set for low speed CMPT2323T - low speed sensor Fault detection for grinding mills Mechanical looseness Gear faults Bearing faults High temperature 2008-03-21 SKF Slide 19 SKF Mining, Mineral Processing & Cement Bearing remanufacturing services (bearing OD > 200 mm) Cleaning, inspection and analysis Polishing Raceway grinding, as needed Rework of cages New rollers, as needed Preservation Packaging xx month warranty SKF and competitor bearings Not all services available in all locations 2008-03-21 SKF Slide 20 SKF Mining, Mineral Processing & Cement Housing remanufacturing ( Housing bore > 430mm) Cleaning, inspection and analysis Polishing of machined surfaces Restore the tolerances Machining of split, bore, foot Metal spray or sleeve bore New bolts, as needed Painting Preservation Packaging Xx month warranty SKF and competitor housings Not all services available in all locations Before remanufacturing After remanufacturing 2008-03-21 SKF Slide 21 SKF Mining, Mineral Processing & Cement SKF Maintenance Products Product Types Hydraulic pumps & injectors Hydraulic nuts Laser Shaft alignment Laser Belt alignment Benefits Reduce maintenance & repair costs Reduce downtime Improve safety Hydraulic nuts: HMVC .. E Hydraulic nut rental: ex: HMVE 48E/rental Hydraulic pumps: 729124 (for nuts O HMVC 54E) 729124 DA (with digital gauge) TMJL 50 DA (for nuts O HMVC 200E) TMEB 2 Laser Belt Alignment TMEA 2 Laser Shaft Alignment 2008-03-21 SKF Slide 22 SKF Mining, Mineral Processing & Cement SKF resources www.aptitudexchange.com SKF @ptitude Exchange is SKF's knowledge source for asset maintenance and reliability expertise. White papers, interactive services, tutorials, etc., are now at your fingertips. Register for FREE, and learn about subscription options. See www.skf.com for additional solutions DSP is SKFs tool to document the value and Return on Investment (ROI) for its solution. SKF Documented Solutions program (DSP) 2008-03-21 SKF Slide 23 SKF Mining, Mineral Processing & Cement SKF solutions for horizontal grinding mills SKF Explorer spherical roller bearing CARB toroidal roller bearing Unthreaded Sleeves SKF housings SKF Copperhead fault detection SKF SensorMount
Maintenance products & Services
CARB feature in trunnion support Locating side Non-locating side 2008-03-21 SKF Slide 24 SKF Mining, Mineral Processing & Cement Improve productivity and profitability Improve health and safety Improve the environment SKF solutions for horizontal grinding mills SKF, CARB, SensorMount, @ptitude and SYSTEM 24 are registered trademarks of the SKF Group The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of use of the information contained herein. 2008 SKF Group Version 1/2/2008 For more information, contact your SKF Authorized Distributor, your SKF Representative, or e-mail us at skfcopperhead@skf.com 2008-03-21 SKF Slide 25 SKF Mining, Mineral Processing & Cement