Modular Feeder PSG 2

120
120
B
T
120
630 LITER
ZP
M
800
BV1
MO1
DF
MO1
800
1600
800
1600
1600
800
P
A
240
240
240
240
800
1600
800
800
800
1600
Modular feeder PSG 2
www.vogelag.com
1-3013-US
Advantages
Application
Service-friendly modular feeder technology with base plate
construction
High level of reliability guaranteed with non-return valves
fitted as standard
Discharge volumes are particularly easy to assign since
the lubricant outlet ports are directly beneath the metering
plunger
Test connection for the intake pressure fitted as standard -
opposite the intake and two connections provided on the
segments for measuring the discharge pressure from the outlet
ports below them
Modular feeders may be retrofitted with plunger detectors for
monitoring purposes at any time
Modular feeders from the PSG 2 series are used in oil circulating
and grease lubrication systems. Typical applications include paper
machinery, tunnel driving machinery and metal-working mach-
inery (presses).
The metered volume can be increased internally if the outlet
ports are opposite one another. If the outlet ports are next to
one another, then it must be increased externally using
crossporting bars
The feeders can be supplied with up to 20 outlet ports
Flexible system layout through the use of metering segments
with volumes per cycle and outlet port of 60-, 120-, 240-, 360-,
480-, 600-, 720- and 840 mm
3
Flow limiters and flow regulators, with and without gear wheel
check, may be attached
for use in oil or grease lubrication systems
PSG 3 with piston
detector
PSG 2 with
piston detector
PSG 2
PSG 3
Example of a circulating oil lubrication system with modular feeder
PSG 2
Modular feeder PSG 2 1-3013-US 2
General
The PSG 2 modular feeder (progressive feeder) can be used for
intake flow rates of up to 2.5 l/min. The intake to and all the
outlet ports from the feeder are located in a base plate. The
functional segments are fixed to the base plate, and can be
replaced without having to detach any pipes.
The volumetric flow that is supplied via one pipe is forced to
the outlet ports and distributed in a predetermined ratio, i.e. to
the lubrication points or downstream progressive feeders. The
plungers work in series. They meter the lubricant for every two
opposite outlet ports and control the operation of the adjacent
plunger. Operation of the modular feeder can thus be checked
by monitoring any single plunger (with stroke check or plunger
detector) or the intake flow rate (by means of the gear wheel
check).
The non-return valves fitted as standard offer excellent
functional reliability (for high or different back-pressures).
They also guarantee accurate assignment and reliable blocking
behaviour, whether they are merged internally or externally.
If one observes the movement sequences starting with the
moment when all three pistons (A, B, C) are at the left stop, then
one can see the lubricant (and therefore the working pressure)
flowing from the input through the connecting duct which runs
through the middle and then reaching the pistons C-right,
B-right and A-left; that is, while pistons C and B keep their
position, piston A is pushed to the right. When this happens, the
lubricant dosing volume, which is determined by the piston
diameter and the stroke path, is pressed into a duct, which
causes the same volume to be pressed out at the other end
(outlet 4). Several control ducts will be opened or closed with
this stroke movement of piston A. Control duct 2 is now open,
through which the lubricant reaches piston B-left and pushes
this to the right. The corresponding dosing device volume will be
pressed into the outlet duct and comes out at outlet 2. The
piston B stroke movement has now once again closed (or
opened) control ducts. And so control duct 3 is now open. The
pressure of the lubricant moves piston C to the right and, in
doing this, pushes the respective dosing volume in the duct to
outlet 3. This movement of piston C opens, among other things,
the changeover duct, which reconnects the connecting canal
with piston A-right.
Analogous to the piston movement sequence already described,
pistons A, B and C now move again one after the other to the
left.
How the modular feeder PSG 2 works
left/rear right/rear
Segment III
Segment II
Segment I
A
B
C
1
2
3
6
5
4
3
2
1
left/front right/front
Type
Fig. 2
Table of Contents
Modular feeder PSG 2 .................................................... 1
Application ...................................................................... 1
Advantages ..................................................................... 1
General ............................................................................ 2
How the modular feeder PSG 2 works ........................... 2
Working pressure ........................................................ 3
Operating temperature ................................................ 3
Dummy segments ....................................................... 3
Combination of outlets ................................................ 3
Installation of crossporting bars ...................................... 3
Information about design - PSG 2 .................................. 3
Clamping torque of the segments .................................. 3
Monitoring ........................................................................ 4
Monitoring devices and attachments PSG 2................. 4
Attachments ..................................................................... 4
Modular feeder PSG 2 basic version............................... 5
Modular feeder PSG 2 with piston detector .................... 6
Modular feeder PSG 2 with cycle switch ........................ 7
Modular feeder PSG 2 with proximity switch .................. 8
Modular feeder PSG 2 with gear wheel flow indicator .... 10
Modular feeder PSG 2 with flow regulator ...................... 11
Modular feeder PSG 2 with flow limiter SP/SMB 8 ......... 12
Modular feeder PSG 2 with directional valve .................. 14
Modular construction components ................................. 16
Plunger rod conversion instructions ................................ 16
Types of crossporting bars .............................................. 17
Key to order codes .......................................................... 18
Attachments and fittings .................................................. 19
Other publications ........................................................... 20
Operating temperature
The operating temperature range specified in the
characteristics should be observed.
Working pressure
The maximum permissible working pressure of the modular
feeder depends either on the type of monitoring or on the
attachments which come before. The decisive factor is the
component with the lowest pressure tolerance (example: flow
regulator up to 100 bar and cycle switch up to 150 bar: i.e. a
total of 100 bar permitted).
Dummy segments and function segments can be used in any
combination within the assembly size (however, at least three
function segments per mounting plate are required). If dummy
segments are installed, then two lubricant outlets for each
segment in the mounting plate (under the dummy segment) have
to be closed (see figure 1). If two dummy segments are arranged
next to each other or if dummy segments are used as a start - or
last segment, an increased loss of pressure is to be expected.
Dummy segments
Combination of outlets
The flow volume of an outlet can be doubled by an internal
combination of two opposing outlets (see figure 3). To do this,
threaded pin G (hexagon socket size 3) has to be turned through
the right outlet in the mounting plate, as seen from the feeder
inlet. After doing this, the no-longer-needed outlet in the
mounting plate has to be closed with a conical nipple D and a
screwed sealing plug V.
Neighboring outlets can be combined using external
crossporting bars. A bridge can either combine two or three
outlets, as desired.
Installation of crossporting bars
In order to enable combinations between a bridge and an
internal combination, crossporting bars can be used with or
without outlet (G 1/4).
It is also possible to use crossporting bars with a check valve/
check valves (see page 17).
Information about design - PSG 2
The general criteria for the design of progressive feeders also
apply completely to the modular feeder PSG 2. The most
important criterion is the number of strokes. This should be kept
as low as possible by the selection of segments with large stroke
volumes. Pressure loss, wear and noise level are also effectively
reduced by doing this.
D,V
G
Fig 3 combining outlets
Clamping torque of the segments
When installing the PSG 2 segments into the mounting plate, the
following clamping torque is to be used.
Clamping torque of the segments: 10 Nm
600
600
60
360
PSG
Monitoring Attachments
The modular assembly of the modular feeder can be seen
particularly in the attachments pallet. The modular feeder PSG 2
can be optionally equipped with:
Flow limiter installed in series (attachments 07)
Flow regulator installed in series (attachments 02)
4/2-directional valve installed in series (attachments 08/09)
2/2-directional valve installed in series (attachments 13)
3/2-directional valve installed in series (attachments 14)
The attachments can be supplied optionally with or without
gearwheel-type flow indicator.
If the intake flow rate has to be checked both visually and
electrically, then an upstream gear wheel flow check (attachment
11, 12 ) may be used.
All standard segments can be directly monitored or retrofitted
with a piston detector (comp. piston detector characteristics,
type of monitoring P3). If, however, the piston movement is to be
monitored by a visuall stroke control (type of monitoring -ZY) or
by proximity switch (type of monitoring -ZS), then the segments
intended for this are to be used (exception segment 60 mm
3
/stroke).
If the entire volume flow is to be visually and electronically
controlled, then there is a possibility of working with gearwheel-
type flow indicator (attachments 10, 11, 12) connected in series.
Monitoring devices and attachments PSG2
Fig. 4
P
T
B
P
P
T
T
A
B
A
B
A
Type of monitoring
proximity switch ZS
optical stroke control ZY
piston detector P2 / P3
Main feeder
Attachments
Directional valve 08/09/13/14
Gear wheel control 10
Flow limiter with gear
wheel control 11
Flow limiter 07
Flow regulator 02
Flow regulator with gear
wheel control 12
Attachment 08
Attachment 09
Attachment 13
Attachment 14
1) If attached to moving machine parts or exposed to severe
vibration (on presses, for example), the position of the
feeder plunger must not coincide with the direction of
movement of the machine part.
2) Corrosion-resistant version (nickel-plated) also available.
3) Larger division ratios are possible if outlet ports are merged.
4) Depends on the volume rating, the viscosity and penetration
and the volumetric flow.
[60,120,240,360,480,600,720,840]
mm per cycle + outlet
G 1/8 (e.g. for overpressure indicator)
19
3
5
G 1/4
4
4
.
4
5
2
9
A
B
2
4
0
6
0
0
6
0
6
7
1
9
.
2
1
1
.
2
G 1/4
48
C
Distribution segment
Screw plug G 1/4
7.1
( test connection)
7
2
0
7
0
5
2
9
28 (27)
2
9
.
5

0
.
1
Dummy segment
Mounting plate
outlet port
inlet port
Modular feeder PSG 2 Basic version
Fig. 5
Number of Dim. A Dim. B Dim. C Weight cpl.
segments [mm] [mm] [mm] [kg]
3 131 103 2 x 28 = 56 2.24
4 159 131 3 x 28 = 84 2.85
5 187 159 4 x 28 = 112 3.49
6 215 187 5 x 28 = 140 4.10
7 243 215 6 x 28 = 168 4.78
8 271 243 7 x 28 = 196 5.42
9 299 271 8 x 28 = 224 6.06
10 327 299 9 x 28 = 252 6.73
(without attachments, without monitoring)
General
Type: ................................................ hydraulically controlled
Mounting position ............................ any
1
)
Ambient temperature range ............ -15 to + 110 C
Mounting plate ........................ 6, 8, 10, 12, 14, 16, 18, 20 outlets
Outlets used without crossporting bars ....... 3 to 20
Outlets used with crossporting bars .......... 1 to 19
Material
Mounting plate ................................. Al Cu Mg Pb F 38
Segments......................................... GGC 25
2
)
Hydraulic
Working pressure, max. ......... 200 bar
Input volume flow ................... up to 2.5 l/min
Volume per cycle and outlet ... 60, 120, 240, 360, 480, 600,
720, 840 mm
3
Partition ratio .......................... 1 : 1 to 1 : 14
3
)
Pressure differential ................ 5 to 15 bar
4
)
Lubricant ................................. mineral oils, mineral-oil-based
greases, environmentally
protective and synthetic oils,
greases
Operating viscosity ................. > 12 mm
2
/s
Worked penetration ...... 265 x 0.1 mm (up to NLGI class 2)
Characteristics
5) See leaflet Electric Plug-and-Socket Connectors, leaflet No.
1-1730, for further technical data on the cable sockets
4
8
0
4-Point-LED
M12x1
G 1/4
3
5
6
7
38,5
1
1
.
2
48
1
9
.
2
3
A
B
5
3
,
5
3
6
0
8
4
0
G 1/4
C
1
2
L-
L+
outlet port
inlet port
(with piston detector, Order cable socket separately!)
Characteristics
General
Type: ....................................... hydraulically controlled
Mounting position ................... any
1
)
Ambient temperature range ... - 15 to + 75 C
Outlets used without crossporting bars ..... 3 to 20
Outlets used with crossporting bars ........ 1 to 19
Material
Mounting plate ........................ Al Cu Mg Pb F 38
Segments ................................ GGC 25
2
)
Hydraulic
Working pressure max. ........... 200 bar
720, 840 mm
3
3
)
4
)
greases,environmentally protective and synthetic oils, greases
2
/s
Worked penetration ........... 265 x 0.1 mm (up to NLGI class 2)
Electric
Specification .................. with 4-point LED, 3-pole connection
Nominal voltage ...................... 10 to 36 V DC
Residual ripple ........................ 10 %
Load current ........................... max. 100 mA
Type of protection ................... IP 67
Outlet function ........................ PNP break
Piston detector
Modular feeder PSG 2 with piston detector
Type of monitoring P3
Fig. 6
3 131 103 2 x 28 = 56 2.24
4 159 131 3 x 28 = 84 2.89
5 187 159 4 x 28 = 112 3.53
6 215 187 5 x 28 = 140 4.14
7 243 215 6 x 28 = 168 4.28
8 271 243 7 x 28 = 196 5.46
9 299 271 8 x 28 = 224 6.10
10 327 299 9 x 28 = 252 6.77
Accessories
Description Part number
Mains socket M12 x 1, 4-pole type, without LED,
5
)
without cable 179-990-371
with 5 m cable 179-990-600
with 10 m cable 179-990-603
bent, without cable 179-990-372
bent with 5 m cable 179-990-601
Spare Parts
Piston detector 177-300-094
O-ring for piston detector WVN532-12x1.5
3) The distribution segment 60 mm
3
can not be equipped with
optical stroke monitoring.
Outlet port
[60, 120, 240, 360, 480, 600, 720, 840]
mm per cycle + outlet
4
4
.
4
Inlet port
5
2
3
5
G1/4
"right"
19
m
a
x
.
3
7
3
6
0
1
2
0
9
1
9
.
2
1
1
.
2
6
7
4
8
"left"
G 1/4
Right
A
B
Visual monotoring
2
4
0
4
8
0
(test connection)
Screw plug G 1/4
5
2
7
0
(27)
Dummy segment
C
28
Diameter 7,1
9
2
9
.
5

0
.
1
stroke indicator at element 60 not possible
Modular feeder PSG 2 with cycle switch
Type of monitoring ZY
Fig. 7
3 131 103 2 x 28 = 56 2.74
4 159 131 3 x 28 = 84 3.37
5 187 159 4 x 28 = 112 4.01
6 215 187 5 x 28 = 140 4.62
7 243 215 6 x 28 = 168 5.30
8 271 243 7 x 28 = 196 5.94
9 299 271 8 x 28 = 224 6.58
10 327 299 9 x 28 = 252 7.25
(with cycle switch)
Characteristics
General
Type ........................................ hydraulically controlled
1
)
Material
Segments ................................ GGC 25
2
)
Hydraulic
Working pressure, max. ......... 150 bar
Volume per cycle and outlet ... 60
3
), 120, 240, 360, 480, 600,
720, 840 mm
3
4
)
5
)
greases, environmentally
greases
2
/s
Worked penetration: ...... 265 x 0.1 mm (up to NLGI class 2)
C
4
8
0
3
6
0
B
8
4
0
8
4
0
C
bl
M
P
Installation is done left or right from the second to the penultimate segment
Modular feeder PSG 2 with proximity switch
Fig. 8
Type of monitoring ZS
Number of segments Dim. A Dim. B Dim. C Weight cpl.
[mm] [mm] [mm] [kg]
3 131 103 2 x 28 = 56 2.38
4 159 131 3 x 28 = 84 3.03
5 187 159 4 x 28 = 112 3.67
6 215 187 5 x 28 = 140 4.28
7 243 215 6 x 28 = 168 4.96
8 271 243 7 x 28 = 196 5.60
9 299 271 8 x 28 = 224 6.24
10 327 299 9 x 28 = 252 6.91
Mounting position 2
nd
segment left side (ZS-2L)
Mounting position 2
nd
segment right side (ZS-2R)
Please note!
The volumetric flow generated is independent of the system
pressure and virtually independent of viscosity.
3) The distribution segment 60 mm
3
can not be equipped with
optical stroke monitoring.
6) Other versions available upon request.
1-1730, for further technical data on the cable sockets
Proximity switch 24-1884-2316
Housing proximity switch 44-0711-2592
with proximity switch, Order cable socket separately!)
General
Type ........................................ hydraulically controlled
1
)
Material
Segments ................................ GGC 25
2
)
Hydraulic
Volume per cycle and outlet ... 60
3
), 120, 240, 360, 480, 600,
720, 840 mm
3
4
)
5
)
greases,environmentally
greases
2
/s
Worked penetration ....... 265 x 0.1 mm (up to NLGI class 2)
Electric
Specification ........................... PNP with LED
Operating voltage.................. 10 to 30 V
Rated operating current .... .... 130 mA
Type of protection................... IP 65
Outlet function ........................ n.o. (current flows if the
switch is attenuated)
Proximity switch
6
)
Characteristics Accessories
Mains socket M12 x 1, 4-pole type, without LED,
7
)
without cable 179-990-371
with 5 m cable 179-990-600
with 10 m cable 179-990-603
bent, without cable 179-990-372
bent with 5 m cable 179-990-601
Spare Parts
1-1730, for further technical data on the cable sockets.
4
8
0
8
4
0
(with gear wheel and exchangeable strainer, Order cable socket
separately!)
Characteristics
General
Type: ....................................... gear motor
1
)
Outlets used ........................... 3 to 19
Material
Segments ................................ GGC 25
2
)
Hydraulic
720, 840 mm
3
3
)
4
)
Lubricant ................................. mineral oils, ,environmentally
protective and synthetic oils
Operating viscosity................. 20 to 600 mm
2
/s
Volume per revolution .... 4.6 cm
3
Filter unit/exchangeable strainer ..... 0.3 mm
Electric
Type ........................................ Hall Sensor (PNP technology)
Connection voltage ................ 24 V DC
Residual ripple ........................ 10 %
Type of protection ................... IP 65
Proportionality factor .............. 4.6 cm
3
/impulse
Signal transmitter
Modular feeder PSG 2 with gear wheel flow indicator
Fig. 9
Attachments 10
3 131 103 2 x 28 = 56 3.15
4 159 131 3 x 28 = 84 3.80
5 187 159 4 x 28 = 112 4.44
6 215 187 5 x 28 = 140 5.05
7 243 215 6 x 28 = 168 5.73
8 271 243 7 x 28 = 196 6.37
9 299 271 8 x 28 = 224 7.01
10 327 299 9 x 28 = 252 7.68
Gear wheel control with mounting plate G 1/4 24-1883-2224
Accessories
Mains socket M12 x 1, DIN 43650 type A (ISO 4400),
5
)
without cable, without LED 179-990-034
Spare Parts
9
5
7
7
G1/4
P
7
0
3
6
0
1
2
0
6
7
1
1
0
0
,
5
50
3
0

0
,
2
1
9
A
C
B
Modular feeder PSG 2 with flow regulator
Fig. 10
Attachments 02
3 131 103 2 x 28 = 56 3.50
4 159 131 3 x 28 = 84 4.15
5 187 159 4 x 28 = 112 4.79
6 215 187 5 x 28 = 140 5.40
7 243 215 6 x 28 = 168 6.08
8 271 243 7 x 28 = 196 6.72
9 299 271 8 x 28 = 224 7.36
10 327 299 9 x 28 = 252 8.03
(with exchangeable strainer and flow regulator)
Characteristics
General
Type ........................................ 2-way flow control valve
1
)
Ambient temperature range ... -15 to + 75 C
Outlets used ........................... 3 to 20
Outlets used with crossporting bars .... 1 to 19
Weight, flow regulator ........ 1.3 kg
Material
Segments ................................ GGC 25
2
)
720, 840 mm
3
3
)
4
)
Lubricant ................................. mineral oils,environmentally .
Operating viscosity................. 12 to 350 mm
2
/s
Filter unit/exchangeable strainer ..... 0.3 mm
Hydraulic
Flow regulator with mounting plate G 1/4 24-1883-2228
Spare Parts
9
5
7
7
G1/4
7
2
0
3
6
0
D1: 0.40 ... 1.75 mm
Q: 0,090... 2500 l/min
6
7
for
Plug-in nozzle
7
0
0
,
5
1
9
3
0

0
,
2
flow limiter insert
Modular feeder PSG 2 with flow limiter SP/SMB 8
Fig. 11
[mm] [mm] [mm] [kg]
3 131 103 2 x 28 = 56 3.27
4 159 131 3 x 28 = 84 3.92
5 187 159 4 x 28 = 112 4.56
6 215 187 5 x 28 = 140 5.17
7 243 215 6 x 28 = 168 5.85
8 271 243 7 x 28 = 196 6.49
9 299 271 8 x 28 = 224 7.13
10 327 299 9 x 28 = 252 7.80
Attachments 07
5) with operating viscosity 300 mm
2
/s.
(with exchangeable strainer and flow limiter SP/SMB 8)
General
Type ........................................ 2-way flow control valve
1
)
Ambient temperature range ... -15 to + 90 C
Outlets used ........................... 3 to 20
Material
Segments ................................ GGC 25
2
)
Hydraulic
Volume per cycle and outlet ... 60, 120, 240, 360,480, 600,
720, 840 mm
3
Partition ratio: ......................... 1 : 1 to 1 : 14
3
)
4
)
Lubricant ................................. mineral oils, environmentally
Operating viscosity ................. 20 to 600 mm
2
/s
Filter unit/interchangeable strainer: .... 0.3 mm
Characteristics Plug-in nozzles
for flow limiters, extra order
Flow
5
) Nozzle Nozzle- Part number
Char. no.
l/min mm
0.090 0.40 040 24-0455-2572
0.120 0.45 045 24-0455-2573
0.160 0.50 050 24-0455-2574
0.210 0.55 055 24-0455-2575
0.260 0.60 060 24-0455-2576
0.310 0.65 065 24-0455-2577
0.370 0.70 070 24-0455-2578
0.430 0.75 075 24-0455-2579
0.490 0.80 080 24-0455-2580
0.560 0.85 085 24-0455-2581
0.640 0.90 090 24-0455-2582
0.720 0.95 095 24-0455-2583
0.780 1.00 100 24-0455-2584
0.870 1.05 105 24-0455-2585
0.960 1.10 110 24-0455-2586
1.060 1.15 115 24-0455-2587
1.160 1.20 120 24-0455-2588
1.260 1.25 125 24-0455-2589
1.370 1.30 130 24-0455-2590
1.480 1.35 135 24-0455-2591
1.590 1.40 140 24-0455-2592
1.710 1.45 145 24-0455-2593
1.830 1.50 150 24-0455-2594
1.960 1.55 155 24-0455-2595
2.090 1.60 160 24-0455-2596
2.220 1.65 165 24-0455-2597
2.360 1.70 170 24-0455-2598
2.500 1.75 175 24-0455-2599
Flow limiter with mounting plate G 1/4 24-1883-2220
F.l. with mounting plate 9/16-18UNF-2B 24-1883-2245
Spare Parts
Order. no 13
G1/4
P
3
6
0
1
2
07
0
3
1
0
,5
50
1
7
8
A
C
B
Order no. 08
B
A
P
T
G1/4
P
B
A
T
4
8
0
3
6
0
B
T
G1/4
P B
A
3
6
0
2
4
0
0
,
5
T
Order no.14
T
P
A
B
G1/4
P
T
B
A
3
6
0
2
4
0
T
P
T
B
A
Order no. 09
Modular feeder PSG 2 with 4/2, 3/2 - and 2/2-directional valve
Fig. 12
[mm] [mm] [mm] [kg]
3 131 103 2 x 28 = 56 3.85
4 159 131 3 x 28 = 84 4.50
5 187 159 4 x 28 = 112 5.14
6 215 187 5 x 28 = 140 5.75
7 243 215 6 x 28 = 168 6.43
8 271 243 7 x 28 = 196 7.07
9 299 271 8 x 28 = 224 7.71
10 327 299 9 x 28 = 252 8.38
Attachments -08, 09, 13, 14
Hydraulic
(with 4/2-, 2/2 or 3/2-directional valve)
Characteristics
General
Type ........................................ directional valve
1
)
Outlets used ........................... 3 to 20
Weight, directional valve ........ 1.65 kg
Material
Segments ................................ GGC 25
2
)
Hydraulic
Working pressure, max. .......... 150 bar
720, 840 mm
3
3
)
4
)
Lubricant ................................. mineral oils, environmentally
2
/s
Order code 08 = with 4/2-way valve, no flow, passage
to feeder open
Order code 09 = with 4/2-way valve, no flow, passage
to feeder closed
Order code 13 = with 2/2-way valve, no flow, feeder
closed
Order code 14 = with 3/2-way valve, no flow, feeder
relieved
Type. ....................NG6
Port dimensions...................... to DIN 24 340
Electrical loads ....................... please indicate when ordering
Spare Parts
Order code 08
4/2-way valve, 24 V DC 24-1254-2396
Housing for 4/2-way valve G 1/4 24-1883-2223
Order code 09
4/2-way valve, 24 V DC 24-1254-2396
Order code 13
2/2-way valve, 24 V DC 24-1254-2500
Housing for 2/2-way valve 9/16-18UNF-2B 24-1883-2246
Order code 14
3/2-way valve, 24 V DC 24-1254-2396
Modular construction components
Description Pieces Number of Volume per cycle Part number Weight
segments and outlet (mm
3
) (kg)
Mounting plate cpl. 1 3 24-0714-3300 0.67
4 24-0714-3301 0.81
intake thread G 1/4 5 24-0714-3302 0.94
outlet port thread G 1/4 6 24-0714-3303 1.07
7 24-0714-3304 1.21
8 24-0714-3305 1.34
9 24-0714-3306 1.47
10 24-0714-3307 1.63
3 24-0714-2270 0.67
4 24-0714-2271 0.81
Mounting plate cpl. 5 24-0714-2272 0.94
with 9/16 - 18 UNF intake thread 5 24-0714-2292 2.42
and 9/16-18 UNF outlet port thread 6 24-0714-2273 1,07
1 7 24-0714-2274 1.21
8 24-0714-2275 1.34
9 24-0714-2276 1,47
10 24-0714-2277 1.63
Distribution segment cpl. 60 24-2151-4500 0.50
prepared for piston detector 3...10 120 24-2151-4501 0.50
installation 240 24-2151-4502 0.50
type of monitoring P3 360 24-2151-4503 0.50
480 24-2151-4504 0.50
600 24-2151-4505 0.50
720 24-2151-4506 0.50
840 24-2151-4507 0.50
Distribution segment cpl. 120 24-2151-4230
Stroke indicator, right 240 24-2151-4231
Type of monitoring ZY (Installed from 2
nd
to penultimate segment) 360 24-2151-4232
480 24-2151-4233
600 24-2151-4234
720 24-2151-4300
840 24-2151-4301
Dummy segment cpl. without screwed
sealing plug for mounting plate 1 24-2151-4210
Visual monitoring
C
Visual monitoring
"right" m
a
x
.
3
7
"left"
C
C
Plunger pin installed on left
4
8
0
View C-C
Plunger pin installed on right
right
left
Fig. 13 Conversion of plunger rod from right to left side
1
4 5
2
2
3
2
1) Feeder segments, complete, version with plunger rod on left
- see the following conversion instructions (from plunger rod on
right to plunger rod on left)
Plunger rod conversion instructions
Loosen and remove screw plug (1) (left)
Press the plunger rod (2) of the visual stroke indicator element
(right) into the plunger-rod housing (3) (with the fingers)
Carefully pull the piston (4) and plunger rod (2) out of the left
side of the segment housing (5).
Loosen the plunger-rod housing (hexagon socket screw key,
WAF 4) (3), remove and install on the left side.
During the following installation do not skew the piston (4) and
plunger rod, do not shear off O-rings
Turn the piston (4) (with plunger rod (2)) 180 and carefully install
in the segment housing (5) on the right.
Carefully introduce the plunger rod (2) into the plunger-rod
housing (3).
Install the screw plug (1) on the right
Notice!
The feeder segment must not be under pressure when the
conversion described in the following is performed. Conversion
of thefeeder segment from the version with the plunger rod on
the right to the one with the plunger rod on the left should
therefore be done before the segment is mounted on the
baseplate.
Piston position (4) plunger rod (2) on right
Piston position (4) plunger rod (2) on left
3
Modular construction components
Stop screw piston, on the cog side 44-1855-2142
Stop screw piston, opposite the cog side 44-1855-2143
Screw plug for mounting plate outlet G 1/4 DIN 908-R1-4-5.8
Conical nipple for screw plug G 1/4 DIN 7603-A14x18-CU
Screw plug for baseplate outlet port with sealing ring (measuring port) (3/4-16 UNF) 24-1855-2027
Screw plug for mounting plate outlet 9/16-18 UNF with conical nipple 24-1855-2028
Threaded pin forfeeder mounting plate 95-0610-0915
O-ring mounting plate WVN 532-4.5x1.5
Types of crossporting bars
Crossporting bar, installed on left
or
crossporting bar, installed on right
Feeder inlet port
Description
triple, with one outlet port
Part number
G 1/4 ............... 24-2151-3733
Description
double, with one outlet port
Part number
G 1/4 ............... 24-2151-3732
Description
triple, without outlet port
Part number
G 1/4 ............... 24-2151-3731
Description
double, without outlet port
Part number.
G 1/4 ............... 24-2151-3730
Description
quadruple, with one outlet
port, with check valves
Part number
G 1/4 ............... 24-2151-3739
UNF ................. 24-2151-3754
Description
triple, with one outlet port,
with check valves
Part number
G 1/4 ............... 24-2151-3395
UNF ................. 24-2151-3755
Description
double, with one outlet port,
with check valves
Part number
G 1/4 ............... 24-2151-3394
UNF ................. 24-2151-3752
Description
triple, without outlet port, with
check valves
Part number
G 1/4 ............... 24-2151-3397
UNF ................. 24-2151-3751
Description
double, without outlet port,
with check valve
Part number
G 1/4 ............... 24-2151-3390
UNF ................. 24-2151-3750
4
th
segment
2
)
-240 mm
3
/stroke
left outlet: 240 mm
3
/cycle
right outlet: 240 mm
3
/cycle
Key to order codes
Progressive segment
feeder on mounting plate
Size 2: max. 2.5 l/min
Mounting plate size
Dummy segments
left and right outlet closed
2
nd
segment
2
) -480 mm
3
/stroke
Mounting plate:
left outlet: 2x480 mm
3
/cycle
right outlet: closed
03 = for 3 segments (max.6 outlets)
08 = for 8 segments (max.16 outlets )
Number of used outlets
03 = 3 open outlets

20 = 20 open outlets
Type of monitoring
00 = without
P3 = with piston detector 3- pole connection
ZY =cycle indicator
1
)
ZS = cycle indicator with proximity switch
1
)
1) Segments PSG 2 from 120 mm
3
/stroke
1 segment
2
) -600 mm
3
/stroke
Mounting plate:
left outlet: 600 mm
3
/cycle
right outlet: 600 mm
3
/cycle
1 = basic design
inlet/outlet - G 1/4 threads
2 = UNF version:
inlet/outlet 9/16-18 UNF - 2B threads
A = modification letter
Attachments
00 = without attachments
02 = with flow regulator
07 = with flow limiter SP/SMB 8
08 = with 4/2 directional valve, no flow, open to passage
09 = with 4/2 dir. valve, no flow, passage to feeder closed
10 = with gear wheel flow indicator
11 = with flow limiter and gear wheel control
12 = with flow regulator and gear wheel control
13 = with 2/2 directional valve, no flow, closed
14 = with 3/2 directional valve, no flow, feeder relieved
2) The segments are available in specifications from 60, 120,
240, 360, 480, 600, 720 and 840 mm
3
/stroke (Volume key).
(using bridge, 1 usable outlet possible)
Monitoring devices mounting position
-1R= right side on first segment
-1L= left side on first segment
-2R= right side on 2
nd
segment

-0R= right side on 10
th
segment
-0L= left side on 10
th
segment
Example: PSG 2 /10 14 P3- 4R/07 A 1 -600 -480L -X -240 - 120L-360R - 480 -
1 to a max. of 10 segments
Progressive feeder, type PSG 2 for max. flow rate of 2.09 liters/min. (PSG 2), baseplate for 10 segments (10), with 14 outlet ports in
use (14), with monitoring by 3-pole piston detector (P3), installed on the right side of the 4
th
segment (4R), with upstream flow limiter
(07), modified version A (A), G1/4-inlet port threads (1), 1
st
segment with 600 mm/stroke (600), 2
nd
segment 480 mm/stroke, right
outlet port closed (480L), dummy segment (X), 4
th
segment with 240 mm/stroke (240), 5
th
segment with 120 mm/stroke, right outlet
port closed (120L), 6
th
segment with 360 mm/stroke, left outlet port closed (360R), the further segments (segment 7 to 10) with 480,
600, 60 and 360 mm/stroke (-480-600-60-360). The following crossporting bars, check valves, fittings well as testing or measuring
connections are assigned to the modular feeder:
Order example:
Configuration
............................................................................................................................... 600 - 60 - 360
Key to order codes
Attachments and fittings
10
9
8
7
6
5
4
3
2
1
S
e
g
m
e
n
t
Measuring port MA or
pressure gauge, max. pressure display [bars] 160
Connections - left side of feeder
Crossporting bar B
Check valve RV
Overpressure indicator
[bars] 50 / 100 / 150 / 200
Outlet fittings for
tube mm 6 / 8 / 10 / 12
Customer-specific
fittings or crossporting bars
Order No.
Test and measuring port (pressure in admission)
160
100
B
8
8
8
12
6
Remarks
B
Connections - right side of feeder
Crossporting bar B
Check valve RV
[bars] 50 / 100 / 150 / 200
Outlet fittings for
tube mm 6 / 8 / 10 / 12
Customer-specific
Order No.
600
600
240
120
480
60
PSG
360
480 L
360 R
10
12
6
12
8
8
8
10
RV
Add-ons
Inlet fittings for
tube mm 6 / 8 / 10 / 12
Please note!
When adding on a flow limiter, please include
the order number of the socket, see page 13.
Order No. 24-0455-2596
12
Customer-specific fittings
RV
x
L
12
24-2151-3390
Threaded inlet = with 12 mm (12),
Attachments = with socket for the flow limiter for a volumetric flow of 2.09 l/min (24-0455-2596)
1
st
segment = outlet fitting on both sides with 10 mm (10), right side with additional check valve (RV)
2
nd
segment = outlet fitting on left with 12 mm (12), right side closed (480L),
3
rd
segment = dummy segment (X), closed on both sides,
4
th
segment = outlet fitting on both sides with 6 mm (6),
5
th
segment = outlet on left, crossporting bar (B) and check valve (RV) (crossporting bar between 5
th
(120L) and 6
th
segment (360R)
(24-2151-3390) -see page 17), right outlet closed (120L),
6
th
segment = outlet on left, crossporting bar (B), outlet fitting on right with 12 mm (12),
7
th
segment = outlet fitting on both sides with 12 mm (12),
8
th
segment = outlet fitting on both sides with 8 mm (8), right side with overpressure indicator, max. 100 bars (100),
9
th
- 10
th
segment = outlet fittings on both sides 8 mm (8).
On the outlet of the mounting plate, pressure gauge with a max. pressure display of 160 bars (160).
Other publications
Leaflet for modular feeder PSG 3 1-3014-US
Leaflet for progressive feeder (Overview) 1-0107-1-US
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4
Willy Vogel AG
2. Industriestrasse 4
68766 Hockenheim
Germany
Tel. +49 (0) 62 05 / 27-0
Fax +49 (0) 62 05 / 27-101
info@vogel-berlin.de
www.vogelag.com
Willy Vogel AG
Motzener Strasse 35/37
12277 Berlin, Germany
PF 97 04 44
.
12704 Berlin
Tel. +49 (0) 30-720 02-0
Fax +49 (0) 30-720 02-111
www.vogelag.com
VOGEL France SAS
Rue Robert Amy, B.P. 130
49404 Saumur cedex
France
Tel. +33 (0) 241 404 200
Fax +33 (0) 241 404 242
info@vogelfrance.com
www.vogelfrance.com
Notice!
All products from Willy Vogel AG may be used only for their
intended purpose. If operating instructions are supplied together
with the products, the provisions and information therein of
specific relevance to the equipment must be observed as well.
In particular, we call your attention to the fact that hazardous
materials of any kind, especially the materials classified as
hazardous by EC Directive 67/548/EEC, Article 2, Par. 2, may
only be filled into VOGEL central lubrication systems and
components and delivered and/or distributed with the same after
consultation with and written approval from Willy Vogel AG.
No products manufactured by VOGEL are approved for use in
conjunction with gases, liquefied gases, pressurized gases in
solution and fluids with a vapor pressure exceeding normal
atmospheric pressure (1013 mbars) by more than 0.5 bar at their
maximum permissible temperature.
Vogel progressive feeders
Overview of types and sizes
Ordering form modular feeder PSG 2 1-3013-US
PSG
PSG 2/ ... ... /... - ... / ... A .. -....... -....... -....... -....... - ....... - ....... - ...... - ...... -.....-.....
Key to orders code PSG 2
Please set up the order number according to the sample provided by the order code explanation!
Please note! The order number proper is assigned after the order is placed.
FAX FAX FAX FAX FAX FAX FAX FAX FAX FAX FAX FAX FAX FAX FAX FAX FAX FAX FAX FAX
Company: ..................................................................
Address: ..................................................................
..................................................................
Reference: ..................................................................
Name: ..................................................................
Job/Dept.: ..................................................................
Telephone: ..................................................................
Fax/E-mail: ..................................................................
.......
.....
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Configuration
Order form
PSG 2 /10 14 /P3- 4R/ 07A 1 - 600 - 480L - X - 240 - 120L - 360R - 480 - 600 - 60 -360
Inquiry form
Attachments and fittings
10
9
8
7
6
5
4
3
2
1
S
e
g
m
e
n
t
Measuring port MA or
pressure gauge, max. pressure display [bars] 160
Connections - left side of feeder
Crossporting bar B
Check valve RV
[bars] 50 / 100 / 150 / 200
Outlet fitting for
tube mm 6 / 8 / 10 / 12
Customer-specific
Order No.
Remarks
Connections - right side of feeder
Crossporting bar B
Check valve RV
[bars] 50 / 100 / 150 / 200
Outlet fitting for
tube mm 6 / 8 / 10 / 12
Customer-specific
Order No.
Add-ons
Inlet fitting tube for
tube mm 6 / 8 / 10 / 12
Please note!
When adding on a flow limiter, please include
the order number of the socket, see page 13.
Order No.
x
L
Ordering form modular feeder PSG 2 1-3013-US
A PSG 2 modular feeder is configured to meet the
customers specific needs. The main data required for the
preparation of an order number are compiled on pages 18 to
19. An order example is likewise provided for better
understanding.
Please read the two pages very carefully!
An order/inquiry form can be found on the inside of this
leaflet.
Please fill it out as shown by the sample, the empty line,
PSG 2/... (configuration), to be filled out as per the sample
on page 18 and the diagram below as per the sample on
page 19.
Please note!
A modular feeder (and thus its order code) is always
configured starting from the baseplates inlet port.
Please copy the order sheet first, then fill out the copy
and send it to:
Willy Vogel AG
2. Industriestrasse 4
68766 Hockenheim
Germany
Tel. +49 (0) 62 05 / 27-0
Fax +49 (0) 62 05 / 27-101
Supplementary information
or remarks:
Please add any details to your address here:
Company: ..................................................................
Address: ..................................................................
..................................................................
Reference: ..................................................................
Name: ..................................................................
Function/Dept..: ..................................................................
Telephone: ..................................................................
Fax/E-mail: ..................................................................
PSG

Modular Feeder PSG 2

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