L'

g-E
EAI Eqq
=ofl
Disassembling a Fuel lnjection Pump
I
t
H21t32
Page
Fuel lnjection Pump lnstallation of Teflon Ring
Section
M51102 1A
gE
EAt Eu
(Separate) Eils=
gel
E^l
0ll;g
Msl000 / M5r100
gEE^IDJ:q
EulEa
E^1011
q4
ERE,tfvl=3 SlC=qol^l
=6Het
+,
=aJile+
u|jg= uuLt
slsE
gel
sil
t. :fg 1r+
,JOl
E1l-e
g
Ig3
== =Bl.tr
+col
eF 9l=^l +E
grt-l.
2. EllE-e
g3
ll=6lt-loJ 80-90ce rlg6101 4
01 3916=
rlll ^l0ll :0ldtE=
-JLl.
3. rg 29+ eol 9s==
+qJ Pl
ulErdl
=n
ul]
=C
tldol
eeEoll ,l9l 6aJ^l
==4^l
Pl
E= rrtll
According to the manual M51000 / M51100
'Maintenance
Procedure', dismantle the fuel injection
pump from engine block, and disassemble the plunger
and barrel.
lnstallation of Teflon Ring
1. Check the installation tool of teflon ring of each
part
[Rg.1l.
2. Heat up the teflon ring to 80-9011 for having
flexibility, if possible
3. Put the barrel on the protection jig
not to fall
down during inserting teflon ring.
lfig.2]
Fig 2
4. Set in the long sleeve on the barrel,
[fig.3]
and
insert the teflon ring on the sleeve.
[fi9.4]
The
direction of spring should be upside.
confimed.
5. lnput the expanding sleeve on the long sleeve,
and push the teflon ring to the lower groove on
the barrel.
lfig.5,6l
Fig 5
4.
5
Fis. 4
A HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 10.'11IYTY
a
o
7.
8.
9.
rg 7rl eol !?
g
^93
=aig=
.go[
n, lg 991 +01
^geJ
=alEloll
Ellle
ar<r
,l8ll 0l tl|
/'
"'.rl9l !l:'l:' !r'- A ,'f
ir il
:,l
d
!, ,;
rl
:,1 0f !rr.
.]al t 0t+
=01
g EJ
ArA
==
At+ql
l:C er
F
oiaNuJgoq
=al
Ellg=
aJol
ullgel
=e
e ,l9l^lE=
plll
allgel
EE Y0/4^/
=
+qetcl.
Fig.7
Fig.8
ral 12!_l
'Jol
qlEe al
^lalefrl8 ==
di
+
=011
9l^l^lz +
"Jeee
atr
oJ+oll^l
c
't
=al
"Jar-J
qlra= g0l
+=!E-
'.r.rLt.
[-g 13)
'JBr=
Bl+0]rl0l Ell:-=
aJ0l
=0Jl
3 EojrlE= +=^la
Ll
ae
lJel lLl !? s\r;lY E!l ts9sr
oJ
dJ
ee Ell==
aJ
= =a^l
z
Lf
6. After assembling the short sleeve on the barrel
lfig
7], input the teflon ring on the sleeve.
[fig.g]
The direction of spring must be positioned
downward.
7. lnput the expanding sleeve on the short sleeve,
and push the teflon ring to the upper groove on
the barrel.
Be careful not to push the teflon ng with
the excessive force.
Holding the adjusting tools by hand
lfig
12],
press the tools both sides to shrink the teflon
ring.
lfig
13] Press the adjusting tools turning the
direction to fit the teflon ring on the groove.
L On the upper groove, do the same method of
shrinking the teflon ring.ffig.141
T
H21t32
Page
2t3
Fuel lnjection Pump lnstallation of Teflon Ring
Section No.
M51102 1A
ge
=Af
Eg
(Separate) EilgE
gel
xl
Fig.8 Fiq.9 Fis 10 Fig 11
Ftg 12 Fig 13 Fig 14
A HYUNDAI HEAVY INDUSTRIES CO., LTD. Engrne & Machinery Division 10.11tYIv
a
o
10
II
rd
l59l
Lr,l
ullF: 1gE .s=
g,ro
4
r ull-J 0ll
*= + M12
=q
lrHe
==
^g
p
Ll 0i tlll
El +oe
^19^l^l
eJE=
uJ30l
.rl0l ill=p Li. (E|n : e+ 4H= n|]
gf=ee
q+
lmnrgl
'J+ol
SEELI )
=e=
Eollgt + UE rg l8,19el +ol
tlC
0l
g+! grrtoJ
8-9uJ E^l=
uJ=6101 ulE+=
eJoJ"=t1l
crt.
Fig 15 Fig 16
10. Assemble the adjusting shell for barrel with 4EA
of M12 bolts. Ighten the bolts by turns not to be
unbiased. (Reference : the clearance of adjusting
shell : 1mm)
11. After disassemble the adjusting shell, the
deformation of teflon ring can be occurred
lfig.18] lfig.19]
Then repeat the 8-9 step to make
even surface on teflon ring.
Fig 17
I
H21t32
Page
3/3
Fuel lnjection Pump lnstallation of Teflon Ring
M51102 1A
ER EAI
EJq
(Separate)
Bts=
g9
^t
Fig 18
Repeat below
steps lo correct
the deformation.
Fig 19
A HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 1011IYIY