Project

UTKARSH
Business Blue Print Document
BSPL_BBP_QM0003_1.0
Inspection During Production
Module
Quality Management
Process
Inspection During Production
Sub Process !o
!"
Process #e$ BSPL_"S%IS_QM0001_1.0
BSPL_"S%IS_QM000&_1.0
BSPL_"S%IS_QM0003_1.0
BSPL_"S%IS_QM000'_1.0
BSPL_"S%IS_QM000(_1.0
BSPL_"S%IS_QM000)_1.0
BSPL_"S%IS_QM000*_1.0
BSPL_"S%IS_QM000+_1.0
BSPL_"S%IS_QM000,_1.0
BSPL_"S%IS_QM0010_1.0
BSPL_"S%IS_QM0011_1.0
BSPL_"S%IS_QM001)_1.0
Description
Inspection During Production
Document -.ange -ontrol
#elease Description By Date
/eneral #e0uirement 12pectations
Inspection/testing, which are being carried out during production for different
Semi-Finished or Finished products at the following sections:
BSP_BBP_!"""#_$%" Page $ of &$


Project
UTKARSH
Business Blue Print Document
Blast Furnace
Ingot !anufacturing Process 'S!S ( $)
*oncast Blooms + Slabs Process 'S!S ( &)
Blooming !ill Process
Billet !ill Process
,ire -od !ill Process
!erchant !ill Process '.ong, -ound + .ight Structurals)
-ail and Structural !ill Process
Plate !ill Process
Process 3lo4c.arts
BSP_BBP_!"""#_$%" Page & of &$


Project
UTKARSH
Business Blue Print Document

12planation o$ $unctions and e5ents
BSP_BBP_!"""#_$%" Page # of &$


Project
UTKARSH
Business Blue Print Document
1.0 Blast 3urnace6
Master Data6
!aterial !aster for /arious -aw !aterials consumed at Blast Furnace
should ha/e the ualit0 !anagement /iew created%
7ransaction code6 MM01
o Inspection t0pe 1"23 should be acti/ated in the ualit0
!anagement 4iew of the !aterial !aster, which indicates 5Stoc6
7ransfer Inspection8 for -aw !aterials recei/ed at Blast Furnace%
o Inspection t0pe 1"#3 and 1293 should be acti/ated in the ualit0
!anagement 4iew of the :ot !etal%
!aster Inspection *haracteristics, parameters which are to be anal0;ed,
should ha/e alread0 been created%
7ransaction code6 QS&1
Sampling Procedure should ha/e been alread0 created to calculate the
sample si;e%
7ransaction code6 QD81
!aster Inspection *haracteristics and Sampling Procedures created are
assigned in the Inspection Plan%
7ransaction code6 QP01
Process6
,hen -aw !aterials are recei/ed in Bun6ers at Blast Furnace, the0 are
sampled and anal0sed before charging into Blast Furnace%
,hene/er the materials are recei/ed at Blast Furnace an inspection lot is
created automaticall0%
7ransaction code6 Q"03
ualit0 Inspector selects the concerned Inspection .ot from his wor6list%
7ransaction code6 Q"3&
-ecords the results as per anal0sis%
7ransaction code6 Q"3&
BSP_BBP_!"""#_$%" Page < of &$


Project
UTKARSH
Business Blue Print Document
ualit0 In *harge then decides to accept or re=ect the inspection lot%
7ransaction code6 Q"3&
&.0 SMS 9 16
Master Data6
!aterial !aster for all different >rades of Ingots should ha/e the ualit0
!anagement /iew created%
7ransaction code6 MM01
o Inspection t0pe 1"#3 should be acti/ated in the ualit0
!anagement 4iew of the !aterial !aster, which indicates
5Inspection during Production8 for the Ingots%
o Inspection t0pe 1293 should be acti/ated for :ot !etal%
!aster Inspection *haracteristics, parameters which are to be anal0;ed,
should ha/e alread0 been created%
7ransaction code6 QS&1
Sampling Procedure should ha/e been alread0 created to calculate the
sample si;e%
7ransaction code6 QD81
!aster Inspection *haracteristics and Sampling Procedures created are
assigned for concerned ?ualit0 operations in the -outing, which will be
created in Production Planning !odule%
7ransaction code6 -"01
o 7he operations in the -outing concerned for ualit0 in S!S - $
section would be the following
.i?uid Period
7eeming
Process6
,hene/er a sample is sent from !i@er 'Ane-7hree Sample per Shift), an
inspection lot is created in the s0stem%
7ransaction code6 Q"01
BSP_BBP_!"""#_$%" Page B of &$


Project
UTKARSH
Business Blue Print Document
-esults recorded at !i@er for the sample collected are entered in :!!S%
7he final results anal0sis at !i@er for the sample is then transferred to SCP
through an interface%
Dsage Decision is ta6en to accept this inspection lot created at !i@er%
7ransaction code6 Q"3&
Dail0 Steel Arder for Ingots will be created in SCP as Production Arders%
In-process Inspection .ot will get created in the s0stem automaticall0,
when these production orders for Ingots are released%
ualit0 Inspector records the anal0sis results into :!!S s0stem for Bath
Sample, Slag Sample and obser/ations during 7eeming%
7he final results for each of these samples are captured into SCP against
the inspection lot number and the operation number b0 interfacing with
:!!S s0stem%
Cfter recording results for 7eeming, Dsage Decision is made whether to
accept the inspection lot or not based on the results recorded for all
operations%
7ransaction code6 Q"3&
BSP_BBP_!"""#_$%" Page E of &$


Project
UTKARSH
Business Blue Print Document
3.0 SMS 9 &6
Master Data6
!aterial !aster for all different >rades of *oncast Blooms/*oncast Slabs
should ha/e the ualit0 !anagement /iew created%
7ransaction code6 MM01
o Inspection t0pe 1"#3 should be acti/ated in the ualit0
!anagement 4iew of the !aterial !aster, which indicates
5Inspection during Production8 for the !aterial%
o Inspection t0pe 1293 should be acti/ated for :ot !etal%
!aster Inspection *haracteristics, parameters which are to be anal0;ed,
should ha/e alread0 been created%
7ransaction code6 QS&1
Sampling Procedure should ha/e been alread0 created to calculate the
sample si;e%
7ransaction code6 QD81
!aster Inspection *haracteristics and Sampling Procedures created are
assigned for concerned ?ualit0 operations in the -outing, which will be
created in Production Planning !odule%
7ransaction code6 -"01
o 7he operations in the -outing concerned for ualit0 in S!S - &
section would be the following
*on/erter: Bath Sample and Slag Sample
Crgon -insing Dnit
4CD
-: Degasser
7undish
SBSF for *oncast Slabs
Process6
BSP_BBP_!"""#_$%" Page G of &$


Project
UTKARSH
Business Blue Print Document
,hene/er a sample is sent from !i@er 'Ane-7hree Sample per Shift), an
inspection lot is created in the s0stem%
7ransaction code6 Q"01
-esults recorded at !i@er for the sample collected are entered in APHI%
7he final results anal0sis at !i@er for the sample is then transferred to SCP
through an interface%
Dsage Decision is ta6en to accept this inspection lot created at !i@er%
7ransaction code6 Q"3&
Dail0 Steel Arder for *oncast Blooms and Slabs will be created in SCP as
Production Arders%
In-process Inspection .ot will get generated in the s0stem automaticall0,
when a Production Arder for these *oncast Blooms and Slabs are
released%
ualit0 Inspector records the anal0sis results into APHI s0stem for Bath
Sample, Slag Sample, Crgon -insing Dnit Sample, 4CD Sample,
Degasser Sample, 7undish Sample and at SBSF% 7he data will get
transferred to SCP S0stem%
7ransaction code6 Q"3&
Cfter recording results for the final operation, which in this case SBSF for
*oncast Slabs and 7undish for *oncast Blooms, Dsage Decision is made
whether to accept the inspection lot or not based on the results recorded
for all operations%
7ransaction code6 Q"3&
BSP_BBP_!"""#_$%" Page 2 of &$


Project
UTKARSH
Business Blue Print Document
'.0 Blooming Mill Process6
Master Data6
!aterial !aster for all different >rades and si;es of Blooms made from
Ingots should ha/e the ualit0 !anagement /iew created%
7ransaction code6 MM01
o Inspection t0pe 1"#3 should be acti/ated in the ualit0
!anagement 4iew of the Blooms, which indicates 5Inspection
during Production8 for the !aterial%
o Inspection t0pe 1"23 should be acti/ated in the ualit0
!anagement 4iew of the Ingots, which indicates 5Stoc6 7ransfer
Inspection8 for Ingots%
!aster Inspection *haracteristics, parameters which are to be anal0;ed,
should ha/e alread0 been created%
7ransaction code6 QS&1
Sampling Procedure should ha/e been alread0 created to calculate the
sample si;e%
7ransaction code6 QD81
!aster Inspection *haracteristics and Sampling Procedures created are
assigned for concerned ?ualit0 operations in the -outing, which will be
created in Production Planning !odule%
7ransaction code6 -"01
o 7he operations in the -outing concerned for ualit0 in Blooming
!ill section would be the following
Soa6ing Pit
$""" 7 Shear
BSP_BBP_!"""#_$%" Page 9 of &$


Project
UTKARSH
Business Blue Print Document
Process6
Cs soon as the Ingots are recei/ed at Soa6ing Pits, an inspection lot will be
created in the s0stem, against which, JA7 AK Blooms are sent bac6 to
Stripper Fard%
7ransaction code6 Q"3&
Production Arder will be created in SCP for Blooms%
In-process Inspection .ot will get created in the s0stem automaticall0,
when a Production Arder for Blooms are released%
ualit0 Inspector records the obser/ations at Soa6ing Pit and $""" 7
Shear into :!!S%
7he obser/ations made at Soa6ing Pit and $""" 7 Shear in :!!S s0stem
is captured into SCP against the inspection lot number generated and
production order for Blooms b0 interfacing with :!!S s0stem%
Cfter recording results for $""" 7 Shear, Dsage Decision is made whether
to accept the inspection lot or not based on the results recorded for all
operations%
7ransaction code6 Q"3&
BSP_BBP_!"""#_$%" Page $" of &$


Project
UTKARSH
Business Blue Print Document
(.0 Billet Mill Process6
Master Data6
!aterial !aster for all different >rades and si;es of Billets made from
Ingots should ha/e the ualit0 !anagement /iew created%
7ransaction code6 MM01
o Inspection t0pe 1"#3 should be acti/ated in the ualit0
!anagement 4iew of the !aterial !aster, which indicates
5Inspection during Production8 for the !aterial%
o Inspection t0pe 1"23 should be acti/ated in the ualit0
!anagement 4iew of the Ingots, which indicates 5Stoc6 7ransfer
Inspection8 for the !aterial%
!aster Inspection *haracteristics, parameters to be anal0;ed, should ha/e
alread0 been created%
7ransaction code6 QS&1
Sampling Procedure should ha/e been alread0 created to calculate the
sample si;e%
7ransaction code6 QD81
!aster Inspection *haracteristics and Sampling Procedures created are
assigned for concerned ?ualit0 operations in the -outing, which will be
created in Production Planning !odule%
7ransaction code6 -"01
o 7he operations in the -outing concerned for ualit0 in Billet !ill
section would be the following
Soa6ing Pit
$""" 7 Shear
BSP_BBP_!"""#_$%" Page $$ of &$


Project
UTKARSH
Business Blue Print Document
Process6
Cs soon as the Ingots are recei/ed at Soa6ing Pits, an inspection lot will be
created in the s0stem, against which, JA7 AK Blooms are sent bac6 to
Stripper Fard%
7ransaction code6 Q"3&
Production Arder will be created in SCP for Billets%
In-process Inspection .ot will get created in the s0stem automaticall0,
when a Production Arder for Billets are released%
ualit0 Inspector records the obser/ations at Soa6ing Pit and $""" 7
Shear into :!!S%
7he obser/ations made in :!!S s0stem is captured into SCP against the
inspection lot number generated and production order for Billets b0
interfacing with :!!S s0stem%
Cfter recording results for $""" 7 Shear, Dsage Decision is made whether
to accept the inspection lot or not based on the results recorded for all
operations%
7ransaction code6 Q"3&
BSP_BBP_!"""#_$%" Page $& of &$


Project
UTKARSH
Business Blue Print Document
).0 :ire #od Mill Process6
Master Data6
!aterial !aster for all different >rades and si;es of ,ire -od Products
should ha/e the ualit0 !anagement /iew created%
7ransaction code6 MM01
o Inspection t0pe 1"23 should be acti/ated in the ualit0
!anagement 4iew of the Billets, which indicates 5Stoc6 7ransfer
Inspection8 at charging table of ,ire -od !ill reheating furnace%
o Inspection t0pe 1"#3 should be acti/ated in the ualit0
!anagement 4iew of the ,ire -od Products, which indicates
5Inspection during Production8 for the !aterial%
!aster Inspection *haracteristics, parameters which are to be anal0;ed,
should ha/e alread0 been created%
7ransaction code6 QS&1
Sampling Procedure should ha/e been alread0 created to calculate the
sample si;e%
7ransaction code6 QD81
!aster Inspection *haracteristics and Sampling Procedures created are
assigned for concerned ?ualit0 operations in the -outing, which will be
created in Production Planning !odule%
7ransaction code6 -"01
o 7he operations in the -outing concerned for ualit0 in ,ire -od
!ill process would be the following:
BSP_BBP_!"""#_$%" Page $# of &$


Project
UTKARSH
Business Blue Print Document
-e-:eating Furnace
-olling
Process6
Cs soon as the Billets are recei/ed at *harging 7able, an inspection lot will
be created in the s0stem, against which, JA7 AK Billets are sent bac6 to
Stripper Fard%
7ransaction code6 Q"3&
Production Arder will be created in SCP for ,ire -od Products%
In-process Inspection .ot will get created in the s0stem automaticall0,
when a Production Arder for ,ire -od Products are released%
ualit0 Inspector records the obser/ations at -e-:eating Furnace and
-olling into SCP S0stem%
7ransaction code6 Q"3&
ualit0 In *harge then ta6es Dsage Decision for the Inspection .ot%
7ransaction code6 Q"3&
*.0 Merc.ant Mill Process6
Master Data6
!aterial !aster for all different >rades and si;es of !erchant !ill Products
should ha/e the ualit0 !anagement /iew created%
7ransaction code6 MM01
o Inspection t0pe 1"#3 should be acti/ated in the ualit0
!anagement 4iew of the !aterial !aster, which indicates
5Inspection during Production8 for the !aterial%
o Inspection t0pe 1"23 should be acti/ated in the ualit0
!anagement 4iew of the Billets, which indicates 5Stoc6 7ransfer
Inspection8 at charging table of reheating furnaces of !erchant
!ill%
!aster Inspection *haracteristics, parameters which are to be anal0;ed,
should ha/e alread0 been created%
BSP_BBP_!"""#_$%" Page $< of &$


Project
UTKARSH
Business Blue Print Document
7ransaction code6 QS&1
Sampling Procedure should ha/e been alread0 created to calculate the
sample si;e%
7ransaction code6 QD81
!aster Inspection *haracteristics and Sampling Procedures created are
assigned for concerned ?ualit0 operations in the -outing%
7ransaction code6 -"01
o 7he operations in the -outing concerned for ualit0 in !erchant
!ill process would be the following:
-e-:eating Furnace
-olling Stands
Finishing
Process6
Cs soon as the Billets are recei/ed at *harging 7able, an inspection lot will
be created in the s0stem, against which, JA7 AK Billets are sent bac6 to
Stripper Fard%
7ransaction code6 Q"3&
Production Arder will be created in SCP for !erchant !ill Products%
In-process Inspection .ot will get created in the s0stem automaticall0,
when a Production Arder for !erchant !ill Products are released%
ualit0 Inspector records the obser/ations at ualit0 Aperations into SCP%
7ransaction code6 Q"3&
ualit0 In *harge the ta6es Dsage Decision for the Inspection .ot%
7ransaction code6 Q"3&
+.0 #ail and Structural Mill Process6
Master Data6
!aterial !aster for all different >rades and si;es of -ails and Structurals
should ha/e the ualit0 !anagement /iew created%
7ransaction code6 MM01
BSP_BBP_!"""#_$%" Page $B of &$


Project
UTKARSH
Business Blue Print Document
o Inspection t0pe 1"#3 should be acti/ated in the ualit0
!anagement 4iew of the !aterial !aster, which indicates
5Inspection during Production8 for the !aterial%
o Inspection t0pe 1"23 should be acti/ated in the ualit0
!anagement 4iew of the Blooms, which indicates 5Stoc6 7ransfer
Inspection8 at charging table of -ail !ill reheating furnace%
!aster Inspection *haracteristics, parameters to be anal0;ed, should ha/e
alread0 been created%
7ransaction code6 QS&1
Sampling Procedure should ha/e been alread0 created to calculate the
sample si;e%
7ransaction code6 QD81
!aster Inspection *haracteristics and Sampling Procedures created are
assigned for concerned ?ualit0 operations in the -outing, which will be
created in Production Planning !odule%
7ransaction code6 -"01
o 7he operations in the -outing concerned for ualit0 in -ail and
Structural !ill process would be the following:
-e-:eating
-olling '-oughing ,Internal Finishing, :ot saw cutting,
stamping + -ewor6ing)
Inspection Bed
JD7
Process6
Cs soon as the Blooms are recei/ed at *harging 7able, an inspection lot
will be created in the s0stem, against which, JA7 AK Blooms are sent
bac6 to Stripper Fard%
7ransaction code6 Q"3&
Production Arder will be created in SCP for -ail and Structural Products%
BSP_BBP_!"""#_$%" Page $E of &$


Project
UTKARSH
Business Blue Print Document
In-process Inspection .ot will get created in the s0stem automaticall0,
when a Production Arder for -ails and Structurals are released%
ualit0 Inspector records the obser/ations at ualit0 Aperations into SCP
S0stem%
7ransaction code6 Q"3&
ualit0 In *harge then ta6es Dsage Decision for the Inspection .ot%
7ransaction code6 Q"3&
,.0 Plate Mill Process6
Master Data6
!aterial !aster for all different >rades and si;es of Plates should ha/e the
ualit0 !anagement /iew created%
7ransaction code6 MM01
o Inspection t0pe 1"#3 should be acti/ated in the ualit0
!anagement 4iew of the !aterial !aster, which indicates
5Inspection during Production8 for the !aterial%
!aster Inspection *haracteristics, parameters which are to be anal0;ed,
should ha/e alread0 been created%
7ransaction code6 QS&1
Sampling Procedure should ha/e been alread0 created to calculate the
sample si;e%
7ransaction code6 QD81
BSP_BBP_!"""#_$%" Page $G of &$


Project
UTKARSH
Business Blue Print Document
!aster Inspection *haracteristics and Sampling Procedures created are
assigned for concerned ?ualit0 operations in the -outing, which will be
created in Production Planning !odule%
7ransaction code6 -"01
o 7he operations in the -outing concerned for ualit0 in Plate !ill
process would be the following:
-e-:eating Furnace
-olling
*ooling
Finishing .ight/!edium/:ea/0 Plates
Special process rolling 'J-, **-, 7*-%)
D7!
Inspection Bed $
Inspection Bed &
Inspection Bed #
Jormali;ing
Process6
Production Arder will be created in SCP for Plates%
In-process Inspection .ot will get created in the s0stem automaticall0,
when a Production Arder for Plates are released%
ualit0 Inspector records the results /alue for each of the parameters
assigned for ualit0 Aperations in APHI and the data will be transferred
into SCP%
Finall0 Dsage Decision is ta6en for the Inspection .ot%
7ransaction code6 Q"3&
Inputs 9 15ent 7riggers
Production Arder Jumber for all products to be manufactured%
BSP_BBP_!"""#_$%" Page $2 of &$


Project
UTKARSH
Business Blue Print Document
Inspection .ot Jumber creation is triggered b0 the release of these Production Arders%
-esults are recorded for all ualit0 Aperations which are maintained in -outings for each
of the products manufactured%
Dsage Decision is made after the results recording is made for the last operation in the
-outings for an inspection lot%
;utputs
Inspection .ot Jumber for each production order number%
-esults against each of the inspection lot number for anal0sis%
Process Lin<agesIntegration points
Inspection .ot Jumber gets created against each Production Arder%
-esults recorded at one operation are used for reference for ne@t production operation%
Description o$ $unctional de$icits
Jot Cpplicable
"pproac.es to co5ering $unctional de$icits
Jot Cpplicable
Description o$ Business Process impro5ements
7raceabilit0 of ?ualit0
:istor0 of the ?ualit0 results is a/ailable online%
BSP_BBP_!"""#_$%" Page $9 of &$


Project
UTKARSH
Business Blue Print Document
"ut.ori=ation and user roles
#oles Pro$iles
ualit0 Inspector -esults -ecord
ualit0 In *harge Dsage Decision
:ADs Dsage decision for critical items

NOTE: Roles are defined as per day to day transactions/activities in BSP. Quality
Inspector/Quality In Car!e/"O#s can $e any person fro% RC&/Sop 'loor( te one )o
is responsi$le and autori*ed to Enter/+ie) Quality #ata in te Syste%.
#eports > 3orms
Standard SCP -eports:
a% C##: Displa0 Inspection .ots
b% !*IC: 4iew Inspection lots- material wise
7he BSP reports are listed in reports anne@ure%
Inter$aces
:!!S S0stem
APHI S0stem
-on5ersions
!aster Data in ualit0 !anagement, !aterial !aster '! 4iew), !aster Inspection
*haracteristics, Sampling Procedure and Inspection Plan will be uploaded into SCP
through con/ersion programs 'Hither .S!, or BD* will be used)
Sign%o$$
BSP_BBP_!"""#_$%" Page &" of &$


Project
UTKARSH
Business Blue Print Document
#ole !ame Signature
SCI. *ore 7eam !ember !r% Deepa6 Baner=ee
SCP *onsultant !r% K% -agha/endra Ja0a6
SCI. 7eam .ead !r% S%J% 7iwari
SCP .ead consultant !r% -a=esh Shinde
Process ;4ner !r% Bharat .al
BSP_BBP_!"""#_$%" Page &$ of &$