1.

PIPE SELECTION
Inputs
Pipe Diameter Guess (inches)
Lenth of Pipe L (meters)
Flow Rate q (liters/sec)
Gross head (meters)
Coefficent of flow C

Calculations
Pipe Diameter D (meters)
Hydraulic Radius R = D/4 (meters)
Head Loss hf (meters)
Hydraulic Gradient S = hf/L
Pipe Velocity (meters/second)

HEADLOSS IN FITTINGS
Type of Fitting
Elbow
Elbow
Bend
Bend
Bend
Tee
Tee
Tee
Reducer

8
240
50
22
150

0.203
0.051
2.22
0.009
1.6

Quantity
2
1
0
0
0
0
0
0
0

Shape
45 deg
90 deg
22.5 deg
45 deg
90 deg
Straight
Bend 90 deg
Meet dead-end drive both ways
Depend on ratio of diameter
Total f
Headloss in Fittings (meters)
Total Headloss
Headloss Ratio (%)

f
0.4
1
0.1
0.2
0.2
0.35
1.2
1.2
0.1 to 0.5

total f
0.8
1
0
0
0
0
0
0
0
1.8
0.22
2.44
11.1%

2. PUMP SELECTION
Inputs
Assumed Turbine Efficiency
Assumed Generator Efficiency

Calculations
Effective Head (meters)
Ideal Jet Velocity SQRT(2gh)
Jet Power (watts)
Optimal nozzle dia. (mm) if pelton
Estimated Optimal Pump Flow (l/s)
Estimated Optimal Pump Flow (l/min)
Estimated Optimal Pump Flow (m^3/hr)
Estimated Optimal Pump Head (m)
Estimated Power Output (kW)

0.78
0.77

19.55893
19.58944
9593.654
57.00711
38.34264
2300.558
138.0335
12.70373
5.761949

3. CAPACITOR AND SYSTEM SIZING

Inputs
Motor Rated Power (kW)
Motor Frequency (Hz)
Rated Current (A)
Rated Voltage (V)
Rated Speed (rpm)
Power Factor (Estimate)

58
50
20
230
2880
0.82

Calculations
Apparent Power (VA)
Real Power (W)
Reactive Power (VAR)
Reactive Power per phase (VAR)
Capacitor Current (Amps) (for delta-connected capacitors)
C (micro-F)
2C (micro-F)
Optimal Power for Balanced Phases (W)
Motor Current Derated 80%
Motor Current for Balanced Operation

7967
6533
4560
1520
6.6
91
183
4600
16
11.4

4. TRANSMISSION
***For Resistive Loads***
Inputs
One-Way Wiring Distance (meters)
Acceptable % Voltage Drop
Wire Coefficient

5. COST
Dam
692.5
3.00%
1.7

1
2
3
4
5
Piping

Calculations
Wire Area (cmil)
Wire Area (mm^2)
Wire Diameter (mm)
American Wire Gauge (AWG)

22384.812
11.34
3.8011705
7

1
2
3
4
5
6
7
8
9
10
Power House
1
2
3
4
5
6
7
8
9
10
11
12
13
Transmission
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

16
17
18
19
20
21

Other Parts
1
2
3
4
5

Item
concrete
metal rod
metal metch/net
metal wire
gravel/sand

Unit Price/Unit (Bh) Total Price (Bh)

15
141
2,115
10
200
2,000
1
1,500
1,500
2
100
200

Item
PVC pipe (in 4-meter sections)
piece to cover the pipe at the end
45 elbow 4"
glue 3K (big)
pipe thread tape
metal wire
globe valve 2"
pipe reducer
pipe connector with thread
pipe connector 2"

Unit
60
1
4
5
10
1
1
2
2
2

Price/Unit
1,760
1,500
65
190
15
150
2,020
250
150
150

Item
concrete block
concrete
centrifugal pump
controller
dump load (heating element)
galvanized steel sheet
galvanized steel sheet for corners
nail to use with galvanized steel sheet
bolts & nuts for connecting the pump
metal base for pump
nail 4"
door henge
lock and key

Unit
100
5
1
1
1
30
2
10
4
2
2
1
1

Price/Unit

Item
concrete transmission pole 4"(3.5m.)
ceramic lug and metal
main elec. wire 16 mm.
wire (black) 3x2.5
black & red wires
board 8"x10" (plastic or wood)
knife switch 60 A
volt meter
amp meter
indicator lamp
wire 1.5 mm
wire 2.5 mm
Fluorescent light 18 W
switch
plug/outlet

Unit
70
75
6
5
2
2
2
2
2
2
5
5
50
50
50

Price/Unit
350
75
6,000
45
100
100
120
250
250
150
1,500
2,200
150
15
15

5
141
40,000
12,000
6,000
116
58
12
125
500
55
40
100

5,815
Total Price
105,600
1,500
260
950
150
150
2,020
500
300
300
111,730
Total Price
450
705
40,000
12,000
6,000
3,480
116
120
500
1,000
110
40
100
64,621
Total Price
24,500
5,625
36,000
225
200
200
240
500
500
300
7,500
11,000
7,500
750
750

Ritto box (plastic)

Terminals
metal wire tie
nail for metal wire tie
switch box
black screw

Item
Food
Truck rental
Fuel
Follow-up work
Transport cost for concrete poles

Total Budget

1
10
150
50
100
2

700
20
15
10
15
150

700
200
2,250
500
1,500
300
101,240

Unit
1
1
1
1
1

Price/Unit
25,000
25,000
25,000
15,000
15,000

Total Price
25,000
25,000
25,000
15,000
15,000
105,000

388,406

Sheet3
AWG
36
36
34
34
32
32
32
30
30
30
28
28
28
27
26
26
26
26
24
24
24
24
24
22
22
22
22
20
20
20
20
20
20
18
18
18
18
18
18
16
16
16
16
16
16
14
14
14
14
14

Solid
7/44
Solid
7/42
Solid
7/40
19/44
Solid
7/38
19/42
Solid
7/36
19/40
7/35
Solid
10/36
19/38
7/34
Solid
7/32
10/34
19/36
41/40
Solid
07/30/08
19/34
26/36
Solid
07/28/08
10/30/08
19/32
26/34
41/36
Solid
07/26/08
16/30
19/30
41/34
65/36
Solid
07/24/08
65/34
26/30
19/29
105/36
Solid
07/22/08
19/27
41/30
105/34

0.005
0.006
0.0063
0.0075
0.008
0.008
0.009
0.01
0.012
0.012
0.013
0.015
0.016
0.018
0.016
0.021
0.02
0.019
0.02
0.024
0.023
0.024
0.023
0.025
0.03
0.031
0.03
0.032
0.038
0.035
0.037
0.036
0.036
0.04
0.048
0.047
0.049
0.047
0.047
0.051
0.06
0.059
0.059
0.058
0.059
0.064
0.073
0.073
0.073
0.073

127
152
160
192
203
203
229
254
305
305
330
381
406
457
409
533
508
483
511
610
582
610
582
643
762
787
762
813
965
889
940
914
914
1020
1219
1194
1245
1194
1194
1290
1524
1499
1499
1473
1499
1630
1854
1854
1854
1854
Page 11

25
28
39.7
43.8
67.3
67.3
76
100
112
118.8
159
175
182.6
219.5
256
250
304
277.8
404
448
396.9
475
384.4
640
700
754.1
650
1020
1111
1000
1216
1031.9
1025
1620
1769.6
1600
1900
1627.3
1625
2580
2828
2579.9
2600
2426.3
2625
4110
4480
3830.4
4100
4167.5

0.0001
0.0001
0.0001
0.0001
0.0001
0.0001
0.0001
0.0001
0.0001
0.0002
0.0002
0.0002
0.0002
0.0002
0.0003
0.0004
0.0003
0.0004
0.0003
0.0005
0.0006
0.0006
0.0005
0.0008
0.0009
0.0008
0.001
0.0008
0.0008
0.0013
0.0014
0.0013
0.0015
0.0013
0.0013
0.002
0.0022
0.002
0.0021
0.0019
0.0021
0.0032
0.0035
0.003
0.0032
0.0033

13
14
20
22
32
34
39
51
57
61
80
72
93
112
128
128
155
142
205
229
202
242
196
324
357
385
332
519
562
510
620
526
523
823
902
816
969
830
829
1310
1442
1316
1326
1327
1339
2080
2285
1954
2091
2125

Sheet3
mm2
0.013
0.014
0.020
0.022
0.032
0.034
0.039
0.051
0.057
0.061
0.080
0.072
0.093
0.112
0.128
0.128
0.155
0.142
0.205
0.229
0.202
0.242
0.196
0.324
0.357
0.385
0.332
0.519
0.562
0.510
0.620
0.526
0.523
0.823
0.902
0.816
0.969
0.830
0.829
1.310
1.442
1.316
1.326
1.327
1.339
2.080
2.285
1.954
2.091
2.125

lbs/1000 ft
0.076
0.085
0.12
0.132
0.194
0.203
0.23
0.3
0.339
0.359
0.48
0.529
0.553
0.664
0.77
0.757
0.92
0.841
1.22
1.36
1.2
1.43
1.16
1.95
2.12
2.28
1.97
3.1
3.49
3.03
3.7
3.12
3.1
4.92
5.36
4.84
5.75
4.92
4.91
7.81
8.56
7.81
7.87
7.35
7.95
12.4
13.56
11.59
12.4
12.61

kg/km
0.113
0.126
0.179
0.196
0.289
0.302
0.342
0.45
0.504
0.534
0
0.787
0.823
0.988
1.14
1.13
1.37
1.25
1.82
2.02
1.79
2.13
1.73
2.91
3.16
3.39
2.39
4.61
5.19
4.05
5.48
4.64
4.61
7.32
7.98
7.2
8.56
7.32
7.31
11.6
12.74
11.61
11.71
10.94
11.83
18.5
20.18
17.25
18.45
18.77

ohms/1000 ft
445
371
280
237
174
164
136
113
103
87.3
70.8
64.9
56.7
54.5
43.6
41.5
34.4
37.3
27.3
23.3
26.1
21.1
25.6
16.8
14.7
13.7
15.9
10.5
10.3
10.3
8.6
10
10
6.6
5.9
8.5
5.5
6.4
6.4
4.2
3.7
4
4
4.3
4
2.6
2.3
2.7
2.5
2.5

ohms/km
146,0
1271,0
918,0
777,0
571,0
538,0
448,0
365,0
339,0
286,7
232,0
213,0
186,0
179,0
143,0
137,0
113,0
122,0
89.4
76,4
85,6
69,2
84,0
55,3
48,4
45,1
52,3
34,6
33,8
33,9
28,3
33,0
32,9
21,8
19,2
21,3
17,9
20,9
21,0
13,7
12,0
13,2
13,1
14,0
13,1
8,6
7,6
8,9
8,3
8,2

Page 12

Sheet4

AWG gauge
OOOO
OOO
OO
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Metric 2.0
33
Metric 1.8
34
Metric 1.6
35
Metric 1.4

Maximum
Conductor
Conductor
amps for
Diameter
Diameter
Ohms per
Ohms per
chassis
Inches
mm
1000 ft
km
wiring
0.46
11.684
0.049
0.16072
380
0.4096
10.40384
0.0618
0.202704
328
0.3648
9.26592
0.0779
0.255512
283
0.3249
8.25246
0.0983
0.322424
245
0.2893
7.34822
0.1239
0.406392
211
0.2576
6.54304
0.1563
0.512664
181
0.2294
5.82676
0.197
0.64616
158
0.2043
5.18922
0.2485
0.81508
135
0.1819
4.62026
0.3133
1.027624
118
0.162
4.1148
0.3951
1.295928
101
0.1443
3.66522
0.4982
1.634096
89
0.1285
3.2639
0.6282
2.060496
73
0.1144
2.90576
0.7921
2.598088
64
0.1019
2.58826
0.9989
3.276392
55
0.0907
2.30378
1.26
4.1328
47
0.0808
2.05232
1.588
5.20864
41
0.072
1.8288
2.003
6.56984
35
0.0641
1.62814
2.525
8.282
32
0.0571
1.45034
3.184
10.44352
28
0.0508
1.29032
4.016
13.17248
22
0.0453
1.15062
5.064
16.60992
19
0.0403
1.02362
6.385
20.9428
16
0.0359
0.91186
8.051
26.40728
14
0.032
0.8128
10.15
33.292
11
0.0285
0.7239
12.8
41.984
9
0.0254
0.64516
16.14
52.9392
7
0.0226
0.57404
20.36
66.7808
4.7
0.0201
0.51054
25.67
84.1976
3.5
0.0179
0.45466
32.37
106.1736
2.7
0.0159
0.40386
40.81
133.8568
2.2
0.0142
0.36068
51.47
168.8216
1.7
0.0126
0.32004
64.9
212.872
1.4
0.0113
0.28702
81.83
268.4024
1.2
0.01
0.254
103.2
338.496
0.86
0.0089
0.22606
130.1
426.728
0.7
0.008
0.2032
164.1
538.248
0.53
0.00787
0.2
169.39
555.61
0.51
0.0071
0.18034
206.9
678.632
0.43
0.00709
0.18
207.5
680.55
0.43
0.0063
0.16002
260.9
855.752
0.33
0.0063
0.16002
260.9
855.752
0.33
0.0056
0.14224
329
1079.12
0.27
0.00551
0.14
339
1114
0.26
Page 13

Maximum
amps for
power
transmission
302
239
190
150
119
94
75
60
47
37
30
24
19
15
12
9.3
7.4
5.9
4.7
3.7
2.9
2.3
1.8
1.5
1.2
0.92
0.729
0.577
0.457
0.361
0.288
0.226
0.182
0.142
0.113
0.091
0.088
0.072
0.072
0.056
0.056
0.044
0.043

Sheet4
36
Metric 1.25
37
Metric 1.12
38
Metric 1
39
40

0.005
0.00492
0.0045
0.00441
0.004
0.00394
0.0035
0.0031

0.127
0.125
0.1143
0.112
0.1016
0.1
0.0889
0.07874

414.8
428.2
523.1
533.8
659.6
670.2
831.8
1049

Page 14

1360
1404
1715
1750
2163
2198
2728
3440

0.21
0.2
0.17
0.163
0.13
0.126
0.11
0.09

0.035
0.034
0.0289
0.0277
0.0228
0.0225
0.0175
0.0137

Sheet4
Maximum
freqency for
100% skin
depth for
solid
conductor
copper
125 Hz
160 Hz
200 Hz
250 Hz
325 Hz
410 Hz
500 Hz
650 Hz
810 Hz
1100 Hz
1300 Hz
1650 Hz
2050 Hz
2600 Hz
3200 Hz
4150 Hz
5300 Hz
6700 Hz
8250 Hz
11 k Hz
13 k Hz
17 kHz
21 kHz
27 kHz
33 kHz
42 kHz
53 kHz
68 kHz
85 kHz
107 kH
130 kHz
170 kHz
210 kHz
270 kHz
340 kHz
430 kHz
440 kHz
540 kHz
540 kHz
690 kHz
690 kHz
870 kHz
900 kHz
Page 15

Sheet4
1100 kHz
1150 kHz
1350 kHz
1400 kHz
1750 kHz
1750 kHz
2250 kHz
2900 kHz

Page 16

Sheet5
Wire Size
AWG
16
14
12
10
8
6
4
2
0
00
000
0000

Area mm2
1.31
2.08
3.31
5.26
8.37
13.3
21.1
33.6
53.5
67.4
85
107

COPPER
VDI

Ampacity
1
2
3
5
8
12
20
31
49
62
78
99

ALUMINUM
VDI
Ampacity

10
15
20
30
55
75
95 Not Recommended
130
20
170
31
195
39
225
49
260
62

Page 17

100
132
150
175
205