Bechtel France S.A.S.

Reliance Petroleum Limited

Jamnagar Export Refinery Project
Project Specification
Cathodic Protection in Package Vendor Scope
25!"#$PS#%&'#($"
1 19/06/06 Issued for Construction RS RN DH MM
0 09/05/06 Issued for Design RS RN DH MM
Rev Date Revision By Chkd Appr Client
25194-3PS-GAW-034 Rev 1 Page 1 of 5
Reliance Petroleum Limited
Jamnagar Export Refinery Project
Contents
Introduction......................................................................................................................................2
2. Bacground.................................................................................................................................2
!. Res"onsi#i$it% &atri'...................................................................................................................!
(.Design )ife....................................................................................................................................!
5. Codes* Standards and +ro,ect Docu&ents .................................................................................!
6. -node detai$s................................................................................................................................(
.. De/iations...................................................................................................................................5
Introduction
01is docu&ent descri#es t1e cat1odic "rotection re2uire&ents t1at 3ou$d fa$$ in "acage
/endors sco"e for t1e Re$iance +etro$eu& )i&ited* 4a&nagar 5'"ort Refiner% "ro,ect
645R+7* India
+acages 3ou$d inc$ude ite&s suc1 as 5ff$uent treat&ent "$ant* fi$tration "$ant* sea3ater
intae s%ste&s* Desa$ination "$ant etc t1at 3ou$d in/o$/e a co&"$ete "acage to #e
su""$ied #% t1e "acage /endor 6a$so referred to as 5+C Contractor7.
01is docu&ent does not address t1e cat1odic "rotection re2uire&ents t1at fa$$s in t1e
sco"e of 8offs1ore "acage /endor9 31ic1 inc$udes #uried offs1ore "i"ing* SBM etc.
01is docu&ent a$so does not address t1e cat1odic "rotection re2uire&ents for an% ne3
,etties t1at &a% #e "$anned in t1e future. 01e a#o/e re2uire&ents are co/ered in a
se"arate docu&ent tit$ed 8Marine Structures: Cat1odic +rotection9* docu&ent nu&#er
2519( ;!+S <=->;026.
01is docu&ent co/ers cat1odic "rotection re2uire&ents for a$$ car#on stee$ e'terna$ and
interna$ surfaces* #ot1 coated 6or $ined or "ainted7 and uncoated eit1er carr%ing sea
3ater or i&&ersed in sea3ater 6or H0DS 3ater7. 01is docu&ent a$so co/ers stain$ess
stee$ surfaces e'"osed to sea3ater as in t1e case of sea3ater intae s%ste&s.
S"ecia$ Note: In case of car#on stee$ interna$$% coated "i"ing carr%ing corrosi/e f$uid
6sea3ater or H0DS 3ater7 care &ust #e e'ercised to ensure t1at t1e /a$/es are
&anufactured of co&"ara#$e &ateria$ so as to a/oid a ga$/anic cou"$ing t1at cou$d arise
due to &i'ed &eta$$urg%. Hence c1oice of /a$/e &ateria$ suc1 as -$u&iniu& Bron?e
s1ou$d #e a/oided.
2. Background
+acage @endor s1a$$ inc$ude for t1e su""$% of e2ui"&ent* &ateria$s and consu&a#$es
necessar% to co&"$ete detai$ed design* insta$$ation and co&&issioning of an effecti/e
Corrosion Contro$ s%ste&.
Corrosion contro$ of t1e e'terna$ and interna$ surfaces of t1e stee$ structures s1a$$ #e #%
t1e a""$ication of "ro,ect a""ro/ed coatings* su""$e&ented #% a sacrificia$ anode
Cat1odic +rotection 6C.+.7 s%ste&.
25194-3PS-GAW-034 Rev 1 Page 2 of 5
Reliance Petroleum Limited
Jamnagar Export Refinery Project
-$$ interna$ $inings s1a$$ #e in accordance 3it1 s"ecifications 2519(;!+S;=->;011 and
2519(;!+S;=->;02.* 31i$e t1e e'terna$ coatings are to #e in accordance 3it1 2519(;
!+S;=->;005.
3. Responsibility matrix
01e #asic re2uire&ents for t1e design are descri#ed in t1is s"ecification and s1a$$ #e
furt1er de/e$o"ed #% t1e 5+C CAN0R-C0AR for a""ro/a$ #% t1e Bec1te$ Core =rou"
6)ondon7 "rior to t1e detai$ed design. 01e detai$ed design of t1e C+ s%ste& s1a$$ #e
carried out #% suita#$% 2ua$ified "ersonne$ and a$$ &ateria$s "rocured fro& "re;2ua$ified
s"ecia$ist su#;/endors.
01e 5+C CAN0R-C0AR s1a$$ "roduce t1e fo$$o3ing docu&ents during t1e detai$ed
design "1ase for a""ro/a$ #% t1e Bec1te$:
Design "1i$oso"1% and s"ecifications
Ca$cu$ations
)a%out and construction detai$ dra3ings
Coating Detai$s
. Design !i"e
01e cat1odic "rotection 3i$$ #e genera$$% designed for a 10 %ear $ife* un$ess s"ecifica$$%
indicated
#. Codes$ %tandards and &ro'ect Documents
01e fo$$o3ing codes* standards and "ro,ect docu&ents are a""$ica#$e:
Basic 5ngineering Design Data
2519( 2519(;!+S;=-B;001
Cat1odic +rotection Design +1i$oso"1% 2519(;!+S;=->;01.
S1o" and Bie$d +ainting 2519(;!+S;=->;005
Dn@ R+ B(01;199! Det Norse @eritas
Reco&&ended +ractice ;
Cat1odic +rotection Design
Interna$ $ining of sea3ater intae and outfa$$ "i"ing 2519(;!+S;=->;011
Interna$ $ining of "i"ing s"oo$s 2519(;!+S;=->;02.
BS .!61 +art 1 Cat1odic +rotection +art 1.
Code of +ractice for )and and
Marine -""$ications
25194-3PS-GAW-034 Rev 1 Page 3 of 5
Reliance Petroleum Limited
Jamnagar Export Refinery Project
IS C062 +art I Code of +ractice for Cat1odic
+rotection of Stee$ Structures
6+art I: =enera$ +rinci"$es7
IS C062 +art I@ Code of +ractice for Cat1odic
+rotection of Stee$ Structures
6+art I@: =a$/anic +rotection of
Doc gates* Caissons* +iers and
4etties7
Marine Structures Cat1odic "rotection
Materia$ S"ecification for Cat1odic +rotection of
0ans* @esse$s and Sea3ater +i"e$ine
2519(;!+S;=->;026
2519(;!+S;5D;00!
Note: At1er re$e/ant standards* 31ic1 are not $isted 1ere #ut a""$ica#$e* &a% #e
fo$$o3ed. )atest editions of t1ese standards s1a$$ #e referred.
(. Anode details
Sacrificia$ anode &ateria$ re2uired for cat1odic "rotection s1a$$ #e of t1e a$u&iniu&
indiu& ?inc a$$o% t%"e 6#is&ut1 or &ercur% containing a$$o%s 3i$$ not #e considered7.
0%"ica$ detai$s of t1e anode t%"e re2uired and anode co&"osition re2uire&ents are gi/en
#e$o3:
-$$o% 0%"e -$;In;En
-node Cross Section 0ra"e?oida$
+otentia$ 6-g/-gC$7 ;1.05 @ 6or &ore negati/e7
Ca"acit% 2500 -Hr/Fg 6&in.7
0%"ica$ -node Co&"osition
Einc 2.C;6.5G
Indiu& 0.01;0.02G
Si$icon 0.2G &a'.
Co""er 0.006G &a'.
Iron 0.12G &a'.
At1ers 6eac17 0.02G &a'
-$u&iniu& Ba$ance
Manufacturers certificate of co&"$iance inc$uding s"ectrogra"1ic* di&ensiona$ and
3eig1t ana$%sis 3i$$ to #e "ro/ided. Certified e$ectroc1e&ica$ test data 6as "er DN@7
s1a$$ a$so #e "ro/ided.
25194-3PS-GAW-034 Rev 1 Page 4 of 5
Reliance Petroleum Limited
Jamnagar Export Refinery Project
). Deviations
De/iations fro& t1is s"ecification are on$% acce"ta#$e 31ere CAN0R-C0AR 1as $isted
in 1is 2uotation t1e re2uire&ents 1e cannot or does not 3is1 to co&"$% 3it1 and
BHI5R 1as acce"ted* in 3riting* t1e de/iations #efore order is "$aced. If t1e
&anufacturer is a$so to offer a$ternati/es resu$ting in tec1nica$ or "rice ad/antages 1e
s1a$$ su#&it a su""$e&ent to t1e &ain 2uotation.
In t1e a#sence of a $ist of de/iations* it s1a$$ #e assu&ed t1at CAN0R-C0AR co&"$ies
fu$$% 3it1 t1is s"ecification.
25194-3PS-GAW-034 Rev 1 Page 5 of 5