VE for Wood Conservation

Z-Pump Packing
Before VE After VE
Implementation Date : July 2000
Cost Reduction = 33.0 %
Savings achieved ( July 2000 to March 2002) = Rs. 27.52 Lakhs
Wooden Packing Water-Proof Carton Packing
VE Album : For Private Circulation Only
VE for Alternate Packing
MK1 Spare Kit Packing
Skin Packing Shrink Packing
Before VE After VE
Implementation Date : Oct 2000
Cost Reduction = 7.3 %
Savings achieved (Oct 2000 to March 2002) = Rs. 19.51 Lakhs
VE Album : For Private Circulation Only
Before VE : Imported After VE : Indigenised
Variator in Mechanical Pump
VE for Indigenisation
Implementation Date : July 1997
Savings achieved (July 1997 to March 2002) = Rs. 76.81 Lakhs
Cost reduction = 66.1 %
with design change
VE Album : For Private Circulation Only

Z-Pump : Crank handle cover
VE for Alternate Design
Before VE After VE
Implementation Date : April 1999
Cost Reduction = 84.4 %
Savings achieved ( April 1999 to March 2002 ) = Rs. 6.01 Lakhs
VE Album : For Private Circulation Only
VE for Indigenisation
MCCB Arc chute : Lining & Support
Before VE : Imported After VE : Indigenised
Implementation Date : Sept 2000
Cost Reduction = 84.1 %
Savings achieved (Sept 2000 - March 2002) = Rs. 24.68 Lakhs
VE Album : For Private Circulation Only
FN 125 : Interlock bracket assembly
VE for Alternate Process
Brazing Welding
Before VE After VE
Implementation Date : Jan 2001
Cost Reduction = 66.8 %
Savings achieved (Jan 2001 - March 2002) = Rs. 2.65 Lakhs
VE Album : For Private Circulation Only
VE for Alternate Material
Z-Pump : Sensor box assembly gears
Before VE : Brass After VE : Polyacetal (Delrin)
Implementation Date : Feb 1998
Cost Reduction = 97.2 %
Savings achieved (Feb 1998 to March 2002) = Rs. 19.91 Lakhs
VE Album : For Private Circulation Only
VE for Process Improvement
Switchboards door hinges
Before VE : Machined from standard steel bar
After VE : Machined from extruded steel bar
Implementation Date : April 2001
Cost Reduction = 46.9 %
Savings achieved (April 2001- March 2002) = Rs. 4.24 Lakhs
VE Album : For Private Circulation Only
2-T Oil tank for Petrol Pump
Stainless Steel M.S. Powder coated
VE for Alternate Material
Before VE After VE
Implementation Date : June 2001
Cost Reduction = 84.6 %
Savings achieved (June 2001 to March 2002) = Rs. 8.52 Lakhs
VE Album : For Private Circulation Only
FN 125 : Bush
VE for Alternate Material
Brass Nylon 66 (Zytel)
Before VE After VE
Implementation Date : April 1999
Cost Reduction = 86.4 %
Savings achieved (April 1999 to March 2002) = Rs. 10.84 Lakhs
VE Album : For Private Circulation Only
VE for Alternate Process / Design
TQ 3 base & top assembly
Riveted with corner piece Welded & bolted
Before VE After VE
Implementation Date : April 2001
Cost Reduction = 28.7 %
Savings achieved (April 2001-March 2002) = 41.45 Lakhs
VE Album : For Private Circulation Only
VE for Indigenisation
Totaliser : Petrol Pump
Before VE After VE
Implementation Date = Nov 2001
Cost Reduction = 79.8 %
Savings achieved (Nov 2001 to March 2002) = Rs. 31.65 Lakhs
Imported : Al Die casting body Indigenised : Moulded (Valox-420) body
VE Album : For Private Circulation Only
VE for Alternate Design / Material
VE on Single Phase Energy Meter at MPS
Before VE After VE
Implementation Date : Dec 2001
Cost Reduction : 18.2 %
Savings achieved (Dec 2001 to March 2002) = Rs. 56.46 Lakhs
(Meter with Polycarbonate Enclosure ) (Meter with Metal enclosure &
with related design changes)
VE Album : For Private Circulation Only
VE for Indigenisation
Patient Plate assembly for ESU at MED
Implementation Date : Oct 2001
Cost Reduction = 60.3 %
Savings achieved (Oct 2001 to March 2002) = Rs. 10.15 Lakhs
Before VE : Imported After VE : Developed Locally
VE Album : For Private Circulation Only
Implementation Date : Sept 2001
Cost Reduction = 43.8 %
Savings achieved (Sept 2001 to March 2002 ) = 1.82 Lakhs
FN 32 / 63 Packing
VE for Alternate Packing

Before VE : With EPS Buffer
After VE : Without EPS Buffer
VE Album : For Private Circulation Only
VE for Alternate Process
FN 630 / 800 fuse terminal
Before VE : Cutting
After VE : Cut-off
Before
After
Implementation Date : Nov 2001
Cost Reduction = 7.6 %
Savings achieved(Nov2001 to Mar2002)
= 0.65 Lakhs
VE Album : For Private Circulation Only
VE for Alternate Design/ Process & Indigenisation
MN 9/12/16 Contactor
Implementation Date : April 2001
Cost Reduction = 9.8 %
Savings achieved (April 2001 to March 2002) = Rs. 51.7 Lakhs
VE Album : For Private Circulation Only
FN 125 Lever
Before VE : Fine blanking After VE : Conventional
Blanking
Implementation Date : April 2000
Cost Reduction = 57.1 %
Savings achieved (April 2000 to March 2002) = Rs. 4.03 Lakhs
VE for Process Change
VE Album : For Private Circulation Only
FN 400 : Spring Retainer
VE for Waste Elimination
Implementation Date : June 2001
Before VE After VE
Spring with retainer Retainer eliminated by crimping of spring
Cost Reduction = 93.5 %
Savings achieved (June 2001 to March 2002) = Rs. 0.34 Lakhs
VE Album : For Private Circulation Only
VE for Alternate Material
Z-Pump : Card mounting bracket
Before VE : M.S. fabricated After VE : GF Nylon moulded
Implementation Date : Aug 1997
Cost Reduction = 64.2 %
Savings achieved (Aug 1997 to Mar 2002) = Rs. 12.1 Lakhs
VE Album : For Private Circulation Only