NEC 110-14 & 250-110 FAIL N / A RE-TEST DATE ITEM No. TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS SAUDI ARAMCO ID / PID - 3 / 01 / 05 - REV 0 (Standards Cutoff - August 2004) test REPORT SATR NUMBER DATE APPROVED QR NUMBER PROJECT TITLE WBS /
NEC 110-14 & 250-110 FAIL N / A RE-TEST DATE ITEM No. TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS SAUDI ARAMCO ID / PID - 3 / 01 / 05 - REV 0 (Standards Cutoff - August 2004) test REPORT SATR NUMBER DATE APPROVED QR NUMBER PROJECT TITLE WBS /
NEC 110-14 & 250-110 FAIL N / A RE-TEST DATE ITEM No. TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS SAUDI ARAMCO ID / PID - 3 / 01 / 05 - REV 0 (Standards Cutoff - August 2004) test REPORT SATR NUMBER DATE APPROVED QR NUMBER PROJECT TITLE WBS /
Schedule Q, attachment IV, Sec. 6 B6 Check the bolt & hole size of termination lugs installed for correctness. NEC 110-14 & 250-110 B5 Check that the required information is marked on the compression lugs. NEC 110-14 & 250-110 B4 Check that the installed connector size match with the size of wire. NEC 110-14 & 250-110 FAIL N/A RE-TEST DATE ITEM No. TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR Instrument Cable - Continuity, Insulation Resistance (Installed) and Termination Torque Testing SATR-J-6602 1-Oct-05 INST PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO. TRAVEL TIME SAUDI ARAMCO USE ONLY SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED? SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL A Certification A1 Specific tools and equipment shall be identified to make and perform tests in the field with instructions for their use, calibration, and storage. Schedule Q, Att. IV, Sec.6.1. A2 The CONTRACTOR shall identify, maintain, control, adjust, and calibrate all tools, gauges, instruments and other measuring and testing devices used for controlling quality. Schedule Q, Att. IV, Sec.6.1. A3 Calibration shall be performed at established periods as specified in the most stringent of SAUDI ARAMCO standards, other applicable standards, or manufacturer recommendations; if no standards apply, the calibration cycle shall not exceed six months. Schedule Q, Att. IV, Sec.6.1. A4 CONTRACTOR shall provide backup equipment when the primary equipment is being calibrated or tested. Schedule Q, Att. IV, Sec.6.1. B1 NETA, Sec.7.3.2.3 Attachment- 1 Schedule Q, attachment IV, Sec. 6 B2 (NETA, Sec. 7.3.2) - Attachment 1 Schedule Q, attachment IV, Sec. 6 B. TEST PROCEDURE AND CHECK LIST A5 CONTRACTOR personnel performing test and calibrations shall be trained per applicable international or manufacturer requirements. Schedule Q, Att. IV, Sec.6.2 B3 Check proper terminals and crimping die are used Wires and that crimping procedure is proper. (NETA 7.3.2.4) Schedule Q, attachment IV, Sec. 6 Page 1 of 9 4. Test Continuity of all conductors individually and record only minimum readings. PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR Instrument Cable - Continuity, Insulation Resistance (Installed) and Termination Torque Testing SATR-J-6602 1-Oct-05 INST SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER ITEM No. TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE E1 Test results are acceptable and in accordance with Saudi Aramco Engineering Standards and contractual requirements. 7. Internatinational Electrical Testing Association, NETA, 1999, 4. SAES-P-104 Wiring Methods and Materials, 28 J anuary 2004 N/A RE-TEST DATE ITEM No. TEST RESULTS ACCEPTANCE CRITERIA REFERENCE DOCUMENTS: FAIL 6. Record the torque values of termination. REFERENCE PASS 3. SA Pre-Commissioning Forms #P-003 Low Voltage cables, 10/97 REMARKS: 5. SAES-J -902 Electrical Systems for Instrumentations, 31J uly 2004 6. 34.SAMSS-913 Instrumentation and Thermocouple Cable, 30 J une, 2004 B9 Check the Grade of the bolt and apply the desired Minimum Tensile (PSI) and verify the bolt diameter for torque FT / LBS. (NETA, Sec. 7.3.2- Attachment 3 &4) Schedule Q, attachment IV, Sec. 6 B8 Check the type of bolt, bolt diameter, thread and adjust the torque setting into the required FT / LBS. as per SA Pre-Commissioning Form #P-000 or equipment manufacturer's recommendation.(NETA, Sec. 7.3.2- Attachment 3 &4) Schedule Q, attachment IV, Sec. 6 B10 Check and reduce the maximum torque values listed 10% to 20% for plated or lubricant bolts (SILICON BRONZE or CADMIUM PLATED) and check the bolt diameter and thread for the right rating torque values to be apply.(As per pre-commissioning Form or manufacturer's recommendations) Schedule Q, attachment IV, Sec. 6 B11 Torque the bolted connection and check that torque bolts are marked. NEC 110-14 & 250-110 B12 Perform resistance measurements trhough all bolted connections with low- resistance ohmmeter, if applicable, in accordance with Section 7.3.2.1 (Visual and Mechanical Inspection). NETA, Sec.7.3.2.3 Attachment- 2 Schedule Q, attachment IV, Sec. 6 C. TEST EQUIPMENT AND MATERIALS CRITERIA 1. Torque-type Screw driver or Beam-type Torque Wrench or Ratchet-type Torque Wrench shall have valid calibration date. 2. Select the torque (Foot Pounds) range according to the bolt size and type of bolt material. 3. Select the torque (Foot Pounds) range according to the type of screw material. 4. Apply check mark on each connection after torque and also check mark on the associated drawing, sketch or single line diagram for cross check. D. TEST RESULTS 1. Use and Modify the attached forms based on requirements 3. Test insulation between overall drain and armour. 5. The torque values shall be selected according to the material of bolt and the accessories. 2. Test all conductors to each other and to ground . Record only minimum readings. 2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003 1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993 Page 2 of 9 PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR Instrument Cable - Continuity, Insulation Resistance (Installed) and Termination Torque Testing SATR-J-6602 1-Oct-05 INST SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER N/A RE-TEST DATE ITEM No. TEST RESULTS ACCEPTANCE CRITERIA FAIL REFERENCE PASS Y =YES N =NO F =FAILED *Person Responsible for Implementation of Test and Analysis of Results QC Record Reviewed Work Verified Name, Sign and Date: Quality Record Approved: Name, Organization, Initials and Date: T&I Witnessed QC Supervisor Proponent and Others Name, Initials and Date: Witnessed Test 3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products 1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID). Saudi Aramco Contractor / Third-Party indicates compliance with appropriate standards or performance in a specified manner. Test Performed Successfully and Results are Acceptable: Name, Initials and Date: PMT Representative T&I Witnessed 4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization Work Verified NOTES: Work / Rework May Proceed Name, Initials and Date: QC Inspector PID Representative QC Record Reviewed Work Verified T&I Witnessed Name, Title, Department, Company, Initials and Date: or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the QC Record Reviewed 2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling). Technician Performing Test* 6. Attachment 6 Cable Insulation Resistance Test After Installation ATTACHMENTS: 1. Attachment 1 NETA Inpsection and Test Procedures Sec. 7.3.2- Cables 3. Attachment 3 Bolt Torques for Bus connections 2. Attachment 2 NETA Inspection and Test Procedures - Sec 7.3.2. Electrical Tests 4.Attachment 4 Bolt Torques for Bus connections 5. Attachment 5 Recommended Torque Values for Terminals - from www.EatonElectrical.com Page 3 of 9 SAUDI ARAMCO ID/PID - 03/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER Instrument Cable - Continuity, Insulation Resistance(Installed) and Termination Torque Testing INST SATR-J-6602 1-Oct-05 Attachment 2 NETA Inspection and Test Procedures - Sec 7.3.2. Electrical Tests Page 4 of 9 SATR-J-6602 1-Oct-05 Attachment 1 NETA Inpsection and Test Procedures Sec. 7.3.2- Cables SAUDI ARAMCO ID/PID - 03/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER Instrument Cable - Continuity, Insulation Resistance(Installed) and Termination Torque Testing INST Page 5 of 9 SATR-J-6602 1-Oct-05 Attachment 3 Bolt Torques for Bus connections SAUDI ARAMCO ID/PID - 03/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER Instrument Cable - Continuity, Insulation Resistance(Installed) and Termination Torque Testing INST Page 6 of 9 SAUDI ARAMCO ID/PID - 03/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER SATR-J-6602 1-Oct-05 Attachment 4 Bolt Torques for Bus connections Instrument Cable - Continuity, Insulation Resistance(Installed) and Termination Torque Testing INST Page 7 of 9 Instrument Cable - Continuity, Insulation Resistance(Installed) and Termination Torque Testing INST SATR-J-6602 1-Oct-05 SAUDI ARAMCO ID/PID - 03/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER Attachment 5 Recommended Torque Values for Terminals - from www.EatonElectrical.com Page 8 of 9 Instrument Cable - Continuity, Insulation Resistance(Installed) and Termination Torque Testing INST SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004) SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER SATR-J-6602 1-Oct-05 Attachment 6 Cable Insulation Resistance Test After Installation Page 9 of 9