B5

Typical loop diagrams showing termination assignments in junction

boxes and marshalling panels.
SAES-J -903, Sec
7.4
B4
Ensure drawing showing the overall I.S. system from the instruments in
the hazardous areas to the instruments in the non-hazardous area with
demarcation lines between the non-hazardous (safe) area and the
hazardous area portions of system shall be clearly shown. The
respective areas shall be labeled "non-hazardous (safe)" and "hazardous
area".
SAES-J -903, Sec
7.2
B3 Electrical area classification drawing are available
SAES-J -903, Sec
7.1
A8
Ensure only the agencies listed in SAES-P-100, Table 1(Atttachment- 1)
are used. For equipment, devices, or apparatus certified as intrinsically
safe, only those that are certified as category EEX or AEX "ia" shall be
used.
SAES-J -903, Sec
1.4
B Pre- Loop Check - Works Inspection
B1 Ensure that actual field installation is completed in all aspects .
SAEP-16
Sec. 4.1.13
B2
The completed instrument loop shall be tested as one system, and
where necessary adjustments shall be made to the calibrations.
SAEP-16
Sec. 4.1.13
A4
SAES-J -903, Sec
5.1
A7
Ensure that certificates from third party testing Laboratories for all
equipment, apparatus or devices are enclosed with the package.
A5
Ensure prior permission to use an intrinsically safe system from the
General Supervisor, Process Instrumentation Division, P&CSD.
SAES-J -903, Sec
1.4
Aramco Inspection / P&CSD / Proponent , Contractor QC signatures to
be verified on installation inspection as well as test / calibration sheets.
SAEP-16
Sec. 4.1.13
A3 Ensure that all individual loop components have been calibrated
SAEP-16
Sec. 4.1.13
A2
The installation Record sheets to be verified and formed as part of loop
folder
SAEP-16
Sec. 4.1.13
N/A
A Document Review
A1
Ensure all Instrument specification sheets for the complete loop are
available
Schedule Q
Attachment lV
Sec.7.1
RE-INSP DATE
ITEM
No.
ACCEPTANCE CRITERIA REFERENCE PASS FAIL
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Intrinsically Safe Circuit-Circuit Final Inspection SAIC-J-6906 1-Oct-05 INST
PLANT NO. EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
TRAVEL TIME
SAUDI ARAMCO USE ONLY
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
A6
Conform all Material Test Report (MTR) for the entire loop components
are available
Schedule Q
Attachment lV
Page 1 of 4
SAES-J -903, Sec
8.5.1
B12
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
ATTACHMENTS:
Attachment -1 Certification Agencies for Equipment in Hazardous Areas
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
f
REMARKS:
B8
Insulation Rating: Interconnecting cables shall be specified with a
minimum insulation rating of 600 Volts.
SAES-J -903, Sec
7.5.3
B7 Cable length, meters (feet)
SAES-J -903, Sec
7.5.2
B11 All intrinsically safe system components shall be so identified.
B10
Ensure all cables are sealed against the passage of gas and vapors as
required by the National Electrical Code NFPA 70.
SAES-J -903, Sec
8.2.4
B9
ITEM
No.
ACCEPTANCE CRITERIA REFERENCE PASS FAIL
B13
Light blue color coding shall be used to identify intrinsically safe wiring.
The preferred practice is to specify intrinsically safe interconnecting
cables with a blue outer jacket. Alternatively, blue sleeves slipped over
the jacket at all points of termination may be used to identify I.S. wiring.
SAES-J -903, Sec
8.5.3
N/A RE-INSP DATE
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
indicates compliance with appropriate standards or performance in a specified manner.
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Intrinsically Safe Circuit-Circuit Final Inspection SAIC-J-6906 1-Oct-05 INST
B6
Size of individual pair or triad, capacitance per unit length, and
inductance per unit length.
Single pair/triad interconnecting cables shall be specified with a
minimum conductor size of 16 AWG.
Exception: Multiconductor "home run" cables may be specified with 18
AWG conductor size.
SAES-J -903, Sec
7.5.1
7. SAES-B-068, Electrical Area Classification, 31 May, 2003.
2. Schedule Q -- Quality Requirements (Pro Forma Contract), November 2003
REFERENCE DOCUMENTS:
3. ISA-RP 12.2.02-1996 Recommendations for the Preparation , Content and Orga. Of Intrinsic Safety Control Drawings, 15 May 1996
6. NEC 2002- National Electric Code 2002
5. SAES-J -903 Intrinsically Safe System, 28 November, 2001.
SAES-J -903, Sec
7.5.4
4. SAES-J -902, Electrical Systems for Instrumentation, 31 J uly 2004
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), J uly 1993
All junction boxes, cable trays, conduits, cables, cabinets, and
instrument housings shall be labeled as containing intrinsically safe
circuits or equipment. The means of identification shall be visible after
installation. Label spacing on cable tray, conduit, and interconnecting
cables shall not exceed 25 feet (8 meters).
SAES-J -903, Sec
8.5.2
B9 I.S. system vendor recommended grounding plan
SAES-J -903, Sec
7.6.2
Cable manufacturer
Page 2 of 4
ITEM
No.
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Intrinsically Safe Circuit-Circuit Final Inspection SAIC-J-6906 1-Oct-05 INST
Work Verified
PMT Representative
T&I Witnessed Work is Complete and Ready for Inspection:
Name, Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y =YES N =NO F =FAILED
Work / Rework May Proceed
Name, Initials and Date:
Saudi Aramco Contractor / Third-Party
QC Record Reviewed
Work Verified T&I Witnessed QC Record Reviewed
QC Inspector PID Representative
Construction Representative*
Name, Initials and Date:
Work Verified
Name, Sign and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
T&I Witnessed
QC Supervisor Proponent and Others
Name, Initials and Date:
Performed Inspection
QC Record Reviewed
Page 3 of 4
SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC NUMBER DATE APPROVED QR NUMBER
Attachment -1 Certification Agencies for Equipment in Hazardous Areas
Intrinsically Safe Circuit-Circuit Final Inspection SAIC-J-6906 1-Oct-05 INST
Page 4 of 4