Pro-Set 200

Injection Molding Control

(Catalog Number 1747-L542P)

Product Data

Pro-Set 200 Software

for Injection Molding Control

Before you purchase or retrofit another injection molding machine, investigate the Allen-Bradley
Pro-Set 200 Injection Molding Control. Based on our widely used SLC Small Logic Controller,
this system provides complete control of the molding machine.

The Right Control

For You

As a high-volume injection molder of tight-tolerance parts, you know

that to remain competitive you must find ways to leverage your two
greatest assets, your molding machinery and personnel.
If you can improve machine performance with advanced technologies
without staffing your operation with computer specialists, you can
realize a competitive advantage. If you can automate your processes
and allow your people to focus on quality, process improvement, and
new product innovation, you can grow your revenues and profits.
We want to help you put modern technologies to work so you can:

improve your processes

simplify machine operations
increase safety
reduce the cycle time and lower the scrap rate
reduce machine downtime through automation

The Pro-Set 200 Injection Molding Control System offers you these
features and more.

Pro-Set 200 Injection Molding Control System

Advanced Process Control

with ERC2 Expert
Response Compensation

ERC2 is the second generation of Allen-Bradleys patented Expert

Response Compensation closed-loop control technology. It is an
advanced control algorithm which provides automatic tuning of the
pressure and velocity loops associated with clamp, injection, and
ejector motion. It:

eliminates the need to manually tune pressure and velocity loops,

resulting in simplified machine setups in less time
measures machine performance during each cycle and compares it
with desired molding parameters. Based on profile configuration,
ERC2 provides the control outputs to achieve desired setpoints
informs an operator if machine performance appears to fall outside
of calculated machine capabilities
ERC2 is a one-button automatic tuning feature that frees you from the
tedious and complex process of tuning control systems and lets you
concentrate on the quality of parts being produced. As a result, you
will experience:

Profiled Action for

Better Injection and
Faster Cycles

greater process stability

increased production yields
lower scrap rates
simplified machine operation

Profiling lets you configure the operation of screw, clamp, and ejectors
for faster, smoother, molding cycles. We provide profiling screens
where you subdivide machine action into position segments, each
having a pressure or velocity setpoint. This lets you manipulate
hydraulic pressure and/or velocity of the injection ram, allowing you to
mold even the most complex parts with the most difficult of materials.
For example, you can divide the injection phase into 5 segments and
tailor the speed of the injection shot to the characteristics of your mold
and/or material.
Injection Profile

There is a corresponding velocity

setpoint and pressure setpoint
associated with each position setpoint.
You use the corresponding velocity
and pressure setpoints to go from one
positionentire profile(and to the next velocity (Vel) or
The to the next controls either
profile). Transfer is a transition to the velocity or
pressure (psi) with a corresponding
next selected profile. associated with each position
pressure setpoint
(Pos) setpoint.

segment 4

segment 3

segment 2

segment 1

segment 5

Ram (screw)

Pos 4
Vel 5

xx.xx

Pos 3
Vel 4

xx.xx

Pos 2
Vel 3

xx.xx

Pos 1
Vel 2

xx.xx

Vel 1

xx.xx

xx.xx

xx.xx

xx.xx

xx.xx

psi 5

psi 4

psi 3

psi 2

psi 1

xxxx

xxxx

xxxx

xxxx

xxxx

Transfer to the pack profile can occur during

any part of the injection phase. Transfer criteria
is based on: xx.xx position
xxxx pressure
xx.xx position mask
xx.xx time

Publication 6500-2.9 February 1998

Pro-Set 200 Injection Molding Control System

Profiles Used in
the Molding Process

Any profile in the inject, clamp, and ejector phases can be controlled
by pressure or velocity to suit you molding machine. Here are the
default (pressure or velocity) control modes and number of segments
for all of the profiles that Pro-Set 200 uses in the molding process:
Control of Inject Phase
Profile:
Injection
Pack
Hold
Pre-Decompress
Plastication
Post-Decompress

Segments:
5
2
2
1
5
1

Default Mode:
Velocity
Pressure
Pressure
Velocity
Pressure
Velocity

Control of Clamp Phase

Profile:
Close
Clamp LPMP
Tonnage
Low Hold
Decompress
Clamp Open

Segments:
3
1
1
1
1
4

Default Mode:
Velocity
Pressure
Pressure
Pressure
Pressure
Velocity

Control of Ejector Phase

Profile:
Ejector Forward
Ejector Reverse
Tip Stroke

We Do the Engineering
For You

Segments:
2
1
1

Default Mode:
Velocity
Velocity
Velocity

Pro-Set 200 provides machine-tested ladder logic programs and

operator-interface screens for these functions:

set up and configure the machine

detect and display high and low limits and deviation alarms
store and retrieve mold/part setups
display production data
change the machine mode (manual, semi-automatic, automatic)
sequence the clamp, injection, and ejector phases
set and pull cores
interface to the temperature control module (1746-BTM)

The software is designed to run a typical injection molding machine

with minimal modification. Of course you can customize these machine
logic programs and operator-interface screens to support your unique
requirements. This might include the integration of robots, conveyors,
parts counters, material handling equipment or other devices which are
involved in your plastics processing operations.
Decreasing the system engineering time translates directly to reduced
costs in control system retrofits and new system commissioning.

Publication 6500-2.9 February 1998

Pro-Set 200 Injection Molding Control System

System Expansion to
Match Your Machine

Pro-Set 200 software runs on an SLC 5/04P processor, part of

Allen-Bradleys standard SLC architecture This architecture offers
expansion and configuration flexibility. System I/O can range from
as few as 7 I/O slots in an SLC chassis to multiple chassis with up to
30 slots. This means that Pro-Set 200 can be used in applications
requiring extremely high I/O counts or unique I/O configurations.
All standard SLC I/O and specialty modules can be integrated into
your Pro-Set 200 system.

Precise Temperature
Control

The Allen-Bradley Barrel Temperature Module (1746-BTM) is

specifically designed for the thermal characteristics of temperature
zones associated with plastics molding machines and extruders. A
patented cold- startup routine is designed to bring machine temperature
zones up to setpoint faster than traditional tuning methods with less
overshoot or temperature oscillation.
The BTMs autotuning functions ensure that temperatures are controlled
even when process conditions change or environmental conditions
would otherwise cause an undesired variance from setpoint. The BTM,
when used in a Pro-Set 200 system, provides one-touch automatic
temperature control and tuning. Machine operators need only turn on
the temperature zones and BTM takes care of the rest. The BTM:

is easy to use
has resolution of "0.1 degree C / F
is optimized for your process
You would set up and monitor temperature control loops with this
PanelView screen, included in the set of Pro-Set 200 operator screens.

Publication 6500-2.9 February 1998

Pro-Set 200 Injection Molding Control System

An Easy-to-use
Control System

Menu-driven screens step operators and setup personnel through a

logical sequence of the displays necessary to configure a machine,
set up a new mold, or diagnose processing problems. Pro-Set 200
offers mold/part storage making mold changes quick and easy.

Communication Networks
and Software to Gather
Process Data

Whether you need to gather information for process analysis,

production monitoring, or integration into plant-wide information
networks, Allen-Bradley networking strategies offer a variety of
physical connection schemes and data transfer protocols. Since
information processing requirements vary, it is extremely valuable to
have choices. Allen-Bradley offers solutions including DeviceNet,
ControlNet, Ethernet, Data Highway, and others which give you
options when networking your injection molding operation. We also
recommend Rockwell Software products such as RSTrend and
RSView for production monitoring and process analysis.

Lower Cost

In addition to being a cost effective system at time of purchase, our

SLC-based system offers lower life-cycle costs than most other control
choices since it relies on the same modules and technologies employed
in thousands of applications throughout the industry. You get the
benefit of worldwide availability of replacement parts and support
services from engineers who are experienced with Allen-Bradley /
Rockwell Automation products.

Training and Support

At Allen-Bradley, we back everything we sell with training and support.

We have plastics experts available to support your individual needs from
initial system concepts throughout the life of the product. For more
information, contact your local Allen-Bradley sales office or distributor.

Publication 6500-2.9 February 1998

Pro-Set 200 Injection Molding Control System

The Components of Our

Molding Control System

The components of our molding control system are shown below:

Pro-Set 200
PanelView Screens
Reserved
I/O Slot
PanelView 550 or 900

SLC 5/04P
Processor

Fast Analog
I/O Modules

Temperature
Control
Modules

Optional Modules
for other purposes
(ac, dc, relay)

Pro-Set 200
Ladder Logic

|
|
|
|
|

|
|
|
|
|

| |
|/|
| |
|/|
|/|

(
(
(
(
(

)
)
)
)
)

Power
Supply

from position and pressure sensors

type J and K T/C

to proportional pressure and flow valves

This Hardware or Software:

Does the Following:

SLC 5/04P Processor

(1747-L542P)

executes the sequence logic which controls the injection molding machine. Embedded within this
processor are the ERC2 algorithms which control the pressure and flow valves for the injection,
clamp, and ejector phases.

Fast analog I/O module

(1746-FIO4V or 1746-FIO4I)

accepts position and pressure inputs and provide analog output signals to the proportional valves
which control velocity and pressure. You need a least one FIO4V or FIO4I module for each controlled
phase (pressure and position inputs and pressure and velocity outputs). To select these modules:
If your valves require and/or your sensors produce"10V dc signals, use FIO4V
if your valves require and/or your sensors produce 4-20mA signals, use FIO4I
To control all three phases (inject, clamp, eject) with pressure/position inputs and pressure/flow
outputs, you need at least three modules. More may be required for other I/O combinations.

Temperature control module

(1746-BTM)

provides temperature control for the barrel of the injection molding machine. These modules contain
specialized start-up and auto-tuning algorithms which have been optimized for barrel temperature
control. Each module controls four temperature loops using either J or K thermocouples (grounded or
ungrounded). The ladder logic and PanelView screens accommodate eight temperature loops.
Important: Separate output modules provide the time-proportioned (on/off) or analog outputs for the
temperature loops. BTM modules do not have outputs.

PanelView 550 or 900 operator interface

lets you enter and modify profile and temperature setpoints, see alarms, view production data, etc.

Pro-Set 200 software (6500-PS210)

which contains:
ladder logic
PV550 or PV900 screen display
Miscellaneous input and output modules

Publication 6500-2.9 February 1998

works with the ERC2 algorithms to control closed-loop hydraulic pressure and flow circuits of the
inject, clamp, and eject phases of machine operation. Also controls the machines sequential
operations. You may modify this logic to accommodate your specific machine.
lets you operate the machine (configure profiles, modify/monitor temperatures, save/restore recipes),
calibrate, and troubleshoot. You may modify or add screens for additional machine features.
accept limit-switch and pushbutton inputs; control heaters, directional valves, pilot lights, and manual
functions. You can use any of the 1746-type I/O modules in the SLC 500 product line.

Pro-Set 200 Injection Molding Control System

How Pro-Set 200 Works

The following diagram illustrates how Pro-Set 200 works.

Important: The processor uses selectable-timed-interrupt (STI)
files to provide fast I/O updates from/to fast analog I/O modules.
The processor interrupts the main program scan at timed intervals
and goes to the STI file to read inputs and process outputs. This
ensures a fast, repeatable response for STI functions.
2. Ladder logic scales position
and pressure inputs and stores
scaled values in the data table.

1. The processor scans

position and pressure
inputs in the STI file.
Fast Analog
I/O Module

Machine
Setpoints

Position Inputs

Production
Data

SLC 5/04P Processor

Raw
Position

DH
Communications

Data
Table

Pressure Inputs

Raw
Pressure

STI
File

ERC2
Algorithms
scaled
position

Pressure
Valve

Fast Analog
I/O Module

scaled
pressure

Pressure
Output

scaled
position

3. ERC2 algorithms
use scaled position
and pressure inputs
to compute velocity
and pressure outputs.

scaled
pressure

Data
Table
Output to
Pressure Valve

Flow
Valve

Velocity
Output

velocity, pressure
output values

velocity, pressure
output values

Direct
Outputs

Output to
Flow Valve
Main
Ladder Logic
File

Directional
Valves
Pilot Lights
Data
Table

I/O
Update

Pumps
Heaters
Direct
Inputs

5. The processor sends velocity and

pressure outputs from the STI file to the fast
analog I/O modules to actuate the valves.
User Program
and Data
4. Ladder logic transfers velocity
and pressure output values from
the data table into the STI file.

Operating
System

Pushbuttons
Limit
Switches

Publication 6500-2.9 February 1998

Pro-Set 200 Injection Molding Control System

Pro-Set 200
Inputs and Outputs

Ladder logic for Pro-Set 200 software includes the following inputs
and outputs:
Inputs

Outputs

Manual Mode Switch

Manual Mode Lamp

Semi-automatic Mode Switch

Semi-automatic Mode Lamp

Automatic Mode Switch

Automatic Mode Lamp

Clamp Open Pushbutton or Selector Switch

Motors Running Lamp

Clamp Close Pushbutton or Selector Switch

Malfunction Lamp

Ejector Retract Pushbutton or Selector Switch

Malfunction Audible Alarm

Ejector Forward Pushbutton or Selector Switch

Clamp Solenoid Valve

Core Set Pushbutton or Selector Switch

Clamp-close Solenoid Valve

Core Pull Pushbutton or Selector Switch

Clamp-open Solenoid Valve

Inject Forward Pushbutton or Selector Switch

Clamp Proportional Valve

Screw Rotate Pushbutton or Selector Switch

Inject Forward Solenoid Valve

Inject Forward Pushbutton or Selector Switch

Inject Retract Solenoid Valve

Inject Retract Pushbutton or Selector Switch

Inject Proportional Valve

Malfunction Reset Pushbutton Switch

Pack Solenoid Valve

Motors Running Switch

Hold Solenoid Valve

Safety Ratchet-up/down Switches

Screw Rotate Solenoid Valve

Front/Rear Safety Gates Closed/Open Switches

Backpressure Solenoid Valve

Barrel Heat-on Switch

Ejector Solenoid Valve

Mold Set Switch

Ejector Forward Solenoid Valve

Core Set/Pull Limit Switches

Ejector Retract Solenoid Valve

Inject/Screw Off/On (Dry Cycle) Switch

Ejector Proportional Valve

Inject Forward/Retract Limit Switches

Additional Pump Solenoid Valve

Clamp Open Overstroke Switch

Barrel Master Heat Contactor

Clamp Decompress Switch

Clamp at Tonnage Pressure Switch
Clamp Locked Limit Switch (Toggle Clamp)
Purge Guard Closed Switch

Typical System Hardware

A typical Pro-Set 200 system consists of this Allen-Bradley equipment:

Equipment:

Qty:

Catalog Number:

SLC 5/04P Processor

1747-L542P

Barrel Temperature Control Module

1-3

1746-BTM

Fast Analog I/O Modules

1-3

1746-FIO4I or 1746-FIO4V

Auxiliary Power Supply

1746-P4

I/O Chassis

1746-A10

Operator Interface Terminal

PanelView 550 or 900

Injection Molding Labels for PanelView

6500-PS2LBL

Pro-Set 200 Software

6500-PS210

I/O Modules as required, such as 1746-IB16, 1746-OB16

Publication 6500-2.9 February 1998

Pro-Set 200 Injection Molding Control System

Feature Specifications:
program memory size 32K
high-speed performance 0.90 ms/K typical
control of up to 960 local I/O
online programming (includes runtime editing)
built-in DH+ channel, supporting:
high-speed SLC 5/04P to SLC 5/04P communication
messaging capability between PLCsR and SLCs
built-in RS-232 channel, supporting:
DF1 Full-Duplex for remote or point-to-point communication,

or direct connection to IBM compatible programming devices

DF1 Half-Duplex Master/Slave for SCADA
type communication
DH-485 (serves as a second DH-485 channel using a
1747-PIC or direct connection to IBM compatible
programming devices)
ASCII for connection to other ASCII devices, such as bar
code readers, printers, and weigh scales
passthru capability to PanelView 550 and PanelView 900
remote I/O passthru
built-in real-time clock/calendar
1 ms Selectable Timed Interrupt (STI)
0.50 ms Discrete Input Interrupt (DII)
advanced math features trigonometric, PID, exponential,
floating point, and the compute instruction
indirect addressing
flash PROM provides firmware upgrades without physically
changing EPROMS
keyswitch RUN, REMote, PROGram (clear faults)

General Specifications
Power Supply Loading at 5V dc

1.0A for the SLC 5/04P processor

Power Supply Loading at 24V dc

200 mA for the SLC 5/04P processor

Program Scan Hold-up Time after Power Loss

20-3000 ms (dependent on power supply loading)

Clock/Calendar Accuracy

" 54 sec/month @ 25 C (77 F)

" 81 sec/month @ 60 C (140 F)

Noise Immunity
Vibration
ba

NEMA Standard ICS 2230

Shock (operating)

Displacement: 0.015 inch, pk-to-pk at 557 Hz

Acceleration: 2.5Gs at 572000 Hz
30Gs

Ambient Temperature Rating

Operating: 0 to + 60 C (32 F to 140 F)

Storage: 40C to 85 C (40 F to 185 F)

Humidity

5 to 95% without condensation

Agency Certification
(when product or packaging is marked)

Class I Div 2 Hazardous

marked for all applicable directives

Specifications for the

SLC 5/04P Processor
(Cat. No. 1747-L542P)

Publication 6500-2.9 February 1998

10

Pro-Set 200 Injection Molding Control System

Communication Options
The processor supports the following types of communication options.
Data Highway Plus (DH+) channel offers:

communication rates of 57.6K, 115.2K, and 230K baud

maximum network length of 3,048 m (10,000 ft.)
Belden 9463 (blue hose) cable connection between nodes
(daisy chain connection)
built-in isolation
DH-485 channel offers:

configurable communication rates up to 19.2K baud

electrical isolation via the 1746-AIC
maximum network length of 1219 m (4,000 ft.)
RS-485 electrical specifications
Belden 9842 cable connection between nodes
(daisy chain connection)

RS-232 channel offers:

Specifications of the Barrel

Temperature Module
(Cat. No. 1746-BTM)

communication rates up to 19.2K baud

maximum distance between devices is 15.24 m (50 ft.)
RS-232C electrical specifications
modem support
built-in isolation

Electrical Specifications
Backplane current consumption
Backplane power consumption

110 mA at 5V dc
85 mA at 24V dc
0.6W maximum (0.55W @ 5V dc, 2W @ 24V dc)

Number of channels

4 (backplane and channel-to-channel isolated)

I/O chassis location

any I/O module slot except slot 0

A/D conversion method

sigma-delta modulation

Input filtering

analog filter with low pass digital filter

Normal mode rejection

(between [+] input and [] input)
Common mode rejection
(between inputs and chassis ground)
Channel bandwidth (3db)

greater than 50 dB at 50 Hz
greater than 60 dB at 60 Hz
greater than 120 dB at 50/60 Hz
(with 1K ohm imbalance)
8 Hz

Calibration

once every six months

Isolation

1000 V transient or 150 VAC continuous

channel-to-channel or channel-to-backplane

Environmental Specifications
Operating temperature

0C to 60C (32F to 140F)

Storage temperature

40C to +85C (40F to +185F)

Relative humidity

5% to 95% (without condensation)

Agency Certification
(when product or packaging is marked)

Class I Div 2 Hazardous

marked for all applicable directives

Publication 6500-2.9 February 1998

Pro-Set 200 Injection Molding Control System

11

Physical Specifications
LED indicators

5 green status indicators

one for each of 4 channels
one for module status

Module ID code

10223

Recommended cable:
for thermocouple inputs
for mV inputs
Maximum wire size

shielded twisted pair thermocouple extension wire

alpha 5121 or equivalent
two 14 AWG wires per terminal

Maximum cable impedance

150 W maximum loop impedance, for <1LSB error

Terminal strip

removable, Allen-Bradley spare part

catalog number 1746RT32

Refer to the thermocouple manufacturer for the correct extension wire.

Overall accuracy
Overall accuracy includes variances in cold-junction compensation,
calibration, non-linearity, and resolution.
Input
Type

Maximum Error
@ 25C

Maximum Error
@ 77F

Temperature Drift
(0C60C)

1.06C

1.91F

0.0193C/C, F/F

1.72C

3.10F

0.0328C/C, F/F

50 mV

30 mV

30 mV

1.0 mV/C, 1.8 mV/F

100 mV

30 mV

30 mV

4.0 mV/C, 2.7 mV/F

Assumes the module terminal block temperature is stable.

Input Specifications

Thermocouple linearization

TC Type J 210C to 760C (346F to 1400F)

TC Type K 270C to 1370C (454F to 2498F)
Millivolt (50 mV dc to +50 mV dc)
Millivolt (100 mV dc to +100 mV dc)
IPTS68 standard, NBS MN125, NBS MN161

Cold junction compensation

accuracy 1.5C, 0C to 70C (32F to 158F)

Input impedance

greater than 10MW

Temperature scale

0.1C or 0.1F

DC millivolt scale

0.01 mV

Open circuit detection

leakage current
Open circuit detection

20 nA typical

Time to detect open circuit

0.5 seconds, typical

Input step response

0 to 99.9% (less 1 LSB) in 600 ms (worst case)

Display resolution

0.1C/step or 0.1F/step

Module update time

less than 500 ms

Channel turn-off time

up to one module update time

Type of input (selectable)

upscale

Publication 6500-2.9 February 1998

12

Pro-Set 200 Injection Molding Control System

Specifications for
Fast Analog Modules
(Cat. No. 1746-FIO4I or
1746-FIO4V)

General Specifications
Catalog
1746-

ID
Code

Input Channels

per Module

Output Channels

per Module

Backplane Current
5V
24V

FIO4I

3224

2 current output

55 mA

150 mA

FIO4V

3218

2 differential,
select V or I per channel
2 differential,
select V or I per channel

2 voltage outputs

55 mA

120 mA

Input and output channels are isolated from the backplane but not from each other.
SLC Communication Format

16-bit twos compliment binary

Location of LSB in I/O Image Word

0000 0000 0000 0001

Impedance to ANL COM

500K ohms

Impedance, Channel-to-channel

1M ohms

Field Wiring to Backplane Isolation

500V dc (continuous)

Cable

shielded, Belden #8761 (recommended)

Wire Size

#14 AWG (max)

Grounding Wire (optional)

1/4 wide (min) braid

Terminal Block, 1746-RT28

removable

Installation

single slot in the 1746 I/O Rack

Calibration

factory calibrated

Noise Immunity

NEMA standard ICS 2230

Environmental Conditions
Operating Temperature
Storage Temperature
Relative Humidity

0-60C (32-140F)
40 to 85C (40 to 185F)
5-95% (noncondensing)

General Input Specifications

Step Response (5-95%)

Class I Div 2 Hazardous

marked for all applicable directives

Agency Certification
(when product or packaging is marked)

100 sec

Converter Resolution

12-bit

Conversion Method

successive approximation

Nonlinearity

0.073% of full scale (max)

Common Mode Voltage Range

0-20V dc (max)

Common Mode Rejection Ratio at 10 Hz

n/a

Common Mode Rejection Ratio at 60 Hz

50 db (min), 1K ohm imbalance

Normal Mode Rejection at 60 Hz (min.)

n/a

Channel Bandwidth

7.0K Hz (min) @ 3 db point

Image Format (HEX)

0FFF

Track/hold Time to Get Signal before Conversion

1.5 s (nominal)

Signal Convert From Hold

6.0 sec (nominal)

Conversion Time
Module Throughput Delay

7.5 sec every 512 sec (nominal)

) 512 sec (typ)

1.10 ms (max

Worst case throughput occurs when the module just misses seeing an event occur.

Publication 6500-2.9 February 1998

Pro-Set 200 Injection Molding Control System

13

Current-loop Input Specifications

Full Scale

20 mA

Input Range

0-20 mA (nom) 0-30 mA (max)

Current Input Coding

0-2047 counts for 0-20 mA

Absolute Maximum Input Voltage

7.5V dc or 7.5V ac RMS

Input Impedance

250 ohms (nominal)

Resolution

9.7656 A per bit

Overall Accuracy at 25C (77F)

0.510% of full scale

0.850% of full scale
98 ppm/C of full scale (max)
0.400% of full scale
0.707% of full scale
89 ppm/C (max)

Overall Accuracy, 0-60C (32-140F)

Overall Accuracy Drift
Gain Error at 25C (77F)
Gain Error, 0-60C (32-140F)
Gain Error Drift
Offset Error at 25C (77F)
Offset Error, 0-60C (32-140F)
Offset Error Drift

2 LSB (typical)
4 LSB
0.14 LSB/C (max )

Overvoltage Protection

7.5V ac RMS (max)

Computed by box method:

2 [max offset error] / 60C

Voltage Input Specifications

Full Scale

10V dc

Input Range

0-10V dc 1 LSB

Input Impedance

1M ohms (nominal)

Overvoltage Protection (IN+ to IN)

220V dc or ac RMS, continuously

Resolution

2.4414 mV per LSB (nominal)

Voltage Input Coding

0-4095 counts for 0-10V dc

Overall Accuracy at 25C (77F)

0.440% of full scale

0.750% of full scale
88 ppm/C (max)
0.323% of full scale
0.530% of full scale
79 ppm/C (max)
4 LSB (max)
2 LSB (typical)
0.14 LSB/C (max )

Overall Accuracy, 0-60C (32-140F)

Overall Accuracy Drift
Gain Error at 25C (77F)
Gain Error, 0-60C (32-140F)
Gain Error Drift
Offset Error, 0-60C (32-140F)
Offset Error at 25C (77F)
Offset Error Drift

Computed by box method:

2 [max offset error] / 60C

Publication 6500-2.9 February 1998

14

Pro-Set 200 Injection Molding Control System

Output Specifications
Full Scale
Output Range
Output Coding
Output Resolution
Converter Resolution
Location of LSB in I/O Image Word
Nonlinearity
Conversion Method
Step Response
Load Range
Load Current
Load Reactance
Over-range Capability

10V dc
10 to +10V 1 LSB (normal)
32,768 to +32,764 for -10 to +10V dc
1.22070 mV per LSB
14-bit
0000 0000 0000 01XX
0.05% of full scale
R2R ladder
2.5 ms (normal)

Overall Accuracy at 25C (77F)

0.208% of full scale

0.384% of full scale
54 ppm/C of full scale (max)
0.208% of full scale
0.374% of full scale
47 ppm/C (max)
9 LSB (typical)
11 LSB
0.05 LSB/C (max)

Overall Accuracy, 0-60C (32-140F)

Overall Accuracy Drift
Gain Error at 25C (77F)
Gain Error, 0-60C (32-140 F)
Gain Error Drift
Offset Error at 25C (77F)
Offset Error, 0-60C (32-140 F)
Offset Error Drift

1K to ohms
10 mA (max)
1 F (max)
n/a

Pro-Set 200, ERC2, PanelView, and SLC are trademarks of Allen-Bradley Company, Inc.

Publication 6500-2.9 February 1998

16

Pro-Set 200 Injection Molding Control System

Allen-Bradley, a Rockwell Automation Business, has been helping its customers improve
productivity and quality for more than 90 years. We design, manufacture and support a broad
range of automation products worldwide. They include logic processors, power and motion
control devices, Operator Interfaces, sensors and a variety of software. Rockwell is one of the
worlds leading technology companies.

Worldwide representation.
Allen-Bradley Headquarters, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414 382-2000 Fax: (1) 414 382-4444

Publication 6500-2.9 February 1998

Supersedes Publication 6500-2.9 July 1997

Publication 6500-2.9 February 1998

Copyright 1998 Allen-Bradley Company, Inc. Printed in USA