CREATING THE SPECIALIZED FRONT-LINE

SUPERVISORS NEEDED BY THE

21
ST
CENTURY MANUFACTURERS.
SETTING NEW LEADERSHIP STANDARDS FOR
TODAYS OPERATIONAL REQUIREMENTS
ADVANCED MANUFACTURING CONSULTANCY SDN. BHD.
(650118D)
Developing Operational Experts & Certifying Lean Masters All Over Asia
Since 2001. We Set The Benchmark
1. Our organisation is having a knowledgeable, experienced and hard working team
of supervisors but we are still struggling to become a world class manufacturer to
meet current day challenges
2. We have implemented various success methodologies such as Lean, six Sigma,
TQM but we are struggling to follow through and make it an organisational work-
culture at the shop-floor
3. We want a self motivated front-line operational team who are able to ensure
consistent performance standards with excellent employee engagement. However
our supervisors do not have the specialised skill to get base line employee
engagement to its fullest
4. We are an organisation who are in need of creative thinking, self motivated and
highly efficient set of supervisors who will be a driving force to generate value
propositions, improvements and able to solve problems with high accuracy and
speed. Our supervisors are currently overworked and do not have sufficient
creativity.
If you can identify your organisation with any of the above
points then we have the most important program that will
transform your organisation through one of its most
important asset-the supervisors
Train your supervisors to be:
21
st
century creative & innovative thinkers
Effective problem solvers
Culture Builders and effective communicators
Autonomously manage performances to optimum levels
Self motivated and continually drive improvement
Effective Leaders and change agents
Able to take your operations to a higher level of performance and profitability
An opportunity your organisation
cannot afford to miss
An organisation that wants to be of
world class needs to be strong in its
base. The foundation of any strong
manufacturing organisation is its
operational performance. Front-Line
leadership is critical at this
foundational level. They in fact set the
phase and level of performance.
A new
generation of
supervisors to
suit the current
day operational
challenges
The broad role of supervisors who take on this front-line leadership require
both skills and motivation to drive the right performance. In the 21
st
century manufacturing scenario a critical and new set of supervisory
behaviour and skill set is needed. This unique skill set in not fully covered in
traditional supervisory leadership training or gained merely through
experience. As opposed to traditional programs which focus only on soft
skills, The Certified World Class Supervisory Program is aimed at equipping
manufacturing industry supervisors with the right leadership, operational
and even management competencies that is needed to meet a challenging
and dynamic environment. It also provides essential inter-personal skills to
drive higher commitment and performance in operator level employees.
THE PROGRAM CONTENTS
OPERATIONAL EXCELLENCE & FRONT LINE MANAGEMENT
The Business rationale of achieving Operational Excellence
The challenges and requirements of the 21
st
century superviosr
Supply Chain Management
Critical supervisory competencies
Daily World Class Supervisors schedule and standard work
DIAGNOSING OPERATIONS, MEASURING EXCELLENCE & PLANNING IMPROVEMENT
Value Stream Mapping & Process Mapping
Work Element study and analysis
Key Shop-Floor Performance Indicators
Measuring Operational waste
Throughput Measurements
Key equipment productivity Measurements
Key employee performance and engagement measures
Kaizen Projects planning
WORLD CLASS SUPERVISORY OPERATIONAL SKILLS
Achieving Quality Goals
Standardized Work
QC Tools & SPC
Mistake Proofing
Managing Throughput and Productivity
Constraints and Bottleneck Management
Successfully using 5S & Visual System to manage shop-floor
Monitoring and improving equipment performance
Quick Setups
Managing Flow
Managing shop-floor inventory
Waste Elimination
Optimising shop-floor layout
Simple and Complex Problem Solving skills
Root Cause Analysis
3 X 5 Whys
Cause & Effect Trees
Improving the Work area
Innovative Thinking & value Creation
Process Improvement
Achieving Optimum Productivity
Kaizen Team facilitation
Toyota Kata Coaching & TWI Training skills
CRITICAL LEADERSHIP & SOFT-SKILLS FOR SUPERVISORS
21
st
century supervisory Leadership Qualities
Time Management
Handling Resistance and difficult People
People Engagement Skills
Effective Communication skills for supervisors
Running Effective Meetings
Motivating front line operators
Crisis Management
HOW IS THE PROGRAM DELIVERED
The program is delivered in 4 Waves
Each wave of skills transfer is 2 days long
Supervisorss are exposed real projects
Method used is one of action learning: 30% lectures; 40% case-
studies or experiential simulations & 30% real projects
Teaching is coupled with hands-on coaching and mentoring by
experts with more than 20 years of experience and global
exposure
TARGET PARTICIPANTS
Production, Maintenance & Engineering supervisors
Superintendents
Administrative, HR, Store, Finance and any other support
group supervisors
Any person playing a supervisory role in the organization
PROGRAM IS DEVELOPED & DELIVERED BY WHOM?
The program is developed and delivered by a team of industry leading consultants who are certified
and qualified in Operational Management Each module facilitator is either globally or Asia level
exposed in training, coaching and shop-floor transformation for an average of 15 years. The
facilitators have great credentials behind them whose skills and managerial wisdom is highly sought
after. These are the leaders who have actually turned around real manufacturing set ups
successfully around the world. They know what works and what does not in todays shop-floor.
THIS IS OUR SERVICE GUARANTEE:
At the end of the program it is guaranteed that your
organization will have a group of specialized and skilled
supervisors with the necessary charisma and
commitment to take your shop-floor to world class
performance level.
enquiries@amckaizen.com
016-484 6367 (Melvin)
www.amckaizen.com
ADVANCED MANUFACTURING CONSULTANCY SDN BHD
(650118D)