Electric Power / Controls

MOTOR WINDING KIT

MODEL 8022

GENERAL DESCRIPTION
The Lab-Volt Motor Winding Kit, Model 8022, offers a
new approach to teaching construction techniques for
electrical machines. Starting with such basic components
as laminations, motor ends, and magnet wire, the
Lab-Volt Motor Winding Kit permits the construction of
the following four machines:
 a squirrel-cage induction motor;
 a wound-rotor induction motor;
 a three-phase synchronous machine; and
 a split-phase capacitor-start motor.
All parts necessary for assembly and construction
of the four machines are included in the kit. Two types
of stator laminations are included for winding a threephase stator and a single-phase stator.
Three types of rotors are included in the kit:
 a squirrel-cage rotor (completely assembled);
 a rotor with open-slot laminations allowing winding of
a wound rotor by the student; and

a rotor with cruciform laminations and a damper assembly, allowing winding of a 4-pole synchronous
machine rotor by the student.
The rotors are made of a double-ended stainless steel
shaft on which are permanently assembled the ball
bearings and laminations.
There is enough material supplied with the kit to wind
each type of machine at least five times. All the necessary materials  lacing cord, slot insulators, insulating
material, wooden wedges, and insulated magnet wire 
are included.
A hand-operated coil winder, equipped with an adjustable mandrel and a turn counter, facilitates the construction of the different windings according to the specifications described in the instruction manual. All the tools,
such as the plastic mallet, scissors, wire stripper, soldering iron, and compass, are included in the kit.
The student manual gives winding data for each
machine and describes all the winding steps in detail.

LAB-VOLT SYSTEMS, INC., P.O. BOX 686, FARMINGDALE, NJ 07727, U.S.A., (732) 938-2000 / 800-LAB-VOLT, FAX: (732) 774-8573, E-MAIL: us@labvolt.com
LAB-VOLT LTD/LTE, 675, RUE DU CARBONE, CHARLESBOURG, QC, CANADA, G2N 2K7, (418) 849-1000 / 800-LAB-VOLT, FAX: (418) 849-1666, E-MAIL: ca@labvolt.com
INTERNET: http: //www.labvolt.com

MOTOR WINDING KIT

MODEL 8022
Once the rotor and stator have been wound, students
follow a detailed machine assembly procedure.
When the machine has been assembled, it is installed on the support module with clamps and wing nuts.
The machine windings are connected to the associated
terminals of the module through a polarized plug.
Each machine has its own interchangeable plastic
face overlay. The nominal rating and the winding schematics are silk-screened on the overlay. Machine components, such as capacitors, centrifugal switches, and
potentiometers, are fastened to the machine or to its
base with special fasteners without using a tool.

Once the machine is mounted on the support module, it can be inserted into a Lab-Volt EMS workstation
and coupled to a prime mover or a dynamometer to
check its electrical specifications and confirm that it is
wound properly. A completed machine can be used to
perform exercises in the EMS student manual.
When the characteristics of the machine have been
verified, the windings are removed from the slots to
salvage the stator and rotor laminations for the next
student.

LIST OF EQUIPMENT FOR MOTOR WINDING KIT, MODEL 8022

QTY

1
1
1
1

DESCRIPTION

Work Bench for System 8022 . . . . . . . . . .

Assembly Module for Dissectible Machines
Motor Winding Kit Parts and Tools . . . . . .
Manual Coil Winder . . . . . . . . . . . . . . . . . .

MODEL NUMBER

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8120-1
8163
8203
8901

COURSEWARE
ORDERING NUMBERS1

Student Manual
Motor Winding Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26145-00

TOPIC COVERAGE






Equipment Familiarization
Split-Phase Capacitor-Start Motor
Three-Phase Squirrel Cage Induction Motor
Three-Phase Wound-Rotor Induction Motor
Synchronous Machine

Various versions are available. Refer to Ordering Numbers section.

ORDERING NUMBERS
MODEL
NUMBER

8120-1
8163
8203
8901

120/208 V  60 Hz

220/380 V  50 Hz

240/415 V  50 Hz

ENGLISH

FRENCH

SPANISH

ENGLISH

FRENCH

SPANISH

ENGLISH

8120-10
8163-00
8203-00
8901-00

8120-10
8163-01
8203-01
8901-00

8120-10
8163-02
8203-02
8901-00

8120-10
8163-00
8203-05
8901-00

8120-10
8163-01
8203-06
8901-00

8120-10
8163-02
8203-07
8901-00

8120-10
8163-00
8203-0A
8901-00

Table 1. Equipment Ordering Numbers

120/208 V  60 Hz

220/380 V  50 Hz

240/415 V  50 Hz

ENGLISH

FRENCH

SPANISH

ENGLISH

FRENCH

SPANISH

ENGLISH

26145-00

N/A2

26145-02

26145-05

26145-06

N/A

N/A

Table 2. Courseware Ordering Numbers

N/A = Not available

Lab-Volt reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Lab-Volt recognizes all product
names used herein as trademarks or registered trademarks of their respective holders. Copyright 1999, Lab-Volt Systems, Inc.
TA18129-00 Rev. D