When the cement paste of good quality is provided and its bond with the aggregate is satisfactory, then the mechanical properties of the rock will influence the strength of concrete. The test carried for strength purposes is aggregate crushing value Aggregate Crushing Value The different rock samples are found to give different compressive strength varying from a minimum of about 45 MPa to 545 MPa. Strength of rock is found out by making a test specimen of cylinder shape of size 25 mm diameter and 25 mm height. This cylinder is subjected to compressive stress. Test is made on single sized aggregate passing 12.5 mm and retained on 10 mm sieve. The aggregate is placed in a cylinder mould and a load of 40 ton is applied through a plunger. The material crushed to finer than 2.36 mm is separated and expressed as a percentage of the original weight taken in mould. This percentage is referred as aggregate crushing value. Aggregate crushing value = B/A X IOO Where B = weight of fraction passing the appropriate sieve, and A = weight of surface-dry sample. This aggregate crushing value is restricted to 30 % for concrete used for roads and pavements and for 45 % may be permitted for other structures. 10 % fines value DETERMINATION OF TEN PERCENT FINES VALUE Object - This method of test covers the procedure for determining the ten percent fines value of coarse aggregates. NOTE - The ten percent fines value gives a measure of the resistance of an aggregate to crushing, that is, applicable to all aggregates. Specific Gravity (Relative Density) The relative density (specific gravity) of an aggregate is the ratio of its mass to the mass of an equal absolute volume of water. Specific Gravity= ( density of material)/( density of water) The typical value of specific gravity= 2.65 That ranges from 2.65 to 2.9. Moisture Content Absorption or surface moisture determination is important in order to maintain the desired w/c ratio in mix design. Average sand 1.0% Ranges from 1.0 % to 7 % The moisture conditions of aggregates are shown in Fig. They are designated as: 1. Ovendryfully absorbent 2. Air drydry at the particle surface but containing some interior moisture, thus still somewhat absorbent 3. Saturated surface dry (SSD)neither absorbing waterfrom nor contributing water to the concrete mixture 4. Damp or wetcontaining an excess of moisture on the surface (free water)
Bulking factor Bulking is the increase in total volume of moist fine aggregate over the same mass dry. Surface tension in the moisture holds the particles apart, causing an increase in volume.
Grading of Aggregate Grading refers to the determination of the particle-size distribution for aggregate. Grading limits and maximum aggregate size are specified because grading and size affect the amount of aggregate used as well as cement and water requirements, workability, pumpability, and durability of concrete. In general, if the water-cement ratio is chosen correctly, a wide range in grading can be used without a major effect on strength. When gap-graded aggregate are specified, certain particle sizes of aggregate are omitted from the size continuum. Gap-graded aggregate are used to obtain uniform textures in exposed aggregate concrete. Close control of mix proportions is necessary to avoid segregation. SIEVE ANALYSIS The sieve analysis is conducted to determine the particle size distribution in a sample of aggregate, which is called gradation. The aggregate used for making concrete are normally of the maximum size 80 mm, 40 mm, 20 mm, 10 mm, 4.75 mm, 2.36 mm, 600 micron, 300 micron and 150 micron. 4.75 mm sieve retained called CA and passed called FA Sieving can be done either manually or mechanically. From the sieve analysis the particle size distribution in a sample of aggregate is found out. In this connection a term known as Fineness Modulus (FM) is being used.