Ancillary Products Range

Kingspan accessories
Accessori es
January 2010

Insurer Approved Systems

3
Flashing components made to supplement the
complete roof and wall systems Kingspan, are
manufactured from coated galvanized metal sheets
1,250 mm wide maximum and up to 8,000 mm long (the
recommended length of ashing components is 6,000
mm). We recommend consulting ashing components
from dark shades, if length exceeding 3,000 mm is
required.
Roof ashing components
Ridge componentsExpansion joints O
Rooight ashing O
Roof panel junctions to walls O
Roof panel junctions to panel wall O
Gable ashings O
Parapet ashings O
Gutter ashings O
Wal ashing
Corner and internal corner ashing O
Panel joint strips O
Panel junctions to adjoining buildings O
Cill ashings O
Openings ashing
Window, door and gate ashing O
Louvers ashings O
MATERIAL SPECIFICATION
Source material
Galvanized metal sheet with coating 1,250 mm wide
maximum (fully spread).
metalsheet thickness: standard thickness of 0.6 mm O
is available in standard colours, other thicknesses
are possible according to suppliers production
technology (0.5 mm, 0.6 mm, 0.75 mm, galvanized
metalsheet 1 mm)
Internal surface coating: O
Polyester coating M
Exterior surface coating: O
PES / polyester 25 M
High performance surface coating 25m thick with
medium term life
Pvf2 (PVDF) M
High performance surface coating 25 m thick with
excellent colour stability
PLASTISOL M
One-side, high performance coating 200 m, high
levels of durability and colour stability, is highly
resistant to damage in transit on site and assembly
Kingspan Spectrum M
60 m Polyurethane coated semi gloss nish with
a slight granular effect. It offers an outstanding
durability- and weather resistance performance,
Its superior exibility enables high resistance against
mechanical damages.
COLOUR RANGE
standard colours available according to Kingspan O
colour chart
please contact Kingspan for special colour shades O
requirements
2
Introduction
Kingspan has become the market leader in the
specialist industry of providing ancillary components
for completing all aspects of any buildings. High
capital investment on exible manufacturing equipment
and systems enables rapid turnround of high quality
components from order to site delivery to be achieved
meeting clients and installers timeline requirements.
Architects can incorporate special features to give their
designs an individual and unique appearance, condent
in the knowledge that Kingspan can turn them into
reality. Including corporate styles or individual one-off
designs, Kingspan can meet your requirements and
always to the same high standards of quality.
Kingspan manufacture and supply an extensive range
of standard and bespoke ancillary components, which
can be used to enhance the architectural imagery
of the building. Kingspans Technical Services and
ancillary manufacturing operation provide designers
and constructors with a total service package, both at
design and through the construction and installation
process.
aluminium upstand
ridge component
insulated gutter
insulated gutter
rooight panel
upstand component
vertical cover strip
atypical corner panel
ashing
louvres
gutter system
rounded corner panel
Conner panel
head and cill
cover strip
Ridge components
Corner ashings
Samples of non-standard production
Verge components
Head and Cill
Flashings components
4
Rainwater system
DRAINAGE COMPONENTS CHARACTERISTICS
colour corresponding to wall and roof O
simple and fast assembly O
attractive design O
insulation quality comparable to panels of the same O
thickness
ROOF DRAINAGE SYSTEMS
Kingspan eaves gutter system (angular) level O
Eaves gutter system (semi-circular) O
Kingspan prefabricated thermally insulated gutter O
system level)
valley gutter M
boundary gutter M
External Gutter system
The rainwater drainage off the roof into the sewer
system is important part of roof systems. Kingspan
offers external gutter system (angular or semi-circular)
for gable and pitch roofs without a parapet.
Level angular external guters
Gutter capacity (standard prole) = 11,8l/s O
Outow capacity ( 100mm) = 4,7 l/s O
Outow capacity ( 150mm) = 9,1 l/s O
Maximum outow span = 15,0m O
Level external gutters Kingspan are manufactured
according to suppliers abilities from galvanized
metalsheet 0.6 mm thick with single-side coating (PES/
polyester 25 m or Plastisol 200 m) 6,000 mm long.
All accessories (gutter support, connections, heads,
corner components, downpipes, elbowpipes,) are
components of the system.
SYSTEM COMPONENTS
hanging gutter (gutter connections) O
downpipe (angular) O
gutter support O
outlet O
downpipe sleeve O
sill and spout elbow-pipe O
accessories (rivets, fasteners, caps, O
sealant, stub nail) O
Kingspan Insulated Gutter System
valley and boundary gutters
It is necessary to design a drainage system to internal
drainage in case of gable and pitch roofs without a
parapet. Kingspan offers the internal drainage system of
level prefabricated insulated valley and parapet gutters.
manufactured according to customers requirements. O
from galvanized metalsheet 0.6 mm thick, PES O
/ polyester 25 m, Plastisol 200 m or Skinplate
0.75 mm, 500 m in Kingspan standard shades.
thermal insulation from IPN or mineral bre. IPN O
insulation can be 40, 50, 60, 70, 80, 100 or 120 mm
thick, mineral bre insulation can be 60, 80, 100, 120
or 150 mm thick.
standard gutters include standard heads/ or with O
overow.
When designing internal gutter, please keep in
mind, that vertical drainage system can not cross with
horizontal support components of roof construction
(girders, clamps, purlins, etc.).
As the gutters are not self-supporting, it is necessary
to adjust the steel construction for their application or to
use hooks.
Kingspan recommends electrical heating of gutters.
5
Corner components
PRE-FORMED CORNER PANELS
KS1000 TF, SF, FR and FH wall panels allow to use
pre-formed sandwich panels for corners. Detailed
pictures show the way of junction to standard wall and
geometry of corners.
ADVANTAGES
accessory to sandwich panel systems O
simply assembly O
innovative and attractive solution O
wide colour range O
ashing components reduction O
HORIZONTALLY LAID PANELS VERTICALLY LAID PANELS
Steel sheets
Accessories Division delivers metal sheets formed
by its own machinery. Metal sheets available in wide
range according to metal sheets used for manufacture
of Kingspan panels. Metal sheets lenght according to
customers requirements. Maximum recommended
lenght is 6,000 mm. Metal sheet width depends on
sheet span and can vary from 1,100 to 1,250 mm.
Metal sheet thickness range from 0.5 to 0.75 mm.
External facing of metal sheet is protected by foil. The
metal sheets are despatched on wooden palettes.
Steel in coils
Rewinding is secured on Kingspan equipment M
Delivery of the quantity according to the customer M
requirement (maximal weight of one coil is 2 t).
Width of the coil is given by the unroll of the coil, M
which is available and is between 1,100 and
1,250 mm.
Thickness of the steel is between 0,5 and 0,75 M
mm.
Colour shades of the steel in PES coating available M
according to the current standards.
Other coating and colours available according to M
actual stock situation.
Coils are powered by protective foil on the exterior M
side.
Steel sheets, steel in coils
6 7
Wall light panel KS1000 WL is product designed for any buildings, where are used wall panels Kingspan KS1000
SF. Panel is made from polycarbonate and it help to reach optimal thermal values of insulated building. Panel is
suitable for all type of buildings, except these, where is high share of water in air caused by inuence of building users
or production processes. They are not suitable also for buildings with low inside temperature.
APPLICATION
Wall light panel KS1000 WL can be used for vertical
and horizontal cladding. Maximal span is determined on
behalf of static tables calculation.
Materials
Polycarbonate chamber board, thickness 38 mm.
Colour: clear. Is possible to offer other colour shades
according to actual stock situation.
Construction
Modular width 1000 mm O
Weight: 4,7 kg / m2 O
Panel joint shape correspond to the joint of panel O
KS1000 SF.
Thickness difference between panel KS1000 SF and O
panel KS1000 WL is solved by aluminium distance
proles.
Distance proles are available for thicknesses of O
following panels: KS1000 SF 60,80,100.
Length: max. 6000 mm O
Exterior side is provided with UV lter. O
Thermal charakterictics - U value = 1,26 W/m2K O
Sound depression (Rw) 24 dB O
Light transmission
Transmission range is 55 % for clear colour. In case
of other colour shade, please contact Accessories
department Kingspan.
Wall-Lite
TM
Tophats
Tophats
Vertical tophats are used for overlap of the cross joint
at horizontally laid panels
Max.length: 7m
Materials
zinc coated steel with nal surface coating. O
steel thickness: for Kingspan standard colour shades O
is delivered standard steel thickness 0,6 mm
standard exterior surface coating: O
PES / polyester 25 M
high performance surface coating 25um thick with
medium lifetime
Kingspan Spectrum M
60m Polyurethane coated semi gloss nish
with a slight granular effect. It offers an outstanding
durabilityand weather resistance performance,
Its superior exibility enables high resistance
againstmechanical damages.
Pvf2 (PVDF) M
high performance surface coating 25um thick with
excellent colour stability
FOODSAFE M
The surface of this 150 m thick polymer coating
is non-toxic and resistant to mould, durable and easy
to clean. It is chemically inert and safe for continuous
contact with unpacked food. Steel thickness 0,5 mm.
STANLESS STEEL M
stainless steel with thickness 0,5 mm.
zaklapovac lity atypick
K 175a - katalogov
8 9
APPLICATION
A KS1000 HTL - Hybrid Rooight is a product with
GRP top sheet and polycarbonate bottom sheet
combination for buildings with Kingspan KS1000 RW
and KS1000 FF roof panel where the thermo insulation
and the designed surface is requirement.
The basic conditions of the installation:
slope of the roof minimum for RW = 5,7(10%); O
for FF = 8(14%))
standard overlap is 250 mm O
distance between supports must be determined from O
the span tables calculation. Please, contact technical
department Kingspan.
Dimensions
The shape of the GRP top layer is same as the shape
of KS1000 RW roof panel.
Standard length: max. 6250 mm (total length)
Width: 1000 mm (polycarbonate)
Fire performance
Grade of re spreading: without re spreading
Property of burning while dropping: burning while
dropping
Fire classication: hard to burn
(TMI-28/2007)
Note!
In case of Rooigths, there are exceptions from the
re resistance regulations in the following cases:
in case if the internal hight of building is min 3m O
in case if there are no amable materials (stored or O
built in) in the following ranges:
within 1m range ( vertical and horizontal ) of rooight
within 3m distance from the level of the roof support
elements
Light transmission
Approximately 55 %
Rooights panels HTL
KS1000 RW/HTL
d
(mm)
U
(W / m
2
K)
weight
(kg / m
2
)
333,3 mm 333,3 mm
d
D
D = d + 35 mm
1 000 3 mm
16 2,124 5,0
25 1,738 5,9
32 1,34 6,6
KS1000 FF/HTL
d
(mm)
U
(W / m
2
K)
weight
(kg / m
2
)
D = d + 34 mm
250 mm 250 mm 250 mm
d
D
1 000 3 mm
16 2,124 5,0
25 1,738 5,9
32 1,34 6,6
RW / HTL FF / HTL
Rooights panels GRP40
Rooight is an optimal appliance to enable daylight to interior of the building. This applies especially to longspan
roofs, where skylights or rooight panels are the only way how to effectively full requirements of even daylight spread
inside the building. Rooight panels are laid at the roof surface level. In case of rooight panels there is not light loss
compared to skylights (skylight support, transversal skylight walls).
RW / GRP40 FF / GRP40
APPLICATIONS
The KS1000 GRP are factory assembled double
skin units can be used with KS1000 RW where the
roof slope is 6 (10%) or more and KS1000 FF where
the roof slope is 8 (14%) or more. Maximum available
panel length is 6,500 mm including overlap.
Rooight panels can be laid as chequerboard or in
ridge following roof inclination, rooight panels layout
inuences daylight spread inside the building.
Materials
External and internal facing from glass bre sheets
1.2/0.8 mm thick with maximum wave of 35 mm are
joined together by PE distance spacers.
Light transmission
GRP rooight panels transmit 70% of the light and are
opaque.
Construction
Maximum distance of rooight panels supports can
be 1,200 mm (please consult with Kingspan Technical
Bureau).
Fire protection
Kingspan rooight panels comply with standard
building regulations and norms for glass bre products
and their technical parameters.
KS1000 RW/GRP40
d
(mm)
U
(W / m
2
K)
weight
(kg / m
2
)
333 mm 333 mm 333 mm
d
D
D = d + 35 mm
1 000 mm
40 3,0 3,7
KS1000 FF/GRP40
d
(mm)
U
(W / m
2
K)
weight
(kg / m
2
)
D = d + 34 mm
250 mm 250 mm 250 mm 250 mm
d
D
1 000 mm
40 3,0 3,7
10 11
Aluminium programme Aluminium programme
Al louvres
Advantages of these products are shape variability
and possibility of any colour coating.
Louvers are made for ventilating of buildings, either
direct or connected to a ventilating system.
Technical parameters:
Louvers can be produced upon agreement in
dimensions and shapes according to individual needs of
a customer, in max. length up to 3 000 mm and width
up to 1 500 mm.
high shape variability O
no standards shapes O
production to individual needs of a customer O
komaxit coating O
for high-powered operations O
Aluminium products, which are very effective and
easy for installation with faultless functionality, can
highlight the originality of any building.
Primary material used is aluminium sheet with nal
komaxit coating. This guarantees a high quality and life
time of the parts as well as a colour range according to
the request of a customer.
Upstands for roof windows
It is possible to produce various dimensions to t the
building, for Velux and Fenestra roof windows.
window frame sizes:
78x98
78x118
78x140
78x160
Roof upstands
Aluminium Upstands allow trouble free sealing for
installation on the roof. As a nal product it does not
require any other nishing works.
Optimal usage of Upstands is for RW panels or for at
roofs (SM panels / X-dek), alternatively according to the
needs of a customer.
Standard technical parameters:
width max. 1 000 mm O
length max. 3 000 mm O
square max. 2m2 O
round max. 800mm O
Different dimensions can be produced upon
agreement.
high shape variability O
no standards shapes O
upstands for RW and FF panel O
production to individual needs of a customer O
komaxit coating O
nished product, no other completion works O
12 13
Aluminium programme
Special AL insulated upstands for RW,
FF, SM (komaxit coating)
Fire damper SO2 with termosenzor
example of the thermal performance:
order size U VALUE
100x100 2,7Wm2*K
100x200 2,7Wm2*K
120x120 2,7Wm2*K
Point rooight (possible with electromotor)
example of the thermal performance:
order size U VALUE
100x100 2,7Wm2*K
100x200 2,7Wm2*K
For delivery possibilities of Fire damper SO2 and
Point rooight please contact Accessories department
Kingspan.
Aluminium window frames
custom manufacturing according to the project design O
high variability O
Architectural parts and special
constructions
Architectural parts aesthetically reinforce the overall
design of a building. There are no standards set, only
unique parts are produced based on the project of a
building. These parts are original in their appearance,
possibility of various architectonical versions, colour
combinations and workshop processing.
Arc attics:
Length max. = 3 000 mm
Radius min. = 150 mm
Other parts can be produced upon agreement in
relation to project specication. Full offer and pricelists
are available from Sales representatives.
Zinc coated proles
production on Kingspan equipment (bending machine O
8 m, press brake 3 m) according to customers
requirement.
different proles ( Z,U,L.+ atypical ) O
proles with verges O
very exible delivery terms and production shapes O
proles are despatched on wooden palettes or steel O
boxes, depends on the order size.
proles up to 8 m length available in steel thickness O
1 mm
proles less than 3 m length available in steel O
thickness 1,5; 2 and 3 mm
14 15
Fasteners
The right choice of fasteners has a great inuence on
the quality of nal building. These components fasten
panels to roof and wall frame or accessories to the main
or supporting construction.
The fasteners have to full the following requirements: O
roof and wall cladding fastened to main or supporting O
construction,
construction resistance to load, O
airtightness/watertightness of the building, O
lifetime equal to that of cladding system, O
the appearance to correspond with the building. O
MAIN FASTENERS
The main fasteners fasten insulated panels to the
building construction. Fasteners full the function of
supporting member and must be able to transmit the
load of panels in the building construction throughout
the cladding lifetime.
Fasteners used for insulated panels are either self-
tapping or self-drilling. Other fasteners can be ordered
according to customers requirements.
SECONDARY FASTENERS AND RIVETS
Secondary fasteners and rivets are applied to side
overlaps and for ashing attachments. Fasteners for thin
materials are required for site installation.
Number of fasteners applied is generally high due to
thin and exible materials to be fastened. This usually
means, that allowed load of fastener is not the primary
factor and the total load is distributed to a large number
of fasteners. When deciding about the right fasteners
applied, please consult with manufacturer or Kingspan
Technical Bureau.
MATERIALS AND LIFETIME
The maximum lifetime of fasteners depends on the
corrosion speed, which can be inuenced by technical
parameters, internal and external environment and
building construction. We recommend applying
stainless steel fasteners considering the building
lifetime.
Carbon steel coated carbon steel fasteners function
reliably on roofs and walls for a period of 20 years.
Stainless steel the expected lifetime of stainless
steel fasteners is for over 50 years.
PRODUCT GUARANTEE
It is strictly requested to apply stainless steel
fasteners on all buildings, where Kingspan extends its
guarantee.
STRENGTH
Main fasteners attach panels to building construction
and are strong enough to stand the load. In practice,
the wind suction is the most important load for
fasteners (wind suction can cause that panels break
away from the construction.
Sealants and llers
A building cladding is designed and laid so as to
prevent all weather effects to penetrate in the building.
The building cladding also regulates a temperature and
prevents from airleakage. That is why, it is important to
properly choose, specify and install the sealants, tapes,
binders and llings to ensure the nished cladding
works properly.
SEALANT TYPES
butyl rubber sealant tape O
PE sealant tape O
PVC foam sealant tape O
silicon binder O
PUR expansion tape O
butyl sealant O
other specic sealants O
FILLINGS
In the places where the panel end is equipped with
ashing, the panel will t only in the highest parts of
prole. As a result there will be a gap between the
prole and ashing, it is necessary to insert lling in the
right size, which will prevent penetration of wind, water
and insect.
THE FOLLOWING MATERIALS ARE SUITABLE
FOR THIS APPLICATION:
Polyethylene lling. Other sealants as required by
specic detail. Water-resistant foil (component of SM
panel).
Sleeves
Fe Louvres
Company Kingspan offers ventilation louvres as
accessories to insulated panel systems.
Standard louvres are manufactured from galvanized
metal sheets.
Standard louvres are available 1,000 mm long and up
to 3,000 mm wide. Louvre construction is manufactured
from bended steel sheets riveted to cladding frame at
both sides (front and back). Protective net to prevent
insect getting inside can be supplied; it is not part of
standard delivery. Other louvres of different proles, rib
spacing, sizes and shapes can be delivered according
to customers requirements.
CHARACTERISTICS
colour shades corresponding with the wall/roof colour O
shade
standard module height 1,000 mm O
standard module width from 500 to 3,000 mm O
standard module depth 100 mm O
special louvres can be delivered according to O
customers requirements
MATERIAL SPECIFICATIONS
frame and ribs are manufactured from galvanized O
steel sheets
standard sheet width is 0.6 mm O
Coating: O
PES/polyester, coating 25 m, anti-corrosive nish M
applied to a galvanized steel sheet with the average
lifetime
Plastisol, coating 200 m, excellent nish with M
extra long lifetime, colour fastness, resistant
against corrosion, resistant against damage during
transport and installation.
Pvf2, coating 25 m, uorocarbon nish with colour M
fastness also in temperatures over 120o C and very
good lifetime
Kingspan Spectrum, coating 60 m Polyurethane M
coated semi gloss nish with a slight granular
effect. It offers an outstanding durability- and
weather resistance performance, Its superior
exibility enables high resistance against
mechanical damages.
It offers an outstanding durability- and weather M
resistance performance, Its superior exibility M
enables
high resistance against mechanical damages. M
Internal facing is nished with protective coat M
(usually light grey shade)
Material specication depends on production M
facilities of company Kingspan (please consult with
Kingspan Technical Bureau)
perfect sealing of the pipeline plumbing on the roofs O
and walls
exible proled gullet defend to the thermal length O
changes
sleeves usage contradict the fatigue cracking, which O
are usual at soft pipeline plumbings
big ares of the base secure an optimal placement of O
the sleeve on the base, which means easy and safe
assembly
sealing of the prole and pipe at one procedure O
free outlet of the rainwater O
available for difculty accessible places, with easy O
joint junction and is ideal for reconstruction of every
exist pipeline systems
sealing of rounded and squared crosscut O
Kingspan a. s., Vazni 465, 500 03 Hradec Kralove, Czech republic
tel.: +420 495 866 155 (156), fax: +420 495 866 136, e-mail: prislusenstvi@kingspan.cz, www.kingspan.cz