Heat Calculation Results

First Chamber Heat Calculation

Material Data :
Material

Width

Thermal Conductivity

Fire Clay Brick (Sk 34)

Ceramic fibre
Rockwool
Calsium Silicate
Mild steel
Total Thickness:

114.00 mm
50.00 mm
50.00 mm
25.00 mm
8.00 mm
247.00 mm

0.6781 W/m.K
0.2397 W/m.K
0.1900 W/m.K
0.0508 W/m.K
58.0000 W/m.K

Calculation Result :
Calculation Methods : ASTM C680
Shape Factor: 1.394
Wind:
27.00 m/s
Air Temp.:
30.0 C
Emissivity: 0.400
Solar :
1100.00 W/m

1 Chamber & 1st Chamber Door Temperature Profile

Temperatur Inside Chamber :
114.00 mm
0.6781 W/m.K
50.00 mm
0.2397 W/m.K
50.00 mm
0.0508 W/m.K
25.00 mm
0.1900 W/m.K
8.00 mm
58.0000 W/m.K
Wall Temperature :
Total Thickness: 247.00 mm
Total Q :
746.05 W/m
SK - 34
Ceramic fibre
Rockwool
Calsium Silicate
Mild steel

900.00 C
774.57 C
618.94 C
422.63 C
55.50 C
55.40 C
55.40 C

Calculation Formula :
The convection is defined by following formula:
hcv

C * (1/d)^0.2 *(1/tavg)^0.181 * (tn-ta)^0.266 * SQRT(1 + (1.277 * Wind))

Qc

hcv * (tn - ta)

with:
hcv:

Convection coefficient in Btu/h.ft.F

C:
d:
tavg:
tn:
ta:
Wind:
Qc:

Shape factor, depending on shape and location of object.

Diameter for cylinder, in. if d>24 and flat surfaces, d = 24 inch
Average temperature (tn + ta)/2, in F
Skin temperature in F
Ambient air temperature in F
Wind speed in mph
Convection in Btu/h.ft

Heat conduction through a layer is determined by the temperature difference, layer thickness
and the thermal conductivity, and can be described by the formula:
Q12 = (t1 - t2) * k12 / (x1 - x2)
Q12:
t1, t2:
k12:
x1, x2:

Is the heat flux from x1 to x2 (W/m)

Temperatures on x1 and x2
Is the average thermal conductivity from x1 to x2
X coordinate through a layer (in m)

For radiation, the law of Stefan-Bolzman is used.

Qr = E * 5.67e-8 * ((tn + 273.15)^4-(ta + 273.15)^4) - Solar
With:
Qr:
E:
ta and tn:
Solar:

Radiation in W/m
Emissivity factor (between 0 and 1)
Air temperature and skin temperature in C
Solar radiation in W/m

The emissivity varies between 0.01 for polished metal sheeting and 1 for dull black surfaces.

Second Chamber Heat Calculation

Material Data :
Material

Width

Thermal Conductivity

SK - 34
Ceramic fiber
Ceramic fiber
Calsium Silicate
Mild steel
Total Thickness:

114.00 mm
75.00 mm
25.00 mm
25.00 mm
8.00 mm
247.00 mm

0.610 W/m.K
0.23 W/m.K
0.22 W/m.K
0.05 W/m.K
58.0000 W/m.K

Calculation Result :
Calculation Methods : ASTM C680

Refract. Tem 1300.0 C

Shape Factor: 1.235
Wind:
28.00 m/s
Air Temp.:
30.0 C
Emissivity: 0.400
Solar:
1100.00 W/m
Cylindrical object with inside refractory radius of 800.00 mm

2nd Chamber & 2nd Chamber Door Temperature Profile

Temperatur Inside Chamber :
SK - 34
114.00 mm
0.610 W/m.K
Ceramic fibre
75.00 mm
0.23 W/m.K
Ceramic fiber
25.00 mm
0.22 W/m.K
Calsium Silicate 25.00 mm
0.05 W/m.K
Mild steel
8.00 mm
58.0000 W/m.K
Wall Temperature :
Total Thickness: 247.00 mm
Total Q :
1151.61 W/m

1300 C
1085.49 C
720.17 C
592.43 C
65.17 C
65.01 C
65.00 C

Calculation Formula :
The convection is defined by following formula:
hcv

C * (1/d)^0.2 *(1/tavg)^0.181 * (tn-ta)^0.266 * SQRT(1 + (1.277 * Wind))

Qc

hcv * (tn - ta)

with:
hcv:
C:

Convection coefficient in Btu/h.ft.F

Shape factor, depending on shape and location of object.

d:
tavg:
tn:
ta:
Wind:
Qc:

Diameter for cylinder, in. if d>24 and flat surfaces, d = 24 inch

Average temperature (tn + ta)/2, in F
Skin temperature in F
Ambient air temperature in F
Wind speed in mph
Convection in Btu/h.ft

Heat conduction through a layer is determined by the temperature difference, layer thickness
and the thermal conductivity, and can be described by the formula:
Q12 = (t1 - t2) * k12 / (x1 - x2)
Q12:
t1, t2:
k12:
x1, x2:

Is the heat flux from x1 to x2 (W/m)

Temperatures on x1 and x2
Is the average thermal conductivity from x1 to x2
X coordinate through a layer (in m)

For radiation, the law of Stefan-Bolzman is used.

Qr = E * 5.67e-8 * ((tn + 273.15)^4-(ta + 273.15)^4) - Solar
With:
Qr:
E:
ta and tn:
Solar:

Radiation in W/m
Emissivity factor (between 0 and 1)
Air temperature and skin temperature in C
Solar radiation in W/m

The emissivity varies between 0.01 for polished metal sheeting and 1 for dull black surfaces.