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~8 Ibmber
-\ MA,'lji:RlAI. st:A.RJ)~Q~~
'~"" ".DIESELLOCOlol>TIVE WOBU V~I ~
, , rmex ,," FG.s .0010
@ , , ..
j' , Sheet 1 01' 4
~' ~NG STAND~ (l.:8:JlNARI)
" " ,/' Date 19.2.54
$,CO~t 1) ~1e etandard ooyerl all type~ ot o~inarr
.f forgings used in the construction ot d i8sel
"", ~..,... enii~s Ci:1d locoootiws. This standard oovere
" j ~ ' drC?p, upset,. press ~ h~~ t~rgings. ..: '
"~~' ~
" .., '. " 11) This ~tandard epecifies the general
, .
.0 req~mtnt8 of torSings for dittexe nt applic- J
at.iona' ~ as su= oovera ill aspects of .-nu- ..
taot,u.. &lid testing. 'lbe particular requ1"~n~
,.' shall be.apecitied on the -terial etaDd81'da/
! _terial tre'at.lJ8nt ncites/epeo1al requireuente,
applioable to ea.ch .forging aId this st,a!1ard
I I
ehall be read in oonjunction with the I
p&rti~ et.andards. "
I ...,(" &ter1a.lro~ 'All 1'orli~e ~ ~ ~uraotured from .ter1al ,
,I ,
.'..' manur~~ur! as ~cit1ed in material stanqards & heat -i
.treatllent notes app11~ble to the conr})Onents. ;
'1 ~ ; 1 ~ Foi3,ng 1) 'n1e .-terial eh8J.l be not worked at u "1
~.. J, ~ ~ ~ ~ ~rag~!~s app~pr1ate re.nge ot temperat~ 1.U'der t. a pre.., i
~ tz ;Ii: '-; :.; a forging -.ohine, or a po'r-'3r ha!llner 01' ade,ua.te.
"r 61 i ~ 5:: ~ ;1 pover. arxl the aJlX)unt of hot work must be such :'
: p.C;j ~ ~ .a8 to ensure oo~1et& soundness arxl adequate ]
,..:. ;:8 ~ g ;.. unifomity of s~tur& and 1I8chanic8l ~pertJ.e, .-
~ ~,~ -< t- ~
) ,- ~;\~ ~ ..", 11 Th8 forg1ngs .hall be brought a8 cloe8 &s .
'~ ~:.~ .c' ~ In praoti ~ble to tha finished shape 8Zld 81 ze by bot
~ ~ H: z vorkS.ng' end shaU be ~ worked a8 to oause _t8J. :
B c p, j < c1 now in the direoUous met fsvoura~ tar -
.8 0 -.3 .rea18ting t}w Itn en~unte1'8d.1n 8emC8.
w -'u) , .
~ 3 ~ e .i ~ 111) Unlesl otb8rwiae specified, the 8Gctional
.c ~
i ~ ~ ! area 01' t1w ~ ot tl18 forgings (l1e t~)~
~ 9 --< IU not exceed 1/5 or t.b8 B8l.:tioDal 81'8& Or~:;l:
.J ! g origi~ ingot aM no ,part of ~e 1'orgingS 8llA1J.
, ~ g J f ~V8 mre tba.n 2/3 of ~8 sectioMi area ot tJ1e
or1~nal 1ngot.
iv) Where specified in th6 enquiry/order, the -
tact\u"8r ~ .ubm1 t t.he detail. ot sequence Ot".
, , the 1'orsing opare.t1ons tor prior approval.
,;
.:~ i)Eaoh forging shall 'te heat treated a. sP8o1t1e4
, in t}:MI relevant _terial sta.nd8..t'ds/~~rial trea
~f'" _nt notes a.fter ~mplet1on 01' the forging opel-
: at1ons. It a forains 18 subeequenu.., heated tor
.,.. ""
&ny' ~ae, it shall be re-hoattreated. Arter
.'- forging am before re-beating for heat treatment,
the forgings shall be allowed to 0001 in a ~r
to prevent injury and to acooD;)llsh tran8to~U .
11) Exoopt where special heat-t:\'eatment is lrd1-
, oatoo: in the enquirr/oroer,aU forgings supplied
, ~ the manutaotUleI' ahaU be no~11zed/8,nneale4
, after forgings, 8,8 1"8 qui red by the .terial
:-=-~-~ etandarda/neat treatment notes.
-.;;;...
RE;"Af.t"~1NIED
~ ~~.I'~l FG.S 00010 c.O'Y\t"d.
, 8, : SME/D
Digitally signed
by NARESH
KUMAR
Date: 2012.09.18
10:22:10 IST
Signature Not
Verified
~.' .,~;. : ~=~~~-
~Cj .7, ' MATERIAL tJrA1'i>AR.t>S '. Humber
, DIEm. LOOO(OTIVI ~II:s, V ARAI4S1
" Index FG.S.OOlO
,
, FORGING Sl',ANDARDS (ORDINARY) ~eet 2 of 4
t Date 19.2.&64.
111) 1'~ manuraetUr&r shall eubmit Ml det81ls of
i the heat, treatAaent tA) II,W am obtain apprO\f'al.
i
Freedan from
g.a:.8~tS I 1) ,The forgingS shan be souAd, 8mooth, \Mil
cleaned and free from aoale ~ n1 ck8, pi. pe, flakea,
ha!!rner burst., ll'.~, 8ec1111s, oras<:s, segregation,
undesirable 1nc1.u8:1ona, mSIM.teh, Ibrinkage, dil-
tortion and any~ other ~erect8 detrimental to heat-
; treatment, ma~h1nab1UtY', appearance or lerv1ce
per1'ormance, and 8haD. b. tinisbed to t~ prescribed
dimensions on the 4ravlngs, 88 interpreted by rLW.
11) The ~face8 inclu41ng J8rting lines of
~ ': z -' forgs.ngs lhin be .~oth. AD7 sharp edges or tear
...~ :I 4. -C mark- at the plrt.ing Un.l, as a result or trlDln1ng,
.i ~ ~.: shall be ground smooth aDd rounded oft. When nuh
.I- ,~ ~ occurs at die ~ing. due to war, the excesS metal
-'I ~ "f. ~ ~ ::) shall not be fO;rced back into the forgs.ng in lubse-
~ '< ~ Q i ~ qI1f':n.t blo'WI, by turmng the forgings in the die.
g -Q .
: ~ ~ ~ ~ ~ iii) Dece,rb\U'1zed zoneS 8MU be kept to the minimum
~ % -< ; ...and Ihnll, in any case, not exc~ed the maotd.n1ng
~. ~ ~ ! In allowances lD4cated.
-
I OOMlz .UI >-c- .
a ~ j ~ c1 .' lv) No repa1rs or any kind shall be done on the
8 ~ -::t -< f~rg1ng~,.
~!aQi~' .;
, :s: ~ ~ ~ ~ ~aw1nlZ: 1) Porgs.ng dra..l1ngl may be rurn1sh~ to the mam-
~t ~ ~ ~.~ fact.urer wherever available ln addition to the macl:d.ninc,
i i U) ! g dravlnga. The parting line in all cases of die torgi.nga
~ ! 5 i f .~l be as 1ndioa.ted in the drawings.
11) The tolerances on the drop&. upset forgings ahall
, conform to toose referred to in the dravlngl and where-
ever not specdt1ed, shall conform to standards mentioned
in the enquiry-. In &1.1 oa888, the mamfacturer shall
~nnrm the toleran~ Umits as gs.ven in the dravln~
and where the deviation i8 required, the mauurao'";;ur8l"
shall lubmit detail' at the time of enquirY'-
ill) In the case or hammer and other torgtnga, the
tolerance. as indicated in the dra'lolings shall apPl7.
\ Where to,lerances are oot mentioned in the dra..l1ngs,
)
@ the manUfacturer .htlll rUJ'n1ah details of ..,oposed~
M Z ,tolerances when qootlng a~na~ enquirle..
, ,~ ,1v) In all ca.aes, the manufacturer shall subnit-..I/)
det8ils ot length & 1d.dth, ate wear, die ~losur.,-.-!
mismatch, raJ1i" flaeh ext.enaion, 8tra.1ghtnes" draft
~ .; engles, etc., toleranqes ~d anyother relevant data~
LY' and get approval prior ,to manufacture.
~ -
:.140 APP, PIE-AFFIRMED
~ :
Irt!fiS -11.9 'if(" M~,\ .ql ! .'
-.(& FG.S.ooto c.o~1c{
,
I
I iSSUING AUTHOAITY-Si)O/RECO80:S
'~T . ~." ~ '
~;:.:,I"".: ' "
Number
~ ,MATElUA.L STANDARDS
, DIESEL LOCOMOTIVE WORKS. V AiA.NASI Index FG.S .001 0
Sheet' of 4-
FOaGING STANDARDS (ORDINABI)
Date 19.2.64-
,,!.st Speci!!~1 i) Unless otherwise indicated,the test specimen
' ,:': 'shall be taken out of the finished forginP:s at
, .mid-radius. 1'11e manufacturer shall submit -'
" epeoified 1n the order I
,
, (a) , One extra for~i~ per heat treatment lot.or
(b) 'two percent of the number representi~ a
i test lot. '
!
il) In the case of for~ings where it is possible
'to provide ~rolongation(t~st coupons). the manu-
facturer shall 8Ub~it details f~r prior approval
: iii)ll the test samples prior to preparation of
test pieces s~all receive the same heat treat-
~~nt aa those of, the for~i~s they represent.
oMZ""
!, ; ~ ~ ~ l!ff!Aa The fol,lcwing test~ shall be made a-
I ~z ..
~ i ~ .j a) Check Chemical-analysis on drillinRs taken
~ ; 0- ~ ~ :. from for,-.ings.
-~ :> ~ ~ b) Longi tud1na.1 tensile test on the test spec1me .
1 Sloo
..0 ~ :: ~ c) Impact 'test shall be conducted on test epec1-
.:.C ! c ~ I- me~ where indicated.
It ~ ~ ~ ~ ~ d) Hardness test ';"hall be conduoted on cent
.a! j ~ ~ ,..,. percent of the forR:1nga.
~ ~ -::t C e) Mav,n8tic partiole/liquid penetrant inspection
...z!i 0 i 'tJ shall be oonducted at DLW before and/or after
i $ ~ ~'~I ~ machini~
\ a8 called for in the drawi~a or
"'%"'>-.
1r ~'S ~ ~ '" enqu 1.
~ ~ z ~g f) Macroscopic test shall be conduoted to find
Q ~ 8 ~ f the orientation of flow lines wherever called
for.
, ,,) Microsoopic test shall be conducted to
ascertain the ,;rain 81ze, incluSions etc.,
wherever called for.
I I~1)ectio~1 i) Four 8ample for~inP,s shall be submitted for
approval to cheok conformity to drawing size8,
0 machining allowances. etc.,and for metallurgical0
inspection. in the first instance and also on
I
~Z subsequent occasions When either dies are r8aunk
r
RI 0 or repaired, or when there is a ch~ tn the
I -for~in,; process. before undertaking bulk::
VI malUlt;acture.
, -
~', ~ ii) If any for~ing is found on inspection to have~
['( been over-heated or burnt, the whole lot repreee
, -~-- -t.Ad by the sample~ll stand rejected.
CHO : RE-AfFIRMED
~~ m~" -47 FG.5.0010 Contd..
C MElD
,
, ISSUING AUTHORITY-SQOJA~r:{,)An~
.'
.,- -~c
I .; .)
..' NI1mb er
t\ : MA'IERIAL SlANDARDS
, \ ~ISIt. LO(X1-.10TlVi ~~ S, V ARANASI Index FG. S. 00l0
.,
t ., FORGING SANDARDS(ORDINARY) Sheet 4 of 4
t
, Date 19.2.64
~ :1)' :.~. beat treated forgings are ordered, 1f the
~ ' res~ts of the meehaxde8l testa or any lot do not
c~form to the requirenents .pea1t1ed, the mamfae-
tu~ may be allowed to re-Jaea~~ treat the material
and otter for retest. R>wver, in DO caae, win
fo:-gin,~8 be a11ewed to b. re-~at treated more than
twice.
.
1v) Any forging 8h~lJg defects d1rlng 8ubsequent
manutact\no1ng OP8"-Uons shall .tam rejected,
a ~ ; ~ -:I ~t\d.thetan&ng any p-evioua c8rts.n.~te of I a tie-
~ ~ ~ ~ factory test1ng or accep,~~oe of rough forging, and
I ~ ~ ~ .the rejected to~gi~g~lu\lst be A"e~aoed by the
Zl- ;-. ~ mamlfacturer.
"'~.!::' .
f a Q i .i v) F1nal 1nspect~o~ ana. ac~pt.8.nce shall b~ made
..g .~ Q only.'t PLW.
..w~...~ ;
I~ ~ it- vl) The aanufaoturer .hell afford alL facilltiel to
--~ ~ = ~ DLW rep,relentat1.ves to eat1ary that the material
&AI S ~ ~ 1s fm-n1shed in e.ccordance -.111 th thi8 standard.
~:1~i
a -~~k1n2 ,
.~ !!1 Q i = ; !dent.1t1cation ~k8, catalogue numbers and
~ S ~ ffi~-~ aortal n\m1bers ehell be legib11 stamped on each forging
z ~ Q ~ a on the location 8hB~ m the dre.w1ngs. .'here not lndi-
.i ~ j ! g cated,tbe ~uf'act\8r shall obtain the details rroa II,W.
;"Z g d= '
Q~ ~a. '
Standardl All other condi t1ons not specifically mentioned
i nra~~gee. h~r8 must meet the relevant A.g\'M .tandards. When apec1al11
authorlsed, 53 or IS stand~1 wuld apply.
...
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!t,;! 1"-
~ .'. RE-AFFIRMED
~ 1"8\ L\1}~'.~7 ~ ~ ;.,: SME/~<D .
c: H D A PP -.I ISSUING AUTHOAITY.S;)O,REC8ftOS
.
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, FG.S.OO1O ~
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