INTRODUCTION:-

SV Power Private Limited (SVPPL), the Project Company, is promoted by

KVK Energy & Infrastructure Ltd. (Holding Company of KVK Group) and
Maytas Infra Ltd. Project Company, has set up a 2.5 MMTPA Coal Washery plant near village
Renki, Korba district of Chhattisgarh, India. Rejects generating from coal washery been used
in the power plant for generation.

PLANT SPECIFICATION:-
Plant Capacity: 500 TPH
Annual Capacity: 2.5 MMT
Type of washery: Batac Jig washery

PLANT DESCRIPTION:-
The Raw Coal (200-0) mm size will be received from the mines through tipping trucks and
the same would be unloaded in the 200 tonne i.e. 4x50 Tonne Hopper at the receiving pit. A
Fixed Grizzly of opening 200 mm x 200 mm installed over the 4x50 Tonne Hopper to check
+200 mm size.
Any oversized coal, coming shall be manually broken. The Reclaim Belt Conveyor shall
deliver the ROM Coal to the Vibrating Sizing Screen having 50 mm aperture. The underflow
of the Sizing Screen (50-0) mm shall be transferred to the 1500 Tonne Crushed Raw Coal
Bunker before the Batac Jig Coal Preparation/Washing Plant. The overflow of the Sizing
Screen i.e. (200-50) mm shall be fed to a suitably sized Picking Belt Conveyor for manual
picking of shale and stone. The picked shales and stones shall be discharged into the Shales
transfer Belt Conveyor to be further disposed off through Refuse Bin. The picked Coal (200-
50) mm shall be fed to a Double Roll Crusher to crush it down to (-) 50 mm. The crushed
product -50 mm shall be transferred to the 1500 Tonne Crushed Raw Coal
Bunker before the Batac Jig Coal Washery.
Raw Coal Storage of (-) 50 mm size (2 x 750 T) for a storage of 3 hour is envisaged. A Tripper
Belt Conveyor shall discharge the (-) 50 mm size screened/ crushed coal on to the Bunker.
The (-) 50 mm size raw coal shall be discharged from the bottom of the Bunker to the
Reclaim Belt Conveyor.
The Reclaim Belt Conveyor shall feed the Raw Coal of (-) 50 mm size to the Sizing Screen
installed in Coal Washing / Preparation Plant. In the Vibrating Sizing Screen, the deck shall
have 13 mm opening. The overflow (50-13) mm shall be fed to the Batac Jig for further
beneficiation.
The underflow i.e. unwashed Fine Coal (13-0) mm shall be discharged to the Outgoing Clean
Coal Belt Conveyor. Provision shall be kept to bye-pass the Coal Washing Plant.
The Batac Jig shall beneficiate/wash the Raw Coal (50-13) mm into 2(two) products i.e.
Rejects and Clean Coal respectively. Adequate nos. of Blowers and Compressors has been
envisaged to supply jigging and control air respectively to the Batac Jig. The Rejects shall be
elevated and dewatered in Rejects Dewatering Bucket Elevators and discharged to the
Outgoing Rejects Belt Conveyor for onward ground disposal. The Clean Coal along with the
water shall overflow from the Batac Jig. Primary dewatering shall be done in Fixed Screen
followed by final dewatering in Vibrating Dewatering Screen.
The Dewatered Clean Coal shall be discharged on to the Outgoing Clean Coal Belt Conveyor
for Ground Disposal along with unwashed (-) 13 mm Coal.
Plant is equipped with 4 nos of belt weigher on reclaim conveyor from receving pit, feed
conveyor to washery, clean coal conveyor and reject coal conveyor respectively. Auto
sampler provided in reclaim conveyor to crushed coal bunker, clean coal conveyor and
reject coal conveyor. 2 nos of online ash analyser provided on feed conveyor to washery and
clean coal conveyor. Entire plant is fully automated and operated through the PLC in the
control room.
SALIENT FEATURES
500 TPH wahery
Bottom air pulsated Batac Jig
Online ash analyser each one at raw coal feed and clean coal
Well equipped lab with LECO AC 500 bomb caloriemeter
Storage capacity upto 50000MT available within premises
Green technology where no chemicals been used

BASIC OPERATION PRINCIPLE
Density seperation process
Coal of higher ash content has higher density compared to lower ash content coal
BATAC JIG PROCESS:-
Coal particles are held up on a perforated screen or plate in a layer many times
higher than the thickness of the major particle.
This layer or bed is exposed to an alternating increasing and decreasing (pulsating)
flow of water to produce stratification, causing all the high density particles to move
to the base of the bed while the low specific gravity particles assemble at the top of
the bed.















FIG 1 BATAC JIG








Coal feed
Clean coal
Chamber filled with
water
Plant History:-
Civil construction work for the washery started in Dec 09. Mechanical fabrication and
erection work started in Jan 10. Equipment erection work started in July 10. Plant was
commissioned on 25
th
May 2011.

Civil Works: M/S S.S Construction
Structural Fabrication and erection: M/S Mother Hifab Infra Pvt Ltd
Equipment supply, erection and commissioning: M/S MBECMT , Kolkatta formerly
known as M/S Humboldt Wedag Pvt Ltd.