Drying Equipment Tray Dryer Designed for batch operation and small scale production. Used for drying lumpy or pasty solid Vacuum-Shelf Dryers For maximum product temperature that is lower than or equal to 30 C. Used to dry expensive or temperature-sensitive or easily oxidizable materials. Also useful for handling materials with toxic or valuable solvents. Continuous Tunnel Dryer Designed to effectively control air temperature, humidity etc. giving optimum output and product quality. Used for drying granular solids in a continuous process. Drum Dryers For drying materials in which crystallization and liquid-solid separation are not feasible. Used for handling slurries or pastes of solids in fine suspension and for solution. Spray Dryers For drying minimum inlet- gas temperature requirement of perhaps 200 C to produce solids outlet temperature that exceeds 75 C. Used for drying powdered products. Fluid-Bed Batch Dryer For drying in which inert gases can be used and tests can be carry out easily. High drying temperature up to 600 C. Used for average product particle size of 0.1 mm or less. Fluid-Bed Batch Dryer For drying in which inert gases can be used and tests can be carry out easily. High drying temperature up to 600 C Used for average product particle size of 0.1 mm or larger. Continuous-flow Grain Dryer For slow drying of particles that is not possible or desirable to suspend in drying gas. Used for drying of grains. Also used for drying preformed materials. Granulators For products in which nucleation and growth is needed. Used for slurry feed in which agglomeration is necessary. Heat-Exchange Equipment
Air-cooled Heat Exchangers Designed to used water as coolant. Used to transfer heat from process fluid to ambient air. Shell-and-Tube Heat Exchanger Designed for conservation of both thermal and mechanical aspects. Used for large plant capacities. Spiral-plate Heat Exchangers For processing materials at velocities as low as 2 feet per second. Used for cooling or heating slurries or sludge and viscous fluids. Plate-Type Exchangers Designed to provide hot and cold fluid streams at about the same pressure. Well-suited for liquid-to- liquid heat exchange application. Condensers Air-cooled Condenser Designed for amendable air flow variations. Used for small plant operation. Shell-and-tube Condensers Designed for minimal resistance heat flow. Used for product having tendencies to deposits organic and inorganic materials. Dehumidifying Condensers Used for condensing mixtures of vapors and noncondensable gases. Contact Condensers For a much cheaper and smaller plant size surface condenser. Cooling Tower Natural Draught Tower Cools the air without the presence of fans. For small plant operation. Mechanical Draught Tower Cools the air with the presence of fans requiring auxiliary power of 1.0 MW to 1.5 MW for a 300 MW steam turbine- generator unit. Used for providing low water temperature. Evaporators Long-tube Evaporator Designed for contact time of 5-10 sec with an overall heat-transfer coefficient of five times as great as from a heated surface immersed in a boiling liquid. Used for concentrating liquids that tend to foam. Short-tube Evaporator Designed for greater recycle rate for economization. Used for processing clear liquid solutions or non- corrosive conditions. Falling-film Evaporator Designed for a temperature difference of 15 C or less between heat-transfer medium and the liquid. Used for concentrating highly heat-sensitive materials. Rising Film Evaporator Designed for effective water evaporation from liquid feed. Used for liquids with high viscosity or having fouling tendency. Natural-circulation Evaporators Basically designed as reboiler at the base of distillation column. Used for a cheaper operation. Forced-circulation Evaporators Designed to pump heat exchange liquids for 1.504.0 m/s to avoid precipitation and high turbulence. Used for concentrating viscous material and those having high solid content. Scraped Surface Evaporator Designed for high temperature operation, and longer evaporator life. Used to handle corrosive liquids or products Agitated-film Evaporator Designed to reduce fouling and liquid residence time in the evaporator. Used for highly viscous materials that are not mechanical-sensitive. Boilers Firetube Boilers For heat input capacities limited to 50 mbtu per hour or less, with capacities of 25 tonnes per hour and pressures of 17.5 kg per cm 2
For small plant capacities. Watertube Boilers Designed to circulate hot combustion gases around the outside of a large number of water filled tubes. For large plant capacities.
References: Boilers, Evaporators, and Condensers. New York: Wiley, 1991. Cheremisinoff, N. P., Ph.D. (2000). Handbook of Chemical Processing Equipment. United States of America: Butterworth-Heinemann, ISBN 0-7506-7126-2 Vant Land, C. M. (2012). Drying in the Process Industry. Canada: John Wiley & Sons, 2011012195.