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503

INTERACTIONS BETWEEN AN INPUT EMI


FILTER AND A POWER SUPPLY

Stéphane Brehaut1, Jean-Charles Le Bunetel1, Didier Magnon1, Antoine Puzo2, Alfonso Santolaria3,
David González3, Javier Gago3, Josep Balcells3
1 2 3
Laboratoire de Micro-électronique de SAFT POWER SYSTEMS GROUP Universitat Politècnica de Catalunya,
puissance Chambray-Lès-Tours, France Electronics Engeenering Department,
Tours, France Terrassa, Spain
Email: stephane.brehaut@etu.univ-tours.fr

Abstract — In power electronic, the presence of filter is output filter into account. It takes the interactions
dictated by the EMI gabarit. So, the passive filters are between the filters and the power supply into account,
largely used in order to reduce the EMI pollution produce
by the power supply. However, there are interactions
too.
between the passive elements and the power supply. This To modify the propagation paths, we can act on the
paper present the different phenomena which create the layout of circuit [1]. If the ground plane is changed, we
many loops of EMI resonance. The resonances produce can decrease the parasitic capacitances. So we reduce
the peaks of pollution. On the resonance’s frequency, the the common mode disturbances. This method permit to
EMI pollution is largely above the gabarit.
decrease the size of the filter.
An other method is to act directly on the perturbation
I. INTRODUCTION sources that are the switches. The voltage variation
dV/dt can be reduce. If we increase the value of the
Generally, the power supplies used in power
grid resistance, the common mode current is lower. In
electronic produce EMI pollution. They can be in
this case, a compromise must be found between
radiated or in conducted mode. Many techniques are
pollution level and the switching losses.
developed to reduce these disturbances. The first one is
The use of frequency modulation techniques permit
commonly the use of filters to reduce the conducted
to obtain a spectrum with a lower EMI level than with
mode. The choice of filter is function of differential or
the conventional constant frequency square signal [2].
common couplings. These couplings are different in
In fact, the amplitude of each harmonic is distributed
function of the used of power supplies. Others
on the modulation frequency band around the
techniques are to act on the interference sources.
harmonic.
Between 150 kHz and 30 MHz, the conducted
We want to understand the problem of the
interferences of power supplies are represented by the
interferences between a standard EMI filter and a
differential and common mode. The disturbance
power supply, figure 1. We do not take other
current of differential mode depends of the variation of
techniques of reduction into account. We used a
current dI/dt in the switch. It is the high frequency
simulation tool in order to understand the EMI
harmonics of the commutation of current. The
phenomena. A common mathematical tool as
disturbance current of common mode is function of the
MATLAB£ is developed in frequency domain. We
variation of voltage dV/dt of the switch. This variation
can predict with accuracy the conducted EMI before
applied on the parasitic capacitances creates a current
building a power supply with filter. The frequency
going from the circuit to the ground.
range studied is 150 kHz-30 MHz. We consider in the
In the case of the power supplies in communication
simulation tool’s, the Line Impedance Stabilization
domain, the common mode is the principal pollution.
Network (LISN), the converter and the load. We take
This power supply must respect the hard susceptibility
all active and passive parasitic elements into account.
standards. A ground plane is added for the immunity.
The result is the increase of the parasitic capacitive
between the track and the ground. So, we have an
increase of the common mode current. L1
In order to reduce the disturbance currents, the C56 C3 C7
classical approach is the use of passive EMI filters. Power
C1 C2 C5 Supply
The filter is necessary at the input and at the output of +
the device. If there is only an input filter, then the C54 C4 C6 Load
pollution go to the load, and can stop the operation of
the load. The filter size is function of the attenuation
value in order to respect the standard. The choice of Fig. 1. Full input EMI filter with the power supply
filter takes the interactions between the input and
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Firstly, we present the simulation tool used in our and the full bridge are responsible of the pollution. The
research. Secondly, we apply this tool to simulate the impedance of the network is endless. The impedance’s
pollution of industrial power supply. The power supply variations of the components due to the thermal
studied is constituted of both cascaded converters in phenomena are negligee.
series with the input filter. It is used like a battery
charger in telecommunication domain. We show the B. Sources of pollution, propagation paths and
input filter influence on the EMI spectrum. receptor
The propagation paths correspond to the electrical
II. DESCRIPTION OF THE POWER SUPPLY connections between interference components and the
commutation cell. The study of propagation paths
The power supply used in this work is a power factor requires a previous knowledge of the high frequency
correction (PFC) of Boost type associated to an behaviour of every components and interference
inverter. The PFC converter permits to obtain a input elements. These elements are the parasitic capacitances
current always sinusoidal in phase with the network and inductances. The passive components, the circuit
voltage. The inverter with a transformer and a rectifier layout and the bridge rectifier form the full propagation
reduces the voltage output and insures the isolation path. All these components and layouts were carefully
between the mains and the load, figure 2. The measured.
specifications of each module is given table I. We The switch and the diode are two sources of
determine the conducted EMI in dBµV. pollution. These sources produce the pollution in the
commutation cell. We suppose that the rectifier does
not generate disturbances but the impedances of the
diodes are included in the simulation.

C. Modelisation of the PFC in series with the inverter


For the modelisation of the converter, we use a
matrix method designed with Kirchoff law [3]. The
equation 1 is considered.
U=Z.I (1)
Network PFC Inverter Load
230ac 50Hz
U : sources of pollution produced by the
Fig. 2. Equivalent schematic with the PFC in series with the commutation cell.
inverter and with the load Z : Impedance matrix representing the converter.
I : Parasitic Currents produced by the sources of
Input Voltage 230 VRMS pollution across the impedance matrix.
Output Voltage 48 VDC
Each element of the circuit respects the impedance
Vbus 382 VDC
variation along the frequency range 150 kHz-30 MHz.
Input Current 3.2 ARMS
The layouts are assimilated to inductances and the
Output Current 12 ADC
ground board is represented by capacitances.
Switching frequency of PFC 50 kHz
Switching frequency of Full Bridge 112 kHz
TABLE I SPECIFICATIONS OF THE FULL POWER SUPPLY IV. WHOLE SIMULATION SYSTEM.
To study the behaviour of EMI filter, we must be
able to simulate the whole system without the filters. In
III. EMI TOOL DESCRIPTION this part, the simulation results concern the PFC in
This section is a description of the proposed tool. series with the inverter, figure 1.
We work directly in the frequency domain. The
software enables to determine the conducted EMI in
dB/µV.
Simulation
A. Assumptions.
For the conducted EMI prediction, we propose a
complete electrical equivalent circuit including the full
converter itself with all the parasites, the measurement
Template
equipment which is the LISN. We do not forget the EN 55022 Measurement

cabling impedance between LISN and converter. We


do many hypothesis in order to limit the complexity of
the modelisation. We do not take the saturation effect
Fig. 3. Template, simulation and measurement of the PFC in
of the boost inductance of the PFC into account. We series with the inverter and C2, C5, C6 and C7 on the range 150 kHz-
consider that just the switches of the Boost converter 30 MHz.
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Figure 3 shows the result of the simulation of the full represent the measured impedance, figure 7. The
power supply that is compared to the experimental calculated impedance will placed in ground wire.
result. The simulation permits to calculated the envelop
of electromagnetic spectrum. In high frequency, the
simulation has computed three peaks that exist too in
practical. These peaks are the result of resonance
phenomenon at frequency 8, 12 and 20 MHz.

Loop A Loop B

C6

C2 C5
Inverter
+
C7 Load
Loop C Fig. 6. Measurement and simulation of the common mode choke
on the range 150 kHz-30 MHz.

Fig. 4. Resonant circuits A, B and C.


LMC/2
Phase IMC/2
These peaks are produced by resonance loops A
IMC/2
RMC/2 C
stimulated by the PFC pollution voltage source. The 2CMC Neutral
IMC/2
MOSFET in series with the inductance and with
LMC/2 LMC
capacitances C5, C6 and C7 compose the three loops A,
IMC/2 IMC RMC
B, C, figure 4. The loops impedance calculation has RMC/2
allowed to identify the loops creating the resonance B 2CMC D
Ground CMC
phenomenon [4].
Fig. 7. Model of the common mode choke of L101 with
LMC=5.6 mH, CMC=6.5 pF et RMC=2 kȍ.
V. INSERTION OF THE COMMON MODE FILTER
In this part, we describe the model used of the The impedance of the leaking inductance of common
common filter inserted at input of the converter. We mode filter is measured and presented, figure 8. We
choose an common mode inductance because it is the measure the impedance between A and C. From the
common mode noise which is predominant. Each measurement, we calculate the model of this
winding is in series with the network and the two impedance with the same method, figure 9.
winding are coupled, figure 5. The common mode
currents are leakage currents that go through the 4
measure
10 model
ground. Also the common mode current IMC creates a
Impedance

flux in two winding what adds itself in magnetic


material, and the differential mode current IMD creates a 10
2
6 7
10 10
flux in the two winding what subtracts itself. We Frequency (Hz)
Phase

100
obtain a large inductance value for the common mode 50

current, and a low inductance value for the differential 0

mode. This inductance associated to the capacitances -50

-100
C6, C7 creates a filter for the common mode current. 10
6
10
7

Frequency (Hz)

IMD Fig. 8. Measurement and simulation of the leaking inductance


A
C
A C IMC/2
LMD/2
IMD
B D IMD RMD/2
A C
2CMD
B D
IMC/2
LMD/2
Fig. 5. Schematic of the common mode choke IMD
RMD/2
B 2CMD D
The impedance of the common mode filter is
measured and presented figure 6. The leg A and B are Fig. 9. Model of the differential mode of L101 with LMD=35 µH,
directly short-circuited like the legs C and D to make CMD=7 pF and RMD=30 kȍ
the measurement. The electric model is computed to
The full model is the mixing of common mode
model and the leaking inductance model [5].
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VI. SIMULATION RESULTS VII. FULL EMI FILTER


Figure 10, the equivalent schematic of the common We add in the input filter two capacitances of
mode choke is inserted in the power supply model. common mode C54 and C56 and a capacitance of
Each parameter of common filter is presented in each differential mode C1, figure 1. The input filter is now
impedance Zmd/2, Zmc et Zmd/2. full. We can see that the level of the peaks at 1.2, 8 and
12 MHz have largely reduced. There is a drop of the
Zmd/2 EMI pollution on the lower frequency. On the other
hand, the spectrum in HF stay the same, figure 13.

C3
C5 Power
Zmc C6
C2 supply
L.I.S.N +
Load
C4
C7 Simulation
Zmd/2

Fig. 10. HF schematic of the filter of the common mode L1

In order to show the influence of filter, we simulate


the full system and we compare at the measurement.
We show a great reduction of the EMI pollution at low Measurement
and medium frequency, figure 11.

Fig. 13. Measurement and simulation of the full input filter on the
range 150 kHz-30 MHz .

Simulation

VIII. CONCLUSION
In summary, we have presented the power supply
studied and the problem of EMI pollution and the
different solutions of EMI reduction. We have shown
M easurement
that the EMI simulations of two industrial converters
between 150 kHz and 30 MHz are similar to the
measurement. Thanks to the validation of the
simulation tool, we can studied the influence of various
Fig. 11. Simulation and measurement of the EMI pollution with parameter in order to see their influence on the EMI
the common mode filter C2, C3, C4, C5, C6 C7 and L1 on the range spectrum like the influence of resonance loops. Now, it
150 kHz-30 MHz. is easier to change the value of the component of the
filter in order to optimize the size of the filter.
We can observe a new peak of resonance at 1.2 MHz
in measurement and in simulation. We have identified
this loop by the calculation of the impedance of REFERENCES
different loop. The resonant loop E, figure 12, is [1] L. Rosseto, S. Buso, G. Spiazzi, “Conducted EMI Issues in a
created by the two capacitances in parallel C2 and C5 in 600-W Single-Phase Boost PFC design”. IEEE Transactions on
industry application, Vol. 36, NO. 2,pp.578-585, March/April
series with the Boost inductance. This peak didn’t 2000.
appear before, the pollution was higher than it. This [2] A. Santolaria, J. Barcells, D. Ganzáles, J. Gago “EMI
peak just appears now because the EMI pollution Reduction in Switched Power Converter by Means of Spread
Spectrum Modulation Techniques ”, PESC 2004 IEEE 35th,
generates the power supply are above this peak. Aachen, Germany, 2004
[3] S. Brehaut, J-C. Le Bunetel, D. Magnon, A. Puzo. “A
conducted EMI model for an industrial power supply full
bridge”, PESC 2004 IEEE 35th, 2004
[4] S. Brehaut, J-C. Le Bunetel, D. Magnon, A. Puzo. “Analysis
C3 C7
EMI of a PFC on the band pass 150kHz-30MHz for a reduction
Inverter of the electromagnetic pollution”, APEC 2004 IEEE, Anaheim,
C2 C5 + USA, feb 2004.
Load
C4 C6 [5] B.Revol, J. Roudet. “EMC modeling of a three phase inverter”,
EPE 2003, Toulouse, France, 2003.

Loop E

Fig. 12. Equivalent schematic showing the loop E

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