Certification of EOT cranes of all cranes in Bhel Bhopal

Check list
Block no:
Bay no:
Crane no:
sl.no Description Yes No N/A
1.
a.
b.
c.
d.
e.
2.
a.
b.
c.
d.
e.
3.
a.
b.
c.
d.
e.
4.
a.
b.
c.
d.
e.
f.
.
h.
Bridge rails (L.T & C.T)
Check the tihtness of fasteners of crane trails and cla!ps on "#$
%ith "& irder.
Check the tihtness of fasteners of crane trails and cla!ps on '#$
%ith "& irder.
(n case of crane rails and cla!ps %elded)check the %eld on "#$ and
'#$ of crane rail/cla!ps %ith "& irder.
Check rails %ear on top and side of "#$/'#$ and report.
Alin!ent sho*ld be checked and realined if re+*ired.
End carriage(end trucks)
,-erall condition of end carriae s*ch as cracks or %ear d*e r*bbin
on %heels aainst any obstr*ction on "#$/'#$.
Check the rails for proper fi.in and it tihtness on "#$/'#$.
Check for proper f*nctionin of b*!pers.
Check for proper tihtness of fasteners connectin end carriaes to
bride irder.
Check for tihtness of attach!ent to end carriaes.
Wheels (LT and CT)
Check the tihtness of fasteners of %heel !o*ntin brackets and
bearins /all fo*r %heels0.
Check the %heels a.le for proper alin!ent.
Check/obser-e -is*ally abo*t the condition of %heel bearins.
Check for proper l*bricants of bearins.
Check the %heel flane thickness.
Drive sste!" LT and CT.
Check the tihtness of fasteners for the earbo. base.
Check the tihtness of fasteners for the shaft connectin the %heels
and rectify slackness if any.
Check the break dr*! 1oints and rectify the defects if any.
Check the co*plin condition.
Check the ear co*plin condition.
Check the ear bo. condition.
Check the break dr*! s*rface.
Check the oil on ear bo.es.
sl.no Description Yes No N/A
2.
a.
b.
c.
d.
e.
f.
.
3.
4.
a.
b.
c.
5.
a.
b.
c.
d.
6.
a.
b.
c.
17.
a.
11.
a.
b.
c.
Brakes units "(LT#CT and hoist)
(n case of electro!anetic brakes check the brake shoe)connectin
linkae sho*ld be checked and read1*sted if necessary.
Ad1*st for correct sprin tension for proper brakin condition.
Check the condition for the brake linin.
Check the brake coil *ide asse!bly /89 brake0 for pl*ner operation
(n case thr*ster brakes check the tihtness of fasteners i.e n*ts and
lock n*ts connectin the thr*ster scre% rod.
Ad1*st for correct sprin tension for proper brakin condition.
Check the %orkin of thr*ster.
Drive"LT#CT and $oist.
Check the :::; dri-e "&/C&/#oist and a*.iliary hoist condition.
$ook"
Check the free rotation of the hook.
Check the free !o-e!ent of snatch block.
Check the condition of hook at loadin point s*ch as roo-e.
%ope dru!"
Check the tihtness of all fasteners connectin the end flanes alter
proper b*ttin.
Check the %hether ropes are in the roo-es.
Check for e.cessi-e %ear of the rope dr*! rides.
Check the freeness of e+*ali<er p*lley.
Wire rope:
Check for any da!ae for %ire rope in one lay if si. rando!ly
distrib*ted bet%een %ires.
9eas*re the %ire rope dia!eter and check for %ire rope red*ction if
the indi-id*al o*tside %ires %ith %ear of 1/3 of the oriinal dia!eter.
'eplace the %ire ropes if the red*ction of no!inal dia!eter !ore than:
i.1.7 !! for dia!eter of rope *p to 16!!.
ii.1.2 !! for dia!eter of rope *p to 22=25!!.
iii.2.7 !! for dia!eter of rope *p to 32=35!!.
&ulles and sheaves:
Check *ards and *ides are fi.ed or not.
Check for free rotation of p*lleys/shea-es.
Electrical panel"(LT#CT and hoist)
Check condition/ratin #'C f*se.
Check the !ain contactor condition.
Check the a*.iliary contactor condition.
sl.no Description Yes No N/A
d.
e.
12.
a.
b.
d.
d.
13.
a.
b.
14.
a.
12.
a.
Check the controls relay for its f*nction and contacts condition.
Check the eneral cleanliness of panel if carboni<ed cleaned and if
re+*ired point the internal.
Li!it s'itches:
Check the condition of !ain hoist rotary li!it s%itch for *p/do%n.
Check the condition of !ain hoist ra-ity li!it s%itch.
Check the condition of lon tra-el li!it s%itch.
Check the condition of cross tra-el li!it s%itch.
(afet"
Checkin of b*ll eye circles $>" %ritten on the crane and other safety
feat*res on crane.
Check the alertin de-ice s*ch as hooter/b*<<er/bell.
Operation of crane"
Check the condition of ''C/?endant and dr*! controller/!aster
controller.
Earthing:
Check the crane earthin.