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INSPECTION & TEST PLANS

MECHANICAL 1IYORKS
STANDARD SPECF|eAnON No-
(x)
62-1100 Rev I ^
pao" * l ol 5d
Connltto Bu.eau
convenor Chalman
INSP CTION & TEST PLANS (ITPs)
R MECIIANICAL WORI$
TEM RATE CONTRACTS)
REVISED & UPDATEO
^+,.4-
ISSUEO AS STANDARD SPECTFICATION
Copyrighl EIL
-
All dghts dsered
AFC
A,/G
AS
CFB
cs
cso
FD
GAD
HIC
IBR
ID
vs
LOl LC
LT
LTCS
. M T
NACE
NDT
NRV
oDc
o/s
PMI
PQR
PT
PWIIT
RF
RT
ss
sscc
TSR
UDFC
wPs
|NSPECT|ON & TEST
iLANS
MECHANTCALWOBKS
STANDARD SPECIFICATION Nd
6-82-t'100 Rev I
^
Paqera!! a
6f
Abbreviations:
Construction
Convenor:
Members :
Approved For Construction
Above Ground
Alloy Stel i.e. Cr-Mo steels like A33
Cerarnic Fibre Blankets
Carbon Steel
Cat Sal Open
Free Draught
Ceneral Anargement Drawings
Hydrogen Inducei Cracking
Indian Boiler Rgulations
hduoed Draught
Inner Side
lnck Oper/ Lock Close
Longitudinal Traverse
Low Temperature Caxbon Steel
Magnetic Particle Testing
National Association of Conosion
Non Dsftuctive Testing
Non Return Valve
Over Dimension Consignment
Outer Side
Positive Material Identification
Procedue
Qualifi
cation Record
Penetrant Testing
Post Weld Heat Treafircnt
Reinforcement
Radiographic Testing
Stainless Steel like A3l2 T? 304, 316
Sulphide Stress Conosion Caacking
Tray Support Ring
Undor Dox,n FIow Clearance
Welding Procadure Specifi cation
Committee
V.N. Prasad, GM (Conskuction)
A.K. Mittal, DCM (Projects)
. M.P. JaiD, AGM (Conskuction)
, R. Kannan, AGM (Conshuction)
Rakesh Nanda, Sr, Manager (Piping)
Gr PI l , P5, P9, P22, et c,
321, 304L, 316L,316Mo, e&.
copydght EIL
-
All rishls leseded
*#ffi@
INSPECTION & TEST PLANS
MECHANICALWORKS
STANDARD SPECIFICAIION No.
6+2-'1 1 00 Rov I
,
Paqe FE I
dn_ 5O
GENERAL NOTE
Tfte enclose.l
Droebiols itt
'Charge
may
givei, contiactor
Conlractor lo
an.l sah lt to
EIUOwner, C'
s thall be
followed for the works to be
pedomed
bv the confiactot The
lfor stagewise inspeciion by Ell)Owner areihd mlnimuit and the Enpi eer-|h-
I to increase Hold Points/ lyitness Poinls, Ac.livities for tehich ITPIS ue nol
daelop and gd the same approved b! BIAO net reel[before stafl ofthe work
required repo inp fotmats ond iob
prccedurcs
for e.tch activitv listed in ITp's
wner
lor
qpprcval;iell
belorc cbmiuncement
-of
the actfity. Il the cohfiactor
,he giren ITP
lor
a t)alid rcason, he shal ob,sin
pior
';t
ilen aDDrcwl of
'or
ro carry out 1000,4 examinalion of oll activilies.
LEGEND
m
i,rhich requires witnessing/inspe.tion/verificadon and acceptarc by Ov,ner/EIL
any further processing is permitted.
Contraclor shall not process the activity/item beyond a Hold Point wilhout wdtten
by Owner/EIL except where prior written perrnission for firrther processing is
activity which requirs witnessing/inspection/verification by Orvner.iEll when the
is performed.
propq notification has ben provided (notification modalitie,s and period shall be
before hand), the Contractor is not obliged to hold ftrther processing if
js
nol available to wihess the aclir ity or does nol provide commenrs before
date notified. Basis ofacceptance shall bc as per relevant @hnical specification.
of Contractor's documentation.
Inspection by Owner/ EIL.
or making observations to veri& whether or not materiavitems or services
to specified requiremenls. Surveillance activities may include audit, inspections,
ess of testing re ew of quality documerfation & recods, pelsonllel qualifications,
Examination by Contractor.
Responsibility exccution of th inspection/testing is with ihc Contractor; OrYner/EIL only
vrifi* eaami or testiDg dotre by the Contractor at important stages.
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Copyright EIL-All riEhts reseNd
sEffi@
INSPECTION & TEST PLANS
MECHANICALWORKS
STANDARD SPECTFICATION No.
6-82-l'100 Rev 1
"
Pas. A t . t 56
(Steet r of 12.)
ITP NO.
Acfivif
PRIOR FABRICATION
1110REV 1
4BOVD GROUND PIPING
supply including oheck testing
Material Approval/Qualifi cation
Test Certifi cate,/Documents
Steel
ProPosed
procedure
Steel
< 60t)# nting
600# ratiog and above
S.S Piping, NACE piping, H,
Contractor EIL
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sl.
No
Records to be
Submitted
Form{t No.
Format M2
Format M2
3.
4.
7.
8.
9.
l . hcoming
a) Owner's
b)
Welding F
a)
b) Testin& f aoy
WC* Rw* Yes
wc
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WC
WC HP
WC HP
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WC HP
WC Rw
WC HP
Yes
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WC
HP
5,
6.
D
Car
i i ) AI l oy Steel
c) A offinal WPS/PQR
Wlder
Qualification
Test
& approval ofwelders
NDT ure
Qualification
a) Revier^. proposed procedure
b ) w of Proposed Prosdure Tsting
W Format M3, M4
W Format M3, M4
HP Format M5
HP Format M6
HP Format M6
HP Format M5, M6
W Format M7
HP Format M8
i i )Al l oy
WPS/?QR
a) Review
b) Testing
,
c)
-
c.s.
-
A. S. P
ofQualified Procdure
Reviw of oint rumbering in Isomtxics (Big &
Small bore)
Lines Isometris not available
4
of sketches
b) Joint bering in sketches
Matedal ilitt & Transfer of Heat Nos,
-
C.S. pi
S Format M9
W Fornat M9
HP Format M9
i) For Alloy
ii) For LTCS
iii) For NACE
Pl. refer page 5 of
ary other tsts/documentation requi of fillermtals:
& Stainless Stl welding filler netals, chemical analysis to be caried out for vry
filler metals, Impact test to be carried out for evry batch
metals, conosion tesrs like HlC, SSCC, etc. to be canied out for every batch.
07 for definition of WC, Rw, HP, W, S and Section-B (page
43 of 107) for fomats
Fomat No. 8-00-000 Copyighl EIL
-Allishts
reserved
l 0REV I
ABOVE GROUI{D PIPINC
ffi@
ITP NO.
IMSPECTION & TEST
PLANS
MECHANIGALWOBKS
Activity
TION (SHOP & FIELN)
Material pr piping class (check w.r.t.
approved coding prccedure)
Dimens
Fit-up
Fit-up
Pre-heat (i any)
checks
for buttjoints and socket
joints
for branch
joints
any.)
?urging
Shielding
Baking of
Intr-pass
HardIrss
a) For C
b) For A
PTA4T
of purity ofpurging/shilding Gas (if
(if a[y) and arrangement
(if any)
& Temperature check.
9.
t0.
n.
Visual of oompleted welds having
-
Random
-
t00%
ofPWHT Cycle
Review Time
-
Temperature graph
12.
13.
. Materials
Materials Piping
marking (for Random Radiography
107 for definition of WC, Rw, HP, W, S and Section-B (page 43 of l0?) for formats Pl. rcfr page 5
Formst No. 8{0-0001
copydghl Elt
-
All ilghts ese ed
STANDARD SPECIFICATION No.
6-82-1100 Rev 1
.
Paa.* 5 + 56
(Sheet 2 of 12)
EIL
Recods to be
Submitted
Fontrat No.
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Rw
S
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S
S
HP
FormatMl0
Format Ml0
Fomat Ml0
Yes
wc
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S
HP
Format Ml I
Format Ml I
Ys
Fonat M12
FormatMl2
FormatMl3, Ml4
Format Ml5
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STANDARD SPECIFICATION NO.
6{2.1100 Rev 1
r'
o. ^ 6f l a 6t
(Sheet 3 of 12)
ITP NO.
Activity
t4. Radio Inte$retation/ Rview
Steel Piping
SteeVSS Piping
1110 REV 1
ABOI'E GROUND PIPING
for Radiography
sl.
No.
CJntractor
Rcords to be
Submitte
Format No.
16.
1 .
2.
3.
4.
5.
6.
7.
9.
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HP
HP
S
Rw
Rw
Rw
HP
Rw
HP
Surface cl and primer application
Lifting
(for critical piping only)
Test for lifting tackles
a) For
b) For
Check
Location
Provision
Provision
Format M16
Fornat M 16
FormatMl6
FormatMl?
Yes
Ys
Annex-l
Annex-1
orientation of Branch connections
Inst. Tappings
oft'?e of supports, Anchors, Guides
of gaskets/ fasteners
S.S Pipin& NACE pipins
6lobe, control Valves etc), steam
ir direction offlow
(N'RV,
toaps and
-
C.S. pip
-
A.S. Pi ng, S.S Piping,NACE piping
Provision cold pull, ifany.
np
HP
HP Annex-l
PL refr page 5 107 for definition of WC, Rw, HP, W, S and Section-B (page 43 of 107) for formats
Fomet No. 8{6000
copyright EIL
-
All nights re3r!d
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ITP NO.
D
l .
2,
3.
4.
6.
7.
8.
9.
10,
.
sl,
No.
Activity
chgck
Scrutiny test packs for Mchanical & NDT
Cleamnce
Positive ial Identification as per
after corilpletion of installation,
Calibration certificates of pressure
INSPECTION & TEST PLANS
Contractor
wc
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STANDARD SPECIFICAIION No.
6{2-1100 ReY'l
,
P.oe Ls +
d+
(Shet 4 ol12)
Recods to be
Submitted/
Formsl No.
MECHANICALWO
1110 RXV 1
ABOI.E GROI'ND PIPINC
PROOF
Procdure
TING
Check all
testing is
Isolation
Annex-2
Annex-2
Annex-2
Annox-2
ofTshng arrangements
lves kept open and confirm that
done against closed valv seat
if any
ofcheck list (Punch list)
ofcheck list
Water & Air Drying
temporary blinds/supports.
HP
w
w equipments, control valves,
bellows. Removal offlappers from
a) Review
Gauges
Annex-I,
Format M21
Format Ml8
Format Ml
Yes
AImex-3
Annex-3
Annex-2
Annex-2
HP
b) Field
Draining
Removal
ing (preliminary)
Visual i ofall weldjoints for leak
dudng Hydrotesting
HP
HP
HP
HP
HP
12.
13.
wc
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Pl. refer page 5 107 for definition ofWC; Rw, IIP, W, S and Section-B (page 43 of 10?) for formats
FomalNo.S{0{001
Copyri.ghl EIL
-
All (ghls @s6rved
TNSPECTION & TEST PLANS
MECHANICALWORKS
STANDARD SPEcIFIoATION No,
-"#H@
I1? NO.
Torque ti
**
Refer
B{2-1t00 Rev t
r
P"o" Eg t
or
(Sheet 5 of 12)
st.
No,
t 5.
11.
18.
19.
1110 RXV 1
ABOVE GROI]ND PIPING
Activity
Picklirg system, if required
Boxing inoluding reinstallation of flappcrs of
Contracto] EIL
Records to be
Submitted/
Format No.
wc
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WC
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WC
HP
s
FormatMl9
Annex-2
Format M20
Annex-2
Review Records offasteners & gaskets
g/ tensioning of flange
joints,
ioable
System
Setting o supports
INSP
wc
HP
HP
Rw Yes
& TEST DOCI'MENTS
ss of Inspction and Test Records
for Identification and Boxing up of flange
joints not subjectd to hydrostatic test
at site No. 5- 120. enclosed elswhere in the contmct.
NOTES :
i) For
ii) For i
works. refer ITP for Paintins works No. 6-82- I 50 I
works, refr ITP for lnsulation works No. 6-82-1505
Pl. refer page 5 107 for definition of vC, Rw, H?, W, S and Section-B (page 43 of 107) for formats
Copyrighi ErL
-
All ghts
Eserued
INSPECTION & TEST PLANS
MECHANICALWORKS
1110 REV 1
ABOVE GROUND PIPING
Checklist for Mechanical Clearance
-
A-lG Piping
STANDARD SPECIFICATION No.
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ITP NO.
FORiv|A-
6-82-1100 Rev 1
/ ,^
P.de lt=i,
q 61-
' -
(Sheet 6 of 12)
ANNEX_ 1
Job No.
--
Plant/Unit :
Contractor :
Witness by OwDr/ PMC
Itms to be
as per Isometric w,r.t
TION i Route, plumb, elevation,
Clearance for thermal
expansior/ insulation
: Location, angle, orientation,
type, RF pad, etc.
Itrstallation
BRANCH
STEAM
ked as per GAD w.r.t
TION : Route, clearance for thermal
leted for
(
enclosd ):
& Field welds
Rating, Gaskets, Flow Direction,
ag No., Spindle direction, CSO
( sht 1/4
)
Copydghl EIL
-Aldghc
rserved
INSPECTION & TEST PLANS
MECHANICALWORKS
STANDARD SPECIFICATION No,
,.ffi@
ITP NO.
6.82-1100 Rev 1
r
Pde *,
ta ar 5o
1110 RrV r
ABOVE GROUND PIPING
Checklist for Mechaoical Clearance
-
A/C Pi
(Sheet 7 of 12)
ANNEX_ 1
Job No.
---
Studs & nuts
-
dia., length, Matrial, uniform
per Drg and Provision of additional high point
No.. lapping orienhtion. tap valve.
jack
screw.
of uostream & downstram
material & dimension
and check derails as Der data sh
arrangement and any damage during
of installation as per drg.
ine cleay' bracket
rt & Inserts with Anchor Fasteners :
dimensions and materials
( sht 2i4
)
Copyrighl EIL
-
All dghts eseNed
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INSPEGTION & TEST PLANS
MECHANICALWORKS
STANDARD SPECIFICATION No.
6-82.1100 Rev
'1
".""ry
r,
"l
56
ITP NO.
(Sheet 8 of 12)
ANNEX_ 1
1110 Rf,V I
ABOI'E GROUND PIPING
Cheoklist for Mechanical Cleaance
-
A/G Piping
sheets enclosed for :
as per Specification Noi
and Check Valves
weld./Flanced/Scrcwed connections free from
mfs, rccommendations on isolation of
expn. bellow to be dropped during
Fornat No. 8-00-0001
( shr 3/4
)
Job No,
-
INSPECTION & TEST PLANS
MECHANICALWORKS
1110R.EV 1
ABO\'E GROIIND PIPING
Cheoklist for Mechanical Qlearance
-
A/G Piping
STAN DARo sPEctFlCATloN No.
,.ffffiH@
ITP NO.
FORMAT
6-82.t 100 Rev
'l
Pade t-e3 tt dT
(Shel 9 of 12)
ANNf,X_ 1
Job No.
-.
-Thmugh -
Th
-
Line, checked for goss
including physical damages, unwanted tacks,
and sDace for tlemal
Foinat N6. 840-0001
( sht 4/4
)
Copydghl EIL
-
All dghls reserved
INSPECTION & TEST PLANS
MECHANICALWORKS
STAN DARD SPECIFICATION No.
,ffiH@
ITP NO.
6-82-'l'100 Rev 1
|
Proe lE
13 o{ 4 o
1110REV 1
ABOVE GROIJND PIPING
Piping Hydro Test Release/Acceptance Record
-
A/G Piping
(Sheet 10 ol 12)
ANNEX
-2
Conhactor:
LoopNo: REFP&I DNo. :
INCH MTR :
From To
Li neNo,
(s
Checklist Prior to Hvdrotest
IBR/OtheN
for Pressure Testins :
TNO: ( sht 1,2
)
Copyright EIL
-
All rights rcseNed
INSPECTION & TEST PLANS
MECHANICAL WORKS
STANDARD SPECIFICAT|ON No.
,Bffiffi@
NEERS
\ UMTTD 6-92.1t00 Rev 1
Paqe t4 dt
56
ITP NO. 1110 REV 1
ABOVE GROUND PIPING
Piping Hydro Tst Release/Acceptance Record
*
A/C Piping
FORMAT NO; ( Shr 2/2
)
(Sheet 11of 12)
ANNEX
_
2
Water lilling and V
Checked for rci
a. Control &
b. On line
c. Rupture
d. Deblinding
e. Others
Format No. 8{0-000
Copyight El!
-All
righh Fserved
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ITP NO. 1110 RXV 1
ABOVE GROUND PIPING
Punchlist
INSPECTION & TEST PLANS
MECHANICAL WORKS
STANDARD SPECIFICAnON No,
62-t100 Rev t
Panet u
t t 6t 50
(Sheet 12 of 12)
ANNEX
-
3
sh. 1/1
Fonral No, 840.0001
Copy.iohl EIL' A rjshb.oefled
INSPECTION & TEST PLANS
MECHANICALWORKS
STANDARD SPECIFICATION NO.
ffiffi@
6.82-tt00 Rev 1
e^ ae t a d 56
(Sheet 1of4)
1150 Rf,V 1
f,
QUIPMENT
ERECTION
(STATIC)
sl.
No
Activity
of equipment foundation
Rcords to be
EIL Submittd/
Formrt No.
Contractor
1. BEFORE
a. Execution
b. Materials
.
Owner's
Rw Format M27
Rw Format M2
HP Format M2
ly
wc
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Rw
s
S
any
Readiness
i) Centre
i;) Level
iiD
iv)
o
vi)
vii)
Fornat M27
Format M27
Format M27
Format M27
Format M27
Format M27
Format M2?
Format M27
ly
supply, including check testing, if
erection
irc marking on equipmnt and
foundation (shims/ packing with
to b prepared & kept rcady)
ofno. & size ofFoundation bolts
and no. ofholes in base/ structure of
columns
equipment base bolt hols with
ation bolt layout
orientation
the tfueads ofbolts & nuts
& roughening of fourdation
SCMMES FOR CRITICAI
Rigging procedure
cranes, Iifting beams, slings and
and dia. of sling & condition of
wc
wc W,A.W
Rw
HP Annexwe-1
Hole
equlp
Matcl
actual
EQPTS
Approval
SAFETY
Load rest
shackles,
wire rope
b. Main & tailing cran as per WC
Yes
Placement of
Pl. refr page 5 107 for defioition of WC, Rw, IIP, W, S and Section-B
(page 43 of 107) for fornats
Copyrlght EIL
-
AI nghb reseffed
INSPECTION & TEST PLANS
MECHANICALWORKS
STANDARD SPECIFICATION No.
I.IMITD
coating/ wmpping painting
equipment only)
6-82-1100 Rev t
pane.F''
l+ b+
5o
(Sheet 2 of4)
ITP NO, 1150REV 1
EQIIIPMENT EBJCTION
(STATIC)
SL
No
Activity
DURING
of competent Rigging crw
Orientation be checked
Placement packing as per AIC drg.
Outside
(for
Orientation quipment as per AFC drg.
AT'TER ON
ofBolts and Providing washers
Contractor
Rcords to be
Subnitted/
Format No.
a.
b.
d.
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R$,
s
Rw
Yes
of grouting
of grout.
f. Final g ofbolts
Fomat M28, M29
Format M2E, M29
Format M28, M29
Format M28, M29
Format M28, M29
Format M28, M29
Fomat M28, M29
Format M28, M29
Format M28, M29
WC
wc
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HP
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s
d.
b. Leveli and Alignment of equipments.
i) Cri quipments/ ODCS
ii)
rcquirement elevation &
distance nozzles in special cases.
Cleari of Sleeves before grouting
of Specifi ei grouting materials i ) A
ii)
iiD
Rw
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s
S
Pl. refer page 5 10? for definition of WC, Rw, HP, W, S and Section-B
(page 43 of 10?) for formats
copydght EIL
-
All rlght! reserued
,-ffi
INSPECTION & TEST PLANS
MECHANICAL WORKS
STANDARD SPECIFICATION No.
6-82-1100 Rev I
,
P^6a* lg 44'
{Sheet
3 of4)
5O
ITP NO. 1150 REV 1
EQUIPMENT ERECTION (STATIC)
Activity
sl,
No
Contractor
wc
Records to be
Submitted/
FormatNo.
EIL
6. PACKED
1. Before
a. tdentit,
spel
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Yes
Yes
material, check thickness,
no. and angle offingers ofpacking
stallation
lnstallNtion
g and cleaning ofpacking material
ing support plate
stackd or dumped packing as pr
nestrng
packings ar touching bed limiter
flngs
2. Duri
b. Chesk
c. Check
S
S
S
S
s
d. Check
e. Check
& Tf,ST DOCIMENTS
of Inspection and Test Recods WC Rw Yes
Pl. refer page 5 107 for definition of WC, Rw, HP, W, S and Section-B (page 43 of 107) for formats
Fomal No. &00-0001
Coptrighl EIL
-
All rights reorved
INSPECTION & TEST PLANS
MECHANICALWORKS
STANoARD SPECiFICATION No.
dffFffi
q*,ffik
ITP NO.
l . Before
1150 REV 1
EQUIPMENT ERJCTION (STATIC)
6-82-tt00 Rev 1
-
Paoeffi lq 61 6a
(Sheet 4 of 4)
ANI{EXURE.I
sl,
No
Activity
SCIAME FOR CRITICAL
(Rigging Procedure)
n
weight ofquipment
tb centre of gavity
suspension points
maximum/minimum radius at which
the lifti tackle will operate
Contractor EIL
Records to be
Sut mittd/
trormat No.
Yes
a. ch proper sequence for lifting ofthe
b. To
c. To
eq
Iengt]t
wc
wc
WC
WC
wc
wc
WC
wc
wc
wc
wc
wc
wc
wc
wc
wc
wc
Rw
Rw
Rw
Rw
Rw
Rw
Rw
Rw
Rw
Rw
Rw
Rw
Rw
Rw
Rw
s
2, DuringE
b. To
o. To
d. To
. To
f. To
wt. of sl
g. Toi
a. To
the max. Load to be lifted includins
hook-block, lifting be3ms and
the safe crane with requisite
d. To
e. To
ground conditions are adequate for
supp irlly rigged crane and load
counterweight of omne and Boom
slew limitations of crane
the crane can be haveled in loaded
cleannces from overhead electric
f. To
g, To
i s
i, To
maintenance ce(if icates
whether opemtols, riggers have
proper instructions
that safe load indicator on the cmne
inE condition
the provisions of bracing of
as pr Engg /Manufacturefs
Requi Approvd drgs.
j. ro ch the guys, shoring, bmcing,
with other works
Pl. refer page 5 107 for definition of WC, Rw, HP, W, S ard Section-B (pag 43 of 107) for formats
CopyriEhl EIL
-
All rig}|ts selved
e
_9
.-l
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MECHANICAL WORKS
STANDARD SPECIFICATION No.
6-82.1{00 Rev 1
r
Pao6lGi*5' l{
6T
(Sheet 1of 3)
TORMAT NO. M-3 REV 1
ELECTORDE
QUALIFICATION
TEST REPORT
Unit
ReportNo. :
Date :
Project
Name of Work
Job No.
Site
Work order No. :
Sponsoring C
Test staded on
H.O. Reference
Test completed on
Manufacturer
Brand Name
Date of approval
Batch No-/Size
Ref. Code
Colour code
All Weld Tt
Base material
Buttering used
Preheat temp.
Interpass temp.
Postheat
Visual Inspotion
Radiographic resu
Mechanical Test
UTS
=
Is/AwS classification
YesNo
: Gr.VGr.Mot requird (As pr ASME Sec II Part C)
=
Yield strength
Fomar No. 8-00{00r
tensile strength YS
Copy.ighl EIL
-
All .-Ehts GBrud
s66tef
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INSPECTION & TEST PLANS
MECHANICALWORKS
STANDARD SPECIFICATIOI.I NO.
6{2-1100 Rev t
3 o{ 50
Pipe/Plate Size
In combination if
(ELECTRODE)
Preheat temp.
Post heat temp/ti
Visual Exam
Dye ic Particle Testing
Result
(Sheel2 of3)
Position
Curent: AC/DC
Radiographic Examination
Result
Size
Elec-
OH
Over Ilead
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-
All righh reseryed
,.ffi
INSPECTION
& TEST PLANS
MECHANICALWORKS
Radiography Result
STANDARO SPECIFICATION NO.
62-{100
Rev I
t, o{ so
TENSILE AND TtrST RESULT
Impact Test Resu
ldentification :
Material
'c
(Sheet 3 of 3)
Approved by
copy.ighi EIL
-Allrhts
EseDed
Plate size
Visual
ldentification
Index
s =
F =
R =
I =
appIoval
Test
Special Remarks
Encl l)
2)
SEike whichever notapplicable
Sufftx indicates
Belld
Bond
pact Test
Witnesed by
Effiw@f
INSPECTION & TEST PLANS
MECHANICALWORKS
2.
STANDARD SPECIFICANON NO.
6-82-1100 Rev 1
Pade #ff tt
di 50
FORMAT NO. M-4 P.EV I
INSPECTION REPORT
-
FILLER MATERIAL
MANUFACTURER'S WORI(S
Work order No. :
Unit
ReportNo. :
Date
Projeot
Name of Work
Job No.
l .
3.
5.
7.
8.
10.
1 1 .
t 2,
Date ofvis
M
Incation
BIand of electrodeff iller wire/Bare elechode
Cunent L . apFoval available:
(Yes/No) Valid upto
By
Ref.
6. Person contaoted
9. Classifioation
Testing
TestiDg
Tensile
: AvailablNotavailable
liti A) Mechaflical
Including
D
i D
iit
hiniDg
Irnpact
B) Chemical elements
Availablen,lo available
13,
Quali{ied
Ifyes
15.
16.
t 1.
19.
To
Quality
procedure: Suitablerunsuitable
for roady reference
)
(
"oPy
Qualified
controlpenonal: AvailablaNo available
Raw supplier
List of
List of u
Rema*s
Manager
Ttuough
Construction
In-charge
SiCnature
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- a[ nghb rcsgoed
ffiffi@fl
INSPECTION
& TEST PLANS
MECHANICALWORKS
STANDARD
gPEClFlcAllON
No
02-1100
Rev 1
t
^+ 50
(Shet 1 ol2)
TORMAT NO.
Project
Name of Work
Job No.
Company Name
Welding Proced
Revision No.
welding Process(
Rpon No.
Date
M-5 REV 1
FORMAT FOR WELDING PROCEDUF.E SPECINICATIONS(WPS)
(Sction
Dq ASME Boiler and Prssur Vessel Code)
Unit
Contractor i
Wo* order No. :
By
Specification No. Date Supporting PQRNo (s)
Date
Type(s)
pe)
_-_=-'-
bra*ir4s, weld Sl.rnbols or wrinen Descriptjon should
of the parts to be welded Wlere apPlioable,
the details ofweld grcove may be specified.
Mfgr., sketchs may be attachod to illustratejoint
design,
i.qu"n"",
".g.
for notch toughness
procedures. for
JOTNTS
(QW
Joint Design
Backing (Yes)
Backing Material
show th genoral
the root spacing
(At the option of
weld layers and
10 P.No. CrouP No.
*BASE
MET
P.No.
OR
Specification tlpe
Speoification type
OR
Chem. Analysis
Thickness Range :
Base Metal :
Deposited Weld
Pipe Dia. Range :
Other
(Elctrode, Cold wne, Hot wire elc-)
*FILLER
MET
FNo.
Spc. No. (SFA)
AWS No. (Class)
Size offiller
Electrode-Flux (
Flux Trade Name
consumable
Each metal-filler metal combination should be rccorded individuallv.
Copy.ight EIL-All ght! r*erued
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INSPECTTON & TEST PLANS
MECHANICALWORKS
STANDARD SPECIFiCATIO No.
6{2-1100 Rev 1
Pao rcdrf, 1? 6f 5
(Shet 2 of 2)
POSITIONS (Q\\
Position(s) of Groc
Welding Progressi
Position(s) ofFille
n: Up_Down_
POSTWELD HEA
Temperature Range
T TRf,ATMENT
(QW.4O7)
Time Range
PRHEAT (QW-4
Preheat Temp. Mir
Inte.pass Temp, M
Preheat Maintenan
(Continuous or sp
should be recorde(
:ial heating where applicable
GAS (Qw-408)
shielding Gas(es)
Percent Composilion
(mL\tures)
-
Flow Rate
Gas Backing
Trailing Shilding Cas Composition
ELECTRICAI C
Cunent AC or DC
Amps
Eange) _
(Amps and volts r,
posilion, and thick
form similar to tha
Tungsten Electrod
Mode ofMeral Tmffti
Blctrode wie fee
IARACTERISTICS
(QW-409)
Polarity
Volts (Range)
rge should be recorded for each electrode size,
ess, etc. This information may be listed in a tabular
Size and Twc
for GMAW
(Purc Tungsto!, 2% Thoriated, e1c.)
sped mnge
(Spray &q sholt circuiting dc, etc.)
Tf,CHNIQUE ((
String or Weave I
Orifice or Gas Cu
Initial and Interpa
w-410)
;ad
stze
s Cleaning (Biushing, Grinding etc,)
Mthod ofBack
(
Oscillation
_
Contact Tube to !
Multiple or Singk
Multiple or Singk
Travel Speed
(Rar
Peening_
Other
)ugrng
ork Distance
Pass (per side)
Electrodes
ge)
Weld
LayerG)
Proccs
Filler Mtal Current
Volt
Range
Travel
Speed
Range
Other
Class Dia.
Type
Polor.
Anp
Rrnce
e.g.
Remarks, Comments
Hot Wire Addition
Teohnique
Torch Angle
Eto.
Fomal No. 840-0001
CopyfightElL-All ghis served
,.ffiffi@
FORMAT NO.
Projept
Name of Work
Job No.
Company Name
Procdure Ouali Record No.
WPS No.
Welding Process(
Type (Manual, SemiAuto)
M-6 REV I
SUGGESTED FORMAT FOR PROCEDIIRE QUALIFICATION
RxcoRD (PQR)
(Section
D( ASME Boitr and Pre.ssuve V*se[ Code)
INSPECTION & TEST PLANS
MECHANICAL
WORKS
STANDARD SPECIFICATION No.
6{2-1100 REvl
r
pad6
W It
Df
(Sheet I of2)
5 6
Unit
Report No.
Date
work order No. :
Date
Fdsrsrw eLD n eer tnnATMENT (Qw-407)
BASE MTTALS
Materials Spec.
T$e or Grade
cAs
(Qw-408)
TlTe ofcas or Gases
Composition of Gas Mixnfe
Other
ELECTRICAL CHARACTERISTICS (Qw-404)
ANo.-
FILLER MET
Weld Metal
Size ofElectrode
Filler Metal F No.
AWS Classi
TECHNTQUE (QW-410)
Multipass or Single Pass (per side)
Single or Multiple Elcttods
POSITION
Position ofcioove
Wld hogression
Olher
Fomat No. E{tr000
copyright EIL-All righls served
*ffi,@F
Results-Sati
Type and
INSPECTION & TEST PLANS
MECHANICALWORKS
ClockNo.
STANDARD SPECIFICATION
No.
Guided Bend Tests (QW-160)
Toughne$ Test (QW-170)
Filet Weld Test (QW-180)
Penetation into Parent Metal i Yes
Macro-Results
6.82-1100 Rev I
Pado @{# {9
of
5
d
(Sheet 2 or2)
No
Stamp No.
: Yes_ No
of FIt: Micro
Othr Tsts
Type of Test
Deposit Analysis
Other
weldr's Nam
Tests conducted
We crtiry lhat th
"lrG.e"rs
i" ttri" r..ord *. .ct and thal the tesl welds were prepared. welded
and tested in with th reouirements of Section IX ofthe ASME Code.
Manufaoturer
Date
n. itlustrrtlr. only rd bay b. nodilid to erforn to lhe typ. rrd trunbet oalet equir.d bv th. Codo)
Ilbomtory Test No
By
Fomat No. 8-00-0001
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F'ORMAT NO.
Project :
Nam of Work :
Job No. i
Welder Name
INSPECTION & TEST PLANS
MECHANICALWORKS
STANOARO SPEOIHCANON NO'
6{2-1{00 Rev
'l
&,) ,a
J u"
M-7 RTV 1
SUGGESTED FORMAT FOR MAI\ruFACTURER'S
RECORD OF
'IryELDER
OR WELDING OPERATOR
QUALIFICATION
TESTS
(Secti0n
DL ASME Boiler and Pressure vessel Code)
ReportNo. :
Date I
Unit :
Contractor I
Work order No. :
CheckNo.
-
StamPNo.
Welding Process
Elctrical
Lr ac.ordance with
Backins (Qw-402)
Material (QW403)
Thickness
Position (QW405)
Ga! (Q\lr'408 type)
to ofPNo.
Type
elding Procedure Speoification (WPS)
to P No.
Filler Mtai SpecNo.
Olher
c, 2G, 6G)
ClassNo.
-
F.No.
% Cornposition
is (QW409) C\rrent Polaiiry
Weld hogession
Other
Subnersed Alc F
we ceni& drat the
rquired by the
l 0)
For lnformstiotr Only
Filler Metal D
Trade Nane
Shield cas Trade Name
Bend Telt R$ultr
QW-462,2("), QW-a6?,3(a)' QW-462.3(b)
Radiogaphic
Fracture Test
Lngth and per
Macro Tast-Fusion
Appea$nce-Fillt
Tesr conducFd by
and
Radiogrsphic Ttt Results (QW-30t
For lltemative qualificltion of grove weld!
Fillet weld test Rsultt (Qw-462.a(!),
QW-a62.4(b))
the location tatute an&ge of any check ring of ihe specimen)
No'
Frul l
by
deg in. x-in. Convexiry
-in
or concavity in
Labontory Tesl No.
in this record are corrct and that the tst welds were prepared, welded and tested
requireinents of Sections IX of the ASME Code
Organization
Dat e:
(Detail of rccord tests are illustradve only and may be rnodified to conform to the type 5nd nmber of tests
Fom.t N6. 840-0001
variables in addition to those above shall be recorded
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STANDARD SPECIFICATION No
sfiFhd
LIM]ID
INSPECTION & TEST PLANS
MECHANICALWORKS
M-8 REV 1
WELDER'S IDENTIFICATION CARD
52-1100 Rev |
^
paoe
la*tr Jl
at 5o
FORMAT NO.
Project :
Name of Work :
Job No. :
NAME
ldentification
Date ofTesting
Phtenipe siz
Welding process
Filler material
Classification
Position
Report No.
Date
Unit
Contractor
Work order No.
Qualified
to weld
Validuntil
WELDING
(NAME & DA EMPLOYERS SIGNATURE wlTH SEAL
DETAILS OF OUALIFICATIONS :
BACKSIDE OF IDENTITY CARI)
Sr.
No.
Qualified
On
EIL
No. Date of Tst Remark
Fomai No, 8.00.0001
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Name of wo*
Job No.
INSPECTION & TEST PLANS
MECHANICALWORKS
642-t100 Rev 1
Paasffi 34
0t 50
M-10 REV 1
DAILY FIT-UP INSPECTION REPORT
(FOR ABOVE GROIJND PIPING/IIEATER)
Unit
Report No.
Date
:
Contractor
Work order No. :
sl.
No.
Remarks
AL TOTAL
INCH MTR
TOTAL INCH
PREVIOUS
TILL DATE
TOTAL IN
DIA.
WELD
IA.
PREVIOUS
TILL DATE
e)
G -
s -
B -
M -
WELD
WELD
WELD CONTMCTOR EIL
STANDARD SPECIFICAIION NO.
$ffiw@F
INSPECTION & TEST PLANS
MECHANICAL WORKS
6-E2.1100 R.ev 1
|
e. . @ 25
6' r
FORMAT NO.
Project
Name of Wo*
Job No.
Report No.
Date
M-11 REV I
DAILY WELDING INSPECTION P'EPQRT
MOR ABOVN GROIJND PIPING/I{EATER)
Unit
Contractor 1
Work order No. :
sl.
No.
WELD
CKET WELD
WELD
WLED
TOTAL IN DIA.
PREVIOUS
TILL DATE
Remarks
G =
s =
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Format No. &004001
CONTRACTOR
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STANDARO SPECIFICATION NO.
642-t100 Rev I
P2ca@# 17
dl 5A
FORMAT NO. M-13 REV I
LIQUID PEI\IETRANT EXAMINATION
REPORT
Project
Name of Work
JobNo.
Unit i
Contractor
Work order No. :
Item Name,4{o.
Part Name
Surface T
& Penetrant Time
Penotrant
Remover
Developer
Sketch
EXAMINATION DPTAIL
Application No. Malerial
Minute
Size
EIL
Drg. No.
Method of
Examination
Colour
Conlrast
Solvent
Removal
"c
Line No. JointNo. Type
Fomat No. &00-0001
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UMTID
INSPECTION & TEST PLANS
MECHANIGAL WORKS
STANDARD SPECIFICATION NO.
6.82-1100 Rev 1
--^-e tt
a'r
ReponNo. i
4
FORMAT NO. M-14 REV I
MAGNETIC PARTICLE EXAMINATION RSPORT
Proje-4t
Name of Work
Job No.
Unit i
Contractor :
work order No. :
Name of Item
Item No.
Joint No.
Sketch
Exami. Medium
Drg. No.
Magnetizing Type :
Dry
Standard JIS A tlpe
Surfac4 Cqndition
Coil
Not Reftained
Remained
White
Brown
Fluorescent
2.
3.
Surface TemD,
4. Resrlt
Remark
EIL
FomatNo. &0M001
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-
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INSPECTION & TEST PLANS
MECHANICALWORKS
sTANoaRD SPECIFICATIoN No.
642-1100
Rsv 1
P^de6r@t
ts
6 50
FORMAT NO. M-15 R3V 1
RADIOGRAPIIY OFFERING
REPORT
(FOR
ABO\'E GROUND PIPING/IIEATER)
Unit
Conhaotor i
Work order No- :
the followine *lds and submit the results with in 24 houts
EIL
Report No.
Date
P.Siect
Name of work
JobNo.
TO
Please arrange to
positively.
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-
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fuhls
rEse^d
Fomat No. 6.004001
INSPECTION & TEST PLANS
MECHANICALWORKS
lqul
q,
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No,
Johrt Status
A,/R/H
swsl
DWSI
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A-
-
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.
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CONTRACTOR EIL
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FORMAT NO,
Name of Work:
Radiography
Source
I
Filrn Tlpe & N
IQI r
Radio$aphy Plo urc No.
WALL SINGLE IMAGE,
WALL SINGLE IMAGB
R-REPAI R, H-HOLD
M-16 REV I
RADIOGMPI{Y INTERPRETATION
REPORT
(FOR
ABOVE GROUND PIPING/HEATER)
SWSYDWSLDWDI
X RAY,
T-'1
COBALT CO
Repod No. :
Date :
Proj ect:
Contractor :
DWDI
-
DOTJBLE WALL DOUBLE IMAGE
STANoaRD SPECIFICATION No.
6-82'1100 Rov 1
4a 6f
56
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MECHANIGAL WORKS
STANDARD SPECINCANON NO.
642-7700 Rev 1
11
oF <1)
Result
(Acceptd/Rejected/
Name ofwork :
Conractor i
M-18 REV 1
POSITIVE MATERIAL IDENTINCATION
(PMI)
REPORT
Report No:
Date ofPMl i
Inspection Agency :
PMI Agncy r
PMI Equipment Model :
Make & Sedal No.:
Project:
_
Incation :
JobNo. :
Line No. /ISO No :
/Heater No No
CMI
AGEN (I"I AGENCA (coNTRACTOR) (rL/owNER
)
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INSPECTION & TEST PLANS
MECHANICALWORKS
. . . . . . . . . . . . . . . . . gas at . . . . . . . . . . . . . kg/ cm' z pr essur e
STANDARO SPECIFICANON NO.
52-1100 Rev 1
FORMAT NO.
?roject
Name of Work
Job No.
SYSTEM :
LOOP/LINE
PICKLING
CERTIFICATE
ified that th pickling of th above system has been carried
successfully as per specification and the system is preserved
datu| 43
oF 50
CLIENT
M-19 REV 1
PICKLING ABOVE GROUND PIPING CERTIFICATE
ReportNo. :
Date
Uniiryhnt :
Contractor
:
Work order No. :
LOOP SKETCH
-
ATTACHED
TEST RESULTS
_
ATTACMD
CTOR EIL
Fomal No. 8-0L000
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FORMAT NO.
Project
Namo of Work
Job No.
System :
Loop Nos. :
Ref. P&lD No. : Test Reports
-
Enclosed
above system has been cleaned/flushed/tested as per the
of drawings aod specifications and oleared for
NTRACTOR EIL CLIENT
M-20 REV 1
SYSTEM COMPLETION
REPORT ABOVE
GROUND PIPING
INSPECTION & TEST PLANS
MECHANICAL WORKS
STANDARD SPECIFICATION NO.
6{2-1100 Rev t
@,
41
aP
Report No.
Date
Unit/Plant
Contractor
work order No.
Copyright EIL-All ghls reservd
INSPECTION & TEST PLANS
MECHANICAL WORKS
STANDARO SPECIfl CAION No-
6{2-tt00 Rev 1
FORMAT NO.
Project :
Name of Work :
Job No. :
HEATER,/LINE
*& 45 6F
54
M-21 REV 1
LIIIE WISE RECORD
(FOR ABO\'E GROUND PIPING/IIDATER)
Unit
Rport No.
Date
Contractor i
Wo* order No. :
% MDIOGRAPI{Y
SL
Remarkj
(*)
c
s
B
M
WELD
WELD
CH WELD
(**) Joint No. are to be posted fiom the daily
fit up reports
Where ever lso,s are not available
FomalNo.840{001
WELD
EIL
INSPECTION & TEST PLANS
MECHANICAL WORKS
Unit
:
Contractor i
work order No, :
: Visual Acc./Not Acc.
dfiEiils
SC6Fag
FORMAT NO.
Pmject i
Name of Work :
JobNo. :
Item No. / Equip. o. / Line No.
Surfaca
Fixing of Support Lugs & Spacing : Acc.,4'{ot Acc.
M-24 REV 1
INSPECTION CHECK SIIEET
-
DAILY INSPECTION RECORD OF INSULATION
(rror & coLD)
Rport No. :
Date
STaNDARD SPECIFICATION No.
6-a2-lto0 Rev I
bn'4q 4A 6F 56
3.
a) In
b ) v
e) SSF
f ) w
9 v
h ) v
Window
ionjoint
il for SS
EIL
Copyright ElL
-
All n:ghls rcserved
..#H@
FORMAT NO.
Project
Name of Work
Job No.
INSPECTION & TEST PLANS
MECHANICAL WORKS
SfANDARD SPECIFICATION NO.
6-82-l{00 Rev I
@e 44 bf SA
BIL
M-25 REV 1
INSPECTION CITECK SIIEET
_
INSTALLATION ACCf,PTANCE CERTIFICATE FOR
INSULATION
Unit
Contractor
Wo* order No.
Repon No.
Date :
SHEET OF
(Visual & ition ofseam to
(Visual &
Fomal No. S00-0001
Copyriqht EIL- Arl rights bsrued
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I TPNO. :
TNSPECTION & TEST PLANS
FOR GENERAL WORKS
(ITEM RATE CONTRACTS}
STANDARD SPECIFICATiON No.
6{2-1500 Rov t
Pase@ 49
0F
(Sheet 1of2)
sl.
No.
l .
Activity
BEFORE T' TION
a. Calibrationcertiflcate ofmeasuring & lesting
rnsfuments
b. Field i f any
a) Approved ier product : suppliers'
material certificate
date, expiry period snd shelf life
3. a) Physical ion of materials; original
packing/ containers
b) Conffm i ;ficatiorl/ Transfer of
of materials before painting
blasting machine capacity for
1501 REV 1
PAINTING
a) Adequacy
blast clean
b) Type and ity of abrasive being used for
Records to be
EIL Submittcd/
Format No,
Contractor
2.
4.
5.
7.
8.
WC
wc
WC
WC
wc
wc
wc
wc
wc
WC
wc
Rw
Rw Format C I
W Format Gi
HP Format G2
HP Format G2, G3
Rw
Rw Yes
Perfolmance ofpaint applicator ard blasi
cleaning op
6. Check quali of dry air for blast cleaning and spmy
application,
lnspection blast cleaning operation
-
Inspect for cleanliness by visual stds. of WC
I SO 8501 /sIs-o5s900/ss?c-sP
- Me
of surface profile by Micrometer/ wc
Elcomter/ instrument
Wet film thi and over coating rnterval for each
blast c
c) Adequaoy Airless spmy equipmnt, air
spray and paint brushes
coat of paint application.
Dry film aftr final coat.
Inspection
Rw Fomat G3
Rw
W Format G3
W Format G3
W Format G3
HP Format G3
W Format G3
9.
10.
1 1 .
t 2.
final curing/
finish, sagging,
drying, adhesion,
hiding ard pinhole
wc
wc
WC
WC
wc
hardness,
de&ctlon.
Painting on ban(V code, etc,
ACCept4nce to shifting to fabrication shop, if
S Format G3
ffP Yes
licable.
Pl. refer 5 of I6 for definition of wC, Rw, HP, w, S and Sectior_B for formats.
Copydqhl EIL
-Allrights
lesetoed
#H@fi
UMIIED
INSPECTION & TEST PLANS
FOR GENERAL WORKS
(ITEM RATE CONTRACTS}
STANOARD SPECIFICATION No.
6-82-1500
Rev I
Pase@ 49
6F
50
(Sheet 2 of 2)
st.
No.
B.
1 .
ITPNO, :
life
2. Physical
1501 REV 1
PAINTING
on of
Contraclor EIL
Rcords to be
Submitted/
Format No.
Ys
G3
Activity
AFTER ALLATION
a) Approvedsupplier product : supplieis'
material certificate
ing date, expiry period and shelf
Confirm
a) Hydro
wc
wc
wc
wc
WC
wc
wc
wc
wc
Rw
Rw
of matrials; original
Format G2
Format Gi, G3
HP
HP
Rw
Rw
packing/ containers.
6. Wet film thi
coat of appl ation.
Dry film thi
Inspection
surface
ofpipe
clearance of structure &
surface preparation tools and
quality of surface preparation
and over coating intrval for each
aftr final coat.
l .
4.
5.
9.
c.
b)
a) Adequacy
tacklos
b) Check th
Rw
w
Rw
a) test for paint applicator for spmy
applicati
b) of airless sFay equipment and air
spray ard paint brushes and quality
ofdry air paift application
10. Final
Format G3
Format G3
Format G3
Iormat G3
wc
WC
wc
wc
wc
HP
S
HP
'7.
8. final curing/ dryiq, adhesion, hardness,
,
sagging, hiding and pinhole detction.
of colour bands, direction marking.
N & TEST DOC(MENTS
of Inspection and Test Records
5 of 16 for definition of WC, Rw, HP, W, S and Section-B for formats.
Pl. refer
Copydght EIL- A I ighls rcseryed
sfiAad
grtEiF
INSPECTION & TEST PLANS
FOR GENEML
WORKS
OTEM
RATE CONTRACTS}
STANDARD SPECIFICATION No.
6-82-1500 Rev 1
Pag
gg
56
0F
ITPNO. I 1505 REV 1
INSIJLATION
sl.
No.
Activity
PRIOR O APPLICATION OF
INSIJLA
a. Calibration olmeasudng & testing
instruments
b. Field cali ion, if any
c. Material T certifioates ftom supplier of
insulation ial and acceptance thereof
Contractor EIL
Records to be
Submitted/
Formet No.
I .
wc
wc
WC
Rw Format Gl
Format Gl
Format C2
DI]RING
a. Surface
b. Fixing of
spacing
c. Fixing of
Format C4
Format G4
Form.t G4
Format G4
Format G4
Format C4
Format C4
Format G4
Format G4
TION OF INSIILATION
rings and oheoking their
dngs and checking their
spaorng m cas ofvrticat piping
d. Fixing of i lugs and angle rings in
case of tanks, etc
9. Thickness insulation
foil for S.S. Pipingfr'essels
g. Overlap
joints
cladding at vertical and horizontal
joints, if 3ry
i , I nspect i on
wc
wc
wc
wc
wc
wc
wc
wc
wc
wc
wc
S
s
S
S
s
S
S
S
S
S
s
j.
S.S. foil S.S. piping
k. Final fin
ADD
INSULA
a. Wooden
c. Vapour s lant
d. Insul
CIIECKS FOR COLD
wc
wc
WC
wc
Format G4
Format G4
Format G4
Format G4
& TEST DOCUMENTS
Comploten oflnspection and Test Records
WC Rrir'
5oft5 f*d.fi;iri.".f wC, Rvr', tlP. w, s atd Seclion-B ior formats'
Pl. refcr
Copyight EIL
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