Professional Documents
Culture Documents
Introduction
Energy availability, supply and use play a central role in the way societies organize
themselves, from individual welfare to social and industrial development. By
extension, energy accessibility and cost is a determining factor for the economical,
political and social interrelations among nations. Considering energy sources, human
society has dramatically increased the use of fossil fuels in the past 50 years in a way
that the most successful economies are large consumers of oil. However, geopolitical
factors related to security of oil supply, high oil prices and serious environmental
concerns, prompted by global warming - the use of petrol for transportation accounts
for one-third of greenhouse gas emissions (Wyman, 1996) - have led to a push
towards decreased consumption. Indeed, the world's strongest economies are deeply
committed to the development of technologies aiming at the use of renewable sources
of energy. Within this agenda, the substitution of liquid fuel gasoline by renewable
ethanol is of foremost importance.
Fossil fuels or mineral fuels are fossil source fuels, that is, hydrocarbons found within
the top layer of the Earth’s crust. They range from volatile materials with low
carbon:hydrogen ratios like methane, to liquid petroleum to nonvolatile materials
composed of almost pure carbon, like anthracite coal. Methane can be found in
hydrocarbon fields, alone, associated with oil, or in the form of methane clathrates. It
is generally accepted that they formed from the fossilized remains of dead plants and
animals by exposure to heat and pressure in the Earth's crust over hundreds of
millions of years. This is known as the biogenic theory and was first introduced by
Georg Agricola in 1556 and later by Mikhail Lomonosov in 1757. There is an
opposing more modern theory that the more volatile hydrocarbons, especially natural
gas, are formed by abiogenic processes, that is no living material was involved in their
formation.
Comparative figures
• 1 litre of regular gasoline is the time-rendered result of about 23.5 metric
tonnes of ancient phytoplankton material deposited on the ocean floor.
• The total fossil fuel used in the year 1997 is the result of 422 years of all plant
matter that grew on the entire surface and in all the oceans of the ancient earth.
Consumption rates of oil
There are two main ways to measure the oil
consumption rates of countries: by population
or by gross domestic product (GDP). This
metric is important in the global debate over
oil consumption/energy consumption/climate
change because it takes social and economic
considerations into account when scoring
countries on their oil consumption/energy
consumption/climate change goals. Nations
such as China and India with large
populations tend to promote the use of
population based metrics, while nations with
large economies such as the United States Fig: World energy consumption, 1980-2030. Source:
would tend to promote the GDP based metric. International Energy Outlook 2006
Energy Reserve
Levels of primary energy sources are the reserves in the ground. Flows are
production. The most important part of primary energy sources are the carbon based
fossil energy sources. Oil, coal, and gas stood for 79.6% of primary energy production
during 2002 (in million tonnes of oil equivalent (mtoe)) (34.9+23.5+21.2).
Levels (reserves) (EIA oil, gas, coal estimates, EIA oil, gas estimates)
• Oil: 1,050 to 1,277 billion barrels (167 to 203 km³) 2003-2005
• Gas: 6,040 - 6,806 trillion cubic feet (171,000 to 192,700 km³) 6,806*0.182=
1,239 billion barrel oil equivalent (BBOE) 2003-2005
• Coal: 1,081,000 million short tons (1,081,000*0.907186*4.879= 4,786
BBOE) (2004)
Flows (daily production) during 2002 (7.9 is a ratio to convert tonnes of oil equivalent
to barrels of oil equivalent)
• Oil: (10,230*0.349)*7.9/365= 77 million barrels per day
• Gas: (10,230*0.212)*7.9/365= 47 million barrels oil equivalent per day
{MBOED}
• Coal: (10,230*0.235)*7.9/365= 52 MBOED
Years of production left in the ground with the most optimistic reserve estimates (Oil
& Gas Journal, World Oil)
• Oil: 1,277,000 million barrel reserve/77 million barrels used per day/365 days
per year= 45 years
• Gas: 1,239,000 million barrels equivalent reserve/47 million barrel equivalent
used per day/365 days per year= 72 years
• Coal: 4,786,000 million barrels equivalent reserve/52 million barrel equivalent
used per day/365 days per year= 252 years
This calculation assumes that the product could be produced at a constant level for
that number of years and that all of the reserves could be recovered. In reality,
consumption of all three resources has been increasing. While this suggests that the
resource will be used up more quickly, in reality, the production curve is much more
akin to a bell curve. At some point in time, the production of each resource within an
area, country, or globally will reach a maximum value, after which, the production
will decline until it reaches a point where is no longer economically feasible or
physically possible to produce.
Environmental Pollution
The burning of fossil fuels produces around 21.3 billion tonnes (= 21.3 gigatons) of
carbon dioxide per year, but it is estimated that natural processes can only absorb
about half of that amount, so there is a net increase of 10.65 billion tonnes of
atmospheric carbon dioxide per year (one tonne of atmospheric carbon is equivalent
to 44/12 or 3.7 tonnes of carbon dioxide). Carbon dioxide is one of the greenhouse
gases that enhances radiative forcing and contributes to global warming, causing the
average surface temperature of the Earth to rise in response, which climate scientists
agree will cause major adverse effects, including reduced biodiversity and, over time,
cause sea level rise.
Oil spill is another form of pollution. The term often refers to marine oil spills, where
oil is released into the ocean or coastal waters. The oil may be a variety of materials,
including crude oil, refined petroleum products (such as gasoline or diesel fuel) or by-
products, ships' bunkers, oily refuse or oil mixed in waste. Spills take months or even
years to clean up. The oil penetrates and opens up the structure of the plumage of
birds, reducing its insulating ability, and so making the birds more vulnerable to
temperature fluctuations and much less buoyant in the water. It also impairs birds'
flight abilities, making it difficult or impossible to forage and escape from predators.
As they attempt to preen, birds typically ingest oil that coats their feathers, causing
kidney damage, altered liver function, and digestive tract irritation. This and the
limited foraging ability quickly cause dehydration and metabolic imbalances. Most
birds affected by an oil spill die unless there is human intervention. Marine mammals
exposed to oil spills are affected in similar ways as seabirds. Oil coats the fur of Sea
otters and seals, reducing its insulation abilities and leading to body temperature
fluctuations and hypothermia. Ingestion of the oil causes dehydration and impaired
digestion.
Liquid Fuels
Pyrolysis oil 17.5 21.35 (Assumption Of Fuel: Carbon Content = 23% w/w) 0.84 20.77
Methanol (CH3-
19.9 – 22.7 15.9 1.37 14.49-16.53
OH)
Ethanol (CH3-CH2-
23.4 – 26.8 18.4 - 21.2 1.91 12.25-14.03
OH)
Butanol(CH3-
36 29.2 2.37 15.16
(CH2)3-OH)
Sunflower oil
39.49 33.18 (12%(C16H32O2)+16%(C18H34O2)+71%(LA)+1%(ALA))2.81 14.04
(C18H32O2)
Castor oil
39.5 33.21 (1%PA+1%SA+89.5%ROA+3%OA+4.2%LA+0.3%ALA)2.67 14.80
(C18H34O3)
Coal 29.3 – 33.5 39.85 - 74.43 (Not Counting:CO,NOx,Sulfates & Particulates) ~3.59 ~8.16-9.33
Crude Oil 41.868 28 – 31.4 (Not Counting:CO,NOx,Sulfates & Particulates) ~3.4 ~12.31
(Liquified)
Natural Gas 38 – 50 (Ethane,Propane & Butane N/C:CO,NOx & Sulfates) ~3.00 ~12.67-16.67
25.5 – 28.7
(Liquified)
Ethane (CH3-CH3) 51.9 2.93 17.71
~24.0
(Pure)1,470,70
Uranium-235 (235U) 77,000,000 [Greater for lower ore conc.(Mining,Refining,Moving)] 0.0 (NETT) >12.67
Renewable Source of Energy
Fossil fuels are non-renewable resources because they take millions of years to form,
and reserves are being depleted much faster than new ones are being formed. Concern
about fossil fuel supplies is one of the causes of regional and global conflicts. The
production and use of fossil fuels raise environmental concerns. A global movement
toward the generation of renewable energy is therefore under way to help meet
increased energy needs. Biofuel can be a good choice for that.
Biofuel is any fuel that is derived from biomass — recently living organisms or their
metabolic byproducts, such as manure from cows. It is a renewable energy source,
unlike other natural resources such as petroleum, coal and nuclear fuels.
One definition of biofuel is any fuel with an 80% minimum content by volume of
materials derived from living organisms harvested within the ten years preceding its
manufacture. Like coal and petroleum, biomass is a form of stored solar energy. The
energy of the sun is "captured" through the process of photosynthesis in growing
plants. One advantage of biofuel in comparison to most other fuel types is it is
biodegradable, and thus relatively harmless to the environment if
spilled.
The production of biofuels to replace oil and natural gas is in active development,
focusing on the use of cheap organic matter (usually cellulose, agricultural and
sewage waste) in the efficient production of liquid and gas biofuels which yield high
net energy gain. The carbon in biofuels was recently extracted from atmospheric
carbon dioxide by growing plants, so burning it does not result in a net increase of
carbon dioxide in the Earth's atmosphere. As a result, biofuels are seen by many as a
way to reduce the amount of carbon dioxide released into the atmosphere by using
them to replace non-renewable sources of energy.
History of Biofuel
Biofuel was used since the early days of the car industry. Nikolaus August Otto, the
German inventor of the combustion engine, conceived his invention to run on ethanol.
While Rudolf Diesel, the German inventor of the Diesel engine, conceived it to run on
peanut oil. The Ford Model T, a car produced between 1903 and 1926 used ethanol.
However, when crude oil began being cheaply extracted from deeper in the soil, cars
began using fuels from oil. Nevertheless, before World War II, biofuels were seen as
providing an alternative to imported oil in countries such as Germany, which sold a
blend of gasoline with alcohol fermented from potatoes under the name
Reichskraftsprit. In Britain, grain alcohol was blended with petrol by the Distillers
Company Ltd under the name Discol and marketed through Esso's affiliate Cleveland.
After the War cheap Middle Eastern Oil lessened interest in biofuels. Then with the
oil shocks of 1973 and 1979, there was an increase in interests from governments and
academics in biofuels. However, interest decreased with the counter-shock of 1986
that made oil prices cheaper again. But since about 2000 with rising oil prices,
concerns over the potential oil peak, greenhouse gas emissions (Global Warming),
and instability in the Middle East are pushing renewed interest in biofuels.
Government officials have made statements and given aid in favour of biofuels. For
example, U.S. president George Bush said in his 2006 State of Union speech, that he
wants for the United States, by 2025, to replace 75% of the oil coming from the
Middle East.
Brazil has been a front-runner in the use of renewable fuels. The substitution of
gasoline by ethanol started in 1975, when the Brazilian Government launched the
“Proálcool Program" (Programa Nacional do Álcool). At the time of the first oil crisis,
in the 1970s, the country imported 85% of its oil needs and the potential for ethanol
production from sugarcane as a transportation fuel was in good agreement with the
Government policy regarding energy supply independence. The Proálcool Program
included incentives for distilleries and automobile companies that made ethanol-only
cars. Although in the mid-1970s environmental concern was not a major driving force
for substituting the use of gasoline, it is worth pointing out the global environmental
benefits that have resulted from this policy since then.
Presently, the ethanol industry in Brazil runs without government incentives and the
biofuel is distributed by the Brazilian oil company Petrobras. The Brazilian fleet of 20
million cars (the total vehicle fleet including cars, light commercials, trucks and buses
is around 24 million) runs on either a gasoline blend containing 22-24% ethanol or on
100% ethanol. Natural gas has also been marginally used. Ethanol consumption is
forecast to increase as the number of “flex-fuel" cars, with engines able to run on both
gasoline blend or ethanol, is forecast to increase from the present 4 million to 15
million in 2013.
Brazil has 851 million hectares from which around 5 million are presently used for
sugar cane plantations. The State of São Paulo is the biggest sugar cane producer in
Brazil with 68% (3.35 million hectares) of the total sugar cane plantations in Brazil.
The country has 365 sugar/ethanol producing units from which 240 produce both
sugar and ethanol, 109 produce only ethanol and 15 produce only sugar. It is forecast
that 41 new distilleries will be built before 2010 (Carvalho, 2006).
In the units that can produce both sugar and ethanol, the pressed sugar-cane juice can
go either to huge fermentation vats to make alcohol from the sugarcane sucrose or be
spun in centrifuges to produce sugar (sucrose) and molasses, depending on which
product is priced more favourably on any given day. About 70,000 farmers produced
385 million tons of sugar cane in 2006, and refineries made 4 billion gallons of
alcohol fuel; enough to replace 460 million barrels of oil. Brazilian alcohol is the
cheapest and more sustainable in the world, with a production cost of U$ 0.16-0.20 /
L. In each sugar and/or alcohol mill the crushed stalk of the cane (bagasse) is burned
for the production of steam (heat) and for power/electricity generation. However, the
majority of the sugar and alcohol production plants have not yet optimized the
processes for electricity generation due to the low price of the electricity that is
usually sold to neighbouring agro-industries. Seventy five million tonnes of dry
bagasse are produced annually by the ethanol and sugar industry.
Comparison of key characteristics between
the ethanol industries in the United States and Brazil
Energy balance (input 8.3 to 10.2 1.3 to 1.6 Ratio of the energy obtained from ethanol to
energy productivity) times times the energy expended in its production
Notes: (1) Only contiguous U.S., excludes Alaska. (2) Assuming no land use change. (3) Excluding diesel-powered
vehicles, ethanol consumption in the road sector is more than 40%
Classification of Biofuel
Biologically produced alcohols, most commonly ethanol and methanol, and less
commonly propanol and butanol are produced by the action of microbes and enzymes
through fermentation.
• Methanol, which is currently produced from natural gas, can also be produced
from biomass — although this is not economically viable at present. The
methanol economy is an interesting alternative to the hydrogen economy.
• Biomass to liquid, synthetic fuels produced from syngas. Syngas in turn, is
produced from biomass by gasification.
• Ethanol fuel produced from sugar cane is being used as automotive fuel in
Brazil. Ethanol produced from corn is being used mostly as a gasoline additive
(oxygenator) in the United States, but direct use as fuel is growing. Cellulosic
ethanol is being manufactured from straw (an agricultural waste product) by
Iogen Corporation of Ontario, Canada; and other companies are attempting to
do the same. ETBE containing 47% Ethanol is currently the biggest biofuel
contributor in Europe.
• Butanol is formed by A.B.E. fermentation (Acetone, Butanol, Ethanol) and
experimental modifications of the ABE process show potentially high net
energy gains with butanol being the only liquid product. Butanol can be
burned "straight" in existing gasoline engines (without modification to the
engine or car), produces more energy and is less corrosive and less water
soluble than ethanol, and can be distributed via existing infrastructures.
• Mixed Alcohols (e.g., mixture of ethanol, propanol, butanol, pentanol, hexanol
and heptanol, such as EcaleneTM), obtained either by biomass-to-liquid
technology (namely gasification to produce syngas followed by catalytic
synthesis) or by bioconversion of biomass to mixed alcohol fuels.
• GTL or BTL both produce synthetic fuels out of biomass in the so called
Fischer Tropsch process. The synthetic biofuel containing oxygen is used as
additive in high quality diesel and petrol.
Biogas contains methane and can be recovered in industrial anaerobic digesters and
mechanical biological treatment systems. Landfill gas is a less clean form of biogas
which is produced in landfills through naturally occurring anaerobic digestion.
Paradoxically if this gas is allowed to escape into the atmosphere it is a potent
greenhouse gas.
Biologically produced oils and gases can be produced from various wastes:
• Thermal depolymerization of waste can extract methane and other oils similar
to petroleum.
• Pyrolysis oil may be produced out of biomass, wood waste etc. using heat only
in the flash pyrolysis process. The oil has to be treated before using in
conventional fuel systems or internal combustion engines (water + pH).
• One company, GreenFuel Technologies Corporation, has developed a patented
bioreactor system that utilizes nontoxic photosynthetic algae to take in
smokestacks flue gases and produce biofuels such as biodiesel, biogas and a
dry fuel comparable to coal.
D. Biologically produced oils
E. Direct biofuel
Direct biofuels are biofuels that can be used in existing unmodified petroleum
engines. Because engine technology changes all the time, exactly what a direct biofuel
is can be hard to define; a fuel that works without problem in one unmodified engine
may not work in another engine. In general, newer engines are more sensitive to fuel
than older engines, but new engines are also likely to be designed with some amount
of biofuel in mind. Straight vegetable oil can be used in some (older) diesel engines.
Only in the warmest climates can it be used without engine modifications, so it is of
limited use in colder climates. Most commonly it is turned into biodiesel. No engine
manufacturer explicitly allows any use of vegetable oil in their engines.
Fuel Ethanol Production
Depending on the raw materials and microbes used fermentation process varies in
country to country, e.g. USA uses corn while Brazil uses sugarcane as raw material
for ethanol production. Other agricultural crop residues such as corn stover, wheat and
rice straw, residues generated from citrus processing, coconut biomass, grasses and
residues from the pulp and paper industry (paper mill sludge), as well as municipal
cellulosic solid wastes, will eventually be also used as raw materials to produce
ethanol.
Raw Materials
Sugar: The most widely used sugar for ethanol fermentation is blackstrap molasses
which contains about 35 – 40 wt% sucrose, 15 – 20 wt% invert sugars such as glucose
and fructose, and 28 – 35 wt% of non-sugar solids. Blackstrap (syrup) is collected as a
by-product of cane sugar manufacture. The molasses is diluted to a mash containing
ca 10 –20 wt% sugar. After the pH of the mash is adjusted to about 4 – 5 with mineral
acid, it is inoculated with the yeast, and the fermentation is carried out non-aseptically
at 20 – 32°C for about 1 – 3days. The fermented beer, which typically contains ca 6 –
10 wt% ethanol, is then set to the product recovery in purification section of the plant.
Starches: All potable alcohol and most fermentation industrial alcohol is currently
made principally from grains. Fermentation of starch from grain is somewhat more
complex than fermentation of sugars because starch must first be converted to sugar
and then to ethanol. Starch is converted enzymatically to glucose either by diastase
presents in sprouting grain or by fungal amylase. The resulting dextrose is fermented
to ethanol with the aid of yeast producing CO2 as co-product. A second co-product of
unfermented starch, fiber, protein and ash known as distillers grain (a high protein
cattle feed) is also produced.
Cellulosic Materials: Each step in the process of the conversion of cellulose to
ethanol proceeded with 100% yield; almost two-thirds of the mass would disappear
during the sequence, most of it as carbon dioxide in the fermentation of glucose to
ethanol. This amount of carbon dioxide leads to a disposal problem rather than to a
raw material credit. Another problem is that the aqueous acid used to hydrolyze the
cellulose in wood to glucose and other simple sugars destroys much of the sugars in
the process.
Bacteria
A great number of bacteria are capable of ethanol formation. Many of these
microorganisms, however, generate multiple end products in addition to ethyl alcohol.
These include other alcohols (butanol, isopropylalcohol, 2,3-butanediol), organic acid
(acetic acid, formic acid, and lactic acids), polyols (arabitol, glycerol and xylitol),
ketones (acetone) or various gases (methane, carbon dioxide, hydrogen).
Those microbes that are capable of yielding ethanol as the major product (i.e. a
minimum of 1 mol ethanol produced per mol of glucose utilized) are shown in table 4:
Table 5: Kinetic Parameters for Growth of Zymomonas mobilis Strain ZM4 in Batch
Culture with Different Carbon Substrates (initial concentration 250g/L)
Kinetic Parameter Glucose Fructose Sucrose
Specific growth rate, μ (h-1) 0.18 0.10 0.14
Specific substrate consumption rate, 11.3 10.4 10.0a)
qs (g/g/hr)
Specific ethanol production rate, 5.4 5.1 4.6
qp (g/g/hr)
Cell yield, Y(g/g) 0.015 0.009 0.014
Ethanol yield, Yp/s (g/g) 0.48 0.48 0.46
Ethanol yield, (% of theoretical) 117 94.1 90.2b)
Maximum ethanol concentration (g/L) 0 119 89
Time period of calculation of maximum 0 – 19 0 – 28 0 – 15
rates (hr)
a) Based on changes in total reducing sugar after inversion
b) Not corrected for levan formation
Yeast
The organisms of primary interest to industrial operations in fermentation of ethanol
include Saccharomyces cerevisiae, S. uvarum, Schizosaccharomyces pombe, and
Kluyueromyces sp. Yeast, under anaerobic conditions; metabolize glucose to ethanol
primarily by way of the Embden-Meyerhof pathway. The overall net reaction involves
the production of 2 moles each of ethanol, but the yield attained in practical
fermentations however does not usually exceed 90 – 95% of theorectical. This is
partly due to the requirement for some nutrient to be utilized in the synthesis of new
biomass and other cell maintenance related reactions.
A small concentration of oxygen must be provided to the fermenting yeast as it is a
necessary component in the biosynthesis of polyunsaturated fats and lipids. Typical
amounts of O2 maintained in the broth are 0.05 – 0.10 mm Hg oxygen tension.
The relative requirements for nutrients not utilized in ethanol synthesis are in
proportion to the major components of the yeast cell. These include carbon oxygen,
nitrogen and hydrogen. To leaser extent quantities of phosphorus, sulfur, potassium,
and magnesium must also be provided for the synthesis of minor components.
Minerals (i.e. Mn, Co, Cu, Zn) and organic factors (amino acids, nucleic acids, and
vitamins) are required in trace amounts.
In the United States, ethanol is produced primarily from starch in corn kernels. Most
of the 4 billion gallons of ethanol produced in 2005 came from 13% of the U.S. corn
crop (1.43 billion bushels of corn grain). When corn is harvested, the kernels make up
about half of the above-ground biomass, and corn stover (e.g., stalks, leaves, cobs,
husks) makes up the other half.
Ethanol production from corn grain involves one of two different processes: Wet
milling or dry milling. In wet milling, the corn is soaked in water or dilute acid to
separate the grain into its component parts (e.g., starch, protein, germ, oil, kernel
fibers) before converting the starch to sugars that are then fermented to ethanol. In dry
milling, the kernels are ground into a fine powder and processed without fractionating
the grain into its component parts. Most ethanol comes from dry milling. Key steps in
the dry mill ethanol-production process include:
Milling: Corn kernels are ground into a fine powder called "meal."
Liquefying and Heating the Cornmeal: Liquid is added to the meal to
produce a mash, and the temperature is increased to get the starch into a liquid
solution and remove bacteria present in the mash.
Enzyme Hydrolysis: Enzymes are added to break down the long carbohydrate
chains making up starch into short chains of glucose (a simple 6-carbon sugar)
and eventually to individual glucose molecules.
Yeast Fermentation: The hydrolyzed mash is transferred to a fermentation
tank where microbes (yeast) are added to convert glucose to ethanol and
carbon dioxide (CO2). Large quantities of CO2 generated during fermentation
are collected with a CO2 scrubber, compressed, and marketed to other
industries (e.g., carbonating beverages, making dry ice).
Distillation: The broth or "beer" produced in the fermentation step is a dilute
(10 to 12%) ethanol solution containing solids from the mash and yeast cells.
The beer is pumped through many columns in the distillation chamber to
remove ethanol from the solids and water. After distillation, the ethanol is
about 96% pure. The solids are pumped out of the bottom of the tank and
processed into protein-rich coproducts used in livestock feed.
Dehydration: The small amount of water in the distilled ethanol is removed
using molecular sieves. A molecular sieve contains a series of small beads that
absorb all remaining water. Ethanol molecules are too large to enter the sieve,
so the dehydration step produces pure ethanol (200 proof). Prior to shipping
the ethanol to gasoline distribution hubs for blending, a small amount of
gasoline (~5%) is added to denature the ethanol making it undrinkable.
Starch conversion
Starch exists as insoluble, partially crystalline granules in the endosperm of the corn
kernel. Corn starch is made up of individual units of glucose, linked together in chains
by alpha 1–4 and occasional alpha 1–6 linkages. The 1–4 linkages produce linear
chains that primarily comprise molecules called “amylose”, whereas the alpha 1–6
linkages serve as branching points to produce branchedchain molecules called
amylopectin. Normal corn starch contains about 27% amylose, with the remainder
being amylopectin. Starch cannot be metabolized directly by yeast, but must first be
broken down into simple six carbon sugars prior to fermentation. To accomplish this
conversion, the pH of the mash is adjusted to pH 6.0, followed by the addition of
alpha-amylase. A thermostable alpha-amylase enzyme is added to begin breaking
down the starch polymer to produce soluble dextrins by quickly and randomly
hydrolyzing alpha 1–4 bonds. The mash is heated above 100°C using a jet cooker,
which provides the high temperature and mechanical shear necessary to cleave and
rupture starch molecules, especially those of a high molecular weight. The corn mash
is kept at the elevated temperature for several minutes by pumping it through a
holding tube equipped with a backpressure valve. The mash flows from the holding
tube into a flash tank and the temperature is allowed to fall to 80–90°C. Additional
alpha-amylase is added and the mash is liquefied for at least 30 min. Liquefaction
greatly reduces the size of the starch polymer. The dextrinized mash is then cooled,
adjusted to pH 4.5, and glucoamylase enzyme is added. Glucoamylase converts
liquefied starch into glucose. Enough glucoamylase is added such that the
saccharification of the starch to glucose, which occurs continually through the
fermentation, does not limit the rate of ethanol production.
Fermentation
After cooking, the mash is cooled to 32°C and transferred to fermenters where yeast is
added. Often, ammonium sulfate or urea is added as a nitrogen source for the growth
of yeast. Recently, the ethanol dry grind mills have also begun to add proteases that
break down the corn protein to free amino acids, which serve as an additional source
of nitrogen for the yeast. The fermentation requires 48–72 h and has a final ethanol
concentration of 10–12%. The pH of the beer declines during the fermentation to
below pH 4, because of carbon dioxide formed during the ethanol fermentation. The
decrease in pH is important for increasing the activity of glucoamylase and inhibiting
the growth of contaminating bacteria. Dry grind plants can reduce the amount of
glucoamylase added by saccharifying the liquefied starch at 65°C prior to
fermentation. Many plants, however, have gone to simultaneous saccharification and
fermentation (SSF) because it lowers the opportunity for microbial contamination,
lowers the initial osmotic stress of yeast by avoiding a concentrated glucose solution,
and is generally more energy-efficient. In addition, it can provide yields of up to 8%
more ethanol per bushel of grain. Upon completion, the beer is distilled through the
beer column.
Most plant matter consists of three key polymers: Cellulose (35 to 50%),
hemicellulose (20 to 35%), and lignin (10 to 25%). These polymers are assembled
into a complex, interconnected matrix within plant cell walls. Cellulose and
hemicellulose are carbohydrates that can be broken down into fermentable sugars.
The cellulosic and hemicellulosic portions of plant biomass are processed separately
because they have different structures and sugar content. Cellulose consists of long
chains of glucose molecules (simple 6-carbon sugars) arranged into a solid, three-
dimensional, crystalline structure. Hemicellulose is a branched polymer composed
primarily of xylose molecules (simple 5-carbon sugars) and some other sugars.
Lignin, a rigid aromatic polymer, is not a carbohydrate and cannot be converted into
ethanol.
Fig: Plant Cell
Distillation is the process of separating the ethanol from the solids and water in the
mash. Alcohol vaporizes at 78°C and water at 100°C (at sea level). This difference
allows water to be separated from ethanol by heating in a distillation column.
Stillage processing
The solid and liquid fraction remaining after distillation is referred to as “whole
stillage”. Whole stillage includes the fiber, oil, and protein components of the grain,
as well as the non-fermented starch. This coproduct of ethanol manufacture is a
valuable feed ingredient for livestock, poultry, and fish.
Overcoming these and other barriers will require a more complete understanding of
several biological factors that impact the conversion process:
Understanding what aspects of plant cell-wall structure and composition make
some plant materials easier to break down than others.
Investigating regulatory mechanisms that control cell-wall synthesis so that
new bioenergy crops optimized for efficient biomass breakdown can be
developed. For example, minimizing lignin content would improve enzyme
access to cellulose during the hydrolysis step, thus increasing sugar yields.
Surveying natural microbial communities to discover and analyze a more
diverse range of enzymes that can break down cellulose, hemicellulose, and
lignin. Perhaps novel enzymes capable of breaking down lignin and
hemicellulose could be used to reduce the severity and improve the
effectiveness of pretreatment.
Creating new enzyme mixtures and analyzing their collective activities to
determine the best combinations needed for rapid and complete breakdown of
different components of biomass.
Identifying the many genes that determine the most-desirable traits for
fermentative microbes and understanding how these genes are regulated. Some
of these traits include tolerance of higher ethanol concentrations, improved
uptake and conversion of all sugars generated from biomass hydrolysis,
elimination of unnecessary metabolic pathways, and achieving optimal
fermentation productivity at higher temperatures to prevent contamination.
Identifying these genes and understanding how they are controlled will be
critical to developing the ideal fermentative microbe that possesses all these
traits.
Integrating all hydrolysis and fermentation steps into a single microbe or
stable mixed culture to streamline the entire process and reduce costs.
Use of Biofuel
One widespread use of biofuels is in home cooking and heating. Typical fuels for this
are wood, charcoal or dried dung. The biofuel may be burned on an open fireplace or
in a special stove. The efficiency of this process may vary widely, from 10% for a
well made fire (even less if the fire is not made carefully) up to 40% for a custom
designed charcoal stove1. Inefficient use of fuel may be a minor cause of
deforestation (though this is negligible compared to deliberate destruction to clear
land for agricultural use) but more importantly it means that more work has to be put
into gathering fuel, thus the quality of cooking stoves has a direct influence on the
viability of biofuels.
Motor Fuel
Ethanol is the most common biofuel, and over the years many engines have been
designed to run on it. Many of these could not run on regular gasoline. It is open to
debate if ethanol is a direct replacement in these engines though - they cannot run on
anything else. In the late 1990's engines started appearing that by design can use
either fuel. Ethanol is a direct replacement in these engines, but it is debatable if these
engines are unmodified, or factory modified for ethanol.
Ethanol performs well as a fuel in cars, either in a neat form or in a mixture with
gasoline. In addition to ethanol/gasoline blend markets, ethanol has other motor fuel
applications including:
(1) Use as E85, 85% ethanol and 15% gasoline,
(2) Use as E100, 100% ethanol with or without a fuel additive, and
(3) Use in oxy-diesel, typically a blend of 80% diesel fuel, 10% ethanol and 10%
additives and blending agents.
Use on farms
In Germany small scale use of biofuel is still a domain of agricultural farms. It is an
official aim of the German government to use the entire potential of 200,000 farms for
the production of biofuel and bioenergy. (Source: VDI-Bericht "Bioenergie -
Energieträger der Zukunft".
Home use
Different combustion-engines are being produced for very low prices lately. They
allow the private house-owner to utilize low amounts of "weak" compression of
methane to generate electrical and thermal power (almost) sufficient for a well
insulated residential home.
Bioethanol and the environment
The concern about the threat of global climate change has during the years increased
the search for ways to reduce the build up of greenhouse gases. Carbon dioxide (CO2)
is the most prevalent greenhouse gas and therefore CO2 is the major focus of
domestic and international strategies.
CO2 exists naturally in our atmosphere and is part of the Earth’s natural carbon cycle.
Since the beginning of the industrial age, our increased use of fossil fuels for energy
has released tremendous quantities of CO2 into the atmosphere, threatening the
natural balance of the carbon cycle. CO2 that was stored in “fossils” for millions of
years is now being released quickly. Atmospheric CO2 concentrations have increased
by 25% since pre-industrial times. More than half of this increased has occurred
during the past three decades.
By using bioethanol instead of fossil fuels, the emissions from fossil fuel use are
avoided. CO2 reductions occur because the biomasses that serve as raw material for
the bioethanol production require CO2 to grow. Thus, much of the CO2 released
when biomass is converted into a biofuel and burned in automobile engines is
recaptured from the atmosphere when new biomass is grown to produce more
biofuels. This is called a closed circle.
Examples of potential CO2 reduction by using bioethanol instead of gasoline (source:
Lew Fulton, IEA 2002):
• Bioethanol from grain/corn: 20-40% reduction compared to gasoline
• Bioethanol from sugar beet: 30-50% reduction compared to gasoline
• Bioethanol from sugar cane: 50-90% reduction comapred to gasoline
• Bioethanol from lignocellulosic: 75-100% reduction compared to gasoline
Biofuel & the Food Insecurity in Developing
Countries
Recent hikes in oil prices have raised serious concerns in lowincome countries, both
because of the financial burden of the higher energy import bill and potential
constraints on imports of necessities like food and raw materials. Higher oil prices
also have sparked energy security concerns worldwide, increasing the demand for
biofuel production. The use of feed crops for biofuels, coupled with greater food
demand spurred by high income growth in populous countries, such as China and
India, has reversed the long-term path of declining price trends for several
commodities.
The Food and Agriculture Organization of the United Nations (FAO) estimated that
the high food prices of 2006 increased the food import bill of developing countries by
10 percent over 2005 levels. For 2007, the food import bill for these countries
increased at a much higher rate, an estimated 25 percent.
Fig: A border guard sells rice at a government subsidized outlet at Nawabganj in Dhaka, Bangladesh, Friday, April
11, 2008.
The 2007 controversy: Ethanol diplomacy in the Americas
In March 2007, "ethanol diplomacy" was the focus of President George W. Bush's
Latin American tour, in which he and Brazil's president, Luiz Inácio Lula da Silva,
were seeking to promote the production and use of sugar cane based ethanol
throughout Latin America and the Caribbean. The two countries also agreed to share
technology and set international standards for biofuels. The Brazilian sugar cane
technology transfer will permit various Central American countries, such as
Honduras, Nicaragua, Costa Rica and Panama, several Caribbean countries, and
various Andean Countries tariff-free trade with the U.S. thanks to existing
concessionary trade agreements. Even though the U.S. imposes a USD 0.54 tariff on
every gallon of imported ethanol, the Caribbean nations and countries in the Central
American Free Trade Agreement are exempt from such duties if they produce ethanol
from crops grown in their own countries. The expectation is that using Brazilian
technology for refining sugar cane based ethanol, such countries could become
exporters to the United States in the short-term. In August 2007, Brazil's President
toured Mexico and several countries in Central America and the Caribbean to promote
Brazilian ethanol technology.
This alliance between the U.S. and Brazil generated some negative reactions. While
Bush was in São Paulo as part of the 2007 Latin American tour, Venezuela's President
Hugo Chavez, from Buenos Aires, dismissed the ethanol plan as "a crazy thing" and
accused the U.S. of trying "to substitute the production of foodstuffs for animals and
human beings with the production of foodstuffs for vehicles, to sustain the American
way of life." Chavez' complaints were quicky followed by then Cuban President Fidel
Castro, who wrote that "you will see how many people among the hungry masses of
our planet will no longer consume corn." "Or even worse," he continued, "by offering
financing to poor countries to produce ethanol from corn or any other kind of food, no
tree will be left to defend humanity from climate change."' Daniel Ortega, Nicaragua's
President, and one of the preferencial recipients of Brazil technical aid, said that "we
reject the gibberish of those who applaud Bush's totally absurd proposal, which
attacks the food security rights of Latin Americans and Africans, who are major corn
consumers", however, he voiced support for sugar cane based ethanol during Lula's
visit to Nicaragua.
Luiz Inácio Lula da Silva gave a strong rebuttal, calling both claims "fallacies
resulting from commercial interests", and putting the blame instead on U.S. and
European agricultural subsidies, and a problem restricted to U.S. ethanol produced
from maize. He also said that "biofuels aren't the villain that threatens food security."
In the middle of this new wave of criticism, Hugo Chavez reaffirmed his opposition
and said that he is concerned that "so much U.S.-produced corn could be used to make
biofuel, instead of feeding the world's poor", calling the U.S initiative to boost ethanol
production during a world food crisis a "crime."
German Chancellor Angela Merkel said the rise in food prices is due to poor
agricultural policies and changing eating habits in developing nations, not biofuels as
some critics claim. On the other hand, British Prime Minister Gordon Brown called
for international action and said Britain had to be "selective" in supporting biofuels,
and depending on the U.K.'s assessment of biofuels' impact on world food prices, "we
will also push for change in EU biofuels targets". Stavros Dimas, European
Commissioner for the Environment said through a spokewoman that "there is no
question for now of suspending the target fixed for biofuels", though he
acknowledged that the EU had underestimated problems caused by biofuels.
On April 29, 2008, U.S. President George W. Bush declared during a press
conference that "85 percent of the world's food prices are caused by weather,
increased demand and energy prices", and recognized that "15 percent has been
caused by ethanol". He added that "the high price of gasoline is going to spur more
investment in ethanol as an alternative to gasoline. And the truth of the matter is it's in
our national interests that our farmes grow energy, as opposed to us purchasing
energy from parts of the world that are unstable or may not like us." Regarding the
effect of agricultural subsidies on rising food prices, Bush said that "Congress is
considering a massive, bloated farm bill that would do little to solve the problem. The
bill Congress is now considering would fail to eliminate subsidy payments to multi-
millionaire farmers", he continued, "this is the right time to reform our nation's farm
policies by reducing unnecessary subsidies".
Just a week before this new wave of international controversy began, U.N. Secretary
General Ban Ki-moon had commented that several U.N. agencies were conducting a
comprehensive review of the policy on biofuels, as the world food price crisis might
trigger global instability. He said "We need to be concerned about the possibility of
taking land or replacing arable land because of these biofuels", then he added "While
I am very much conscious and aware of these problems, at the same time you need to
constantly look at having creative sources of energy, including biofuels. Therefore, at
this time, just criticising biofuel may not be a good solution. I would urge we need to
address these issues in a comprehensive manner." Regarding Jean Ziegler's proposal
for a five-year ban, the U.N. Secretary rejected that proposal.
On July 4, a leaked report done by the World Bank said that the use of biofuels have
forced global food prices up by 75%. The "month-by-month" five year analysis
disputes that increases in global grain consumption and droughts were responsible for
price increases, reporting that this had had only a marginal impact and instead argues
that the EU and US drive for biofuels has had by far the biggest impact on food
supply and prices. Although completed in April, economists believe the report has not
been published to avoid embarrassing President George Bush. The study also found
that biofuels derived from sugarcane did not have as dramatic an impact as that
derived from grains and vegetable oil.
Food vs fuel
One systemic cause for the price rise is held to be the diversion of food crops (maize
in particular) for making first-generation biofuels. An estimated 100 million tonnes of
grain per year are being redirected from food to fuel. (Total worldwide grain
production for 2007 was just over 2000 million tonnes.) As farmers devoted larger
parts of their crops to fuel production than in previous years, land and resources
available for food production were reduced correspondingly. This has resulted in less
food available for human consumption, especially in developing and least developed
countries, where a family's daily allowances for food purchases are extremely limited.
The crisis can be seen, in a sense, to dichotomize rich and poor nations, since, for
example, filling a tank of an average car with biofuel, amounts to as much maize
(Africa's principal food staple) as an African person consumes in an entire year. Since
late 2007, "Agflation," caused by the increased diversion of maize harvests to
biofuels, the tying of maize to rising oil prices by commodity traders, and a resulting
price rise, has caused market substitution, with price rises cascading through other
commodities: first wheat and soy prices, then later rice, soy oil, and a variety of
cooking oils.
Brazil, the world's second largest producer of ethanol after the U.S., is considered to
have the world's first sustainable biofuel economy and its government claims Brazil's
sugar cane based ethanol industry has not contributed to the 2008 food crises. German
Chancellor Angela Merkel said the rise in food prices is due to poor agricultural
policies and changing eating habits in developing nations, not biofuel as some critics
claim.
Second- and third-generation biofuel (such as cellulosic ethanol and algae fuel,
respectively) may someday ease the competition with food crops, as non food energy
crops can grow on marginal lands unsuited for food crops, but these advanced biofuel
require further development of farming practices and refining technology; in contrast,
ethanol from maize uses mature technology and the maize crop can be shifted
between food and fuel use quickly.
Fig: Energy & Food Security, the future of biofuel
Conclusion
The socio-economic and political condition throughout the world has been greatly
influenced by the petroleum crisis. In this regard, as the world is coming towards an
end of its fossil fuel, there is no way elsewhere but invent new replacement of
petroleum that can efficiently be seated in position. The advents of biotechnology
have shown the way by BIOFUEL. Though the question about food grain usage that
is said to arise food crisis can’t be knocked down, but there is no other way out. So,
the task is upon us. We have either to invent a renewable source, or develop modified
energy crops to make a balance between food & fuel. But seemingly the only path that
can lead us to overcome the current power crisis is BIOFUEL and BIOFUEL ONLY.
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