1.

ESTABLISHING THE LOADS ON THE JACK ELEMENTS

Fig
1.1


2. CALCULUS OF THE MAIN SCREW
Choosing the material
We choose: OLC 45

Predimensioning Calculus

Load calculation
c
Q , N

N Q Q
c
22880 20800 1 , 1 = = = |


o o
1 , 1 ... 05 , 1 = |



Inner diameter of thread
3
d , mm
] [ 4 . 20
70 14 , 3
22880 4 4
3
mm
Q
d
ac
c
=

=
o t







Choosing the standard thread

We choose the trapezoidal thread Tr 28x5 SR ISO 2904, with next dimensions
from Fig 2.1 and Tabel 2.1
d
3
=20.4+2=22.4
d
3STAS
=22.5 mm

Fig 2.1

Tabelul 2.1
Nominal
Diameter
Pasul

Medium
Diameter
Exterior
Diameter
Interior Diameter

mm d,
mm p,
mm D d ,
2 2
=
mm D ,
4
mm d ,
3
mm D ,
1

28 5 25,500 28,500 22,500 23

Verifying the self braking condition

Inclination angle of thread spine

o
2
2
57 , 3
5 , 25 14 , 3
5
arctg
d
P
arctg =

=
t
= |

Apparent angle of friction

o '
78 , 6
2
30
cos
115 , 0
arctg
2
cos
arctg = =
o

= ,


o o
12 , 0 ... 11 , 0 =









The self braking condition



Checking the composite requests

Torque moment of the screw Nmm M
t
,









Fig 2.2






Effective tension of compresion

] [ 31 , 52
5 , 22 14 , 3
20800 4 4
2 2
3
MPa
d
Q
c
=

=
t
o

Effective tension of torsion




Equivalent tension







o '
2
78 , 6 57 , 3 = < = |
( )
] [ 8 ] [ 10 ... 6
] [ 32 4 28 6 ... 2
12 , 0 ... 11 , 0
] [ 25623
8 32
8 32
20800 11 , 0
3
1
3
1
0
2 2
3 3
2
0
2
3
0
3
mm mm d
mm mm d d
Nmm
d d
d d
Q M M
c
c
c
f t
= =
= + = + =
=
=

= =

] [ 11
5 , 22 14 , 3
25623 16 16
3 3
3
MPa
d
M
t
t
=

=
t
t
] [ 60 ] [ 56 11 4 31 , 52
] [ 4
2 2
2 2
MPa MPa
MPa
ac e
ac t c e
= s = + =
s + =
o o
o t o o
Buckling check

Slenderness coefficient













Fig 2.3

] [ 62 , 5
4
5 , 22
4
4
64
5 . 0
; 455
5 . 227 455 * 5 . 0
40 . 40
63 . 5
5 . 227
3
2
3
4
3
min
min
min
mm
d
d
d
A
l
i
k
m H l
l k l
i
l
i
f
f
= = =

~ =
=
= + =
= = =
= = =
t
t

3.CALCULUS OF THE SECONDARY SCREW
3.1.Choosing the material

We choose OL50 STAS 500/2-80 Tabel 3.1


3.2.Calculus of the number of spires of the maine screw (situated in the
interior of the secondary screw)





Fig 3.1


coil
p D d
Q
z
a
38 . 10
10 ) 23 28 (
20800 4
) (
4
2 2 2
1
2
=

=
t t

p
a
= 7.13MPa


We adopt
10
10 6
=
s s
z
z

Length of nut
mm P z H
pl
50 5 10 = = =







Steel Brand
Felul tratamentului
termic
Limita de
curgere R
p02
,
MPa
Rez la rupere, la
tractiune R
m
, MPa
Duritate Brinell in
stare de livrare

OLC45

Normalizat Recopt
N 360 Min 610 235 207
C,R 370500 630850
3.3.Choosing the exterior/outer thread

We adopt the preliminary interior diameter of the thread

( )
( ) ] [ 5 . 33 5 5 , 28 6 ... 4
] [ 5 . 42 9 5 . 33 10 ... 8
4 0
0 3
mm mm D D
mm mm D d
= + = + =
= + = + =



Choosing the standard thread
We a dopt the standard trapezoidal thread Tr 52x8 mm SR ISO 2904 with
next dimensions from Fig 3.2 and Tabel 3.1




Fig 3.2

Tabel 3.1
Diametrul
nominal
Pasul

Diametrul
mediu
Diametrul
exterior
Diametrul interior

mm d,
mm p,
mm D d ,
2 2
=
mm D ,
4
mm d ,
3
mm D ,
1

48 8 44 49 39 40

3.4.Verifying the self-braking

The angle of the coil thread
2
| ,
=

= 03 , 3
44 14 , 3
8
2
2
arctg
d
P
arctg
t
|

Apparent angle braking

| | mm
arctg arctg
12 , 0 ... 11 , 0
05 . 7
2
30
cos
12 , 0
2
cos
'
=
= = =

The self-braking condition
= < = 05 . 7 03 , 3
'
2
|







3.5.Checking the compound stress


Torsion moment of the screw Nmm M
t
,

( ) ] .[ 83655 ) 31 , 3 05 . 7 (
2
44
20800
2
2
' 2
Nmm tg tg
d
Q M M
insII t
= + = + = = |



Effective torsion of compresion

( )
] [ 66
) 5 . 33 39 ( 14 , 3
20800 4 4
3 3 2
0
2
3
MPa
D d
Q
c
=


=


=
t
o


Effectiv torsion of tension

( )
] [ 76 . 15
) 5 . 33 39 (
39 16
14 , 3
13 . 83655
16
4 4 4
0
4
3
3
MPa
D d
d
M
t
t
=

=
t
t


Equivalent torsion


] [ 80 ] [ 54 . 73 76 . 15 4 45 . 66
80 ... 60
4
2 2
2 2
MPa MPa
MPa
ac e
ac
ac t c e
= < = + =
=
s + =
o o
o
o t o o














MPa p
p D d
Q
z
a
a
13 ... 7
76 . 3
10 ) 40 48 (
20800 4
) (
4
2 2 2
1
2
=
=

=
t t
4. CALCULUS OF THE FIXED NUT

4.1.Choosing the material

Is chosen OLC45 STAS 500/2-80 with properties found in tabel 3.2




4.2.Caluclus of spire number

Numrul de spire, z
















Fig 4.1














We adopt z = 6 spire

Length of nut

] [ 48 8 6 mm P z H
pII
= = =


4.3.Verifying the spire
4.3.1. Bending and shearing test

Steel nut (bending)


( )
( )
] [ 70 51 , 16
6 07 , 5 39
39 44 20800 3
] [ 80 ... 60
] [ 072 , 5 8 634 , 0 634 , 0
3
2
1
2
3
3 2
1
MPa
MPa
mm P h
z h d
d d Q
ai
ai
ai
= s =


=
=
= = =
s


=
o
t
o
o
o
t
o































Fig 4.2





Steel nut (shearing)

] [ 60 ] [ 58 . 5
6 072 , 5 39 14 , 3
20800
] [ 65 ... 50
3
MPa MPa
MPa
z h d
Q
af f
af
af f
= s =

=
=
s

=
t t
t
t
t
t


4.4.Choosing dimensions of the nut

External diameter of the body





Fig 4.4




( ) ] [ 58 9 49 10 ... 8
0
mm mm D D
e
= + = + =

Outer collar diameter


( ) ] [ 75 17 58 20 ... 16 mm mm D D
e g
= + = + =


Height of the collar


] mm [ 10 ] mm [ 12 ... 8 h
g
= =
]





4.5.Checking the nut for compund stresses

Effective traction tension

( )
] [ 5 . 27
) 49 58 ( 14 , 3
20800 4 4
2 2 2
4
2
MPa
D D
Q
e
t
=

=


=
t
o


Effective torsion tension

( )
] [ 02 . 5
) 49 58 (
58 16
14 , 3
83655
16
4 4 4
4
4
MPa
D D
D
M
e
e
insII
t
=

=
t
t


Equivalent tension

] [ 80 ... 60
] [ 70 ] [ 27 . 29 02 . 5 4 5 . 27 4
2 2 2 2
MPa
MPa MPa
at
at t t e
=
= s = + = + =
o
o t o o



4.6.Checking the collar

Crush checking

( )
] [ 60 ] [ 71 . 11
) 58 75 ( 14 , 3
20800 4 4
2 2 2 2
MPa MPa
D D
Q
as
e g
s
= s =

=


= o
t
o


Shearing checking

] [ 55 ... 40
] [ 50 ] [ 41 . 11
10 58 14 , 3
20800
MPa
MPa MPa
h D
Q
af
af
g e
f
=
= s =

=

=
t
t
t
t




















4.7.Chosing the pin that fixes the nut into the body of the jack

Choosing the threaded pin


Fig 4.5

Is chosen the threaded pin M6x25mm, with notch, with cylindrical pin, with
shapes and dimensions as in fig 4.6 and as in tabel 4.6

Thread[
d]
[mm]
t
[mm]
n
[mm]
1
c
[mm]
4
d
[mm]
3
c
[mm]
1
d
[mm]
m
[mm]
M6 2 1 1,5 4,5 3,5 3 2









Fig 4.6

Moment of friction on the collar surface Mg,[N*m]

2 , 0 ... 15 , 0
] [ 118145
58 75
58 75
20800 17 , 0
3
1
3
1
2 2
3 3
2 2
3 3
=
=

Nmm
D D
D D
Q M
e g
e g
g




Pin stress moment

] [ 29 . 34490 . 118145 13 . 83655 Nmm M M M
g insII s
= = =



5. BODY CALCULUS

Choosing the dimensions of the body





Fig 5.1

( )
( )
( )
( ) ] [ 220 7 10 56 175 ] [ 10 ... 0
] [ 140
] [ 175 40 135 ] [ 50 ... 30
] 142 40 102 ] [ 50 ... 30
] [ 10 ] [ 12 ... 10
] [ 8 ] [ 8 ... 7
6 7 ... 5
] [ 60 2 58 ] [ 6 ... 2
1
1
mm mm h H H H
mm H H
mm mm H H
mm mm D D
mm mm
mm mm
mm mm D D
g pII c
II
II
bi be
t
e ei
= + + = + + =
= =
= + = + =
= + = + =
= =
= =
= =
= + = + =
o
o

Checking the body for compresion


( ) ( )
] [ 60 ] [ 07 . 13
60 75
20800 4 4
2 2 2 2
MPa MPa
D D
Q
ac
ci g
c
= s =


=


= o
t t
o


Checking the support surface for crushing


( ) ( )
] [ 5 , 2 ] [ 5 , 2
] [ 5 , 2 ... 2
] [ 5 , 2
100 142
20800 4 4
2 2 2 2
MPa MPa
MPa
MPa
D D
Q
as s
as
bi be
s
= = =
=
=


=


=
o o
o
t t
o