Asiakirjan nimi - Name of Document Tunniste - Identification Rev.

PROCESS DESCRIPTION CFBT-582-1 0

Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
1 (25)




0 2005 - 03 - 09 T. Anttonen
Muut.
Rev.
Pvm
Date
Laatinut
Prepared by
Pvm
Date
Tarkastanut
Reviewed by
Pvm
Date
Hyvksynyt
Approved by
KLY-1 1997-05 P:\582-RAPP-PB3\int\Kayttoonotto\koulutus\Training Manuals\Folder 1\2.7 Limestone system.doc
This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

TABLE OF CONTENTS

2.7 LIMESTONE SYSTEM.................................................................................. 3
2.7.1 Purpose of the system................................................................................ 3
2.7.2 General description of the system............................................................. 4
2.7.3 Design criteria.............................................................................................. 7
2.7.4 Equipment specification............................................................................. 8
2.7.4.1 Limestone receiving hopper .......................................................................... 8
2.7.4.2 Limestone hopper vibratory feeder ................................................................ 8
2.7.4.3 Limestone intake belt..................................................................................... 9
2.7.4.4 Magnet .......................................................................................................... 9
2.7.4.5 Limestone mill feed hopper ......................................................................... 10
2.7.4.6 Limestone mill vibratory feeder.................................................................... 10
2.7.4.7 Limestone mill and separator ...................................................................... 11
2.7.4.8 Limestone mill fan........................................................................................ 14
2.7.4.9 Limestone drying unit burner ....................................................................... 14
2.7.4.10 Limestone air heater fan.............................................................................. 15
2.7.4.11 Limestone cyclone....................................................................................... 15
2.7.4.12 Limestone cyclone rotary feeder.................................................................. 16
2.7.4.13 Limestone bag filter ..................................................................................... 16
2.7.4.14 Limestone bucket elevator........................................................................... 18
2.7.4.15 Limestone feeding silo................................................................................. 19
2.7.4.16 Limestone feeding screw............................................................................. 20
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
2 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
2.7.4.17 Limestone rotary feeder............................................................................... 21
2.7.4.18 Limestone injection piping ........................................................................... 22
2.7.4.19 Limestone injection air blower ..................................................................... 23

or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
3 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

2.7 LIMESTONE SYSTEM



Flowsheets: T582-00030 Limestone drying
T582-00031 Limestone feeding


2.7.1 Purpose of the system

The purpose of the limestone system is to supply to the boiler
limestone needed for sulphur removal from the flue gas. Big and
moist limestone particles are first crushed and dried in a
separate limestone prehandling factory.

or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
4 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

2.7.2 General description of the system



Limestone is delivered to the intake hopper, and a vibratory
feeder discharges onto the inclined belt conveyor, which
discharges into the mill feed hopper. The feed is extracted from
the feed hopper by a vibratory feeder, automatically keeping the
mill at constant load. In the mill plows throw the material
between the rollers and the die ring for grinding. The rollers are
forced against the die ring by centrifugal action, creating great
grinding pressure and automatically compensating for wear.

Hot air is drawn into the mill, to dry the material being ground
and to carry the powder from the mill to the separator, which
allows only the correct particles size to pass. The ground
product is blown to the (limestone) cyclone, where it is separated
from the air stream and discharged to the bucket elevator, which
feeds the limestone storage (or feeding) silo.
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
5 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

Air from the cyclone passes through the mill fan and returns to
the mill. Part of the air is vented through a bag filter, and this is
replaced by hot air from the heater. The heater firing rate is
automatically controlled to keep the product moisture constant.

Collected dust from the filter is also discharged to the bucket
elevator and furthermore conveyed to the limestone storage (or
feeding) silo.

From limestone silo material falls through the hand operated
slide gate to the variable frequency controlled dosing screw
feeder. Above screw feeder there is an intermediate hopper. On
the intermediate hopper there is a low level detector which
controls the fluidising valves (3pcs) near the discharge chute of
the silo. If low level detector gives alarm fluidising is started as
long as the material level is under low level.

On the screw feeder pocket there are three screw feeders which
discharge material to the rotary feeder. Rotary feeder rotor is
divided to three separate blocks so that each screw feeds
material to its own section.

After rotary feeder there are three separate pneumatic feeding
lines, one for each section of the rotary valve, where the material
is falling from the rotary feeder. Pneumatic line pressure is
controlled by the magnetic valves. Limestone feeding capacity is
controlled by the speed regulated screw feeders.
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
6 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project



Furthermore pneumatic feeding is divided to six feeding points at
furnace front wall. Feeding openings are located close to the fuel
feeding points. The pneumatic conveying air comes from a
separate high pressure blower.

Amount of dosed limestone is adjusted according to fuel sulphur
content and boiler load and fine tuning is carried out based on
flue gas SO
2
-measurement.
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
7 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

2.7.3 Design criteria

Limestone

Requirement for limestone is the following:
Particle size before crushing:
100 % mm < 25

Reactivity TGA index based on Kvaerner
Power analysis method

% >50

Limestone properties according to report
dated February 09, 2001 and laboratory test
in Finland 19.06.2003:

CaCO
3
% 96,6 97,1
MgCO
3
% 1,5 - 3,0

Assumed maximum moisture content % 3

Limestone prehandling factory

Equipment is capable to handle 40t/h limestone when having
properties as explained above. The expected maximum end
moisture of the limestone is 0,5%.

The expected limestone size distribution after the prehandling is:
99 % mm < 2
50 % mm < 0,2
20 % mm < 0,045

or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
8 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

2.7.4 Equipment specification

2.7.4.1 Limestone receiving hopper

Equipment number 283T018
Number pcs 1
Manufacturer RAPP (Bradley Pulverizer
Company design)
Volume m
3
20
Dimensions m 4 x 3
Feed height m 5
Material steel
Equipment
weather cover
supports to ground

2.7.4.2 Limestone hopper vibratory feeder

Equipment number 283C032
Number pcs 1
Manufacturer Bradley Pulverizer Co
Capacity (max) t/h 60
Drive Magnetic motor with variable
amplitude from manual thyristor
drive
Accessories
thyristor in local panel

or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
9 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

2.7.4.3 Limestone intake belt

Equipment number 283C033
Number pcs 1
Manufacturer Bradley Pulverizer Co
Capacity (max) t/h 40
Lenght m 26
Drive kW 4
Materials:
2 ply nylon
3 mm rubber face
1,5 mm rubber reverse
Accessories
dust covers
supports to ground
foundation bolts

2.7.4.4 Magnet

Equipment number 283E095
Number pcs 1
Manufacturer
Type permanent magnet
Motor kW 2
Accessories
suspension chains
draw plate to remove tramp iron

or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
10 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

2.7.4.5 Limestone mill feed hopper

Equipment number 283T027
Number pcs 1
Manufacturer RAPP (Bradley Pulverizer
Company design)
Dimensions m 5 x 3
Feed height m 8,5
Material steel
Equipment
weather cover
isolating slide gate at exit

Level probes
Type Magnetrol VSH-S2BA-00
Size 235 insertion lenght
Quantity 3 off

2.7.4.6 Limestone mill vibratory feeder

Equipment number 283C035
Number pcs 1
Manufacturer Bradley Pulverizer Co
Capacity (max) t/h 60
Drive 2 kW with variable amplitude from
automatic thyristor drive
Accessories
local panel houses controls to keep mill amps contstant

or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
11 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

2.7.4.7 Limestone mill and separator


Figure 1 Grinding chamber of the limestone mill

Limestone mill
Equipment number 283E099
Number pcs 1
Manufacturer Bradley Pulverizer Co
Manufacturers type BM20
Pendulum 3 roller
Capacity t/h 40
Materials
cast iron base
cast steel gearbox, grinding chamber and roll carrier
wear resistant cast alloy die ring and rollheads
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
12 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project


Accessories
foundation bolts
four large spanners (special tools)

Drive
Type Bradley supply belt drive
and pulleys with slide rails
Motor (supplied by RAPP) kW 250 (6 pole)

Limestone mill lubrication pump
Equipment number 283P030
Type Lubricator for gearbox with
low pressure switch
Motor kW 0,25

Limestone mill purge air fan
Equipment number 283K018
Type Air fan for mill rolls
Flow at design point m
3
/h 400
Motor kW 1,1

The airswept mill system grinds, classifies and dries material
simultaneously. Pulverized material from the grinding zone is
carried by air stream to a separator, mounted directly above the
mill. Product-size material is carried to the collection cyclone
while oversize particles are rejected and recycled for further
grinding.

or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
13 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

Figure 2 Limestone separator above the mill

Limestone separator
Equipment number 283E099
Number pcs 1
Manufacturer Bradley Pulverizer Co
Type Inverted cone separator
Adjustment hand winch to raise or lower
inner cone
Capacity t/h 40
Material steel
Accessories
antivibration mountings
isolating rubber sleeve at base
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
14 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

2.7.4.8 Limestone mill fan

Equipment number 283K017
Number pcs 1
Manufacturer Bradley Pulverizer Co
Type centrifugal
Capacity m
3
/h 50000
Material steel
Drive Vee belt drive, guard and
base frame with slide rails
Motor (supplied by RAPP) kW 250 (4 pole)
Accessories
rubber sleeve on inlet (anti-vibration)
foundation bolts

2.7.4.9 Limestone drying unit burner

Equipment number 283E126
Number pcs 1
Manufacturer
Type Fully modulating diesel
burner, sideplate mounted
in duct packaged heater.
Capacity kW 1500 (5 x 106 kJ/h)
Motor kW 0,2
Materials
cast iron manifold
stainless steel diffuser plate and end wings
mil steel housing
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
15 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

Accessories
panel with controls and temperature indicator direct mounted on
duct
flame monitoring
ignition system
foundation bolts

Burner is automatically adjusted to keep mill exit temperature
constant.

2.7.4.10 Limestone air heater fan

Equipment number 283K011
Number pcs 1
Manufacturer Bradley Pulverizer Co
Flow at design point m
3
/h 1745
Motor kW 2,2 (2 pole)

2.7.4.11 Limestone cyclone

Equipment number 283E124
Number pcs 1
Manufacturer RAPP (Bradley Pulverizer
Company design)
Type Standard mill cyclone
Capacity m
3
/h 50000
Dimensions, diameter mm 3600
Efficiency % 90 92
Material steel
Accessories
fixing bolts to steelwork
support to ground level

or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
16 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

2.7.4.12 Limestone cyclone rotary feeder

Equipment number 283E124
Number pcs 1
Manufacturer Bradley Pulverizer Co
Type rotary airlock
Size, diameter mm 450
Drive Geared motor with chain
set and guard
Motor kW 2,2

2.7.4.13 Limestone bag filter

Equipment number 283E097
Number pcs 1
Manufacturer Bradley Pulverizer Co
Type Reverse jet, top bag
removal, tubular bags
Capacity m
3
/h 15000
Filter bag area m
2
150
Controls Timer for compressed air
pulses
Consumption, pressurized air m
3
/h 15
Materials steel
bags polyester needle felt cloth
casing steel
Accessories
fixing bolts to steelwork
access platform for valves
ladder to filter top

or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
17 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

Figure 3 Limestone bag filter
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
18 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

Limestone filter fan
Equipment number 283K012
Number pcs 1
Manufacturer Bradley Pulverizer Co
Flow at design point m
3
/h 15300
Type Belt drive
Motor kW 15

Limestone filter rotary feeder and screw
Equipment number 283E098
Number pcs 1
Manufacturer Bradley Pulverizer Co
Type Combined drive with
chainset
Diameter mm 200
Motor kW 2,2

2.7.4.14 Limestone bucket elevator

Equipment number 283C038
Number pcs 1
Manufacturer Raumaster Oy
Capacity t/h 40
Accessories steel
feed chute from cyclone and filter
discharge chute to silo

or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
19 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

2.7.4.15 Limestone feeding silo

Equipment number 283T019
Number pcs 1
Manufacturer RAPP (Raumaster design)
Gross volume m
3
300
Diameter m 6,5
Height (total) m 18
Equipment:
legs and support steel construction
fluidizing air ring
filter A = 10 m, pneumatic cleaning
standard service doors

Hand operated slide gate (below the silo)
Opening size mm 400 x 400
Materials:
frame carbon steel
slide gate stainless steel

Pneumatic cleaning system removes limestone dust which
appears when feeding the limestone silo. Pneumatic cleaning
system (motor 1,5 kW + cleaning) is started at the same time
when starting the conveyor which is feeding the silo. Cleaning
system has a control system of its own which controls the
magnetic valves of cleaning. The motor of the cleaning system is
stopped with 5 minutes delay after the silo feeding conveyor is
stopped. The cleaning is stopped with 2 minutes delay after the
motor of the cleaning system is stopped.
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
20 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

Intermediate hopper (above the feeding screw)
Volume (about) l 120
Material stainless steel
Level switch Drexelbrook or equivalent

2.7.4.16 Limestone feeding screw

Equipment number 283C039
Number pcs 1 (3 separate screws)
Manufacturer Raumaster Oy
Capacity (total) m
3
/h 2,6 ... 25
Screw rotation speed rpm 4 ... 42
Screw flight diameter mm 219
Screw length m 1,2
Motors kW x 2,2 with thermistors (3 pcs)
variable frequency drive (supplied by RAPP)
Accessories:
ventilation pipeline connection DN80 in the discharge chute and in
intermediate hopper
pipeline to the upper part of the limestone silo
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Figure 4 Limestone feeding screw
Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
21 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

2.7.4.17 Limestone rotary feeder

Equipment number 283E101
Number pcs 1 (3 separate sections)
Manufacturer Raumaster Oy
Manufacturers type ALF 30/60 P
Capacity (total) m
3
/h 25
Rotation speed rpm 24
Motor kW 5,5
Zero speed swith manufacturer Telemecanique
Materials:
inner lining of cells stainless steel
inner surface of frame hard crome plating
other parts carbon steel

or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
22 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

2.7.4.18 Limestone injection piping

Manufacturer Kvaerner Power Oy
Pipe from the feeding air blower DN400
Piping from rotary feeder 3 x DN250
Piping to boiler 6 x DN150
Injection nozzle location Furnace front wall
Injection nozzle height m 2,5 from furnace bottom
Nozzle inclination 30 downwards


or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
23 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project

2.7.4.19 Limestone injection air blower

Equipment number 283K014
Manufacturer Oy Ekstrom Flow Ab /
Dresser
Number of blowers 1
Model XLP408
Type Three-bladed roots blower
Motor (supplied by RAPP) kW 355

Performance at maximum pressure difference
Differential pressure kPa 73
Air flow Nm
3
/s 2,6
Temperature increase C 80
Rotary blower speed rpm 1924

Accessories:
pressure relief valve
acoustic enclosure (about 4m x 2,2m x 3,6m)
suction side silencer
ventilation air fan for the acoustic enclosure (fan motor rated
power 0,55 kW 0,75 kW, manufacturer WEG, CMG or equal)
flexible connection (either a stainless steel bellows type with mild
steel flanges or a silicon tube type with mild steel flanges)

Figure 5 shows Limestone injection air blower curve and figures
6 and 7 the structure of the blower.
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
24 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
DRESSER ROOTS
HOLMES OPERATION
PO BOX B7 TURNBRIDGE
HUDDERSFIELD HD1 6RB
PERFORMANCE BASED ON
AIR, INLET PRESSURE = 1013
MBAR INLET TEMPERATURE =
20
0
C
0.000
50.000
100.000
150.000
200.000
250.000
300.000
350.000
400.000
500 1000 1500 2000 2500
SPEED - RPM
P
O
W
E
R

-

K
W
0.000
50.000
100.000
150.000
500 1000 1500 2000 2500
T
E
M
P
.

R
I
S
E

-

0
C
2000.0
4000.0
6000.0
8000.0
10000.0
12000.0
14000.0
500 1000 1500 2000 2500
A
C
T
U
A
L

I
N
L
E
T

F
L
O
W

-

M
3
/
H
200 MBAR
400 MBAR
600 MBAR
800 MBAR
800 MBAR
PRESSURE PERFORMANCE
FRAME XLP 408
MAX. PRESSURE RISE = 800 MBAR
MAX. SPEED = 2000 RPM
600 MBAR
400 MBAR
200 MBAR
800 MBAR
600 MBAR
400 MBAR
200 MBAR

Figure 5 Limestone injection air blower curve
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005

Asiakirjan nimi - Name of Document Tunniste - Identification Rev.



PROCESS DESCRIPTION CFBT-582-1 0


Osasto - Department Kohde - Subject Sivu - Page
Power Generation
Systems
RAPP PB3 PROJECT
CFB MULTIFUEL BOILER
25 (25)


This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
Kvaerner Power Oy, Tampere, Finland 2005


Figure 6 Limestone injection air blower (type XLP)


Figure 7 Three-bladed rotor of the blower