ANALYSIS ON THE FACTORIES & MACHINERY ACT 1967 9 Mac 2014
Prepared by Ir. Ludin Embong Course Objectives 2 Be able to describe the background of FMA 1967 Be able to discuss the approach of the Act Be able to pinpoint salient safety provisions of Regulations under the Act Be able to cite salient health provisions of Regulations under the Act Arrangement of Sections 3 FMA 1967 is divided into 6 Parts
Part 1: PRELIMINARY Part 2: SAFETY, HEALTH & WELFARE Part 3: PERSONS IN CHARGE AND CERTIFICATES OF COMPETENCY Part 4: NOTIFICATION OF ACCIDENT, DANGEROUS OCCURRENCE AND DANGEROUS DISEASES Part 5: NOTICE OF OCCUPATION OF FACTORY, REGISTRATION AND USE OF MACHINERY Part 6: GENERAL Factories & Machinery Act 1967 4 Gazetted in 1967, first revised in 1988 & latest amendment in 2006 Objectives in the long tittle: An Act to provide for the control of factories with respect to matters relating to the safety, health & welfare of persons therein, the registration and inspection of machinery and for matters connected therewith.
The Minister may by order suspend the operation of the whole or any of the provision of the Act.. PART 1 PRELIMINARY 5 Short title Interpretation of factory & other interpretation of terms commonly used in FMA 1967 Appointment & supervision of officers Powers of an Inspector, entry into premises & seizure procedures Appointment & duties of a licensed person Revocation of license & granting of new license Obstruction an offence 6 APPLICATION
Apply to factories as interpreted under Section 2(1) FMA 1967 and machinery requiring certificate of fitness for operation
The OSHA 1994 supersedes the FMA 1967 in the event of any inconsistency between the two laws. 7 Factories and Machinery Act (Amendment) 2006 No SECT SHORT TITLE 1 S1 Short title and commencement 2 S2 Interpretation of factory 3 S3 Interpretation general 4 S5 Supervision of officers 5 S6 Officers are public servants 6 S7 Power of inspector 7 S8 Obstruction an offence 8 S9 Persons not to reveal secrets 9 S19 Certificate of fitness 10 S22 Provisions relating to health 8 No SECT SHORT TITLE 11 S29 Certain machinery not to be operated without certificated staff (man., fabr., instl., repr.,) 12 S31 Accidents and dangerous occurrence to be reported 13 S32 Notification of industrial diseases 14 S33 Investigation and enquiries 15 S36 Installation of machinery, etc. 16 S37 Application for registration 17 S38 Register 18 S40 Periodical inspections 19 S41 Questions for decision by an inspector and appeals from such decision 20 S44 Notice of sale, hire or transfer (Cont..) Factories and Machinery Act (Amendment) 2006 9 (Cont..) Factories and Machinery Act (Amendment) 2006 No SECT SHORT TITLE 21 S47A Protection against personal liability 22 S48 Fees (time frame) 23 S51 Penalties 24 S51A Jurisdiction to try offences 25 S52 Institution of prosecution 26 S52A Power to compound offences 27 S55 Exemptions 28 S56 Regulations 29 Sch 3 Title: Notifiable Industrial Diseases to Notifiable Occupational Diseases. Interpretation of FACTORY 10 1. Very exhaustive interpretation as per Section 2(1):- By definition - premises with a defined boundary + manual labour connected with a specified process involved preparation of an article and the process carried on for trade or gain By description to include eleven (11) types of premises.
2. Any line or siding in connection with or for the purposes of a factory as per Section 2(2).
3. Any pipeline used for transportation of dangerous substances which may cause fire, explosion, or adverse health effects to any person as per Section 2(3)
11 Section 3 Interpretation general
Amusement devise, amusement park, fair; Fired pressure vessel; (e.g. thermal oil heater) Definition for hoisting machine; Licensed person; Definition of machinery; (+ p/lines, fpv, amm dev. etc.) Material handling equipment; Petroleum, petroleum products; Special scheme inspection; Definition of works of engineering construction
(Cont..) Factories and Machinery Act (Amendment) 2006 DEFINITION OF MACHINERY 12 Includes steam boiler, unfired pressure vessels, fired pressure vessels, pipelines, prime movers, gas cylinders, gas holders, hoisting machines and tackle, transmission machinery, driven machinery, materials handlings equipment, amusement device or any other similar machinery and any equipment for the casting, cutting, welding or electro-deposition of materials and for the spraying by means of compressed gas or air of materials of materials or other materials, but does not include-
a) any machinery used for the propulsion of vehicles other than steam boilers or steam engines b) Any machinery driven by manual power other than hoisting machine c) Any machinery used solely for private and domestic purposes; or d) Office machines 13 Section 6 Officers are public servants Section 6(2) (New provision)
A licensed person, all his servants and agents and other persons employed by him shall, while discharging their duties as a licensed person and such servants, agents, and employees, be deemed to be public servants within the meaning of Penal Code.
(Cont..) Factories and Machinery Act (Amendment) 2006 14 Section 7D Appointment, power and duties of a licensed person
Section 7D(1) Notwithstanding any other provisions of this Act, the Minister shall have the power to grant a license on such conditions as he may think fit to any person to perform any of the functions specified in this Act as the functions of a licensed person as it appears to him to be necessary. (Cont..) Factories and Machinery Act (Amendment) 2006 15 Machinery People Environment The Approach 16 1 CONTROL OF MACHINERY
Manufacture of boilers & unfired pressure vessels Permission to install machinery Certificated machinery Guarding of machinery Construction of machinery The Approach 17 2 CONTROL OF IN-DOOR ENVIRONMENT Provision of safe plant Provision of safe means of access Provision of safe storage of materials Provision of housekeeping Provision of sufficient of working space Provision of suitable temperature & lighting Control of noise pollution Control of gases, dusts, fumes & other impurities
The Approach 18 3 CONTROL OF PEOPLE Provision of adequate training of workers Registration of manufacturers, contractors, welders etc. Registration of competent persons Prohibition of employment of Young Person
PART 2 : SAFETY, HEALTH AND WELFARE 19 Safe premises including safe storage or stacking as per Sec. 10 with precautions against fire as per Sec. 13. Safe machinery as per Sec. 14 and dangerous parts and projecting material to be properly protected as per Sec. 15 & 16 respectively. Persons not to be exposed to explosive, inflammable, poisonous or corrosive substance or ionising radiation as per Section 11 and excessive lifting of weights to be avoided as per Sec. 12. Suitable personal protective equipment & appliances to be provided as per Sec. 24. Employees must not misuse safety and health equipment as per Sec. 20. Provisions relating to health (cleanliness, work space, ventilation, lighting, temperature) as per Sec. 22. and provisions against rain and wind as per Sec. 23. Welfare facilities clothing storage, drinking water, first aid and washing facilities as per Sec. 25.
20 Section 19A Power to revoke CF obtained by way of fraud or misrepresentation (1) Chief Inspector revoke or terminate CF; (2) aggrieved person may, within 14 days of the notice appeal to the Minister by way of writing; (3) the decision of the Minister shall be final. (Cont..) Factories and Machinery Act (Amendment) 2006 Certificate of Fitness (CF) PART 3 PERSON IN CHARGE AND CERTIFICATES OF COMPETENCY 21 Training & supervision of inexperienced workers on hazards & precautions and received sufficient instruction in work and under adequate supervision as per Sec. 26. Certain machinery not to be operated without certificated staff as per Sec. 29. Young persons (Less than 16 years old) not allowed to operate machinery as per Sec. 28
22 Section 29A No person shall manufacture, fabricate, test, install, maintain, dismantle or repair any machinery which is prescribed unless he has written authority issued by the Chief Inspector. (Cont..) Factories and Machinery Act (Amendment) 2006 Machinery not to be manufactured, etc., without written authority PART 4 NOTIFICATION OF ACCIDENT, DANGEROUS OCCURRENCES 23 NOTIFICATION OF ACCIDENT AND DANGEROUS OCCURRENCES INSPECTORS MAY INVESTIGATE AND HOLD ENQUIRIES 24 Section 31 Whenever any accident which (a) causes loss of life to any person; (b) causes serious bodily injury to any person; (c) causes bodily injury to any person so that the person is prevented from following the normal occupation for more than three clear days excluding the day of the accident;
to the nearest inspector having jurisdiction for the area in which the accident or dangerous occurrence has taken place. (Cont..) Factories and Machinery Act (Amendment) 2006 Accident and dangerous occurrence to be reported PART 5 NOTICE OF OCCUPATION OF FACTORY, AND REGISTRATION AND USE OF MACHINERY
25 NOTIFY CHIEF INSPECTOR BEFORE OCCUPYING A FACTORY PREMISES NOTIFIFY CHIEF INSPECTOR OF BUILDING OPERATIONS LASTING MORE THAN 6 WEEKS CHANGES OF USE IN A FACTORY OR MACHINERY MUST BE NOTIFIED MACHINERY MUST BE REGISTERED 26 Section 36(3) When any machinery in respect of which a CF is prescribed has been installed, a written notice shall be served by the occupier or owner of the factory on- (a) the Inspector, who may as soon as conveniently may be, make an inspection of the machinery; or (b) a licensed person where applicable, who shall within one month from the date of receipt of the written notice make an inspection of the machinery. (Cont..) Factories and Machinery Act (Amendment) 2006 Installation of machinery, etc. 27 Section 38(2) inserting after the word Inspector the word and licensed person Section 38(4)* - The licensed person shall only have access to information in the general register and any other register or records or certificate kept in pursuance of this Act pertaining to machinery in respect of which a CF is prescribed. (Cont..) Factories and Machinery Act (Amendment) 2006 Register 28 Section 40(1) All factories and machinery in respect of which a CF is not prescribed shall be inspected by an Inspector at such periods and in a manner as may be prescribed.; Section 40(1A) All machinery in respect of which a CF is prescribed shall be inspected by an Inspector or a licensed person at such periods and in such manner as may be prescribed.; Section 40(2) to substitute for the words Every occupier of a factory the words The occupier of every factory and the owner or person having possession of any machinery. (Cont..) Factories and Machinery Act (Amendment) 2006 Periodical Inspections 29 Section 40(2A) For the purpose of subsection (1A), the occupier of every factory and the owner or person having possession of any machinery in respect of which a CF is prescribed shall afford to an Inspector or a licensed person all reasonable facilities for inspection and testing and all information as may reasonably be required in connection with the inspection. (Cont..) Factories and Machinery Act (Amendment) 2006 (cont) Periodical Inspections 30 Section 40(5)* - Any factory owner or occupier may apply to the Chief Inspector for approval for a special scheme of inspection. Section 40(6)* - The Chief Inspector may approve the application under subsection (5) if he satisfied that the prescribed requirements in respect of the machinery in question in relation to the special scheme of inspection have been fulfilled. (Cont..) Factories and Machinery Act (Amendment) 2006 (cont) Periodical Inspection - special scheme of inspection SSI PART 6 GENERAL 31 OFFENCES AGAINST THE ACT PENALTIES FOR OFFENCES
32 S-52A(2) Compound Compound not exceeding 50% of the amount of the maximum fine (including the daily fine, if any, in the case of continuing offence)
(Cont.) Factories and Machinery Act (Amendment) 2006 33 SECTION SHORT TITLE FMA 1967 FMA 2006 S7D Appointment, Power and Duties of Licensed Person New provision RM100,000 or 2 yrs S8 Obstruction an Offence RM5,000 or 2 yrs RM200,000 or 5 yrs S9 - Persons not to reveal secrets; - Confidentiality of information RM5,000 or 2 yrs
RM100,000 or 2 yrs S19(6) Certificate of Fitness RM2,000* RM150,000 or 3 yrs S37(2) Application for registration RM5,000 RM50,000 or 1 yr S40(8) Periodical inspections RM5,000 RM250,000 or 5 yrs S51(1) - S19(1), S31, S34(1), S36(1), S37, S38(1), S39(1) & S40(3) - S31, S34(1), S36(1), S38(1) & S39(1) RM5,000 RM100,000 or 2 yrs S51(2) *Contravenes other provisions RM2,000 RM50,000 or 1 yr S51(4) Fails to comply with any written order or notice issued under S39(3) & 40(4) RM2,000* RM250,000 or 5 yrs S52A(2) Compound RM100 50% of maximum fine (including daily fine & continuing offence) PENALTY SCHEDULES SCHEDULE 1 DANGEROUS CCURRENCES THAT MUST BE NOTIFIED SCHEDULE 2 SERIOUS BODILY INJURY THAT MUST BE NOTIFIED SCHEDULE 3 NOTIFIABLE INDUSTRIAL DISEASES 34 Regulations under the Act No Title of the Regulations 1 Steam Boiler and UPV Reg. 1970 2 Electric Passenger and Goods Lift Reg.1970 3 Fencing of Machinery and Safety Reg. 1970 4 Persons-In-Charge Reg. 1970 5 Safety, Health and Welfare Reg. 1970 6 Administration Reg. 1970 7 Certificate of Competency-Examinations Reg. 1970 8 Notification, COF and inspection Reg.1970 9 Compoundable Offences Reg. 1978 and Rules 1980 10 Lead Reg. 1984 11 Asbestos Process Reg. 1986 12 Building Operations & Work of Engineering Construction Reg. 1986 13 Noise Exposure Reg. 1989 14 Mineral Dust Reg. 1989 35 STEAM BOILER AND UNFIRED PRESSURE VESSEL) REGULATIONS, 1970 36 APPLY TO CHIEF INSPECTOR BEFORE EQUIPMENT IS MANUFACTURED OR IMPORTED CHIEF INSPECTOR PROVIDES AUTHORISED SAFE WORKING PRESSURE CODES FOR DESIGN AND CONSTRUCTION
STEAM BOILER AND UNFIRED PRESSURE VESSEL) REGULATIONS, 1970 37 SAFETY FITTINGS ON A STEAM BOILER SAFETY FITTINGS ON UNFIRED PRESSURE VESSELS TESTING OF BOILER AND UNFIRED PRESSURE VESSELS REGISTRATION PLATE Can you identify essential fittings of a steam boiler? 38 39 ELECTRIC PASSENGER AND GOODS LIFT REGULATIONS, 1970 40 APPLIES TO LIFTS THAT CARRY PERSONS PROVIDE DESIGN DETAILS FOR APPROVAL CONTRACT LOAD--LOAD THAT LIFT IS DESIGNED AND CONSTRUCTED TO CARRY DISPLAY OF CONTRACT LOAD ON LIFT CAR MAINTENANCE OF LIFT SYSTEM BY COMPETENT PERSON LIFT REGISTER FOR MAINTENANCE DETAILS CERTIFICATE OF REGISTRATION
FENCING OF MACHINERY AND SAFETY REGULATIONS, 1970 41 ALL DANGEROUS PARTS OF A MACHINE MUST BE GUARDED OR FENCED GUARDING OF POWER SOURCE GUARDING OF TRANSMISSION GUARDING OF DIFFERENT TYPES OF MACHINERY SIX SCHEDULES THAT GIVE SPECIFICATIONS FOR GUARDS 42 SAFE PLACE OF EMPLOYMENT SAFE MEANS OF ACCESS FLOORS STAIRWAYS LADDERS WORK AT HEIGHT CONFINED SPACES FIRE PRECAUTIONS MATERIAL STORAGE CLEANLINESS VENTILATION WORK SPACE LIGHTING CLOTHING, PPE WELFARE FACILITIES TOILETS FIRST AID FIRST SECHEDULE-- CLEANLINESS SECOND SECHEDULE -- LIGHTING THIRD SCHEDULE--EYE PROTECTION FOURTH SCHEDULE--FIRST AID BOX
SAFETY, HEALTH AND WELFARE REGULATIONS, 1970 SAFE PLACE OF EMPLOYMENT 43 Factory not to be used as family dwelling Reg. 3 Underground room not to be used for a factory Reg. 4 SAFE MEANS OF ACCESS 44 Regulation 7 Clear and unobstructed space Clear aisles or gangways to be clearly marked on the floor FLOORS 45 Regulation 6 Level, good & non-slippery condition Free from holes, splinters and free from protruding nails, projecting valves etc. Maintained in good and level condition Suitably graded and adequate means of drainage etc. WORK AT HEIGHT 46 Regulation 12 Applies where person is liable to fall a distance of more than 10 feet Practicable means for safety e.g. the use of ropes or safety belts Can you identify any violation of safety provisions? 47 PERSONS IN CHARGE REGULATIONS, 1970 48 MACHINERY TO BE OPERATED BY COMPETENT PERSON:
BOILER STEAM ENGINE INTERNAL COMBUSTION ENGINE DREDGE PERSONS IN CHARGE REGULATIONS, 1970 49 CATEGORY OF COMPETENT PERSON:
ENGINEER DRIVER VISITING ENGINEER DREGEMASTER PERSONS IN CHARGE REGULATIONS, 1970 50 CLASSIFICATION OF COMPETENT PERSON
FIRST GRADE ENGINEER/DRIVER SECOND GRADE ENGINEER/DRIVER PERSONS IN CHARGE REGULATIONS, 1970 51 TRAINING OF MACHINERY OPERATORS
AN OWNER OR OCCUPIER SHALL NOT REQUIRE OR PERMIT ANY PERSON TO WORK ON ANY MACHINERY UNLESS HE HAS CAUSED SUCH PERSON TO BE INSTRUCTED :
(1) IN THE PRECAUTIONS TO BE TAKEN AGAINST ANY DANGER TO HEALTH WHICH MAY ARISE FROM WORK ON THE MACHINERY; AND (2) IN THE USE AND WHERE NECESARRY THE ADJUSTMENT OF THE SAFETY APPLIANCES PROVIDED; AND (3) IN THE PRECAUTIONS TO BE OBSERVED IN THE OPERATION, CLEANING AND MAINTENANCE OF MACHINERY.
ADMINISTRATION REGULATIONS, 1970 52 RESPONSIBILITIES OF INSPECTORS RECORD KEPT BY INSPECTORS ENQUIRIES FEES
CERTIFICATES OF COMPETENCY REGULATIONS, 1970 53 APPEAL BOARD -- CERTIFICATES OF COMPETENCY APPLICATION EXAMINATIONS QUALIFICATIONS EXEMPTIONS SUSPENTIONS, CANCELLATIONS FEES NOTIFICATION, CERTIFICATE OF FITNESS AND INSPECTION REGULATIONS, 1970 54
OCCUPANCY OF FACTORY BUILDING OPERATIONS FACTORY REGISTER INSTALLATION OF MACHINERY NOTIFICATION OF ACCIDENTS & INDUSTRIAL DISEASES CERTIFICATES OF FITNESS MACHINERY REQUIRING CERTIFICATE OF FITNESS (COF) VALIDITY OF COF SALE OR HIRE OF MACHINERY
NOTIFICATION, CERTIFICATE OF FITNESS AND INSPECTION REGULATIONS, 1970 55 INSPECTION
FACTORY OR MACHINERY INSPECTION TYPE OF INSPECTIONS INSPECTION PERIOD PREPARATION FOR INSPECTION INSPECTION FEES BUILDING OPERATIONS AND WORKS OF ENGINEERING CONSTRUCTION(SAFETY) REGULATIONS, 1970 56 GENERAL PROVISIONS CONCRETE WORK STRUCTURAL STEEL AND PRECAST CONCRETE ASSEMBLY CLEANING, REPAIRING AND MAINTENANCE CATCH PLATFORMS CHUTES, SAFETY BELTS AND NETS RUNWAYS AND RAMPS LADDERS AND STEP-LADDERS
SCAFFOLDS DEMOLITION EXCAVATION WORK MATERIAL HANDLING AND STORAGE, USE AND DISPOSAL PILING BLASTING AND USE OF EXPLOSIVES HAND AND POWER TOOLS Can you identify types of activities or process associated with construction site ? 57 FACTORIES & MACHINERY (LEAD) REGULATIONS 1984 58 PEL of 150gm/m TWA 8hr. Action Level 75 gm/m Atmospheric monitoring required for exposed workers Details of monitoring (e.g. who, when) specified Engineering controls and work procedures to be used FACTORIES & MACHINERY (LEAD) REGULATIONS 1984 59 Respiratory protection required where other controls are inadequate. Type specified. Medical surveillance required (> action level) Frequency of medical surveillance specified Content of medical examination specified Temporary removal of employees with high blood lead levels required. FACTORIES & MACHINERY (LEAD) REGULATIONS 1984 60 Requires training of employees in
(i) Regulations (ii) Nature of operations (iii)Respiratory protection (iv)Medical surveillance
FACTORIES & MACHINERY (ASBESTOS PROCESS) REGULATIONS 1986 61 Defines asbestos process PEL of 1 fibre/ml TWA 8hr. Action level 0.5 Requires exhaust ventilation to control Requires inspection and testing of exhausts of specific intervals Protective equipment required above PEL FACTORIES & MACHINERY (ASBESTOS PROCESS) REGULATIONS 1986 62 Requires personal monitoring (<3 months) Requires medical examination (<2 years) Details of medical examination specified Employee to be removed from asbestos work if medical tests show early signs of disease Requires employees to be trained
FACTORIES & MACHINERY (MINERAL DUST) REGULATIONS 1989 63 A PEL of 0.1mg/m quartz Action level 0.05 mg/m A PEL of 5 mg/m (respirable) 10 mg/m (inspirable) other dust Sand blasting prohibited (written approval required) Engineering controls required to reduce dust Protective equipment to be provided FACTORIES & MACHINERY (MINERAL DUST) REGULATIONS 1989 64 Atmospheric monitoring required Medical examinations (>action level) Details of medical examinations specified Employer to provide respiratory protection if signs of pneumoconiosis Training of employees required PEL Application Excessive Noise Level e.g. Noise Level Above 80 dB(A) Need to institute control at Action Level 85 dB(A) Not to exceed 90 dB(A) for 8 hours Not to exceed 115 dB(A) at any time Not to exceed impulsive noise of 140 dB(A) FACTORIES & MACHINERY (NOISE EXPOSURE) REGULATIONS 1989 FACTORIES & MACHINERY (NOISE EXPOSURE) REGULATIONS 1989 66 Method of compliance by engineering control (Regulation 15) and administrative controls (Regulation 5(1)) Hearing protection (Regulation 17) to be provided if these controls not effective Obligations on employers and employees (i) monitoring (Regulation 8) (ii) audiometric testing (Regulation 20) (iii) training (Regulation 27) FACTORIES & MACHINERY (NOISE EXPOSURE) REGULATIONS 1989 67 Initial and ongoing monitoring specified for employees > action level Attenuation of hearing protection - below PEL Audiometric testing > action level Frequency of testing and details specified PMA 68 Discuss strategy that the employer should do to protect the health of the workers from occupational health hazards to preserve the hearing of their workers exposed to high noise level under the Factories & Machinery (Noise Exposure) Regulations 1989 69