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FMEA Standard Score Charts FMEA Standard Score Charts
Standard Scoring System for FMEA Severity Scores
Risk Severity of Effect Rating
May endanger machine or operator. Hazardous without warning. 10
May endanger machine or operator Hazardous with warning 9
Extreme
May endanger machine or operator. Hazardous with warning. 9
Major disruption to production line. Loss of primary function, 100% scrap. Possible
jig lock and major loss of TAKT Time
8
Reduced primary function performance. Product requires repair or Major
Variance. Noticeable loss of TAKT Time
7
High
Medium disruption of production. Possible scrap. Noticeable loss of TAKT time.
Loss of secondary function performance. Requires repair or Minor Variance
6
Minor disruption to production. Product must be repaired. Reduced secondary
function performance
5
Moderate
function performance.
Minor defect, product repaired or "Use-As-Is" disposition. 4
Fit & Finish item. Minor defect, may be reprocessed on-line. 3
Minor Nonconformance, may be reprocessed on-line. 2
Low
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None No Effect 1
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FMEA Standard Score Charts FMEA Standard Score Charts
Standard Scoring System for FMEA Occurrence Scores
Risk Occurrence of Effect
Failure
Rate
Capability
(Cpk)
Rating
1 in 2 <0.33 10
Failure is almost inevitable Extreme
1 in 3 >0.33 9
1 in 8 >0.51 8
1 in 20 >0.67 7
Failure is almost inevitable
Process is not in statistical control. Similar processes have
experienced problems.
Extreme
High
1 in 80 >0.83 6
1 in 400 >1.00 5
1 in 2000 >1.17 4
Process is in statistical control but with isolated failures. Previous
processes have experienced occasional failures or out-of-control
conditions.
Moderate
Process is in statistical control. 1 in 15k >1.33 3
Process is in statistical control. Only isolated failures associated
with almost identical processes.
1 in 150k >1.50 2
None
Failure is unlikely. No known failures associated with almost
identical processes
1 in 1.5M >1.67 1
Low
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identical processes.
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+61 (0)7 5309 6070
PO Box 1178
Maroochydore
Queensland 4558
FMEA Standard Score Charts FMEA Standard Score Charts
Standard Scoring System for FMEA Detection Scores
Risk Detection of Effect Rating
10
Very
N k l( ) il bl d f il d
9
8
7
Very
Low
Low
No known control(s) available to detect failure mode.
Controls have a remote chance of detecting the failure.
6
5
4
Moderate Controls may detect the existence of a failure
3
2
Very
High
The process automatically detects failure. Controls will almost certainly detect the
existence of a failure
1
High
Controls have a good chance of detecting the existence
of a failure
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High existence of a failure.