Finisher s1 SM

Service Manual
Finisher, Sorter, DeliveryTray

Finisher-S1
Aug 22 2007
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products. This manual covers all localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When
changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need
arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition
of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT 2001 CANON INC.

Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol
Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in question.

REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Introduction
The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.
In the diagrams,
represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow
indicates the
direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in
supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors
used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the
DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be
able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1 Specifications
1.1 Product Specifications ................................................................................................................................1- 1
1.1.1 Specifications .......................................................................................................................................................... 1- 1
1.2 Names of Parts ...........................................................................................................................................1- 3

1.2.1 External View........................................................................................................................................................... 1- 3
1.2.2 Cross-sectional View ............................................................................................................................................... 1- 4
Chapter 2 Installation
2.1 Unpacking and Checking the Components ................................................................................................2- 1
2.1.1 Unpacking and Checking the Components ............................................................................................................. 2- 1
2.2 Installation Procedure .................................................................................................................................2- 1

2.2.1 Preparing the Finisher ............................................................................................................................................. 2- 1
2.2.2 Turning Off the Host Machine.................................................................................................................................. 2- 1
2.2.3 Preparing the Host Machine .................................................................................................................................... 2- 1
2.2.4 Connecting the Finisher and the Host Machine....................................................................................................... 2- 4
2.2.5 Attaching the Labels ................................................................................................................................................ 2- 6
Chapter 3 Functions
3.1 Basic Construction......................................................................................................................................3- 1
3.1.1 Overview.................................................................................................................................................................. 3- 1
3.1.2 Outline of Electric Circuits ....................................................................................................................................... 3- 1
3.2 Basic Operation ..........................................................................................................................................3- 1

3.2.1 Basic Operation ....................................................................................................................................................... 3- 1
3.3 Feed Drive System .....................................................................................................................................3- 3

3.3.1 Overview.................................................................................................................................................................. 3- 3
3.3.2 Feed Roller Control ................................................................................................................................................. 3- 4
3.3.3 Offset Roller Control ................................................................................................................................................ 3- 4
3.3.4 Feed Motor Control.................................................................................................................................................. 3- 6
3.3.5 Offset Motor Control ................................................................................................................................................ 3- 6
3.4 Staple Operation.........................................................................................................................................3- 7

3.4.1 Functional Configuration.......................................................................................................................................... 3- 7
3.4.2 Staple Motor Control................................................................................................................................................ 3- 7
3.5 Stack Tray Operation..................................................................................................................................3- 8

3.5.1 Overview.................................................................................................................................................................. 3- 8
3.5.2 Stack Ejection.......................................................................................................................................................... 3- 8
3.5.3 Stack Slide Motor Control........................................................................................................................................ 3- 9
3.5.4 Stack Tray Shift Motor Control .............................................................................................................................. 3- 10
3.6 Detecting Jams .........................................................................................................................................3- 10

3.6.1 Overview................................................................................................................................................................ 3- 10
3.7 Power Supply ...........................................................................................................................................3- 11

3.7.1 Overview................................................................................................................................................................ 3- 11
3.7.2 Protection Function................................................................................................................................................ 3- 11
Chapter 4 Parts Replacement Procedure

4.1 External Covers ..........................................................................................................................................4- 1
4.1.1 Upper Cover ............................................................................................................................................................ 4- 1
4.1.1.1 Removing the PCB Cover........................................................................................................................................................ 4- 1
Contents
4.1.1.2 Removing the Top Harness Cover........................................................................................................................................... 4- 1

4.1.1.3 Removing the Upper Cover ..................................................................................................................................................... 4- 1
4.1.2 Left Cover ................................................................................................................................................................4- 1

4.1.2.1 Removing the Left Cover ......................................................................................................................................................... 4- 1
4.1.3 PCB Cover ...............................................................................................................................................................4- 1

4.1.4 Top Harness Cover..................................................................................................................................................4- 2

4.1.5 Bottom Cover ...........................................................................................................................................................4- 2

4.1.5.1 Removing the Bottom Cover.................................................................................................................................................... 4- 2
4.1.6 Tray Guide Top Cover .............................................................................................................................................4- 2

4.1.6.2 Removing the Tray Guide Top Cover ...................................................................................................................................... 4- 3
4.2 Drive System .............................................................................................................................................. 4- 3

4.2.1 Feed Motor...............................................................................................................................................................4- 3
4.2.1.4 Removing the Stapler Cover.................................................................................................................................................... 4- 4
4.2.1.5 Removing the Drive Unit .......................................................................................................................................................... 4- 4
4.2.1.6 Removing the Process Tray Unit ............................................................................................................................................. 4- 4
4.2.1.7 Removing the Feed Motor ....................................................................................................................................................... 4- 4
4.2.2 Stack Tray Shift Motor .............................................................................................................................................4- 5

4.2.2.5 Removing the Left Cover ......................................................................................................................................................... 4- 6
4.2.3 Stapler......................................................................................................................................................................4- 6
4.2.3.5 Removing the Stapler .............................................................................................................................................................. 4- 7
4.2.4 Drive Unit .................................................................................................................................................................4- 7

4.2.4.5 Removing the Drive Unit .......................................................................................................................................................... 4- 8
4.2.5 Offset Motor .............................................................................................................................................................4- 8

4.2.5.4 Removing the Offset Motor ...................................................................................................................................................... 4- 9
4.2.6 Stack Slide Motor.....................................................................................................................................................4- 9

4.2.6.4 Removing the Stapler Cover.................................................................................................................................................. 4- 10
4.2.6.5 Removing the Drive Unit ........................................................................................................................................................ 4- 10
4.2.6.6 Removing the Process Tray Unit ........................................................................................................................................... 4- 10
4.2.6.7 Removing the Stack Slide Motor............................................................................................................................................ 4- 10
4.3 Document Feeding System ...................................................................................................................... 4- 11

4.3.1 Stack Tray Assembly .............................................................................................................................................4- 11
4.3.1.1 Removing the PCB Cover...................................................................................................................................................... 4- 11
4.3.1.2 Removing the Top Harness Cover......................................................................................................................................... 4- 11
4.3.1.3 Removing the Upper Cover ................................................................................................................................................... 4- 11
4.3.1.4 Removing the Bottom Cover.................................................................................................................................................. 4- 11
Contents
4.3.1.5 Removing the Left Cover ....................................................................................................................................................... 4- 11

4.3.1.6 Removing the Tray Guide Top Cover .................................................................................................................................... 4- 12
4.3.1.8 Removing the Stack Tray Assembly ...................................................................................................................................... 4- 12
4.3.2 Process Tray Assembly......................................................................................................................................... 4- 12

4.3.3 Feed Rollor ............................................................................................................................................................ 4- 14

4.3.3.4 Removing the Feed Roller ..................................................................................................................................................... 4- 15
4.3.4 Offset Roller........................................................................................................................................................... 4- 15

4.3.4.4 Removing the Offset Roller.................................................................................................................................................... 4- 16
4.4 Electrical System ......................................................................................................................................4- 16

4.4.1 Stack Tray Paper Surface Sensor ......................................................................................................................... 4- 16
4.4.1.5 Removing the Stapler ............................................................................................................................................................ 4- 17
4.4.1.8 Removing the Stack Tray Paper Surface Sensor .................................................................................................................. 4- 18
4.4.2 Stack Tray Lower Limit Sensor.............................................................................................................................. 4- 18

4.4.2.1 Removing the Stack Tray Lower Limit Sensor....................................................................................................................... 4- 18
4.4.3 Process Tray Paper Sensor .................................................................................................................................. 4- 18

4.4.3.7 Removing the Process Tray Paper Sensor............................................................................................................................ 4- 20
4.4.4 Finisher Controller PCB......................................................................................................................................... 4- 20

4.4.4.1 Finisher Controller PCB ......................................................................................................................................................... 4- 20
4.4.5 Front Cover Safety Switch..................................................................................................................................... 4- 20

4.4.5.2 Removing the Front Door Safety Switch................................................................................................................................ 4- 21
4.4.6 Inlet Sensor ........................................................................................................................................................... 4- 21

4.4.6.4 Removing the Inlet Sensor..................................................................................................................................................... 4- 22
4.4.7 Stack Slide HP Sensor .......................................................................................................................................... 4- 22

4.4.7.7 Stack Slide HP Sensor........................................................................................................................................................... 4- 23
4.4.8 Offset HP Sensor................................................................................................................................................... 4- 23
Contents

4.4.8.4 Removing the Offset HP Sensor............................................................................................................................................ 4- 24
4.4.9 Tray Clock Sensor .................................................................................................................................................4- 24

4.4.9.4 Removing the Bottom Cover.................................................................................................................................................. 4- 25
4.4.9.5 Removing the left cover ......................................................................................................................................................... 4- 25
4.4.9.6 Removing the Tray Guide Top Cover .................................................................................................................................... 4- 25
4.4.9.7 Removing the Stack Tray Assembly ...................................................................................................................................... 4- 26
4.4.9.8 Removing the Tray Clock Sensor .......................................................................................................................................... 4- 26
4.4.10 Offset Solenoid.....................................................................................................................................................4- 26

4.4.10.1 Removing the PCB Cover .................................................................................................................................................... 4- 26
4.4.10.2 Removing the Top Harness Cover....................................................................................................................................... 4- 26
4.4.10.3 Removing the Upper Cover.................................................................................................................................................. 4- 26
4.4.10.4 Removing the Offset Solenoid ............................................................................................................................................. 4- 27
4.4.11 Paper Holder Solenoid .........................................................................................................................................4- 27

4.4.11.1 Removing the PCB Cover .................................................................................................................................................... 4- 27
4.4.11.2 Removing the Top Harness Cover....................................................................................................................................... 4- 27
4.4.11.3 Removing the Upper Cover.................................................................................................................................................. 4- 27
4.4.11.4 Removing the Stapler Cover ................................................................................................................................................ 4- 28
4.4.11.5 Removing the Stapler........................................................................................................................................................... 4- 28
4.4.11.6 Removing the Drive Unit ...................................................................................................................................................... 4- 28
4.4.11.7 Removing the Process Tray Unit ......................................................................................................................................... 4- 28
4.4.11.8 Removing the Paper Holder Solenoid.................................................................................................................................. 4- 29
Chapter 5 Maintenance
5.1 Maintenance and Inspection ...................................................................................................................... 5- 1
5.1.1 Periodically Replaced Parts .....................................................................................................................................5- 1
5.1.1.1 Periodically Replaced Parts ..................................................................................................................................................... 5- 1
5.1.2 Durables...................................................................................................................................................................5- 1
5.1.2.1 Durables................................................................................................................................................................................... 5- 1
5.1.3 Periodical Servicing .................................................................................................................................................5- 1

5.1.3.1 Periodical Servicing ................................................................................................................................................................. 5- 1
5.2 Adjustment ................................................................................................................................................. 5- 1

5.2.1 Adjustment at Time of Parts Replacement ..............................................................................................................5- 1
5.2.1.1 Actions to be taken when replacing the finisher controller PCB/When the puncher unit is connected (Punch hole registration)51
5.3 Outline of Electrical Components ............................................................................................................... 5- 1

5.3.1 Outline of Electrical Components.............................................................................................................................5- 1
5.4 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB ....................................... 5- 3
5.4.1 Light-Emitting Diodes and Check Pins by PCB .......................................................................................................5- 3
5.4.2 Finisher Controller PCB ...........................................................................................................................................5- 3
5.4.3 Functions of the DIP Switch.....................................................................................................................................5- 4
5.5 Upgrading ................................................................................................................................................... 5- 7

5.5.1 Upgrading(Finisher Unit)..........................................................................................................................................5- 7
Chapter 6 Error Code

6.1 Service Error Code ..................................................................................................................................... 6- 1
6.1.1 Service Error Code ..................................................................................................................................................6- 1
6.2 Alam Code.................................................................................................................................................. 6- 4

6.2.1 Alam Code ...............................................................................................................................................................6- 4
Chapter 1 Specifications
Contents
Contents
1.1 Product Specifications....................................................................................................................................................1-1
1.1.1 Specifications ............................................................................................................................................................................... 1-1
1.2 Names of Parts ...............................................................................................................................................................1-3

1.2.1 External View .............................................................................................................................................................................. 1-3
1.2.2 Cross-sectional View ................................................................................................................................................................... 1-4
Chapter 1
1.1 Product Specifications

1.1.1 Specifications
0006-1918
T-1-1
Item
Description
Stack tray
1-stage tray and extension tray for large size

paper
Stacking method
Lowering stack tray

(1-bin self-running)
Loading method
Face-down
Loading paper size Longitudinal
139.7 mm to 457 mm
Paper weight
Lateral
98.4 mm to 320 mm
Staple loading
64g/m2 to 80g/m2
Non-staple loading
64g/m2 to 128g/m2
Paper size
A3, B4, A4, A4R, B5, B5R, A5R, postcard,

double postal card, 4-leaf postcard, irregular
sizes (182 x 140 mm to 297 x 432 mm),
envelope (105 mm x 235 mm, COM10,
Monarch, DL, ISO-B5, ISO-C5)
64g/m2 to 128g/m2
Media type
Plain paper, recycled paper, colored paper,

punched paper, thick paper, secondary original
drawing, transparency, label sheet, postcard,
double postal card, 4-leaf postcard
Staple loading
A3,A4,A4R,B4,B5,LDR,LGL,LTR,LTRR
Non-staple loading
A3,A4,A4R,A5,A5R,B4,B5,B5R,LDR,LGL,
LTR,LTRR, postcard, envelope
Stack offset loading
A3,A4,A4R,B4,B5,LDR,LGL,LTR,LTRR
Remarks
Two-bin
configuration can
be used by
attaching
additional finisher
tray (B1).
Modes
- Shift amount:
43.5 to 87 mm
- Shiftable width:
210 mm to 297
mm
1-1
Chapter 1
Item
Description
Standard tray
Non-sort, sort, group

A4, B5, A5R: 1000 sheets (height = 130 mm)
A3, B4, A4R, B5R: 500 sheets (height = 65
mm)
Staple sort
A4, B5: 1000 sheets/30 copies (height = 130
mm)
Non-sort, sort, group (Mixed size): 500 sheets
(height = 65 mm)
Staple sort (Mixed size): 500 sheets/30 copies
(height = 65 mm)
Optional tray
Non-sort, soft, group

A4, B5, A5R: 300 sheets (height = 40 mm)
A3, B4, A4R, B5R: 150 sheets (height = 20
mm)
Staple sort
A4, B5: 300 sheets/30 copies (height = 40 mm)
A3, B4, A4R: 150 sheets/30 copies (height =
20 mm)
Non-sort, sort, group (Mixed size):,150 sheets
(height = 20 mm)
Staple sort (Mixed size): 150 sheets/30 copies
(height = 20 mm)
When optional tray is

installed
Upper tray
Small size: Height = 40 mm; Large size:
Height = 20 mm
Lower tray
Small size: Height = 40 mm; Large size:
Height = 20 mm
Staple stack
A4, B4: 50 sheets (64 to 80 g/m2)

A3, B4, A4R: 30 sheets (64 to 80 g/m2)
Staple loading
Paper width: 210.0 mm to 297.0 mm
Non-staple loading
Stack offset loading
Number of
loadable sheets
Remarks
80 g/m2 paper
Alignment range
Paper detection
Number of mixed
sheets
Intermediate process tray Detected

Stack tray
Detected
Mixed size
65 mm or lower in height
Mixed staple
Mixed mode
65 mm or lower in height or 30 or fewer copies
Operation panel
None
Display screen
None
Installation type
Built-in
Dimensions
480mm(W) x 520mm(D) x 300mm(H)
Weight
12kg
Power supply
Max. power
consumption
1-2
20 mm when
additional finisher
tray (B1) is
65 mm or lower in height or 30 or fewer copies installed
(loadability is not
quaranteed)
Powered from main body (24 V/13 V)

Powered from main body Approx. 45 W or less
Chapter 1
Item
Operating noise
Description
Main body + DF +
Finisher
Remarks
Noise specification for main body + 3 dB (full

system)
Options
Additional finisher tray-B1

Puncher unit-R1/S1/T1
T-1-2
Item
Description
Stapling method
Stapling by rotary cam
Stapling position
- Oblique stapling at one position
Remarks
A3,A4,A4R,B4,B5,LDR,LG
L,LTR,LTRR
Number of sheets that can be Small size: 50 sheets; Large size: 30 sheets
Paper thickness: 5.5 mm
stapled
Maximum: Two 128 g/m2 sheets + Forty-eight 80 g/ max.
m2 sheets (small size)
Staple loading method
Replacement of dedicated staple sheet cartridge

(5000 staples)
No staple detection
Detected
Manual stapling
Disabled
Standby function
Provided
- Stapling position (one position, rear)
5.0
2mm
45
5.0
2mm
A3 , B4 , A4 , A4R , B5 , LDR , LGL , LTR , LTR-R
F-1-1
1.2 Names of Parts

1.2.1 External View
0006-1920
[1]
[2]
[3]
[4]
[9]
[5]
[8]
[7]
[6]
F-1-2
[1] Top harness cover

[2] Top cover
[3] Reversal guide
[4] PCB cover
[5] Bottom cover
[6] Pulling handle
[7] Stack tray
[8] Stack extension tray 1
1-3
Chapter 1
[9] Stack extension tray 2
1.2.2 Cross-sectional View

0006-1922
F-1-3
[1] Stack tray paper presence sensor

[2] Stapler
[3] Reversal guide
[4] Feed roller
[5] Stack slider
[6] Offset roller
[7] Paper holder
[8] Stack tray
1-4
Chapter 2 Installation
Contents
Contents
2.1 Unpacking and Checking the Components ....................................................................................................................2-1
2.1.1 Unpacking and Checking the Components.................................................................................................................................. 2-1
2.2 Installation Procedure ....................................................................................................................................................2-1

2.2.1 Preparing the Finisher .................................................................................................................................................................. 2-1
2.2.2 Turning Off the Host Machine..................................................................................................................................................... 2-1
2.2.3 Preparing the Host Machine......................................................................................................................................................... 2-1
2.2.4 Connecting the Finisher and the Host Machine ........................................................................................................................... 2-4
2.2.5 Attaching the Labels .................................................................................................................................................................... 2-6
Chapter 2
2.1 Unpacking and Checking the Components

2.1.1 Unpacking and Checking the Components
2) Take out the finisher from the shipping box.

Do not hold the tray. Be sure to hold the unit as shown.
0007-7875
1) Open the shipping box of the finisher.

2) Remove the packing material from the finisher.
3) Check to make sure that none of the following contents is missing:
[1]
[2]
F-2-2
3) Pull the handle [1] toward the front, sliding it about 120 mm (so that the
hole position is matched). To keep the machine in place, tighten the screw
[2].
[9]
[10]
[11
[2]
[1]
F-2-3
2.2.2 Turning Off the Host Machine

0007-7886
[15]
Before starting the work, be sure to go through the following on the host
machine in strict sequence:
1. Hold down the control panel power switch for 3 sec or more.
2. Go through the shutdown sequence indicated on the screen so that the
main power switch will be ready to be turned off.
3. Turn off the main power switch.
4. Disconnect the power cable from the power outlet.
[17]
[16]
F-2-1
T-2-1
[1]
Finisher
1 unit.
[2]
Finisher front cover
1 pc.
[3]
Bottom cover
1 pc.
[4]
Bottom cover (lower)
1 pc.
[5]
Front cover fixing
2 pcs.
[6]
Inside right cover
1 pc.
[7]
Finisher guide base
1 pc.
[8]
Face cover
1 pc.
[9]
Face member
4 pcs.
[10]
Pin
1 pc.
[11]
Catch
1 pc.
[12]
Binding screw (M3x6)
12 pcs.
[13]
B tightening screw (M3x6)
2 pcs.
[14]
Front cover pin
2 pcs.
[15]
Finisher left cover
1 pc.
[16]
Rear left cover
1 pc.
[17]
Tray setting label
1 pcs.
[18]
Drive cover
1 pc.
[19]
Control instructions label
1 pc.
[1]
ON
/OF
F
[2]
[3]
[4]
F-2-4
2.2.3 Preparing the Host Machine

0007-7894
1) Turn the 4 adjusters [1] of the host machine (2 at front; 2 at rear) so that
the machine is secure on the floor.
2.2 Installation Procedure

2.2.1 Preparing the Finisher
0007-7883
1) Open the shipping box.
2-1
Chapter 2
[1]
[2]
F-2-5
[1]
2)Remove the following covers of the host machine:

F-2-9
4) Remove the 2 screws [1], and detach the front cover [2].
[4]
[3]
[5]
[2]
[1]
[8]
[7]
[1]
[6]
F-2-6
[2]
F-2-10
5) Remove the 2 screws [1], and detach the delivery tray [2].
[2]
[1]
[9]
F-2-7
[1] Front cover (2 screws)

[2] Delivery cover (2 screws)
[3] Support cover (1 screw)
[4] Rear cover (upper; 4 screws)
[5] Rear cover (lower; 2 screws)
[6] Left cover (4 screws)
[7] Delivery tray lower cover (left)
[8] Delivery cover tray lower cover (right)
[9] Toner bottle cover (2 screws)
F-2-11
6) Remove the screw [1], and detach the support cover [2].
Memo: The following parts will no loner be needed once the finisher has
been installed:
[1]
[2]
[1]
[3]
[5]
[4]
[2]
F-2-12
[7]
[6]
F-2-8
[1] Delivery sensor flag

[2] Delivery tray lower cover (right)
[3] Delivery tray lower cover (left)
[4] Support cover
[5] Rear cover (upper)
[6] Rear cover (lower)
[7] Delivery tray
3) Remove the face cap [1], and open the front cover [2].
2-2
7) Remove the 4 screws [1], and detach the rear cover (upper) [2].
Chapter 2
[2]
[1]
[2]
F-2-17
12) Cut off the dressing area [1] of the rear left cover.
[1]
F-2-13
8) Remove the 4 screws [1], and detach the left cover [2].
[1]
[2]
F-2-18
13) Detach the 2 delivery sensor flags [1].

[1]
[1]
F-2-14
9) Detach the delivery tray lower cover (right) [1] and the delivery tray lower
cover (left) [2].
F-2-19
14) Fit the 4 face members [1], and mount the face cover [2].
Memo: Be sure that the number marking of individual face members match
the number marking of the side plate of the host machine.
[2]
[1]
[2]
[1]
F-2-15
10) Remove the 2 screws [1], and detach the rear cover (lower) [2].
[1]
F-2-20
15) Using a screw [1], mount the finisher guide base [2].
[2]
[2]
[1]
F-2-16
F-2-21
11) Remove the 2 screws [1], and detach the toner bottle cover [2].
16) Using 2 screws [1], fit the 2 front cover fixings [2].
2-3
Chapter 2
[1]
[2]
[1]
F-2-26
4) Tighten the 2 screws [1].
F-2-22
[1]
2.2.4 Connecting the Finisher and the Host Machine

0007-7908
1) Holding the finisher, fit it inside the host machine from the left.
F-2-27
5) Connect the 2 finisher connectors [1] found at the rear of the finisher.
F-2-23
[1]
Be sure that the claws [1] at the rear of the finisher are in the round holes
[2] of the host machine.
[2]
F-2-28
6) Using 2 screws [1], mount the drive cover [2].

[1]
[2]
F-2-24
2) Tighten the screw [1].

The holes [2] are used to install the puncher unit. Do not install screws
in these holes.
[1]
F-2-29
7) Push in the finisher, and secure the finisher using 2 screws [1].
[2]
[1]
F-2-25
3) Remove the screw [1] fitted in 1-3), and slide out the finisher.
2-4
Chapter 2
[2]
[1]
F-2-34
[1]
12) Using a screw [1], mount the inside right cover [2].
F-2-30
8) Slide out the finisher as far as it moves. While lifting the handle [1], mount
the bottom cover [2], and secure it in place using 2 screws [3].
[3]
[1]
[2]
[1]
[3]
[2]
F-2-35
13) Using a screw [1], mount the rear left cover [2].
[1]
F-2-31
9) Fit the 2 claws [1] so that the bottom cover (lower) [3] may be mounted
using a screw [2].
[2]
F-2-36
14) Close the right door.

15) Mount the toner bottle cover using 2 screws.
16) Push in the finisher.
17) Mount the left cover of the host machine using 4 screws.
18) Mount the front cover of the host machine using 2 screws.
19) Mount the finisher front cover [2] using 2 pins [1].
[2]
[3]
[1]
F-2-32
10) Mount the finisher left cover [2] using 2 screws [1].
[1]
[2]
F-2-37
20) Slide out the finisher, and fit the pin [1] and the catch [2]; then, secure it
in place using a B tightening screw [3].
[1]
[2]
F-2-33
11) Push the button [1] to open the right door [2].
2-5
Chapter 2
[1]
[2]
[3]
F-2-38
21) Push in the finisher, and close the front cover.
F-2-39
22) Perform the test print, and check to make sure that the finisher operates
normal.
2.2.5 Attaching the Labels

0007-7917
1) Attach the control instructions label [2] to the finisher PCB front cover [1].
[2]
[1]
F-2-40
2) Attach the tray settings label [1] to suit the needs of the user.
[1]
F-2-41
2-6
Chapter 3 Functions
Contents
Contents
3.1 Basic Construction .........................................................................................................................................................3-1
3.1.1 Overview...................................................................................................................................................................................... 3-1
3.1.2 Outline of Electric Circuits .......................................................................................................................................................... 3-1
3.2 Basic Operation..............................................................................................................................................................3-1

3.2.1 Basic Operation............................................................................................................................................................................ 3-1
3.3 Feed Drive System .........................................................................................................................................................3-3

3.3.1 Overview...................................................................................................................................................................................... 3-3
3.3.2 Feed Roller Control...................................................................................................................................................................... 3-4
3.3.3 Offset Roller Control ................................................................................................................................................................... 3-4
3.3.4 Feed Motor Control...................................................................................................................................................................... 3-6
3.3.5 Offset Motor Control ................................................................................................................................................................... 3-6
3.4 Staple Operation.............................................................................................................................................................3-7

3.4.1 Functional Configuration ............................................................................................................................................................. 3-7
3.4.2 Staple Motor Control ................................................................................................................................................................... 3-7
3.5 Stack Tray Operation .....................................................................................................................................................3-8

3.5.1 Overview...................................................................................................................................................................................... 3-8
3.5.2 Stack Ejection .............................................................................................................................................................................. 3-8
3.5.3 Stack Slide Motor Control ........................................................................................................................................................... 3-9
3.5.4 Stack Tray Shift Motor Control ................................................................................................................................................. 3-10
3.6 Detecting Jams .............................................................................................................................................................3-10

3.6.1 Overview.................................................................................................................................................................................... 3-10
3.7 Power Supply ...............................................................................................................................................................3-11

3.7.1 Overview.................................................................................................................................................................................... 3-11
3.7.2 Protection Function .................................................................................................................................................................... 3-11
Chapter 3
3.1 Basic Construction

3.1.1 Overview
0006-1928
The finisher consists of four blocks: a stack tray, stapler, intermediate process tray, and feeder blocks.
The following illustration shows locations of these four blocks and the finisher controller PCB.
F-3-1
3.1.2 Outline of Electric Circuits

0006-1929
The operation sequence of the finisher is controlled by the finisher controller PCB.
The finisher controller PCB incorporates a 16-bit CPU to perform sequence control (and serial communication with the host machine).
The CPU on the finisher controller PCB incorporates a ROM that stores an operation sequence program.
The finisher controller PCB drives motors in response to the commands sent from the host machine via a serial communication line.
The finisher controller PCB also sends information about various sensors and switches to the host machine via the serial communication line.
Motor
Sensor
Finisher controller
PCB
Host machine
(DC controller PCB
with CPU)
Option tray PCB*1
Switch
CPU
Sensor*1
Motor driver
Clutch*1
Motor*1
Solenoid
*1: Only when option tray is installed

F-3-2
3.2 Basic Operation

3.2.1 Basic Operation
0006-1931
- Ejection of 3-sheet stack (after offsetting and stapling)

1) The offset roller [1] rises.
2) Paper is fed only with the feed roller [2]. (The offset roller and feed roller are driven together.)
3-1
Chapter 3
F-3-3
3) The offset roller [3] lowers to feed paper together with the feed roller [4].
4) After passing through the feed roller [4], paper is fed only with the offset roller [3] and then it stops on the process tray.
F-3-4
5) The paper holder [5] opens.

6) The offset roller [6] turns reversely to push the paper against the restriction plate.
7) The anti-curl plate [7] blocks the path with the rotation of the feed roller.
F-3-5
8) The offset roller [8] is brought into contact with the upper surface of the paper to offset the paper. Next, the paper is pushed against the rear restriction plate for
alignment.
9) The offset roller [8] is raised to close the paper holder.
F-3-6
10) Steps 2 to 10 are repeated to put the succeeding sheet in the process tray.
11) After completion of alignment or stapling, the paper holder [10] catches hold of the paper stack.
3-2
Chapter 3
F-3-7
12) With the paper stack held by the paper holder, the stack slider [11] moves toward the stack tray and stops.
13) The return wall [12] is pressed by the stack slider, being raised on the process tray.
14) The tray paper holder [13] moves away from the stack tray.
F-3-8
15) The stack slider [14] moves in the opposite direction from the stack tray.
16) The lever of the paper holder [15] is engaged with the groove in the tray and the paper holder opens while moving.
17) The stack stops at the return wall [16], falling into the stack stay.
F-3-9
17) The slider [17] moves to the original position.

18) The tray paper holder [18] catches hold of the sheets dropped in the stack tray.
F-3-10
3.3 Feed Drive System

3.3.1 Overview
0006-1934
Sheets of paper fed from the host machine are put in the process tray.
The sheets are aligned and stapled in the process tray and then ejected to the stack tray.
The following illustration shows major components of the feed system.
3-3
Chapter 3
M4
M1
[2]
M3 M2
[3]
[4]
[1]
F-3-11
M1: Stach tray shift motor

M2: Feed motor
M3: Stack slide motor
M4: Offset motor
[1]: Finisher controller PCB
[2]: Paper surface sensor signal
[3]: Process tray papepr presence sensor signal
[4]: Inlet sensor signal
3.3.2 Feed Roller Control

0007-5484
The feed roller is driven by the feed motor (M2).

When the motor turns in the normal direction, the feed roller [1] is driven to eject paper toward the stack tray.
F-3-12
3.3.3 Offset Roller Control

0007-5485
a. Paper feed
The offset roller [1] is driven by the feed motor (M2). When specified time lapses after paper is fed by the feed roller [2], the offset solenoid [3] is turned off to feed
the paper toward the stack tray with the offset roller [1]. After the trailing edge of the paper passes through the feed roller, only the offset roller [1] is used to feed
the paper.
3-4
Chapter 3
[3]
M2
[1]
F-3-13
When specified time lapses after the paper is fed by the feed roller, the offset solenoid [2] is turned off to lower the offset roller [1], feeding the paper only with the
offset roller [1].
When specified time lapses again, the feed motor (M2) turns reversely to rotate the offset roller [1] in the direction that draws the paper into the process tray.
M2
[1]
F-3-14
b. Alignment/Offsetting
This machine turns on the paper holder solenoid [1] before feeding paper back to the process tray, thus raising the paper holder [2]. After this, the offset roller feeds
paper back to the trailing edge stopper to align the paper in the feed direction.
[1]
[2]
F-3-15
After completion of feed-directional alignment, the offset roller [1] is brought into contact with the upper surface of the paper. Then, the offset roller is driven by
the offset motor (M3) to move the paper toward the rear of the machine, thus aligning the paper in the across-the-width direction.
3-5
Chapter 3
F-3-16
Note: After completion of across-the-width alignment of paper, this machine lowers the paper holder to hold the aligned paper so that it is not misaligned by the
succeeding paper.
3.3.4 Feed Motor Control

0007-5486
The feed motor (M2) is a 4-phase stepping motor.

The drive force of the feed motor is transmitted to the feed roller and offset roller via gears and belts.
The motor driver changes the order and frequencies of the pulse signals (A, A*, B, B*) output in response to the signal from the CPU, thus controlling the rotation
direction and speed of the feed motor (M2).
24V
5V
FU6
FEED_M_IN0
FEED_M_IN1
A*
J7
-1
FEED_M_IN2
-2
-3
B*
-4
FEED_M_IN3
IC1
(CPU)
IC10
FEED_M_PHA
FEED_M_PHB
M2
FEED_M_I
FEED_M_EN
[1]
F-3-17

M2: Feed motor
IC10: Motor driver
3.3.5 Offset Motor Control

0007-5488
The offset motor (M4) is a 4-phase stepping motor. The offset roller is controlled by changing the rotation direction of the offset motor. The motor driver changes
the order and frequencies of the pulse signals (A, A*, B, B*) output in response to the signal from the CPU, thus controlling the rotation direction and speed of the
offset motor (M4).
24V
5V
FU4
A*
J9
-1
-2
-3
B*
-4
OFFSET_M_B
OFFSET_M_B
IC1
(CPU)
OFFSET_M_STBY
IC7
OFFSET_M_A
OFFSET_M_A
[1]
F-3-18
3-6
M4
Chapter 3
M4: Offset motor
IC7: Motor driver
3.4 Staple Operation

3.4.1 Functional Configuration
0006-1962
The stapler unit of this machine is of the fixed type and it staples sheets of paper when the Staple mode is selected on the operation panel on the main body. Since
this stapler unit is of the fixed type, it can staple sheets at one rear position.
This machine puts in staples from the bottom of paper.
The following table lists the components of the stapler.
T-3-1
Symbo
l
Name
Function
M5
Staple motor
Drives the stapler.
No staple sensor
Detects staples remaining in the stapler (this

sensor is built in the stapler)
Stapler home position sensor
Detects the home position of the stapler (this

sensor is built in the stapler)
[1]
Stapler
Puts in staples.
F-3-19
3.4.2 Staple Motor Control

0006-1971
A rough diagram of the staple motor (M5) drive circuit is shown below.
The staple motor is a DC motor.
The motor rotation direction can be changed by the combination of motor drive signals sent from the CPU (on the finisher controller PCB) to the motor drive circuit.
3-7
Chapter 3
+24V
FU7
Q18
Q12
STP_M_CW
J13
1
2
Q22
+3.3V
IC1
(CPU)
Q17
Q21
3
STP_M_EN
M5
Q13
STP_M_CCW
+5V
+5V
+3.3V
Q6
+5V
[1]
F-3-20

M5: Staple motor
3.5 Stack Tray Operation

3.5.1 Overview
0006-1973
This machine has a 1-stage stack tray to which the paper aligned/offset/stapled in the process tray is ejected. When the first stack of paper is fed to the stack tray,
the stack tray paper presence sensor (PI8) is turned on.
The stack tray is moved up and down with the stack tray shift motor (M1).
The home position of the stack tray is where the paper surface sensor detects the upper surface of the stack tray. If the stack tray is not at the home position when
copying/printing starts, the stack tray shift motor is operated to move the stack tray to the home position. The lower limit of the stack tray is detected by the stack
tray lower limit sensor (PI10). When the stack tray lower limit sensor is turned on, the stack shift motor can run only in the direction that leaves this sensor.
[3]
[2]
[4]
[1]
[8]
[7]
[5]
[6]
F-3-21
[1] Stack tray shift motor (M1)

[2] Stack tray clock sensor (PI7)
[3] Stack tray paper surface sensor (PI3)
[4] Stack tray paper holder
[5] Stack tray
[6] Stack tray paper presence sensor (PI8)
[7] Stack tray lower limit sensor (PI10)
[8] 300-sheets-in-tray sensor
3.5.2 Stack Ejection

0006-1976
1) A paper stack is ejected to the stack tray by the stack slider [1].
2) After completion of alignment, this machine operates the stack slide motor (M3) with the stack held by the paper holder [2] to move the stack slider [1] toward
the stack tray, stopping the stack slide motor.
3-8
Chapter 3
[1]
[2]
M4
F-3-22
3) The return wall [1] is pressed by the stack slider [2], being raised on the process tray.
4) The stack slider moves in the opposite direction from the stack tray.
5) The lever of the paper holder is engaged with the groove in the process tray, releasing the stack.
6) The stack stops at the raised return wall, falling into the stack tray.
[2]
[1]
M4
F-3-23
3.5.3 Stack Slide Motor Control

0007-3562
The stack slide motor (M3) is a 4-phase stepping motor. This motor can rotate in only one direction due to the machine configuration. Movement of the stack slider
is controlled using the cam driven by the stack slide motor (M3). The motor driver controls operation of the stack slide motor (M3) with the pulse signals (A, A*,
B, B*) output in response to the signal from the CPU.
3-9
Chapter 3
24V
5V
FU4
A*
J8
-1
-2
-3
B*
-4
EJECT_M_B
IC1
(CPU)
EJECT_M_STBY
IC8
M3
EJECT_M_A
[1]
F-3-24

M3: Stack slide motor
IC8: Motor driver
3.5.4 Stack Tray Shift Motor Control

0006-1977
A rough diagram of the stack tray shift motor (M6) drive circuit is shown below.
The staple tray shift motor is a DC motor.
The motor rotation direction can be changed by the combination of motor drive signals sent from the CPU (on the finisher controller PCB (IC1)) to the motor drive
circuit.
If the stack tray lower limit sensor (PI10) has detected the tray, a restriction is placed on the hardware so that the motor does not run in the direction that approaches
this sensor.
FU3
+24V
IC1
(CPU)
Q16
Q15
Q10
TRAY_M_CW
J6
1
2
+3.3V
Q20
M6
Q19
TRAY_M_EN
Q11
TRAY_M_CCW
[1]
F-3-25

M6: Stack tray shift motor
3.6 Detecting Jams

3.6.1 Overview
0006-1978
This machine detects paper jam using the following sensors:

- Inlet sensor (P15)
- Front cover open/close sensor (MS1)
- Stapler home position sensor (built in stapler)
- Stack slider home position sensor (PI1)
Paper jam is checked at the check timings recorded in the CPU on the finisher controller PCB. If paper jam is detected, operation stops and occurrence of the jam
is indicated on the operation panel on the host machine.
T-3-2
3-10
Jam type
Sensor
Description
Cause
Power-on jam
(1307)
Inlet sensor (PI5)
Paper exists in the paper ejection The inlet sensor detected

path when the power is turned on. paper at power-on.
Chapter 3
Door open jam
(1408)
Front cover open/close

switch (MS1)
The finisher cover opened during The front cover switch

machine operation
detected opening of the front
cover during standby or
copy operation.
Delayed feed jam

(1011)
Inlet sensor (PI5)
The paper ejected from the host

machine is not fed to the finisher
within the specified time.
The inlet sensor is not turned

on within the specified time
after reception of a paper
ejection signal from the host
machine.
Staying paper jam

(1121)
Paper stayed in the paper ejection The inlet sensor is not turned
path longer than the specified
off even if paper is fed by
time.
the specified distance after
the leading edge of the paper
from the host machine has
passed through the sensor.
Staple jam (1506)
Stapler HP sensor (built in The stapler does not operate

The stapler HP sensor was
stapler)
normally because it is bloced with turned off once after start of
a staple.
stapler operation, but the HP
has not been reached within
the specified time.
Stack ejection jam

(1F08)
Stack slider HP sensor

(PI1)
Paper ejection error or stack slider When a paper stack is

HP return error.
ejected, the HP sensor is not
turned off within the
specified time.
3.7 Power Supply

3.7.1 Overview
0006-1979
Upon being turned on, the host machine supplies 24 VDC and 13 VDC to the finisher controller PCB immediately. 24 VDC is used to drive motors. 13 VDC is
converted to 5 V by the DC-DC converter in the finisher controller PCB to be used to drive sensors and ICs.
5V
13V
FET
5R
5V
24V
3.3V
24V
CW/CCW
PWM
CW/CCW
PWM
A/B
lref
A/B
lref
M1
M2
M3
M4
A/B
lref
M5
F-3-26
3.7.2 Protection Function

0006-1980
24 VDC lines connected to motors are provided with fuses for overcurrent protection.
The 24 DVC line connected to the host machine is provided with a fuse (FU1) and the 13 VDC line connected to the logic circuit is also provided with a fuse (FU2)
for overcurrent protection.
3-11
Chapter 4 Parts Replacement Procedure
Contents
Contents
4.1 External Covers..............................................................................................................................................................4-1
4.1.1 Upper Cover................................................................................................................................................................................. 4-1
4.1.1.1 Removing the PCB Cover...............................................................................................................................................................................4-1
4.1.1.2 Removing the Top Harness Cover ..................................................................................................................................................................4-1
4.1.1.3 Removing the Upper Cover ............................................................................................................................................................................4-1
4.1.2 Left Cover .................................................................................................................................................................................... 4-1

4.1.2.1 Removing the Left Cover................................................................................................................................................................................4-1
4.1.3 PCB Cover ................................................................................................................................................................................... 4-1

4.1.4 Top Harness Cover ...................................................................................................................................................................... 4-2

4.1.5 Bottom Cover............................................................................................................................................................................... 4-2

4.1.5.1 Removing the Bottom Cover ..........................................................................................................................................................................4-2
4.1.6 Tray Guide Top Cover ................................................................................................................................................................. 4-2

4.1.6.2 Removing the Tray Guide Top Cover.............................................................................................................................................................4-3
4.2 Drive System..................................................................................................................................................................4-3

4.2.1 Feed Motor................................................................................................................................................................................... 4-3
4.2.1.4 Removing the Stapler Cover ...........................................................................................................................................................................4-4
4.2.1.5 Removing the Drive Unit ................................................................................................................................................................................4-4
4.2.1.6 Removing the Process Tray Unit ....................................................................................................................................................................4-4
4.2.1.7 Removing the Feed Motor ..............................................................................................................................................................................4-4
4.2.2 Stack Tray Shift Motor ................................................................................................................................................................ 4-5

4.2.2.5 Removing the Left Cover................................................................................................................................................................................4-6
4.2.3 Stapler .......................................................................................................................................................................................... 4-6

4.2.3.5 Removing the Stapler ......................................................................................................................................................................................4-7
4.2.4 Drive Unit .................................................................................................................................................................................... 4-7

4.2.4.5 Removing the Drive Unit ................................................................................................................................................................................4-8
4.2.5 Offset Motor................................................................................................................................................................................. 4-8

4.2.5.4 Removing the Offset Motor ............................................................................................................................................................................4-9
4.2.6 Stack Slide Motor ........................................................................................................................................................................ 4-9

4.2.6.4 Removing the Stapler Cover .........................................................................................................................................................................4-10
Contents
4.2.6.5 Removing the Drive Unit.............................................................................................................................................................................. 4-10

4.2.6.6 Removing the Process Tray Unit .................................................................................................................................................................. 4-10
4.2.6.7 Removing the Stack Slide Motor.................................................................................................................................................................. 4-10
4.3 Document Feeding System.......................................................................................................................................... 4-11

4.3.1 Stack Tray Assembly ................................................................................................................................................................. 4-11
4.3.1.1 Removing the PCB Cover............................................................................................................................................................................. 4-11
4.3.1.2 Removing the Top Harness Cover................................................................................................................................................................ 4-11
4.3.1.3 Removing the Upper Cover .......................................................................................................................................................................... 4-11
4.3.1.4 Removing the Bottom Cover ........................................................................................................................................................................ 4-11
4.3.1.5 Removing the Left Cover ............................................................................................................................................................................. 4-11
4.3.1.6 Removing the Tray Guide Top Cover .......................................................................................................................................................... 4-12
4.3.1.7 Removing the Stapler Cover......................................................................................................................................................................... 4-12
4.3.1.8 Removing the Stack Tray Assembly ............................................................................................................................................................ 4-12
4.3.2 Process Tray Assembly.............................................................................................................................................................. 4-12

4.3.3 Feed Rollor................................................................................................................................................................................. 4-14

4.3.3.4 Removing the Feed Roller ............................................................................................................................................................................ 4-15
4.3.4 Offset Roller............................................................................................................................................................................... 4-15

4.3.4.4 Removing the Offset Roller .......................................................................................................................................................................... 4-16
4.4 Electrical System ......................................................................................................................................................... 4-16

4.4.1 Stack Tray Paper Surface Sensor............................................................................................................................................... 4-16
4.4.1.5 Removing the Stapler.................................................................................................................................................................................... 4-17
4.4.1.8 Removing the Stack Tray Paper Surface Sensor .......................................................................................................................................... 4-18
4.4.2 Stack Tray Lower Limit Sensor................................................................................................................................................. 4-18

4.4.2.1 Removing the Stack Tray Lower Limit Sensor ............................................................................................................................................ 4-18
4.4.3 Process Tray Paper Sensor......................................................................................................................................................... 4-18

4.4.3.7 Removing the Process Tray Paper Sensor .................................................................................................................................................... 4-20
4.4.4 Finisher Controller PCB ............................................................................................................................................................ 4-20

4.4.4.1 Finisher Controller PCB ............................................................................................................................................................................... 4-20
4.4.4.1.1 Removing the PCB Cover..................................................................................................................................................................... 4-20
4.4.4.1.2 Removing the Finisher Controller PCB................................................................................................................................................ 4-20
4.4.4.1.3 Procedure to Follow after Replacing the Finisher Controller PCB ...................................................................................................... 4-20
4.4.5 Front Cover Safety Switch......................................................................................................................................................... 4-20

4.4.5.2 Removing the Front Door Safety Switch...................................................................................................................................................... 4-21
4.4.6 Inlet Sensor ................................................................................................................................................................................ 4-21

Contents
4.4.6.2 Removing the Top Harness Cover ................................................................................................................................................................4-21

4.4.6.3 Removing the Upper Cover ..........................................................................................................................................................................4-21
4.4.6.4 Removing the Inlet Sensor ............................................................................................................................................................................4-22
4.4.7 Stack Slide HP Sensor ............................................................................................................................................................... 4-22

4.4.7.1 Removing the PCB Cover.............................................................................................................................................................................4-22
4.4.7.4 Removing the Stapler Cover .........................................................................................................................................................................4-22
4.4.7.5 Removing the Drive Unit ..............................................................................................................................................................................4-23
4.4.7.6 Removing the Process Tray Unit ..................................................................................................................................................................4-23
4.4.7.7 Stack Slide HP Sensor...................................................................................................................................................................................4-23
4.4.8 Offset HP Sensor........................................................................................................................................................................ 4-23

4.4.8.4 Removing the Offset HP Sensor ...................................................................................................................................................................4-24
4.4.9 Tray Clock Sensor...................................................................................................................................................................... 4-24

4.4.9.4 Removing the Bottom Cover ........................................................................................................................................................................4-25
4.4.9.5 Removing the left cover ................................................................................................................................................................................4-25
4.4.9.6 Removing the Tray Guide Top Cover...........................................................................................................................................................4-25
4.4.9.7 Removing the Stack Tray Assembly.............................................................................................................................................................4-26
4.4.9.8 Removing the Tray Clock Sensor .................................................................................................................................................................4-26
4.4.10 Offset Solenoid ........................................................................................................................................................................ 4-26

4.4.10.1 Removing the PCB Cover ...........................................................................................................................................................................4-26
4.4.10.2 Removing the Top Harness Cover ..............................................................................................................................................................4-26
4.4.10.3 Removing the Upper Cover ........................................................................................................................................................................4-26
4.4.10.4 Removing the Offset Solenoid ....................................................................................................................................................................4-27
4.4.11 Paper Holder Solenoid ............................................................................................................................................................. 4-27

4.4.11.1 Removing the PCB Cover ...........................................................................................................................................................................4-27
4.4.11.2 Removing the Top Harness Cover ..............................................................................................................................................................4-27
4.4.11.3 Removing the Upper Cover ........................................................................................................................................................................4-27
4.4.11.4 Removing the Stapler Cover .......................................................................................................................................................................4-28
4.4.11.5 Removing the Stapler ..................................................................................................................................................................................4-28
4.4.11.6 Removing the Drive Unit ............................................................................................................................................................................4-28
4.4.11.7 Removing the Process Tray Unit ................................................................................................................................................................4-28
4.4.11.8 Removing the Paper Holder Solenoid.........................................................................................................................................................4-29
Chapter 4
4.1 External Covers
2) Disconnect the 2 connectors [1] and then remove the harness from the upper cover [2].
4.1.1 Upper Cover

4.1.1.1 Removing the PCB Cover
0008-0708
[2]
1) Open the front cover [1] of the finisher.

2) Pull the lever [2] and draw out the finisher.
[1]
F-4-5
3) Remove the 3 screws [1] and detach the upper cover [2].
[1]
[2]
[3]
[2]
F-4-1
3) Remove the 2 screws [1] and detach the PCB cover [2].
[1]
[2]
[1]
F-4-6
4.1.2 Left Cover

4.1.2.1 Removing the Left Cover
0008-0729

[1]
F-4-2
4.1.1.2 Removing the Top Harness Cover

0008-0709
1) Remove the 3 screws [1], release the 2 hooks [2], and then detach the top
harness cover [3].
[1]
[1]
[2]
[3]
[3]
[2]
F-4-7
3) Remove the 2 screws [1] and detach the left cover [2].
[1]
F-4-3
4.1.1.3 Removing the Upper Cover

0008-0710
1) Remove the screw [1] on the back of the finisher and detach the top cover
(rear) [2].
[2]
[1]
[1]
[2]
F-4-8
4.1.3 PCB Cover

0007-9397

F-4-4
4-1
Chapter 4
[1]
[2]
[3]
[1]
[3]
[2]
F-4-9
[1]
F-4-13
[1]
4.1.5 Bottom Cover
[2]
4.1.5.1 Removing the Bottom Cover

0008-0714

[1]
F-4-10
4.1.4 Top Harness Cover

0008-0698
[1]

[3]
[2]
F-4-14
3) Remove the screw [1] and detach the bottom cover (lower)[2].
4) Remove the screw [3] and remove the catch [4] and pin [5].
5) Remove the 2 screws [6] and detach the bottom cover [8] while pulling up
the lever [7].
[1]
[6]
[7]
[5]
[3]
[2]
[8]
F-4-11
[2]
[1]
[4]
[2]
[1]
[6]
[3]
F-4-15
4.1.6 Tray Guide Top Cover

0008-0718

[1]
F-4-12

0008-0699
harness cover [3].
4-2
Chapter 4
4.2 Drive System

4.2.1 Feed Motor
0008-1044

[1]
[3]
[2]
F-4-16
the lever [7].
[1]
[3]
[2]
F-4-20
[6]
[7]
[5]
[8]
[1]
[2]
[2]
[4]
[6]
[1]
[3]
F-4-17
4.1.6.2 Removing the Tray Guide Top Cover
[1]
0008-0720
F-4-21
1) Remove the 2 screws [1] on the back of the finisher.

[1]

0008-1045
harness cover [3].
[1]
[2]
[3]
F-4-18
2) Loosen the 2 screws [1] on the bottom of the tray and detach the tray guide
top cover [2].
[1]
F-4-22
[1]

0008-1046
(rear) [2].
[2]
[1]
[2]
F-4-19
F-4-23
4-3
Chapter 4
[2]
[1]
[1]
F-4-24
F-4-28
4) Remove the 4 screws [1] and remove the drive unit [2].
[1]
[2]
[1]
[2]
[1]
F-4-25
F-4-29
4.2.1.4 Removing the Stapler Cover
4.2.1.6 Removing the Process Tray Unit

0008-1051
1) Remove the screw [1] and detach the stapler cover [2].
[1]
0008-1052
1) Remove the 2 screws [1] and remove the inlet guide [2].
[2]
[2]
[1]
F-4-26
4.2.1.5 Removing the Drive Unit
F-4-30
0008-1047
1) Disconnect all connectors from the finisher controller PCB [1].

2) Remove the 2 screws [2] and remove the finisher controller PCB together
with the mount [3].
2) Remove the 2 screws [1] and remove the process tray unit (right) [2] and
stay [3].
3) Remove the 2 screws [4] and remove the process tray unit (left) [5].
[4]
[2]
[4]
[5]
[1]
[3]
[2]
[3]
[1]
[1]
F-4-31
F-4-27
4.2.1.7 Removing the Feed Motor
3) Detach the timing belt [1].
1) Remove the harness [2] from the guide [1].

2) Remove the 2 screws [3] and remove the feed motor [4].
4-4
0008-1053
Chapter 4
[4]
[1]
[2]
[2]
[1]
[3]
F-4-36
F-4-32
4.2.2 Stack Tray Shift Motor

0008-1579

[2]
[1]
F-4-37
[1]
[2]
[3]
[2]
F-4-33
[1]
[2]
[1]
F-4-38

0008-1583

[1]
F-4-34

0008-1580
harness cover [3].
[1]
[1]
[2]
[3]
[3]
[2]
F-4-39
the lever [7].
[1]
F-4-35

0008-1582
(rear) [2].
4-5
Chapter 4
[1]
[2]
[6]
[7]
[5]
[8]
[2]
[1]
[4]
[6]
[1]
F-4-44
[3]
F-4-40

0008-1028

0008-1584

harness cover [3].
[1]
[2]
[3]
[1]
[3]
[2]
[1]
F-4-41
F-4-45

0008-1029
(rear) [2].
[2]
[1]
[2]
[1]
F-4-42
4.2.3 Stapler
0008-1027

F-4-46
[2]
[1]
[1]
F-4-47
[3]
[2]
F-4-43
4-6
Chapter 4
[1]
[2]
[2]
[1]
F-4-52
[1]
F-4-48
0008-1011
harness cover [3].

0008-1030
[1]
[1]
[2]
[2]
[3]
F-4-49
[1]
F-4-53
4.2.3.5 Removing the Stapler

0008-1031
1) Remove the screw [1], disconnect 2 connectors [2], and then remove the
stapler [3].
[1]

0008-1012
(rear) [2].
[2]
[3]
[1]
[2]
F-4-50
4.2.4 Drive Unit

0008-1010

F-4-54
[2]
[1]
[1]
F-4-55
[3]
[2]
F-4-51
4-7
Chapter 4
[1]
[2]
[1]
[2]
[1]
F-4-60
F-4-56
4.2.5 Offset Motor

0008-1048

0008-1033
[1]

[2]
[1]
F-4-57

[3]
0008-1013

with the mount [3].
[2]
F-4-61
[2]
[1]
[2]
[3]
[1]
F-4-62
[1]

0008-1034
harness cover [3].
F-4-58
[1]
[2]
[3]
[1]
[1]
F-4-59
F-4-63

0008-1035
(rear) [2].
4-8
Chapter 4
[1]
[2]
[1]
[3]
[2]
F-4-68
F-4-64
[1]
[2]
[2]
[1]
F-4-69
[1]
F-4-65
0008-1037
harness cover [3].
[1]
[2]
[2]
[3]
[1]
F-4-66
4.2.5.4 Removing the Offset Motor

0008-1039
1) Disconnect the connector [1].

2) Remove the guide [2] and remove the harness [4] from the edge saddle.
3) Remove the 2 screws [5] and remove the offset motor [6].
[1]
F-4-70

[5]
0008-1038
(rear) [2].
[2]
[1]
[6]
[4]
[2]
[1]
[3]
F-4-67
4.2.6 Stack Slide Motor

F-4-71

0008-1036

4-9
Chapter 4
[2]
[1]
F-4-72
[1]
F-4-76
[2]
[1]
[2]
[1]
[1]
F-4-73
F-4-77
0008-1049

0008-1043
[1]
[2]
[2]
[1]
F-4-74

0008-1042

with the mount [3].
[2]
F-4-78
stay [3].
[4]
[4]
[5]
[1]
[3]
[2]
[3]
[1]
[1]
F-4-75
F-4-79
4.2.6.7 Removing the Stack Slide Motor

0008-1054
1) Remove the harness [2] from the guide [1].

2) Remove the 2 screws [3] and remove the stack slide motor [4].
4-10
Chapter 4

[3]
0008-0733
[4]
(rear) [2].
[2]
[2]
[1]
[1]
F-4-80
F-4-84
4.3 Document Feeding System
4.3.1 Stack Tray Assembly

0008-0731
[2]

[1]
F-4-85
[1]
[2]
[3]
[2]
F-4-81
[1]
[2]
[1]
F-4-86

0008-0738
1) Remove the screw [1] and detach the bottom cover (lower) [2].
the lever [7].
[1]
F-4-82
[6]
[7]
0008-0732
harness cover [3].
[5]
[8]
[1]
[2]
[4]
[1]
[2]
[3]
[6]
[3]
F-4-87

0008-0737
[1]
F-4-83
4-11
Chapter 4
[1]
[2]
[1]
[2]
[1]
F-4-88
F-4-92
2) Disconnect the connector [1] on the back of the finisher, remove the harness [2] from the harness guide, and then remove the reusable band [3].
0008-0739

[3]
[1]
[2]
[1]
F-4-93
3) Turn the dial [1] and remove the stack tray assembly [2].
[2]
F-4-89
top cover [2].
[1]
[1]
F-4-94
4.3.2 Process Tray Assembly

[2]

0008-1020

F-4-90

0008-0744
[1]
[2]
[1]
[3]
[2]
F-4-95
F-4-91
4.3.1.8 Removing the Stack Tray Assembly

0008-0741
1) Remove the 2 screws [1] and detach the harness cover [2].
4-12
Chapter 4
[1]
[2]
[2]
[1]
F-4-96
[1]

0008-1021
harness cover [3].
F-4-100

0008-1050
[1]
[1]
[2]
[2]
[3]
F-4-101
[1]
F-4-97

with the mount [3].
0008-1023
0008-1022
(rear) [2].
[2]
[2]
[1]
[3]
[1]
F-4-98
F-4-102
[2]
[1]
F-4-99
[1]
F-4-103
4-13
Chapter 4
[1]
[2]
[1]
[1]
[2]
[1]
F-4-108
F-4-104
harness cover [3].
0008-1124
0008-1025
[1]
[2]
[2]
[3]
[1]
[1]
F-4-105
stay [3].
F-4-109

0008-1125
(rear) [2].
[4]
[4]
[5]
[1]
[2]
[1]
[2]
[3]
[1]
F-4-106
4.3.3 Feed Rollor

F-4-110

0008-1123

[2]
[1]
[1]
F-4-111
[3]
[2]
F-4-107
4-14
Chapter 4
[3]
[1]
[2]
[4]
[3]
[2]
[1]
[1]
F-4-112
4.3.3.4 Removing the Feed Roller

0008-1131

2) Remove the 2 screws [2] and detach the finisher controller PCB together
with the mount [3].
F-4-116
4.3.4 Offset Roller

[2]
0008-1315

[3]
[1]
[1]
F-4-113
3) Remove the timing belt [1].
[3]
[2]
F-4-117
[1]
[2]
[1]
[1]
F-4-118
F-4-114
4) Remove the 2 screws [1] and detach the offset motor unit [2].

0008-1316
[1]
harness cover [3].
[1]
[2]
[2]
[3]
F-4-115
5) Remove the 2 resin E-ring [2], 1 gear [2], and 2 bearings [3], and then remove the feed roller [4].
[1]
F-4-119

0008-1317
(rear) [2].
4-15
Chapter 4
[2]
[1]
[1]
[3]
[2]
F-4-124
F-4-120
[1]
[2]
[2]
[1]
F-4-125
[1]
F-4-121
0008-1187
harness cover [3].
[1]
[2]
[2]
[3]
[1]
F-4-122
4.3.4.4 Removing the Offset Roller

0008-1109
[1]
1) Remove the resin E-ring [1], and detach the offset roller [2].
F-4-126

0008-1188
(rear) [2].
[2]
[1]
[1]
[2]
[2]
[1]
F-4-123
4.4 Electrical System

4.4.1 Stack Tray Paper Surface Sensor
F-4-127

0008-1177

4-16
Chapter 4
[2]
[2]
[3]
[1]
F-4-128
[1]
F-4-132
[2]
[1]
F-4-129

0008-1225
[1]
[1]
F-4-133
[2]
[1]
[2]
[1]
F-4-130

0008-1228
stapler [3].
F-4-134

0008-1229
[1]
[3]
[2]
[2]
F-4-131
[1]

0008-1226

with the mount [3].
F-4-135
stay [3].
4-17
Chapter 4
[2]
[4]
[4]
[5]
[1]
[2]
[3]
[1]
F-4-136
4.4.1.8 Removing the Stack Tray Paper Surface Sensor

0008-1230
1) Disconnect the connector [1] and remove the sensor [2].

[2]
[4]
[3]
[1]
F-4-139
[1]
4.4.3 Process Tray Paper Sensor

0008-1174

F-4-137
[1]
4.4.2 Stack Tray Lower Limit Sensor

4.4.2.1 Removing the Stack Tray Lower Limit Sensor
0008-1231
[3]

[2]
F-4-140
[1]
[2]
[1]
[1]
F-4-141
[3]
[2]
F-4-138
3) Remove the screw [1] on the back of the finisher and remove the harness
guide [2].

0008-1186
harness cover [3].
[1]
[2]
[3]
[1]
F-4-142
4-18
Chapter 4

[2]
0008-1189
(rear) [2].
[1]
[2]
[3]
[1]
F-4-147

F-4-143
[2]
[1]
[1]
F-4-148
F-4-144
[1]
[2]
[1]
[2]
F-4-149
[1]
F-4-145
0008-1205
0008-1199
[1]
[2]
[2]
[1]
F-4-146
F-4-150
stay [3].
0008-1202

with the mount [3].
4-19
Chapter 4
[1]
[4]
[4]
[5]
[1]
[2]
[2]
[1]
[3]
F-4-154
[1]
4.4.4.1.2 Removing the Finisher Controller PCB

0008-1016
F-4-151
1) Disconnect all harnesses from the finisher controller PCB [2].

2) Remove the 3 screws [1] and remove the finisher controller PCB [2].
4.4.3.7 Removing the Process Tray Paper Sensor

0008-1212

[2]
[2]
[1]
F-4-155
[1]
4.4.4.1.3 Procedure to Follow after Replacing the Finisher

Controller PCB
F-4-152
4.4.4 Finisher Controller PCB
0008-1419
4.4.4.1 Finisher Controller PCB

4.4.4.1.1 Removing the PCB Cover
0008-1015

-When the puncher unit has been added to the finisher-S1, E505-0001
occurs if the power is turned ON while the punch hole type (model) setting
is not made.
Perform the following steps to make the punch hole type (model) setting.
-Use the finisher-S1 controller PCB to make the punch hole type (model) setting.
Memo: Make this setting when replacing the finisher controller PCB and
connecting the puncher unit.
1) Set the DipSW (SW1) as shown below.
ON
[1]
[3]
F-4-156
[2]
2) Turn ON the iR machine.

3) Select a model of the puncher unit with the PushSW (SW2). Each time the
PushSW (SW2) is pressed, the following indications 1 to 4 are displayed in
order.
F-4-153
T-4-1
LED1
Unit type
flashes once and goes off(*1)
4-hole unit (French)
flashes 2 times and goes off(*1)
2/3-hole unit
2-hole unit
4-hole unit (Sweden)
4) Select a target model, and press the PushSW (SW2) long. LED1 will execute display of the target model and light up, and then writing operation will
end.
5) Put back the DipSW (SW1), and turn OFF and back ON the power.
(*1) Blink (ON/OFF) cycle: 300msec 'lights up' -> 200msec 'lights out'
4-20
4.4.5 Front Cover Safety Switch

0008-1100

Chapter 4
[1]
[2]
[1]
[1]
F-4-161

[3]
[2]
0008-1139
harness cover [3].
F-4-157
[1]
[1]
[2]
[2]
[3]
[1]
F-4-158
4.4.5.2 Removing the Front Door Safety Switch

0008-1105
1) Disconnect the connector [1], remove the screw [2], and then remove the
front door safety switch [3].
[3]
[1]
F-4-162

0008-1140
(rear) [2].
[2]
[1]
[2]
[1]
F-4-159
4.4.6 Inlet Sensor

0008-1138

F-4-163
[2]
[1]
[3]
[2]
F-4-160
[1]
F-4-164
4-21
Chapter 4
[1]
[2]
[2]
[3]
[1]
F-4-165
4.4.6.4 Removing the Inlet Sensor
[1]
0008-1141
1) Remove the screw [1] and detach the sensor cover [2].
F-4-169

0008-1190
[2]
(rear) [2].
[2]
[1]
[4]
[3]
[1]
F-4-166
4.4.7 Stack Slide HP Sensor

F-4-170

0008-1168

[2]
[1]
[1]
F-4-171
[3]
[2]
F-4-167
[2]
[1]
[2]
[1]
F-4-172
[1]
F-4-168

0008-1200

0008-1183
harness cover [3].
4-22
Chapter 4
[1]
[2]
[2]
[1]
F-4-173
F-4-177

0008-1203

with the mount [3].
stay [3].
[4]
[2]
[4]
[5]
[1]
[3]
[2]
[3]
[1]
[1]
F-4-178
F-4-174
4.4.7.7 Stack Slide HP Sensor
1) Disconnect the connector [1] and remove the sensor.
0008-1209
[1]
[1]
[2]
F-4-175
F-4-179
4.4.8 Offset HP Sensor

[1]
[2]
[1]

0008-1171

F-4-176
[1]
0008-1207
[3]
[2]
F-4-180
4-23
Chapter 4
[1]
[2]
[2]
[1]
F-4-181
[1]

0008-1184
harness cover [3].
F-4-185
4.4.8.4 Removing the Offset HP Sensor

0008-1219
[1]

with the mount [3].
[2]
[2]
[3]
[3]
[1]
[1]
F-4-182

0008-1191
(rear) [2].
[2]
F-4-186
3) Remove the screw [1] and detach the sensor cover [2].
[1]
[1]
[3]
[4]
[2]
F-4-187
F-4-183
4.4.9 Tray Clock Sensor

0008-1172

[2]
[1]
F-4-184
[1]
[3]
[2]
F-4-188
4-24
Chapter 4
[1]
[2]
[2]
[1]
F-4-189
[1]

0008-1185
harness cover [3].
F-4-193

0008-1263
[1]
1) Remove the screw [1] and detach the bottom cover (lower) [2].
the lever [7].
[2]
[3]
[6]
[7]
[5]
[8]
[2]
[4]
[6]
[1]
[1]
F-4-190
[3]
F-4-194
4.4.9.5 Removing the left cover

0008-1192
(rear) [2].
[2]
0008-1264
[1]
[2]
[1]
F-4-195
F-4-191
0008-1268

[1]
[2]
[1]
F-4-192
F-4-196
top cover [2].
4-25
Chapter 4
[4]
[1]
[3]
[5]
[1]
[2]
[2]
[1]
F-4-201
4.4.10 Offset Solenoid

0008-1088

F-4-197
4.4.9.7 Removing the Stack Tray Assembly

0008-1272
1) Remove the 2 screws [1] and detach the harness cover [2].
[1]
[1]
[2]
[1]
[3]
[2]
F-4-202
F-4-198
2) Disconnect the connector [1] on the back of the finisher, remove the harness [2] from the harness guide, and then remove the reusable band [3].
[1]
[2]
[3]
[1]
[2]
F-4-203

0008-1089
harness cover [3].
[1]
F-4-199
[1]
3) Turn the dial [1] and remove the stack tray assembly [2].
[2]
[2]
[1]
[3]
[1]
F-4-200
F-4-204
4.4.9.8 Removing the Tray Clock Sensor

0008-1273
1) Remove the 4 screws [1] and remove the plate [2].

2) Disconnect the harness from the mini-clamp [3], disconnect the connector
[4], and then remove the sensor [5].
4-26

0008-1090
(rear) [2].
Chapter 4
[1]
[2]
[1]
[3]
[2]
F-4-209
F-4-205
[1]
[2]
[2]
[1]
F-4-210
[1]
F-4-206
0008-1074
harness cover [3].
[1]
[2]
[2]
[3]
[1]
F-4-207
4.4.10.4 Removing the Offset Solenoid

0008-1091
1) Remove the connector [1] and remove the harness from the wiring saddle
[2] and cable guide [3].
2) Remove the 2 screws [4] and remove the offset solenoid [5].
[1]
F-4-211

[1]
[4]
0008-1075
(rear) [2].
[2]
[2]
[1]
[5]
[3]
F-4-208
4.4.11 Paper Holder Solenoid

F-4-212
0008-1073

4-27
Chapter 4
[2]
[2]
[3]
[1]
F-4-213
[1]
F-4-217
[2]
[1]
F-4-214

0008-1079
[1]
[1]
F-4-218
[2]
[1]
[2]
[1]
F-4-215

0008-1081
stapler [3].
F-4-219

0008-1084
[1]
[3]
[2]
[2]
F-4-216
[1]

0008-1083

with the mount [3].
4-28
F-4-220
stay [3].
Chapter 4
[4]
[5]
[4]
[1]
[2]
[3]
[1]
F-4-221
4.4.11.8 Removing the Paper Holder Solenoid

0008-1085
1) Remove the 2 screws [1] and remove the paper holder solenoid [2].
[1]
[2]
F-4-222
4-29
Chapter 5 Maintenance
Contents
Contents
5.1 Maintenance and Inspection...........................................................................................................................................5-1
5.1.1 Periodically Replaced Parts ......................................................................................................................................................... 5-1
5.1.1.1 Periodically Replaced Parts.............................................................................................................................................................................5-1
5.1.2 Durables ....................................................................................................................................................................................... 5-1

5.1.2.1 Durables ..........................................................................................................................................................................................................5-1
5.1.3 Periodical Servicing ..................................................................................................................................................................... 5-1

5.1.3.1 Periodical Servicing ........................................................................................................................................................................................5-1
5.2 Adjustment .....................................................................................................................................................................5-1

5.2.1 Adjustment at Time of Parts Replacement .................................................................................................................................. 5-1
5.2.1.1 Actions to be taken when replacing the finisher controller PCB/When the puncher unit is connected (Punch hole registration).................5-1
5.3 Outline of Electrical Components..................................................................................................................................5-1

5.3.1 Outline of Electrical Components................................................................................................................................................ 5-1
5.4 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB.......................................................5-3
5.4.1 Light-Emitting Diodes and Check Pins by PCB.......................................................................................................................... 5-3
5.4.2 Finisher Controller PCB .............................................................................................................................................................. 5-3
5.4.3 Functions of the DIP Switch ........................................................................................................................................................ 5-4
5.5 Upgrading.......................................................................................................................................................................5-7
5.5.1 Upgrading(Finisher Unit)............................................................................................................................................................. 5-7
Chapter 5
5.1 Maintenance and Inspection
5.1.2 Durables
5.1.2.1 Durables
5.1.1 Periodically Replaced Parts
0006-2084
Some parts of the machine may require replacement once or more over the
period of product warranty because of wear or damage. Replace them as
needed by referring to the following table:
5.1.1.1 Periodically Replaced Parts

0006-2083
The machine does not have parts that need to be replaced on a periodical basis.
No.
Parts name
Parts No.
m1n Stapler
T-5-1
Qty
4G3-0480-000
Life
Remarks
number of stapling operations
500,000 times
5.2 Adjustment
The values in the above table are estimates only, and are subject to
change depending on future data.
5.2.1 Adjustment at Time of Parts Replacement

5.2.1.1 Actions to be taken when replacing the finisher
controller PCB/When the puncher unit is connected
(Punch hole registration)
0008-1418
-When the puncher unit has been added to the finisher-S1, E505-0001
occurs if the power is turned ON while the punch hole type (model) setting
is not made.
Perform the following steps to make the punch hole type (model) setting.
-Use the finisher-S1 controller PCB to make the punch hole type (model) setting.
Memo: Make this setting when replacing the finisher controller PCB and
connecting the puncher unit.
1) Set the DipSW (SW1) as shown below.
ON
F-5-2
2) Turn ON the iR machine.

3) Select a model of the puncher unit with the PushSW (SW2). Each time the
PushSW (SW2) is pressed, the following indications 1 to 4 are displayed in
order.
F-5-1
[1]Stapler
T-5-2
5.1.3 Periodical Servicing

5.1.3.1 Periodical Servicing
0006-2085
The machine does not have items that must be serviced on a periodical basis.
LED1
Unit type
2/3-hole unit
2-hole unit
4) Select a target model, and press the PushSW (SW2) long. LED1 will execute display of the target model and light up, and then writing operation will
end.
5.3 Outline of Electrical Components

5.3.1 Outline of Electrical Components
0008-0333
T-5-3
Notation
Name
Parts No.
Finisher controller PCB
Jam code
1F81
PI1
Stack edging HP sensor
WG8-5571
J3
PI2
Handing tray paper sensor
WG8-5571
J3
PI3
Paper surface sensor
WG8-5571
J3
PI5
Inlet sensor
WG8-5571
J4
1011
1121
5-1
Chapter 5
Notation
Name
Parts No.
PI6
Offset HP sensor
WG8-5571
J4
PI7
Tray clock sensor
WG8-5571
J5
PI8
Stack tray paper sensor
WG8-5571
J5
P19
Tray 300 sensor
WG8-5571
J5
PI10
Tray lower limit sensor
WG8-5571
J5
Stapler HP sensor (built into stapler)
Jam code
1506
Stapler staple sensor (built into

stapler)
T-5-4
PI1
PI3
PI5
PI2
PI7
PI6
PI9
PI10
PI8
F-5-3
Notation
Name
Parts No.
Description
Finisher
controller PCB
E code
540
M1
Stack tray shift motor
4K1-4055
moves up/down
the stack tray
J6
M2
Feed motor
4K1-4054
moves paper
J7
M3
Stack edging motor
4K1-4053
drives the stack

edging slider
J8
575
M4
Offset motor
4K1-4052
drives the offset

roller
J9
520
M5
Stapler motor
FM2-0665
drives the stapler
J12
J13
531
WC4-5236
cuts off the 24-V

power supply
J1
SW1
[1]
Front cover safety switch
4G1-1478
Paper retaining solenoid

SL1
4K1-4056
moves up/down
the paper retainer
J10
Offset solenoid
SL2
5-2
4K1-4057
moves up/down
the offset roller
J11
Chapter 5
F-5-4
5.4 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB
5.4.1 Light-Emitting Diodes and Check Pins by PCB
0008-0647
Of the light-emitting diodes (LED) and check pins used in the machine, those needed in the field when servicing the machine are discussed herein.
Do not use the variable resistors (VR) and check pins that are not discussed herein. A check using these will require the use of special tools/instruments and a
high level of accuracy.
5.4.2 Finisher Controller PCB

0008-0648
15
J6
2 J14 1
2
3
4
2
1
2 J4 6
SW1
ON
SW2
J5
12 2
3 J17 1 4 J7 1 4 J8 1
J18
5 J9 1 2 J10 1
J15
14
J12 5 1 J13 4
2 J11 1 2 J16 1
2 1
J3
J2 5
J1
F-5-5
SW1@use it for mode setting

SW2@use it for adjustment and test start-up
T-5-5
Connector
Target
J1
power supply
J2
communication
PI1
stack edging HP sensor
PI2
handling tray paper sensor
J3
J4
PI3
paper surface sensor
PI15
inlet sensor
PI16
offset HP sensor
5-3
Chapter 5
PI7
J5
J6
tray clock sensor
PI8
stack tray paper sensor
PI9
tray 300 sensor
PI10
tray lower limit sensor
M1
stack tray shift motor
J7
M2
feed motor
J8
M3
stack feed motor
J9
M4
offset motor
J10
SL1
paper retainer solenoid
J11
SL2
offset solenoid
J12
stapler
J13
M5
stapler motor
J14
front cover safety switch
J15
option tray
J16
CL1
shutter clutch
J17
PI15
shutter open/closed sensor
5.4.3 Functions of the DIP Switch

0008-0719
The DipSW (SW1) function of the finisher controller PCB is as follows.

- After setting the DipSW (SW1), the check item is changed in order each time the PushSW (SW2) is pressed.
- Turn OFF all bits of the DipSW (SW1) after checking.
1.Checking operation of the stack tray unit
ON
F-5-6
Points to check:
1) Initial operation of the stack tray is executed.
(*1) Operation differs depending on initial status
2) Initial operation of the option tray is executed. (When the option tray is attached.)
3) The stack tray moves to the factory default position (position at the time of packing).
4) The stack tray moves to the bottom position (standby position at the time of replacing the offset roller).
(*1) Initial operation of the tray
- When the tray stops at the home position: The tray moves down by 20mm. Then, the tray moves back to the home position with a press of the PushSW (SW2).
- When the tray stops at other than the home position: The tray moves to the home position.
2.Non-paper aging
ON
F-5-7
Points to check:
1) The stack tray moves to the home position, and initial operations of the stack delivery slider and offset roller are executed.
2) After the feeder motor is driven in the feeding direction, copying is executed with the following conditions: Shift mode, 2 sheets in A4 size, 4 sets (8 copies in
total)
3) The copying operation ends.
3.Checking operation of the feeder unit
ON
F-5-8
Points to check:
1) The pickup solenoid is turned ON.
2) The feeder motor is driven at 137mm/s in the feeding direction.
3) The speed of the feeder motor is increased to 230mm/s.
4) The speed of the feeder motor is increased to 600mm/s.
5) The feeder motor is driven by 50mm in the feeding direction, and stops.
6) The feeder motor is driven by 40mm in the backward direction, and stops.
7) The feeder motor is driven at 230mm/s in the backward direction.
8) The feeder motor stops.
9) The pickup solenoid is turned OFF.
10) Shutter closing operation (When the option tray is set.)
5-4
Chapter 5
11)Shutter opening operation (When the option tray is set.)
(*1) When the option tray is attached.
- The shutter is closed: The steps to open the shutter are performed.
- The shutter is opened: The stack delivery slider moves to the tray switching position.
After either of the action above, the step 1) is performed.
(*1) When the option tray is not attached.
- The stack delivery slider moves to the tray switching position.
After the action above, the step 1) is performed.
4.Checking operation of the adjustment unit
ON
F-5-9
Points to check:
2) Initial operation of the offset roller is executed. (*1)
3) The offset roller moves to the center of inside machine.
4) The offset roller moves by the adjusting quantity of the sheet width 210mm (A4R).
5) The offset roller moves to the center of inside machine.
7) The clamp solenoid is turned ON.
8) The clamp solenoid is turned OFF.
(*1) Initial operation
- If the PushSW (SW2) is pressed while the offset roller is in other than the home position, the offset roller returns to the home position. If the PushSW (SW2) is
pressed while the offset roller is in the home position, the offset roller leaves the home position once, and returns.
5.Checking operation of the stack delivery unit
ON
F-5-10
Points to check:
2) Initial operation of the stack delivery unit is executed. (*1)
3) The clamp solenoid is turned ON.
4) The clamp solenoid is turned OFF.
5) The staple unit executes stapling.
6) Stack delivery is executed (to the standard tray). (*2)
7) The stack delivery unit moves to the tray switching position.
(*1) Initial operation
- If the PushSW (SW2) is pressed while the stack delivery slider is in other than the home position, the stack delivery slider returns to the home position. If the
PushSW (SW2) is pressed while the stack delivery slider is in the home position, the stack delivery slider leaves the home position once, and returns.
(*2) Tray operation is executed in accordance with stack delivery. Therefore, selection of the standard tray is premised.
6.Software version number display
ON
F-5-11
Points to check:
1) Turn ON the iR machine while pressing the PushSW (SW2) for 200msec or longer.
2) The software version is displayed depending on how many the finisher controller LED1 blinks. The number of blinks is as follows:
T-5-6
[Sample: Number of blinks]
Number of times
Number of blinks
1
Thereafter,repeats flashing once through 3 times
7.Checking puncher unit hole type (model) (When the puncher unit is connected)
5-5
Chapter 5
ON
F-5-12
Point to check:
1) The current puncher unit model is displayed with LED1.
T-5-7
LED1
Unit type
2/3-hole unit
2-hole unit
8.Setting puncher unit hole type (When the puncher unit is connected)
When the puncher unit has been added to the finisher-S1, E505-0001 occurs if the power is turned ON while the punch hole type (model) setting is not made.
Perform the punch hole type (model) setting.
ON
F-5-13
Points to check:
1) Check a puncher unit model to be entered with the PushSW (SW2).
2) Press the PushSW (SW2) long to write a model into the EEPROM. (*1)
(*1) Each time the PushSW (SW2) is pressed, the following indications 1 to 4 are displayed in order.
If pressing the PushSW (SW2) long after selecting a target model, LED1 will execute display of the target model and light up, and then writing operation will end.
T-5-8
LED1
Unit type
2/3-hole unit
2-hole unit
4
5
stayson. End of write
9.Checking operation of the puncher unit (When the puncher unit is connected)
ON
F-5-14
Points to check:
1) Initial operation (*1) of the puncher motor is executed if the hole position is not determined. If the hole position is already determined, punching is executed with
the shaft half-rotated.
2) The punch slide solenoid is turned ON.
3) The punch slide solenoid is turned OFF.
(*1) 'The hole position is not determined' means that the puncher motor has not ever executed initial operation.
5-6
Chapter 5
5.5 Upgrading
5.5.1 Upgrading(Finisher Unit)
0009-9161
:Outline
flash ROM is built-in with IC1 (CPU) of the finisher unit. downloader PCB (FY9-2034) is required to upgrade IC1. Refer to below for how to use the downloader
PCB (FY9-2034).
:How to use the downloader PCB (FY9-2034)
1.Purpose
To use when upgrading the version of the CPU (IC1) of the finisher controller PCB.
2.Components of the downloader PCB
[5]
[8]
[1]
[2]
[3]
[4]
[7]
[6]
F-5-15
T-5-9
No.
Description
Function
[1]
START/STOP key
A key to be pressed when you start or stop download
[2]
LOAD LED
To be lit when download is available.
[3]
Model LED
To be lit when the Finisher is connected.
[4]
Power LED
To be lit when power is supplied from the Finisher to the downloader

PCB
[5]
RS-232C cable (straight full

wiring; 9 pins)
A cable to connect the downloader PCB and a PC.Be sure to connect the
cable in a way that its ferrite core comes to the PC side.
[6]
Cable A (9 pins) Length:

approx. 70cm
A cable to connect the downloader PCB and other products
[7]
Cable B (9 pins)Length:
approx. 50cm
A cable to connect the downloader PCB and the Finisher
[8]
RS-232C connector
A connector to connect an RS-232C cable to the downloader PCB
3.Tool
The following tool is required to perform download work.
- PC
Condition: The download tool (Ver.3.11J or later) must be downloaded.
4.Download procedure
a. Addition of ROM data
1) Add the ROM data to be downloaded to the folder C: \ ServTool \ NewROM
2) Start up the Service Support Tool.
C: \ ProgramFiles \ Service Support Tool \ bpchost.exe
3) Select [Register System Software].
5-7
Chapter 5
F-5-16
4) Select the data in the NewROM folder.
F-5-17
5) Press the [Register] button.
5-8
Chapter 5
F-5-18
6) Press the [OK] button to register the data.
F-5-19
b. Connection to the finisher

1) Turn OFF the machine.
2) Remove the PCB cover of the finisher.
3) Connect the cable B to J19 on the finisher controller PCB.
4) Connect the RS-232C cable to the PCB and the RS-232C connector of the PC.
Make sure at this time that the ferrite core of the RS-232C cable comes to the PC side.
5) Turn ON the machine.
c. Download
Although E713 may occur during downloading, it does not affect download work and a result.
1) Start up the Service Support Tool.
C:\ ProgramFiles \ Service Supprt Tool \ bpchost.exe
2) Select a model to be connected.
5-9
Chapter 5
F-5-20
3) Press the [START/STOP] key.

The LOAD LED will light up.
4) Select the finisher.
Highlight the model name, and press the [Connect] key.
F-5-21
5) Follow the screens to check preparations for download. The next screen appears with a press of the [OK] key on the screen.
5-10
Chapter 5
F-5-22
6) Select the ROM version to be downloaded.
F-5-23
7) The PC and the downloader PCB will start to download the program with a press of the [Start] key.
5-11
Chapter 5
F-5-24
8) Press the [OK] key when the download is properly completed.
F-5-25
9) Follow the screen to end.
5-12
Chapter 5
F-5-26
5. Disconnection
1) Press the [START/STOP] key. The LOAD LED will go out.
2) Turn OFF the machine.
3) Disconnect the cable B from the finisher.
4) Attach the PCB cover of the finisher.
5) Turn ON the machine.
5-13
Chapter 6 Error Code
Contents
Contents
6.1 Service Error Code.........................................................................................................................................................6-1
6.1.1 Service Error Code....................................................................................................................................................................... 6-1
6.2 Alam Code .....................................................................................................................................................................6-4

6.2.1 Alam Code ................................................................................................................................................................................... 6-4
Chapter 6
6.1 Service Error Code

6.1.1 Service Error Code
0006-2540
T-6-1
Code
Detail code
Description
Timing of detection
E505
0001
-The finisher controller PCB is faulty.
-The check sum of the data stored in

RAM and the check sum computed by
the CPU are different.
E520
0002
-At time of a data write session, the

verification does not end within 2000
msec, causing a time-out condition.
8001
-The offset motor or the finisher controller -At time of offset motor operation, the
offset HP sensor does not go on within
PCB is faulty.
1000 msec even when the motor has
-The offset HP sensor is faulty.
been driven for 1000 msec in the
direction of HP sensor IN side.
8002
E531
8001
8002
-In the course of offset motor

operation, the offset HP sensor does
not go off within 1000 msec even
when the motor has been driven for
1000 msec in the direction of HP
sensor OUT side.
-The stapler unit is faulty.

-The stapler HP sensor is faulty.
-The finisher controller PCB is faulty.
-The stapler does not move past the

stapling home position 400 msec after
the start of stapling.
-The stapler moves past the stapling

home position but does not reach
stapling home position 400 msec after
the start of stapling operation.
Moreover, it does not reach stapling
home position within 400 msec after
the reverse operation is started.
6-1
Chapter 6
Code
Detail code
Description
E540
8001
-The stack tray shift motor or the finisher The stack tray has been driven, but the
paper surface is not detected.
controller PCB is faulty.
-The stack tray HP sensor is faulty.
-The stack tray lock sensor is faulty.
-The stack tray shift motor is subjected to
a faulty load.
The shift does not start within a
specific period of time (i.e., a shift to
the point of retrieval).
8002
E542
8003
The stack tray has been moved, but it

does not reach the sensor within 3000
msec.
8005
The stack tray has been moved, but the

stack tray encoder clock signal is not
detected twice or more within 300
msec.
8001
8002
E575
-The option tray motor or the finisher

-The option stack tray HP sensor is faulty.
-The option stack tray clock sensor is
faulty.
-The option stack tray shift motor is
subjected to a faulty load.
-The option stack tray has been

driven, but the paper surface is not
detected.
A shift does not occur within a

specific period of time (i.e., a shift to
the point of retrieval).
8003
-The option stack tray is moved up but

does not reach the HP sensor within
3000 msec.
8005
-The option stack tray has been

driven, but the option stack tray
encoder clock signal is not detected
twice or more within 300 msec.
8001
8002
6-2
Timing of detection
-The stack edging motor or the finisher

-The stack discharge unit HP sensor is
faulty.
-At time of edge discharge motor

operation, a move has been initiated in
the direction of stack discharge (i.e.,
HP sensor IN side), but the stack
discharge HP sensor does not go on
within 2000 msec.
-At time of stack motor operation, a

move has been initiated in the
direction of HP sensor OUT side, but
the stack HP sensor does not go off
within 2000 msec.
Chapter 6
Code
Detail code
Description
Timing of detection
E584
8001
-The shutter drive motor or the finisher

-The shutter open sensor is faulty.
-The shutter clutch is faulty.
At time of opening the shutter unit, the

shutter open sensor does not go on and
the opening operation does not end
within 1000 msec.
0002
At time of closing the shutter unit, the

shutter open sensor does not go off
and the closing operation does not end
within 100 msec.
6-3
Chapter 6
6.2 Alam Code

6.2.1 Alam Code
0010-3776
T-6-2
Cause of alarm
Overload
6-4
Occurrence Condition
1. When the paper level sensor 02
for 300 pcs (minimum load) is
turned on while the level sensor
detects the top of the stack of
sheets on the tray.2. In mixed
loading, when the paper level
sensor for 300 pcs (minimum
load) is turned on while the
level sensor detects the top of
the stack of sheets on the tray.3.
When the amount of paper on
the tray reaches a specified
number 4. When the number of
stapled sets reaches a specified
number 5. At the power-on,
when the condition 2 above is
met with paper loaded on the
tray.
Alarm code
Reset
Remove all the paper
on the stacker tray to
reset.
Aug 22 2007

Finisher s1 SM

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Finisher s1 SM

Uploaded by

Copyright:

Available Formats

Service Manual

Finisher, Sorter, DeliveryTray

COPYRIGHT 2001 CANON INC.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

The following rules apply throughout this Service Manual:

1.2 Names of Parts ...........................................................................................................................................1- 3

2.2 Installation Procedure .................................................................................................................................2- 1

3.2 Basic Operation ..........................................................................................................................................3- 1

3.3 Feed Drive System .....................................................................................................................................3- 3

3.4 Staple Operation.........................................................................................................................................3- 7

3.5 Stack Tray Operation..................................................................................................................................3- 8

3.6 Detecting Jams .........................................................................................................................................3- 10

3.7 Power Supply ...........................................................................................................................................3- 11

Chapter 4 Parts Replacement Procedure

4.1.1.2 Removing the Top Harness Cover........................................................................................................................................... 4- 1

4.1.2 Left Cover ................................................................................................................................................................4- 1

4.1.3 PCB Cover ...............................................................................................................................................................4- 1

4.1.4 Top Harness Cover..................................................................................................................................................4- 2

4.1.5 Bottom Cover ...........................................................................................................................................................4- 2

4.1.6 Tray Guide Top Cover .............................................................................................................................................4- 2

4.2 Drive System .............................................................................................................................................. 4- 3

4.2.2 Stack Tray Shift Motor .............................................................................................................................................4- 5

4.2.4 Drive Unit .................................................................................................................................................................4- 7

4.2.5 Offset Motor .............................................................................................................................................................4- 8

4.2.6 Stack Slide Motor.....................................................................................................................................................4- 9

4.3 Document Feeding System ...................................................................................................................... 4- 11

4.3.1.5 Removing the Left Cover ....................................................................................................................................................... 4- 11

4.3.2 Process Tray Assembly......................................................................................................................................... 4- 12

4.3.3 Feed Rollor ............................................................................................................................................................ 4- 14

4.3.4 Offset Roller........................................................................................................................................................... 4- 15

4.4 Electrical System ......................................................................................................................................4- 16

4.4.2 Stack Tray Lower Limit Sensor.............................................................................................................................. 4- 18

4.4.3 Process Tray Paper Sensor .................................................................................................................................. 4- 18

4.4.4 Finisher Controller PCB......................................................................................................................................... 4- 20

4.4.5 Front Cover Safety Switch..................................................................................................................................... 4- 20

4.4.6 Inlet Sensor ........................................................................................................................................................... 4- 21

4.4.7 Stack Slide HP Sensor .......................................................................................................................................... 4- 22

4.4.8 Offset HP Sensor................................................................................................................................................... 4- 23

4.4.8.1 Removing the PCB Cover...................................................................................................................................................... 4- 23

4.4.9 Tray Clock Sensor .................................................................................................................................................4- 24

4.4.10 Offset Solenoid.....................................................................................................................................................4- 26

4.4.11 Paper Holder Solenoid .........................................................................................................................................4- 27

5.1.3 Periodical Servicing .................................................................................................................................................5- 1

5.2 Adjustment ................................................................................................................................................. 5- 1

5.3 Outline of Electrical Components ............................................................................................................... 5- 1

5.5 Upgrading ................................................................................................................................................... 5- 7

Chapter 6 Error Code

6.2 Alam Code.................................................................................................................................................. 6- 4

1.2 Names of Parts ...............................................................................................................................................................1-3

1.1 Product Specifications

1-stage tray and extension tray for large size

Lowering stack tray

Loading paper size Longitudinal

A3, B4, A4, A4R, B5, B5R, A5R, postcard,

Plain paper, recycled paper, colored paper,

Stack offset loading

Non-sort, sort, group