Busbar Systems

800 A.....6300 A
www.eae.com.tr
Akcaburgaz Mahallesi,
119. Sokak, No:10 34510
Esenyurt-Istanbul-TURKEY
Tel: +90 (212) 866 20 00
Fax: +90 (212) 886 24 20
T E
ME 04
IEC 60439-2 s
ISO
9001
14001
NTAL E M M A N N O A R G I E V M N E E N D T N S A Y YS TIT LE AM US Q
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CONTENTS
2-3
4
5
6-9
10
11
12-15
16
17
18-20
21-22
23
23
24-25
26
27
28-29
30
31
32
Introduction
Design & Horizontal Distribution
Design & Vertical Distribution
Technical Characteristics
Order Code System
Standard Components
Elbows
Standard Components
Flexibles / Expansions
Panel Connections
Transformer Connections
Proposed Connection Details to EAE Transformer & Panelboard Modules
Determination of Special Length
Tap-off Boxes
Feeder Boxes
Selection Feeder Boxes
Fixing Elements
EC Conformity Certificate
Certificates
Product Overview
2
E KB LINE
EAE Electric manufactures, designs and provides
a wide range of busbar systems from 25 A to 6000 A
busbar systems have many advantages over wire
and conduit.
Lower total installed cost
Busbar material costs are often equal or less than
wire and conduit.
Lower life cycle cost
Busbar components can be added, deleted or relocated
after the initial installation, saving time and money.
Predictable characteristics
Busbar systems conform to common standards.
Readily published characteristics on busbar
short-circuit ratings, voltage drops, weights and
dimensions can be used.
Fast, flexible engineering
The large number of tap-off points makes it possible
to engineer the power supply systems at an early stage,
even before the final disposition of loads is known.
Flexible power supply
Tap-off points at short intervals make electrical power
available in all locations; the power supply can be
adapted to different production processes simply by
relocating the tap-off unit.
E-Line Busbar Systems; conform to EN standards
and are tested according to EN 60439-2 (200).
E-Line Busbar System
Wire Systems
Introduction
3
E KB LINE
Technical Features
General
The perfect design for high current busbar systems
is the "compact structure" where tin plated and insulated with B
class polyester film and extruded polypropylene sleeve polyester
film on conductors are tightly placed into the sheet metal
housing (Figure 1).
One bolt joint ensures safety and
easy installation
E-Line KB busbars are installed by tightening the
"one bolt joint". Belleville spring washers on both ends
of the bolt retains the original contact pressure, ensuring
a more secure, reliable and maintenance - free joint.
E-Line busbar systems are easily installed (Figures 2-3).
* The bolt is tightened to 83 Nm (60 lbft) using the torque spanner.
Heat Transfer
"In compact structure" there is no empty space filled with
air and heat is easily transferred to the environment by the
housing that works like a heat-shink (Figure 4).
High Short-Circuit Endurance
As there are no support points in "compact structure"
momentum levers are not formed.
This feature ensures high short-circuit endurance.
Minimum Voltage Drop
In E-Line KB, inductive reactance is very low due to
closely placed conductors (Figures 1-4).
The voltage drop comparison of compact and ventilated
busbar that have same cross sectional area prove
the importance of the compact structure (Figure 5).
Standard Prefabricated Structure
E-Line KB busbar system can be adapted to
any kind of building structure using.
Space-saving prefabricated components.
All necessary components and fitting elements
are manufactured items.
* Special components can be manufactured in one week on request.
No Need For Fire Barrier
There is no risk of chimney effect in E-Line KB's
compact structure. Internal fire barriers are not needed.
Figure 3
Figure 4
Figure 2
Insulators
L1
2
3
L
L
N
PE
Voltage Drop
Line length (m)
100 m 50 m
0
3
6
9
13,3
Figure 5
KBA1000 Busbar
Section: 700 mm
Ventilated Busbar
Section: 700 mm
I: 1000A
cos : 0,8

Figure 1
Conductors (Al, Cu)
Tin plated
50
60
83Nm
(60lbft)
Torqu Spanner
pregalvanized sheet metal or
epoxy polyester painted
pregalvanized sheet metal RAL 7038
B class
polyester film
extruded
polypropylene
sleeve
Aluminium Conductor (Al)
* New product group
Technical Characteristics
Voltage Drop Calculation
Voltage drop of a busbar system can be calculated
with the following formula taking into account the
"" load distribution constant.
U=3.L.I.(R .Cos+X .Sin) 10 1 1
-3
= Voltage Drop (V)
= Load Distribution Constant
= Line Length (m)
= Line Current (A)
= Resistance (m/m)
= Inductive Reactance (m/m)
= Load Factor
U

L
I
R
1
X
1
Cos
V
Load Distribution Factor
L
L1
L1
L1
L1
L2
L2
L2
L3
L3
L3
L2
L4
L4
L4
F
F
F
F
F F
L
F= Supply
L= Load
F= Supply
L1,L2,L3,L4
Load
F= Supply
L1,L2,L3,L4
Load
F= Supply
L1,L2,L3,L4
Load
F= Supply
L1,L2
Load
1.00
0.50
0.125
0.25
0.25

6 7
E KB LINE
1820
1820
910
910
1120 1050
1120 1050
1400
1400
2100
2100
3360 3640 2730 2240
3360 3640 2730 2240
44 22 24 29 36 53 70 83 62 46
49 24,5 27 32 40 59 79 93 69,5 51
2056 1028 1088 1836 1936 2904 3264 4112 3084 2176
910 455 560 525 700 1050 1680 1820 1365 1120
2(7x130) 7x130 7x160 2(7x75) 2(7x100) 3(7x100) 3(7x160) 4(7x130) 3(7x130) 2(7x160)
0,017 0,043 0,035 0,039 0,029 0,016 0,011 0,009 0,014 0,017
0,014 0,020 0,023 0,016 0,014 0,011 0,006 0,009 0,006 0,010
0,024 0,048 0,043 0,042 0,032 0,022 0,014 0,013 0,016 0,022
318,8 201,6 268,8 299,5 348 461,3 596,1 810 655,3 474,4
0,067
0,045
0,085
128,6
0,1104 0,2138 0,1822 0,1639 0,1344 0,0948 0,0738 0,0530 0,0839 0,0935
0,1672 0,3280 0,2806 0,2423 0,2037 0,1408 0,1132 0,1036 0,1255 0,1460
0,1255 0,2488 0,2133 0,1785 0,1529 0,1041 0,0858 0,0891 0,0933 0,1121
0,0412 0,0779 0,0694 0,0711 0,0528 0,0373 0,0248 0,0230 0,0306 0,0364
0,0525 0,0843 0,0707 0,0730 0,0569 0,0456 0,0450 0,0275 0,0397 0,0416
0,0674
700
700
19
21
968
350
7x100
0,054
0,030
0,065
162,0
0,2549
0,3835
0,2865
0,1035
0,1063
0,1502 0,1163 0,0999 0,1034 0,0789 0,0596 0,0515 0,0364 0,0508 0,0561
0,2934
0,4400
0,3279
0,1313
0,1311
0,1880
Ue 1000
Ui 1000
Icw
Icw
Ip
Ip
1

3I R
Ip
Icw
1 R
1 X
1 Z
Z
f 50 / 60
IP 55
0 R
0 R
X
X
0
Z
0
Z
In A 800 1000 1250 *1600 1600 2000 2500 *3050 3100 4000 *4250 *5000
08 10 12 13 16 20 25 27 30 40 41 50
50 50 50 50 100 100 100 100 120 120 120 120
110 110 110 110 220 220 220 220 264 264 264 264
30 30 30 30 60 60 60 60 72 72 72 72
63 63 63 63 132 132 132 132 158,4 158,4 158,4 158,4
30 30 30 30 60 60 60 60 72 72 72 72
63 63 63 63 132 132 132 132 158,4 158,4 158,4 158,4
0,076 0,055 0,044 0,038 0,037 0,027 0,021 0,017 0,018 0,014 0,012 0,011
525
525
262,5
918
7x75
16
17,5
mm
mm
kg/m
kg/m
mm
mmxmm
mm
V
V
m/m
m/m
m/m
kA
kA
kA
kA
W/m
kA
kA rms
20 R 0,055 0,041 0,032 0,026 0,028 0,021 0,016 0,013 0,014 0,011 0,009 0,008 m/m
m/m
Hz
m/m
m/m
m/m
m/m
m/m
m/m
IEC 60439-2: 2000
(1)
(1)
(1)
(1)
(1)
(1)
Short-circuit (peak)
0
0
0
0
Fault Loop Resistance (R PH-N)
Fault Loop Resistance (R PH-PE)
Fault Loop Reaktance (X PH-N)
Fault Loop Reactance (X PH-PE)
Fault Loop Impedance (Z PH-N)
Fault Loop Impedance (Z PH-PE)
L1, L2, L3, N
PE (for 5 conductors)
Weight - 4 Conductors
Weight - 5 Conductors
Housing Cross Section (Sheet Metal)
PE (for 4 conductors)
Conductor Size
Resistance (at Rated Current, at Steady State Op. Temp.)
Reactance (at Rated Current)
Impedance (at Rated Current)
Short-circuit Value of Neutral Conductor (1 sec)
Short-circuit Value of Protective Circuit (1 sec)
Short-circuit Value of Neutral Conductor (peak)
Short-circuit Value of Protective Circuit (peak)
Short-circuit (1 sec)
20 R 20C (Calculation)
Impedance
Housing Material
Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2b.
(1)
Losses at Rated Current
1,50 mm pregalvanized sheet metal or epoxy polyester painted pregalvanized sheet metal RAL 7038
Busbar Code
Rated Current
Standards
Rated Operational Voltage
Rated Insulation Voltage
Rated Frequency
Protection Degree
Copper Conductor (Cu)
* New product group
Technical Characteristics
Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2b.
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
Busbar Code
Rated Current
Fault Loop Resistance (R PH-N) 0
Fault Loop Resistance (R PH-N) 0
4 conductors
4 conductors
4 conductors
4,5 conductors
4,5 conductors
4,5 conductors
Fault Loop Resistance (R PH-PE) 0
Fault Loop Reaktance (X PH-N)
Fault Loop Reaktance (X PH-N)
Fault Loop Reactance (X PH-PE)
Fault Loop Impedance (Z PH-N) 0
Fault Loop Impedance (Z PH-N) 0
Fault Loop Impedance (Z PH-PE) 0
Standards
Rated Operational Voltage
Rated Insulation Voltage
Rated Frequency
Protection Degree
Housing Material
8 9
In A 1000 1250 1600 2000 *2250 2500 3000 3600 *4250 4400 5300 *6300
Short-circuit (peak)
Short-circuit Value of Neutral Conductor (1 sec)
Short-circuit Value of Protective Circuit (1 sec)
Short-circuit Value of Neutral Conductor (peak)
Short-circuit Value of Protective Circuit (peak)
Short-circuit (1 sec)

R 20 C(Calculation) 20

Impedance
Ue
Ui
Icw
Icw
Ip
Ip
Ip
Icw
20
20
R
Z
f
IP
V
V
kA
kA
kA
kA
kA
kA rms
m/m
m/m
Hz
IEC 60439-2: 2005-10
10 12 16 20 23 25 30 36 42 44 53 63
50
105
30
63
30
63
0,0350
0,0510
50
105
30
63
30
63
0,0260
0,0390
50
105
30
63
30
63
0,0200
0,0300
50
105
30
63
30
63
0,0160
0,0250
100
220
60
132
60
132
0,0170
0,0260
100
220
60
132
60
132
0,0130
0,0190
100
220
60
132
60
132
0,0100
0,0160
100
220
60
132
60
132
0,0080
0,0120
120
264
72
158
72
158
0,0090
0,0130
120
264
72
158
72
158
0,0070
0,0100
120
264
72
158
72
158
0,0050
0,0090
1000
1000
50/60
55
50
105
30
63
30
63
0,0400
0,0580
L1, L2, L3, N
PE (for 5 conductors)
Weight - 4 Conductors
Weight - 5 Conductors
Housing Cross Section (Sheet Metal)
PE (for 4 conductors)
Conductor Size
Resistance (at Rated Current, at Steady State Op. Temp.)
Reactance (at Rated Current)
Impedance (at Rated Current)
Losses at Rated Current
1

3I R
1 R
1 X
1 Z
0 R
0
0
R
R
X
X
X
0
Z
0
0
Z
Z
mm
mm
kg/m
kg/m
mm
mmxmm
mm
m/m
m/m
m/m
W/m
m/m
m/m
m/m
m/m
m/m
m/m
m/m
m/m
m/m
229,69
0,0490
0,0380
0,0620
525
525
262,5
918
7x75
28
33
0,0940
0,0990
0,1380
0,3050
0,1450
0,2470
0,1360
0,3940
0,2000
276,48
0,0360
0,0290
0,0460
700
700
350
968
7x100
36
42
0,0690
0,0790
0,1070
0,2600
0,1090
0,1530
0,1110
0,3040
0,1560
336,00
0,0280
0,0230
0,0360
910
910
455
1028
7x130
44
52
0,0540
0,0600
0,0830
0,2380
0,0870
0,1120
0,0870
0,2690
0,1240
349,31
0,0230
0,0190
0,0290
1120
1120
560
1088
7x160
52
60
0,0440
0,0580
0,0740
0,2110
0,0690
0,0810
0,0790
0,2330
0,1050
468,75
0,0250
0,0190
0,0310
1050
1050
525
1836
2x(7x75)
54
64
0,0480
0,0510
0,0710
0,1920
0,0680
0,1050
0,0710
0,2200
0,0990
513,00
0,0190
0,0140
0,0240
1400
1400
700
1936
2x(7x100)
70
82
0,0350
0,0410
0,0550
0,1840
0,0540
0,1440
0,0570
0,2380
0,0790
466,56
0,0120
0,0120
0,0170
1820
1820
910
2056
2x(7x130)
86
102
0,0260
0,0330
0,0430
0,1240
0,0400
0,1310
0,0460
0,1800
0,0620
541,88
0,0100
0,0090
0,0140
2240
2240
1120
2176
2x(7x160)
102
118
0,0250
0,0270
0,0370
0,1230
0,0390
0,1140
0,0360
0,1700
0,0530
638,88
0,0110
0,0100
0,0150
2100
2100
1050
2904
3x(7x100)
104
122
0,0240
0,0290
0,0380
0,1110
0,0360
0,1050
0,0420
0,1540
0,0560
589,89
0,0070
0,0080
0,0110
2730
2730
1365
3084
3x(7x130)
128
152
0,0180
0,0230
0,0300
0,0890
0,0290
0,1090
0,0330
0,1410
0,0440
714,42
0,0060
0,0070
0,0090
3360
3360
1680
3264
3x(7x160)
152
187
0,0130
0,0220
0,0250
0,0720
0,0200
0,0890
0,0310
0,1150
0,0380
174,00
0,0580
0,0410
0,0710
450
450
225
918
6x75
26
31
0,1120
0,0900
0,1470
0,3110
0,1540
0,2550
0,1290
0,4030
0,2020
E KBC- LINE
Voltage Drop Calculation
Voltage drop of a busbar system can be
calculated with the following formula taking
into account the "" load distribution
constant.
U=3.L.I.(R .Cos+X .Sin) 10 1 1
-3
= Voltage Drop (V)
= Load Distribution Constant
= Line Length (m)
= Line Current (A)
= Resistance (m/m)
= Inductive Reactance (m/m)
= Load Factor
U

L
I
R
1
X
1
Cos
V
Load Distribution Factor
L
L1
L1
L1
L1
L2
L2
L2
L3
L3
L3
L2
L4
L4
L4
F
F
F
F
F F
L
F= Supply
L= Load
F= Supply
L1,L2,L3,L4
Load
F= Supply
L1,L2,L3,L4
Load
F= Supply
L1,L2,L3,L4
Load
F= Supply
L1,L2
Load
1.00
0.50
0.125
0.25
0.25

1,50 mm epoxy polyester painted pregalvanized sheet metal RAL 7038 pregalvanized sheet metal or
KB A 16 5 0 T R 4 1
10
Feeder
Plug-in
Bolt-on
IP 55 5
Bolt-on
Plug-in
Fedeer
0
1
2
4 il. 5 il. 4+
3
4
5
6
7
8
KBA
Aluminium
Copper
(Al) A
(Cu)
Order Code System
E KB LINE
*TYPE Utilization Type
Energy is suplied
from the joints.
Energy is supplied either
from the joints or the
plug-in points.
Used where there is no need
to use tap-off boxes.
COMPONENTS
TYPE*
PROTECTION DEGREE
BUSBAR
CODE
CONDUCTOR TYPE
Unpainted -
Painted B
Conductors
Busbar Type
* New product group
Al
Conductor
Cu
Conductor
Conductor
Size
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
UTILIZATION TYPE
COMPONENT
UNPAINTED / PAINTED
Standard Length
Special Length

Upwards Elbow
Downwards Elbow
Right Elbow
Left Elbow
Upwards Vertical Offset
Downwards Vertical Offset
Right Horizontal Offset
Left Horizontal Offset
Right Upwards Combined Offset
Left Upwards Combined Offset
Right Downwards Combined Offset
Left Downwards Combined Offset
Upwards Right Combined Offset
Upwards Left Combined Offset
Downwards Right Combined Offset
Downwards Left Combined Offset
Left Side Feeder "T"
Right Side Feeder "T"
Central Feeder "T"
Horizontal Expansion
Vertical Expansion
Reduction
End Closer
End Closer
Panel Connection
Panel Connection
Upwards Panel Connection
Upwards Panel Connection
Downwards Panel Connection
Downwards Panel Connection
Right Panel Connection
Right Panel Connection
Left Panel Connection
Left Panel Connection
Panel Connection
Panel Connection
Transformer Connection
Upwards Transformer Connection
Downwards Transformer Connection
Transformer Connection
Transformer Connection
Right Transformer Connection
Left Transformer Connection
Transformer Connection
Flexible
Feeder Box
Feeder Box
Central Feeder Box
STD
X
U
D
R
L
UV
DV
RH
LH
KRU
KLU
KRD
KLD
KUR
KUL
KDR
KDL
TYL
TYR
TO
YDT
DDT
RD
S10
S11
P10
P11
PU20
PU21
PD20
PD21
PR30
PR31
PL30
PL31
P40
P41
TR11
TU21
TD21
TR31
TR41
TR51
TL51
TR61

F
B10
B11
BO
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
*
*
*
*
6x75
7x75
7x100
7x130
7x160
2x(7x 75)
2x(7x100)
2x(7x130)
2x(7x160)
3x(7x100)
3x(7x130)
3x(7x160)
4x(7x130)
08
10
12
13
16
20
25
27
30
40
41
50
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
-------
10
12
16
20
23
25
30
36
42
44
53
63
---
*
*
*
- U
3
2
5
4
0
0
3
2
5
4
0
0
L1
L2
L3
N
3050 - D
- D 3
2
5
4
0
0
3
2
54
0
0 L1
L2
L3
N
- L
B
A
B
A
L1
L2
L3
N
KBA 2050 - R
- R
B
A
B
A
L1
L2
L3
N
3050 - U
2550 - L
12
KB
E KB LINE
Elbows
Please call us for non-standard components.
Sample Order:
3000 A, Copper, Bolt-on,
IP 55, 4 Conductors
Upwards Elbow
Sample Order:
3000 A, Copper, Bolt-on,
IP 55, 4 Conductors
Downwards Elbow
Sample Order:
2500 A, Copper, Bolt-on,
IP 55, 4 Conductors
Left Elbow
Sample Order:
2000 A, Aluminium, Bolt-on,
IP 55, 4 Conductors
Right Elbow
* New product group
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
The dimensions given above are minumum values.
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
*
*
*
*
420
420
445
475
505
540
590
650
710
735
825
915
1000
355
355
367
383
398
415
440
470
500
512
558
603
645
08
10
12
13
16
20
25
27
30
40
41
50
KBA
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
10
12
16
20
23
25
30
36
42
44
53
63
---
A B
(mm) (mm)
*
*
*
Al
Conductor
Cu
Conductor
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
KBA 2050-UV45
- LH
- RH
- UV
- DV
x
x
Y
Y
(cm)
(cm)
(cm)
(cm)
B
B
B
B
A
A
X
X
A
A
Y
3
2
5
4
0
0
3
2
5
4
0
0
Y3
2
5
4
0
0
3
2
5
4
0
0
L1
L2
L3
N
L1
L2
L3
N
L1
L2
L3
N
L1
L2
L3
N
3050 - RH60
3050 - DV45
13
KB
E KB LINE
Elbows
X=min:20 cm,
max: *Please see table
Sample Order:
X=60 cm, 3000 A, Copper
Bolton, IP 55, 4 Conductors
X=min:20 cm,
max: *Please see table
Sample Order:
X=60 cm, 3000 A, Copper
Bolton, IP 55, 4 Conductors
Y=min:15 cm / max:64 cm
Sample Order:
Y=45 cm, 2000 A, Aluminium
Bolt-on, IP 55, 4 Conductors
Y=min:15cm / max:64 cm
Sample Order:
Y=45 cm, 3000 A, Copper
Bolt-on, IP 55, 4 Conductors
Left Horizontal Offset
Right Horizontal Offset
Upwards Vertical Offset
Downwards
Vertical Offset
* New product group
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENTS
UNPAINTED / PAINTED
The dimensions given above are minumum values.
3050 - LH60
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
420
420
445
475
505
540
590
650
710
735
825
915
1000
355
355
367
383
398
415
440
470
500
512
558
603
645
70
70
73
76
78
82
87
93
99
102
111
120
128
08
10
12
13
16
20
25
27
30
40
41
50
KBA
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
10
12
16
20
23
25
30
36
42
44
53
63
---
A B X
(mm) (mm) (cm)
*
*
*
*
*
*
*
Al
Conductor
Cu
Conductor
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
KBA 3050-KDR
KBA 3050-KUR
- K D L
- K U L
KUL
KDL
KUR
KDR
- K D R
- K U R
3
2
5
4
0
0
B
3
0
0
A
3
2
5
4
0
0
B
3
0
0
A
3
2
5
4
0
0
B
3
0
0
A
3
2
5
4
0
0
B
3
0
0
A
L1
L2
L3
N
L1
L2
L3
N
L1
L2
L3
N
L1
L2
L3
N
3050 - KUL
3050 - KDL
14
KB
E KB LINE
Elbows
Please call us for non-standard components.
Sample Order:
3000 A, Copper
Bolt-on, IP 55, 4 Conductors
Sample Order:
3000 A, Aluminium
Bolt-on, IP 55, 4 Conductors
Sample Order:
3000 A, Copper
Bolt-on, IP 55, 4 Conductors
Sample Order:
3000 A, Aluminium
Bolt-on, IP 55, 4 Conductors
Upwards Right
Combined Offset
Downwards Right
Combined Offset
Upwards Left
Combined Offset
Downwards Left
Combined Offset
* New product group
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
The dimensions given above are minumum values.
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
*
*
*
*
420
420
445
475
505
540
590
650
710
735
825
915
1000
355
355
367
383
398
415
440
470
500
512
558
603
645
08
10
12
13
16
20
25
27
30
40
41
50
KBA
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
10
12
16
20
23
25
30
36
42
44
53
63
---
A B
(mm) (mm)
*
*
*
Al
Conductor
Cu
Conductor
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
KBA 3050-KLD
KBA 3050-KLU
- K L D
- K L U
KLU
KLD
KRU
KRD
- K R D
- K R U
3
2
5
4
0
0
B
3
0
0
A
3
2
5
4
0
0
B
3
0
0
A
3
2
5 4
0
0
B
3
0
0
A
3
2
5
4
0
0
B
3
0
0
A
L1
L2
L3
N
L1
L2
L3
N
L1
L2
L3
N
L1
L2
L3
N
3050 - KRU
3050 - KRD
15
KB
E KB LINE
Elbows
Please call us for non-standard components.
Sample Order:
3000 A, Aluminium
Bolt-on, IP 55, 4 Conductors
Sample Order:
3000 A, Aluminium
Bolt-on, IP 55, 4 Conductors
Sample Order:
3000 A, Copper
Bolt-on, IP 55, 4 Conductors
Sample Order:
3000 A, Copper
Bolt-on, IP 55, 4 Conductors
Right Upwards
Combined Offset
Right Downwards
Combined Offset
Left Upwards
Combined Offset
Left Downwards
Combined Offset
* New product group
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
The dimensions given above are minumum values.
800
1000
1250
1600
1600
2000
2500
3050
3100
4000
4250
5000
*
*
*
*
420
420
445
475
505
540
590
650
710
735
825
915
1000
355
355
367
383
398
415
440
470
500
512
558
603
645
08
10
12
13
16
20
25
27
30
40
41
50
KBA
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
10
12
16
20
23
25
30
36
42
44
53
63
---
A B
(mm) (mm)
*
*
*
Al
Conductor
Cu
Conductor
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
B=.....mm
X=.....mm
Y=.....mm
Z=.....mm
=.....mm
L
(cm)
KBA 2550-YDT
KBA 0800-F40
- Y D T
- D D T
- F
*
Y
L
B
Z
X
7
0
0
1
5
0
0
L1
L2
L3
N
L1
L2
L3
N
4250 - DDT
17
KB
E KB LINE
Sample Order:
2500 A, Aluminium, Bolt-on, 4 Conductors
Sample Order:
4250 A, Copper, Bolt-on, 4 Conductors
Sample Order:
800 A, Aluminium
This side is punched according
to the needs of the custommer.
Used at every 40 m in horizontal
long lines and for crossing building
expansions.
For vertical application in many storey
building.
Transformer - busbar,
Panel - busbar connections.
One vertical expansion unit is advised
to be used at every floor between
fixed support points.
Horizontal Expansion
Vertical Expansion
Flexibles
Horizontal Expansion
Vertical Expansion
Flexible are used for
Flexibles & Expansions
Please call us for non-standard components.
BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CODE
PROTECTION DEGREE
TYPE
COMPONENT
UNPAINTED / PAINTED
Attention!
The total length of the module should be adjusted
to 1500 mm. after installation.
The dimensions given above are minumum values.
A
23
E KB LINE
Proposed Connection Details to EAE Transformer & Panelboard Modules
Determination of Special Length
After the installation of standard 3m lengths, you will be in need of special lengths which are smaller than 3m. The minimum
length for these special elements can be 35 cm. Please measure the lengths of these modules as shown below.
busbar
"A" length should be indicated in cm. Measure the asistance from one end of the side housing to the other.
A=Length of Special Busbar
A
(mm)
B
(mm)
C
(mm)
E KB LINE
Tap-off Boxes
with Fused Switches (SYK)
KB
BUSBAR TYPE
CONDUCTOR
PROTECTION
DEGREE
RATED CURRENT
BOX TYPE
IP-55-5
4 - 0
5 - 1
160 A-16
250 A-25
400 A-40
630 A-63
Bolt on- B
Plug in- P
CABLE GLAND PLATES
Please call us for non-standard tap-off boxes.
Cable Gland Plates
Tap-off boxes are equipped with
EAE SYK fused switches
The tap-off boxes are in red RAL
3020 colour as standard.
EAE SYK
Can operate under load
Are equipped with NH fuse holders
Have interlock mechanism
SYK 160 A
SYK 250 A
SYK 400 A
SYK 630 A
Tap-off boxes can be equipped with any brand
of switches, circuit breakers and etc.
Sample Order:
Bolt-on / 630 A / IP-55 /
5 Conductors
Sample Order:
Plug-in / 400 A / IP-55 /
5 Conductors
KBB 6351
KBP 4051
Bolt-on
Tap-off Boxes
Plug-in
Tap-off Boxes
C
a
b
l
e


G
l
a
n
d

P
l
a
t
e
(
o
n

3

s
i
d
e
s
)
C
a
b
l
e

G
l
a
n
d

P
l
a
t
e
(
o
n

3

s
i
d
e
s
)
KB
KB
KB
KB
B
B
B
B
1
2
4
6
6 5 0
5 5 0
0 5 0
3 5 0
KB
KB
KB
KB
P
P
P
P
1
2
4
5
6 5 0
5 5 0
0 5 0
0 5 0
Mat.
Cable
Gland Type
Order
Code
Inner
Diameter
(mm)
Sheet RP0 ----
Sheet RP1 25 M32
M40 Sheet RP2 32
Sheet RP3 63 Special
AL RP4 63 2xSpecial
AL RP5 18 4xM25
AL RP6 25 4xM32
AL RP7 32 4xM40
AL RP8 25 8xM32
Tap-off
Boxes
Standard
Gland
Fuse
Size
24
KBB 16
KBB 25
KBB 40
KBB 63
KBP 16
KBP 25
KBP 40
KBP 50
520
670
670
700
520
670
670
750
300
380
380
420
300
380
380
420
190
240
255
255
190
240
255
255
RP2
RP3
RP4
RP4
RP2
RP3
RP4
RP4
NH00
NH 1
NH 2
NH 3
NH00
NH 1
NH 2
NH 3
C
A
B
L
1
L
2
L
3
N
L
1
L
2
L
3
N
C
B
A
70
20
40
40
A
A
5
0
5
0
25
E KB LINE
Tap-off Boxes
for MCCB's
Please call us for non-standard tap-off boxes.
Special Cable Gland Plates
Sheet RPK0 ---- ----
Sheet RPK1 18 M25
M32
M40
1xSpecial
Sheet
Sheet
Sheet
RPK2
RPK3
RPK4
25
32
63
* Tap-off boxes can be equipped with any brand
of MCCB's.
Cable Gland Plates
Mat.
Cable
Gland Type
Order
Code
Inner
Diameter
(mm)
Sheet RP0 ---- ----
Mat.
Cable
Gland Type
Order
Code
Inner
Diameter
(mm)
Sheet RP1 25 M32
M40 Sheet RP2 32
Sheet RP3 63 Special
AL RP4 63 2xSpecial
AL RP5 18 4xM25
AL RP6 25 4xM32
AL RP7 32 4xM40
AL RP8 25 8xM32
KB
BUSBAR TYPE
CONDUCTOR
PROTECTION DEGREE
RATED CURRENT
BOX TYPE
IP-55-5
4 letken-0
5 letken-1
160 A-16
250 A-25
400 A-40
630 A-63
800 A-80
1000 A-10
Bolt on- B
Plug in- P
CABLE GLAND PLATES
SWITCH TYPE M- MCCB / B- Empty
Bolt-on
Tap-off Boxes
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
KB
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
1
2
4
6
1
2
4
6
8
8
1
1
8
8
1
1
6 5 0 - B1
5 5 0 - B1
0 5 0 - B1
3 5 0 - B1
6 5 0
5 5 0 - M1
0 5 0 - M1
3 5 0 - M1
- M1
0 4 0 - B1
0 5 0 - B1
0 4 0 - B1
0 5 0 - B1
0 4 0
0 5 0 - M1
0 4 0 - M1
0 5 0 - M1
- M1
Sample Order:
Bolt-on / 630 A / IP-55 /
5 Conductors, empty tap off box
Sample Order:
Bolt-on / 800 A / IP-55 /
5 Conductors,
empty tap off box
Sample Order:
Plug-in / 400 A / IP-55 /
5 Conductors, empty tap off box
KBB 6351 - B1
KBB 8051 - B1
KBP 4051 - B1
KB
KB
KB
KB
KB
KB
KB
KB
P
P
P
P
P
P
P
P
1
2
4
6
1
2
4
6
6 5 0 - B1
5 5 0 - B1
0 5 0 - B1
3 5 0 - B1
6 5 0 - M1
5 5 0 - M1
0 5 0 - M1
3 5 0 - M1
A
(mm)
B
(mm)
C
(mm)
RPK3
RPK4
RP4
RP4
RP4
RP4
RPK3
RPK4
RP4
RP4
500
500
700
700
950
950
500
500
700
700
300
300
300
300
350
350
300
300
300
300
KBB 160
KBB 250
KBB 400
KBB 630
KBB 800
KBB 1000
KBP 160
KBP 250
KBP 400
KBP 630
220
220
220
220
305
305
220
220
220
220
Tap-off
Boxes
Standard
Gland
70 40 A
20 40 A
C
a
b
l
e


G
l
a
n
d

P
l
a
t
e
(
o
n

3

s
i
d
e
s
)
L
1
L
2
L
3
N
C
B
A
5
0
C
a
b
l
e


G
l
a
n
d

P
l
a
t
e
(
o
n

3

s
i
d
e
s
)
L
1
L
2
L
3
N
C
B
5
0
C
a
b
l
e


G
l
a
n
d

P
l
a
t
e
(
o
n

3

s
i
d
e
s
)
Plug-in
Tap-off Boxes
L
1
L
2
L
3
N
C
B
A
5
0
A
BR4
300
400
500
600
200
BR
4
0
4
0
UDD
IDD
IDY
300
400
-----
2000
300
400
-----
2000
300
400
-----
2000
UDYB 300
400
...
1000
E KB LINE
Fixing Elements
ORDER CODE
LENGTH L (mm)
KB UT FIXING SET
Supports
Steel Dowel
Extension Unit
Theaded Rod
Steel Dowel
Extension Unit
Theaded Rod
IDT Fixing Element
Please call us for non-standard components.
* New product group
IDD
24
IDT
IDY
BR4
UDD
L
IDD
L
UDD
UDYB
UDYB
KB UT
IDY
28

1
5
x
3
5

1
5
x
3
5
1
5
5
1
0
5
L
L
1
0
5
1
5
5
350
350
350
400
450
450
500
550
600
650
750
800
900
L
(mm)
800
1000
1250
1600
1600
2000
2500
3050
3200
4000
4250
5000
*
*
*
*
1000
1250
1600
2000
2250
2500
3000
3600
4250
4400
5300
6300
------
08
10
12
13
16
20
25
27
30
40
41
50
10
12
16
20
23
25
30
36
42
44
53
63
---
*
*
*
Al
Conductor
Cu
Conductor
Rated
Current
Rated
Current
Busbar
Code
Busbar
Code
PDD 300
400
...
2000
PDDB
STK
UDY
STS
300
400
...
1000
200
300
400
300
400
-----
2000
200
300
400
L
29
E KB LINE
Fixing Elements
ORDER CODE
LENGTH L (mm)
Supports
Please call us for non-standard components.
BRA 12-05
BRA 12-10
BRA 14-05
BRA 14-10
BRA 13
BRA 13
BRA 9-3
BRA 9-4
Threaded Rod
Threaded Rod (M10x1000)
Threaded Rod (M12x500)
Threaded Rod (M12x1000)
Exstension Unit (M10)
Exstension Unit (M12)
Steel Dowel (M10)
Steel Dowel (M12)
(M10x500)
Threaded Rods
Exstension
Unit
Steel Dowel

Diameter of the
hole to be drilled
M10.....14
M12.....16
UDD
STS
STS
TMP 5
UDY
PDD
PDD
PDDB
PDDB
STK
IDD
STK
UDY
L
L
L
L
L
30
E L E K T R K
Directive
EAE Elektrik A.S.
EC DECLARATION OF CONFORMITY
Product Group
Standard :
Manufacturer
E-Line KB Busbar Energy Distribution System
IEC 60439-1
IEC 60439-2
EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.
Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul
Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 http://www.eae.com.tr
EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.
Akcaburgaz Mahallesi, 119. Sokak,
No:10 34510 Esenyurt-Istanbul
This is to attest, under our sole responsibility, that the aforementioned products conforms with
the regulations and guidelines of the following standards.
Date
11.09.2002

According to EC - Directive
73/23/EEC Low - Voltage - Directive
Tests
1- Temperature-rise limits
2- Dielectric properties
3- Short-circuit strength
4- Effectiveness of the protective circuit
5- Clearances and creepage distances
6- Mechanical operation
7- Degree of protection
8- Electrical Characteristics
9- Structural Strength
10- Crushing resistance
11- Resistance of insulating materials to abnormal heat
12- Fire barrier
31
Certificate
E KB LINE
32
Product Overview
E KB LINE
800A...6300A
COMPACT BUSBAR PRODUCT OVERVIEW (E-LINE KB)
1-Standards & Certification:
Busbar system shall be designed and manufactured as per IEC 60439-2 standard. Each busbar rating shall have a separate type test certificate
from an independent internationally accredited laboratory.

Each product shall have a Type Label, which indicates the brand, type of the unit, conductor number and electrical details.
2-General Structure of Products:
Busbar system shall have Sandwich-Compact structure. Aluminium or Copper conductors shall be tin plated along the entire length. Housing
shall be 1, 50 mm galvanized steel or if required housing shall be RAL7038-Electrostatic painted.
2.1- Electrical Characteristics:
Busbar systems nominal insulation voltage shall be 1000V.
As per ampere rates, minimum short circuit values shall be like below;
For Aluminium Conductors;
- 800, 1000 and 1250A:1sec/rms-50kA, Peak-110kA
- 1600, 2000 and 2500A: 1sec/rms-100kA, Peak-220kA
- 3000A and above: 1sec/rms-120kA, Peak-264kA
Temperature rise shall be maximum 50K over 40C ambient temperature for both tin plated Aluminium and Copper conductor busbars.
2.2- Housing and Structure:
Busbar system shall have Sandwich-Compact structure.
Compact structure of the housing shall be provided by M6 screws applied at every 10 cm along the entire length.
Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc). Manufacturer shall supply
special dimensioned units in short time, if the project conditions requires.
For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building.
For vertical applications, a vertical expansion unit shall be used at every floor. Busbar system shall be rigidly fixed by supports at every floor.
2.3- Conductors:
Compact busbar system shall have Nickel and Tin-plated EC grade aluminium conductors (800-4250A). / Compact busbar system shall have Tin-
plated Electrolytic copper conductors (1000-6300A).
Busbar system shall have below number of conductors and phase configuration;
a) 4 Conductors:(4 full size conductors + Housing (earthing) )
b) 4 Conductors:(4 full size conductors + earth conductor + Housing)
c) 5 Conductors:(5 full size conductors + Housing (earth)
d) 5 Conductors:(5 full size conductors, 5th bar shall be used as clean earth + Housing
Neutral conductor shall have the same cross-section (100%) of phase conductors.
Conductor and housing expansion differences shall be absorbed at the joints using Z shaped offsets.
2.4- Insulation:
For strong and long life time insulation system, there shall be 2 layers of extruded PP (Polypropylene) and 3 layers of B class polyester film
(Mylar) between neighbour conductors. Conductors shall be packed and placed into the housing without leaving any air gap for compact
(sandwich) structure.
2.5- Joint Structure:
Electrical and mechanical connection shall be made at joints by single bolt joint construction and each joint shall have two Belleville washers.
The joint shall be with direct overlapping of the conductors.
Insulators of the joint shall be manufactured of glass-reinforced polyester.
Joints shall be realized by a torque spanner (wrench) set at 80Nm.
To prevent the joints transportation damages, they shall be protected by plastic caps, which shall be removed before installation.
Joint bolt shall be locked from both sides (Bolt head and nut).
2.6- Protection:
Protection degree of the busbar system shall be IP55.
3-Tap Off Boxes:
Rating of plug-in tap off boxes shall start from160A and shall be up to and including 500A. Rating of Bolt-on tap off boxes shall start from160A and
shall be up to and including 1000A. Plug-in tap off boxes shall be installed, when the busbar line is energized.
Tap off boxes shall have an electrical interlock mechanism, which ensures that plug-in tap off box cannot be removed mechanically from the
busbar, when the switch is at ON position. Mechanical interlock mechanism shall prevent opening the door, when the switch is at ON position.
It shall be possible to install bolt-on tap off boxes up to 1000A to each joint of plug-in and bolt-on busbars. It shall be possible to install a bolt-on
tap off box only by removing the plastic contact distance pieces on the joints. The real contacts of the bolt-on tap off box shall be placed instead of
the contact distance pieces. The same bolt-on tap off box shall be installed to the joints of all busbar ratings without changing or adding any
pieces.
When the switch is at OFF position and the door is open, tap off box shall be at IP2X protection level. (There shall not be any accessible live part
in the box).
Tap Off boxes shall be suitable for any brand of MCCB.
Contacts of plug-in tap off box shall be silver-plated copper. Contacts of bolt-on tap off box shall be tin-plated copper.
While inserting the contacts of Plug-in tap off boxes, earth contact shall make first touch.
Any extra piece shall not be needed to install tap off boxes.
Tap off boxes shall be manufactured of sheet steel and epoxy painted RAL 3020.
4-Installation and Commissioning:
Busbar systems shall be installed as per Single-Line drawings respect to required ampere rates and manufacturer installation guide (torque
values, lockers, etc.). Electrical installator shall run an insulation test after installation according to manufacturer's test procedures. The results of
the test shall be reported to the manufacturer. Minimum insulation value shall be 1Mohm.
Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.
For Copper Conductors;
- 1000, 1250, 1600, 2000 and 2250A:1sec/rms-50kA, Peak-105kA
- 2500, 3000, 3600 and 4250A: 1sec/rms-100kA, Peak-220kA
- 4400A and above: 1sec/rms-120kA, Peak-264kA
Compact Busbar Distribution System
800...6300A
Plug-in Busbar Distribution System
160...800A
Small Power Plug-in Busbar Distribution System
100-160-225A
Plug-in Busbar Distribution System
40-63A
Multi-Conductor Lighting Busbar System
25-32-40A
Lighting Busbar System
25-32-40A
Multi Conductor Trolley Busbar System
35...250A
Underfloor Ducting Systems
Raised Floor Energy Distribution Systems
25...63A
Cable
Tray Systems
E-LINE KB
E-LINE KO
E-LINE MK
E-LINE KAP
E-LINE DL
E-LINE KAM
E-LINE TB
E-LINE DK
E-LINE DKY
E-LINE UK