Buildmet Technologies Pvt. Ltd.

S123-T1/T2, 1
st
Cross, 3
rd
Stage, 4
th
Block, Basveswarnagar, Bangalore 560079 Tel 9180 23221596
sales@buildmet.com
User manual for Production Counter




INSTRUCTIONS:
Hang the display from a rigid structure. Ensure display is clear from obstruction to any
object movement in front of the display. Display must be mounted away from heat and
water spray or high humidity. Ensure display is away from strong light to prevent
reflections and reduced visibility.
Mount the Switch units at a suitable location and wire them to the andon as per
instructions.

AC INPUT
Ensure the input is AC230V, single phase. Input must be from a properly grounded
outlet and connected through a circuit breaker.

PRODUCTION COUNTER WIRING

Buildmet Technologies Pvt. Ltd.
S123-T1/T2, 1
st
Cross, 3
rd
Stage, 4
th
Block, Basveswarnagar, Bangalore 560079 Tel 9180 23221596
sales@buildmet.com

Mount the Run/Pause Switch, RESET switch and the SET UP switch close to each other
unless required by the production line to be separately located.

Wiring for Run/Pause, RESET and SET/UP 0.5SqMM conductor Two or Four core
cable as required for the switch.

The Count Input from Input I and Input 2 may be connected using the 4 PIN DIN
connector. Note, the input is a Potential Free input and NO VOLTAGE must be applied
to this input to prevent damage. 0.5SqMM Sheilded two core cable for each input to the
display board.

MAINTENANCE.
Wipe the front of the display with a clean damp cloth and use only mild soap if needed.
Do not use any organic solvents to clean the display front to prevent hazing and
cracking. Display will accumulate dust due to static and an antistatic solution safe for
Acrylic plastic may be applied after suitable care and verification.

OPERATION.
To set the C.T (Sec):
Press the SET switch. The Digit starts blinking in the CT display. Press UP until the
desired value is reached. Note the numbers cycle through 0 9. Press the SET switch
again to move to the next digit and set the desired value. Press the SET switch a third
time to set the value for the Third digit. Once all the digits are set, the CT value will be
shown on the display. Once the CT value is set, the display will RESET automatically.

Production - PRESS RESET switch to reset all the Zero at start of Production. The
display will count the plan as per the CT value and the Actual and Efficiency will display
as per the production status.

TROUBLESHOOTING.
1. Display does not turn ON.
Ensure display power supply is connected. Check the fuse and replace with the correct
type and value. Do not increase the fuse capacity beyond the specified limit. In case
fuse blows again after replacement, contact manufacturer for service.
2. Actual not incrementing.
Check the Actual input wiring to ensure that the input is valid. The Actual input may be
shorted to check if the increment of the digit happens. In case the digit increments, the
wiring is suspect. However, if the increment does not happen, contact manufacturer.
3. Plan not incrementing.
Check if the Pause switch is ON. In case the pause switch is not ON, check if the CT
value is set too high. In this case the plan value will increment after the CT time has
elapsed, which may be too long.
4. Wrong values on production display.
Ensure that RESET is pressed at the start of the shift. Typically, incorrect values may
show in case the unit is not reset at the start of the shift. Also, its important to reset the
unit ONLY at the start of the shift to ensure that no count is missed.