Professional Documents
Culture Documents
Prepared by
KR- L/'
II PAGE OF
INSPECTION REPORT
for Certificate of rust prevention dry film thickness
Project Name : TW0(2) X 500MW MONG DUONG1 THERMAL POWER PLANT DATE : 2013. 08. 06.
MIO Nlo. HE2062 Customer HYUNDAI ENGINEERING AND CONSTURCTION CO., LTD.
Item Name DEAERATOR & STORAGE TANK
Item No. 13LAA10BB001 Dwg. No. MD1-0-V-115-01-00001, Rev.D
Rust Prevention & Painting Spec.
Part of Application
EXTERNALSURFACEFOR EXTERNAL SURFACE OF UN -INSULATED AREA
SHELL AND HEAD (SADDLE, Platform Clip)
SSPC-SP-10 SSPC-SP-10
Surface Preparation
Accept Accept
PRIMER INORGANIC ZINC PRIMER INORGANIC ZINC PRIMER
Paint 2ND COAT SILICONE HIGH BUILD POLYAMIDE EPOXY
FINISH - POLYURETHANE
Range of Paint Th'k
105 /.1-frl I 2 COAT 250 /Lfr1 I 3 COAT
I No. of Coat
Applied Painting Method AIRLESS SPRAY
Dry Film Thickness
Apparatus Dew point Humidity Drying Time
AIRLESS 19.85 c 65% 24 hr.
Check point ( Part of Application ) Finish Color Dry film Thickness Result
DEAERATOR & STORAGE TANK
Grey 105 121 Accept
-
11m
(105/Lfr1 I 2 COAT)
EXTERNAL SURFACE OF UNINSULATED AREA
White 250 294 Accept
-
11m
(SADDLE, PLATFORM CLIP etc) (250/Lfr1 I 3 COAT)
Test
Maker Model Control No. Re-cal. Date
Gauge
Elcometer 456 HJ0166 2013.11.07
Witnessed I Reviewed by
nDilf
Approved by
D Reviewed
1Y1 Witnessed
Reviewed by
.
:
'
:
'
initial: M. L-4
Date:
Prepared by
liD-
/_/
,
II PAGE OF
;--.
.
RUBBING OF NAME PLATE
Project Name : TW0(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
M/0 No. HE2062
Customer HYUNDAI ENGINEERING AND CONSTURCTION CO., L TO.
Item Name DEAERATOR
Item No. 13LM 1 OBBOO 1 Dwg. No. MD1-0-V-115-11-00013, Rev.B
Witnessed I Reviewed by Approved by
Reviewed by
:e
Prepared by
II PAGE OF
RUBBING OF NAME PLATE
Project Name : TW0(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
M/0 No. HE2062
Item Name DEAERATOR
Item No. 13LAA10BB001
Witnessed I Reviewed by .
Customer HYUNDAI ENGINEERING AND CONSTURCTION CO., L TO.
Dwg. No.
Approved by
Reviewed by
..l"f
Prepared by
MD1-0-V-115-11-00013, Rev.B
II PAGE OF
RUBBING OF NAME PLATE
Project Name : TW0(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
M/0 No. HE2062
Item Name DEAERATOR
Item No. 13LAA 1 OAC001
Witnessed I Reviewed by
Customer HYUNDAI ENGINEERING AND CONSTURCTION CO .. LTD.
Dwg. No.
Approved by
Reviewed by
-.tl:>repared by
MD1-0-V-115-11-00013, Rev.B
II PAGE OF
RUBBING OF NAME PLATE
Project Name : TW0(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
M/0 No. HE2062
Item Name DEAERATOR
Item No. 13LM10AC001
Witnessed I Reviewed by
Customer HYUNDAI ENGINEERING AND CONSTURCTION CO .. LTD.
Dwg. No.
Approved by
Reviewed by
J'A- -ec- Prepared by
'
MD1-0-V-115-11-00013, Rev.B
1.
2.
HYUNDAI
ENG!NEEiWJG & CONSTRUGl!ON CO.. LTD.
Outstanding Punch List
PO No.:
ITP No.:
VMON-P0-0024M-4600039961
MD1-0-V-115-05-00001
Inspection Item :
Inspection
Date:
Deaerator with Storage Tank
July. 25 -26, 2013
Painting Procedure (MD1-0-V-115-05-
00002), according to the
Deaerator (shell & head part) painting
work after blasting operation does not
remove sufficiently grit and other
loose particles on the surface of a
larae amount of dust is found.
Location: Gunsan Factory,Gunsan si,Korea
Painting Procedure (MD1-0-V-115-05-
00002) according to the dust cleaning
& paint touch-up and re-inspection will
be performed.
Energyen
Corporation
Before
packing
inspection
I . .. . ' .
1 s'ian.
All Inspection Attendees shall be stamping with signature on this action list for acknowledgement to take further corrective action.
Stamp & Sign with Date
Munsoo- Lee Company /$=f:RY-""!<!i2 K
;26. :;fvi/. 2&>1_3
Page 1 I 1
Inspection Report
Use date format: 30 / 03 / 2013
1.0 General
Project Name TW0(2) X 500 MW MONG-DUONG-1 THERMAL POWER PLANT
PO No. VMON-0024M-4600039961
Item Description Deaerator with Storage Tank
Inspection Description Visual Inspection for Welding Parts
Report No./ Rev. No.
VMON-0024M-ENE-IR-
001 Rev.0
Report Date Mar. 29, 2013
Inspection Date Mar. 28, 2013 HDECs Inspector Name Mr. Y. Bae
Employer Name Intert Moody Korea
Employers Inspector
Name
Yeon-Soo Choi
Main Supplier Name Energyen Corporation Manufacturer Name Energyen Corporation
Date Next Visit Around middle of April
Location of inspection Gunsan Factory City Gunsan-si
Country Korea Reference No.
Contact Name Mr. Si-Min PARK Phone & Fax No. 82-10-5032-1010
E-mail address smpark@energyen.co.kr
1.1 Generic Materials Description
Tag / EQt No. Description
13LAA 10AC001 &
13LAA 10BB001
Deaerator and Storage Tank 2 Sets
1.2 Summary of Findings
1) Visual Inspection for welding parts : Spot witnessed / Accepted
1.3 Order Inspection Status
Item/
Tag No.
Inspection & Test
Description
Ordered
Quantity
Presented
this Visit
Accepted this
Visit
13LAA 10AC001 &
13LAA 10BB001
Visual inspection
for Welding parts
2 Sets 2 Sets 2 Sets
Page 1 / 5
2.0 Attendees
Name Affiliation Position Tel. e-mail
Yeon-Soo Choi On behalf of MHI Inspector 82-10-6480-6448 tjsql999@daum.net
Mr. S. M. Park
ENERGYEN Corp.
QA Inspector 82-10-5032-1010 smpark@energyen.co.kr
3.0 Applicable Insp. Requirement (IR)-Forms, Codes, Standards, Drawings, Specs, Supplier
/ Manufacturers Procedure & ITP and etc.
Codes, Standards & Applicable
Procedure and etc.
Issue Title ( Doc. No./ Rev. No. ) Status
ASME Sec. I I, V, VIII & IX 2010 Ed. with 2011 Add. -
ANSI B16.5 7 16.47 2009 Ed. -
Inspection & Test Procedure A MD1-0-V-115-05-00001 A
WPS & PQR B MD1-0-V-115-05-00003 A
Quality Control Plan C MD1-0-V-115-05-00006 AN
NDE Procedure B MD1-0-V-115-05-00009 A
Drawing(Deaerator & Storage tank);
GENERAL ARRANGEMENT D MD1-0-V-115-01-00001 AN
DETAIL OF HEATER B MD1-0-V-115-11-00001 A
DETAIL OF STORAGE TANK C MD1-0-V-115-11-00002 AN
DETAIL OF NOZZLE(1/9 & 2/9) C MD1-0-V-115-11-00003 & 00004 A
DETAIL OF NOZZLE(3/9~6/9) B MD1-0-V-115-11-00005 ~00008 A
DETAIL OF NOZZLE(7/9) C MD1-0-V-115-11-00009 A
DETAIL OF NOZZLE(8/9) B MD1-0-V-115-11-00010 A
-------------------------------------------- - Blank- -----------------------------------------
In status column, indicate approval status of Supplier documents (drawings / ITP/ procedures)
4.0 Performed Activities incl. Results
I.T.P. line
number
Inspection/Monitoring Activity
Type of
Inspection
Results
4. 1) Material identification R(Monitoring) Satisfactory
4. 4) Visual Inspection of welding parts S(Spot witness) Satisfactory
Page 2 / 5
5.0 Inspection/Monitoring Details
Following inspection activities were performed at ENERGYEN Corporation in Gunsan-si, Korea
on Mar. 28, 2013 in accordance with applicable Code and approved Inspection & Test
Procedure for Deaerator and Storage tank.
The inspection activities and results are as below;
5.1 Witnessed visual inspection for welding parts
The following items were checked the general appearance & surface condition for
welding parts in accordance with the applicable Code and approved Inspection & Test
procedure (MD1-0-V-115-05-00001), and the results were found to be satisfactory within
acceptance criteria.
Check points of weldment are as follows;
- Crack, Overlap, Undercut, Bead condition of uniformity, Toe length of fillet weld,
Crater of weld, Deformation of weld seam, Thickness of reinforcement, and etc.
- Verified the gasket contact surface of flange(Serration and protection)
5.2 Verified the material I.D Marking and review of Material certificates
During the witnessed visual inspection for welding part, the inspector randomly checked the
material I.D Marking on equipments, and reviewed the material test certificates for random
selected material as per the applicable Code requirements.
The results were found to be satisfactory
Verified items are as follows;
Shell plate (LWL3 & LWL4) of the storage tank for Item; 13LAA 10BB001
- Material I.D mark on plate; A516-70,/ Heat No. PP342490-04, 26t
- Reviewed mill test certificate; Certificates No.; 1
Head plate (Sliding side) of the storage tank for Item; 13LAA 10BB001;
- Material I.D mark on Head plate; SA516-70 / Heat No. PP305018-02, 30t
- Reviewed mill test certificate; Certificates No.; 121008-KPNE-51-001
Flange ( Nozzle No. P3) of the Dearetor tank for Item; 13LAA 10BB001;
- Material I.D mark on Flange; SA105 #300 WNRF 16 S/60 / Heat No. MK57361
- Reviewed mill test certificate; Certificates No.; KMK130214-1
The results were found to be satisfactory
6.0 Non-Conforming / Punch List Items noted during this visit
None
7.0 Outstanding Non-Conforming Items/problems (excluding items under 6.0)
Query No. Description
Date Raised /
Report No.
Status
Page 3 / 5
8.0 Actions required
No. Action Responsible Due date
None
9.0 Digital Pictures
Overall view of the Deaerator and Storage Tank 2 Sets (13LAA 10AC001 & 13LAA 10BB001)
Visual inspection (Shell to shell/Head joint & Weldment of nozzle and Accy part)
Verified material I.D marking
Page 4 / 5
Calibration Thickness check Shell plate Formed head
10.0 Attachments
1. Calibration Certificate
2. Mill Test Certificates
11.0 Inspector(s)
Name
Signature Tel. e-mail
Yeon Soo Choi
010-6480-6448 TJ SQL999@DAUM.NET
12.0 Time claimed for this visit
Date Inspection Time Remarks
Mar. 28, 2013 1day
Total 1day
FORM NO.QP601-04
Page 5 / 5
.IiI
Ai Ai 7'-1 AJ
<:) <:) -, "I
CALIBRATION CERTIFICATE
'}I'}ICC! E-i Ai'ti: : KM12-5001-007
799. KWANGYANG 2-DONGDONGAN-GU. CertificateNo.
ANYANG-CITY, KYUNGGI-DO. KOREA
Tel: 031-420-8881-4, Fax: 031-420-8880 liIlolxl ( 1 ) /
http://www.krcmLco.kr Page ofPages
1. .2.1 Xt(Client)
7[ t!- : ENERGYEN CORPORATION
4- :1:(Address): #646-1 Woryong-ri, Yongji-myeon, Gimje-si, Jeollabuk-do, KOREA
2. 71(Calibration Subject)
71 71 ULTRASONIC THICKNESS GAUGE
and Model Name) :OLYMPUS I 26MG
7171'ti:(Seriall\lumber) : 121409202
oWitnessed
3. ofCalibration) :26th 06, 2012
'1 ;J.l
" i.3
(.
4. (Environment)
1<1i- 0037
.g (Temperature) : (20,0 0.2) 'c (Humidity) : ( 45 2 ) % R.H.
;g(Location): _ Calibration Lab.) o Lab.) o SileCalibration)
Reviewed
5. :1:E{g(TraceabiHty)
method and/orbrief description)
The aboveinstrumentis calibrated as perstandard calibration procedureforThickness gauges. ultrasonic
(KRCMH-102-17)and by standards traceabfed tonational metrologyinstitude.
ofused standards/specifications)
Af%
Description
SURFACE PLATE
...." -_T__ ",
11361
Manufacturer and Model
NSP
Serla! Number
Calibration Calibration
Valid Until Laboratory
2012.11 KRCMI
2012.12.14.
6, Result) : Reference Calibration Results
7. Uncertainty) : Reference Calibration Results
XHMeasurements performed by)
by)
(Affirmation)
{g (Name) : Kim Seon Ju
6j
1:1
.\fI(Title):Techical Manager
(Name) :Jeon Byeong Hwan
1:1<>:jAi1= ,iP:11AIgj -gj (International La oratoryAccreditation Cooperation) {>J-.- -gj {Mutual
Recognition Arrangement)OII A1 71T-{KOLAS).iE..!f-El jj] L-I cL
The abovecalibrationcertificateis theaccreditedcalibrationitems by Korea LaboratoryAccreditation Scheme, whichsignedthe ILAC-MRA.
AccreditedbyKOLAS, RepublicofKorea
27th 06, 2012
Korea Research Center for Measuring Instruments Co., Ltd:...
. <v
note. This calibration certificate becomeinvalid. When occursudden change offactor(Overload. Temperaltlre.HI,Jr)'fiCiityet'i::;;) thar
affectedby accuracyofinstruments. _ :: - -
.lil
CALIBRATION RESULTS
799, KWANGYANG 2-DONG DONGAN-GU.
ANYANG-CITY. KYUNGGI-DO. KOREA
: KM12-5001-007
Certificate No.
Tel: 031-420-8881-4, Fax: 031-420-8880 IIlI 0 IAI ( 2 ) / (
Page of Pages http://www.krcmi.co.kr
Standard Test Block of Accuracy
Standard Test Block Length( mm )
Standard Test Block
Calibation Value( mm )
2.48 2.41
5.00 4.92
7.50 7.46
I
10.00 9.98
12.52 12.47
25.01 25.04
50.01 50.30
100.01 100.73
150.01 150.76
a note
+ Uncertainty: 0.01 mm (Confidence Level Approximatel 95 %. k = 2 ) +
-
+ Accreditation system of national calibration laboratories, clause 41: 12 th monr/'1S
-END-
Certificate No.lg kl\:!:!.2. :130115-KPNE-009-001
puSOO Mill Test Certificate/?3 g!A-I
Dateof 05, 2013
SurveyorTo:
eUu -IV,
pasco Gwangyang Works, 700 Geumho-dong, Gwangyang-si, Jeollanam-do, 545-711, Korea
Chief of material testing ction Cho, Young-Mo
../
#11271 MYUNGDONGRI, HANRIMMYUN,
CERTIFICATE OF MATERIAL
MYONG KWANG METAL CO.,LTD. KJMHAECtrY. KYUNGNAM. SOUTH KOREA
3,1 ACCORDING TO 1S010474/EN10204:2004
TEL: 8255340-8954, FAX: 82557243500
CERTIFICATE NO. KMK130214-1 CUSTOMER ENERGYEN Co., Ltd. PAGE lofl
PRODUCT NAME FORGING N/A
PROJECT NAME N/A 2013.02.14
:,:./
C Sf ..
0:35
0.20 0.25 1.03
Mark of
Specimen
Size of Test
Specimen
G.l(mm)
V.S
I
N/A
MP.
1 I D(mm)
Min. r
Min. Min.
12.5 50.0
250 . 48S 22
',---
B T
52412 300# BLRF 20" 6
524-1-4 300# WNRF 16" (SCH60) 4
:Heat ireatment *2 Dimension &VisualInspection >.
N : 870'C X 7.7Hr5 A.C Good
*1. Direction: L=Longitudinal. T=Tangential, Tr=Transverse.
*2. Heat Treatment: N=Normalized, A=Annealed. Q=Quenched, T=Tempered, ST=$olution Treated, S=Stabilization
A.C=Air Cooled, F,C=Furnace Cooled, W.C=Water Cooled, O.C=Oil Cooled.
'3. Tensile Test: Y.S=Yield Strength, T.S=Tensile Strength, E.L=Elongation, R.A=Reduction of Area
D:Diameter, G.L=Gage length.
*4. Surface Condition: AF=As Forged, R.M=Rough Machined, F.M=Finish Machined.
N/A
I
%
I
HULL NO.
ISSUE DATE
.. ".' 1
Note
Impact 'Test
Hardness
I Notch
Min. 1 Avg.
30
.. lifD:e4
We hereby. certify that the materials herein has been t,
In accordance with the above speCification, and
with its requirements.
Y.K.NA
y}-
Prepared by
HB
Max.
187
.Remark
Remark
Certificate No.lg'a Al i2:j: :121008-KPNE-051-001
Mill Test Ar A1
Date of Issuell{-gliJ:f:Oct., 17,2012
._;>
Q{tJj 3136 PO tJj 54'13136
J:f:MACHiNERY F!NANCIAL COOPERATIV Commodity/8 ;'JLATE
v
.:storner/ll 2lj Af:MACHINERY FINANCIAL COOPERATIV
.. ... --.-,-,---------------
Weight
p
o
S
Tensile! eJ ;g A I gj
Product No.
Qua-
=2.,
00
Heat No.
YP TS EL
1:i.)(:J.800x11380
Sub Tiltal
7x2942x7122
-.7x2942x7122
Sub T:Jtai
7x2700x7122
-" Sub Tllal
20x2855x6390
... Sub Total
26x2800x7150
... Sub Total
30x1782x8104
All:\;I:I:Q.
PP30527401
A"" -r=
3
6
9
2
2
(kg) XlisEl.S'?
o
N
3.001 I SU21724 I T I 359
3,001
8,385 I SU21719 I T I 345
16,770 I SU21720 I T I 345
25,'55jk9)
5.130 SU21719I TI 361
5,130
SU21718 I T I 342
SU21719 i T 321
SU21720 I T 323
Tensile Test. Direction: Transversal. Gauge Length: 200mm (Rectangular),
YP Method . Q.2% off-set
Division L:Ladle Analysis, P:Products Analysis
Chemical Composition Unit: -2:x11100. -3:x111000, -4:x1110000. -S:x11100000
Supply Cond'tion : As-Rolled unless otherwise Heat Treated.
(l.l'n) ("!o)
526 26
523 27
526 29
524 28
531 26
519 24
521 23
D
I I -
v Chemical
C
-4
SI
-3
Mn p
-3 -4
1825 375 1114 125
1841 358 1089 146
2034 348 1089 165
PI 1990 340 1070 153
L 2027 344 1078 187
P 2002 341 1073 ',80
LI 2034 348 1089 165
P 1990 340 1070 153
LI 2132 340 1089 153
P 2090 347 156
S
-<I
26
31
34
32
32
32
34
32
33
34
Ct
-2
2
2
2
2
2
2
2
Ni
-2
.)....
B
-4
3
2
3
2
2
2
3
2
3
2
2
Cu
-3
21
19
17
16
16
15
17
16
17
16
17
Mo
-2
o
o
o
o
o
o
o
c
o
o
o
2 0
15 c
Nb
-3
o
o
o
1
a
o
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f:
::
V Sol-AI
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14
13
12
13
13
11
12
13
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33
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24
24
24
26
24
24
26
26
2"
2"
24
We made in accorda"nce tr:e order and abOVe speC:f i:::",2t;cn
This material has been fully killed and made by basic oxygen process
No repair welding was performed to the products.
rp :3 efo./cP - 1:6 4J:'.. h:lf:--ff/Ylk:. /(et;.J
This material has been made by vacuum degassing process. This material is fine grained steel.
Test Certificate is issued to EN 10204 3.1 .
g!J18 ;:;t2:; MAI eX,IJ} *,:il 0:1,
Sfi.EJ2EAI MeA1 *'
POSCO Chief of materia! testing section Hong, Sam Young
Inspection Report
Use date format: 30 / 03 / 2013
1.0 General
Project Name TW0(2) X 500 MW MONG-DUONG-1 THERMAL POWER PLANT
PO No. VMON-PO-0024M-4600039961
Item Description Deaerator with Storage Tank
Inspection Description Visual Inspection for Welding Parts
Report No./ Rev. No. VMON-0024M-EEC-IR-002 Report Date J une 07, 2013
Inspection Date May. 31 & J une 3~5, 2013 HDECs Inspector Name Yeon-Soo Choi
Employer Name Vietnam Electricity
Employers Inspector
Name
Main Supplier Name Energyen Corporation Manufacturer Name Energyen Corporation
Date Next Visit Around end of J une Next inspection stage
Final VI & DI (After
PWHT)
Location of inspection Gunsan Factory City Gunsan-si
Country Korea Reference No.
Contact Name Mr. Si-Min PARK Phone & Fax No. 82-10-5032-1010
E-mail address smpark@energyen.co.kr
1.1 Generic Materials Description
Tag / EQt No. Description
13LAA 10AC001 &
13LAA 10BB001
Deaerator and Storage Tank 2 Sets
1.2 Summary of Findings
1) Visual & Dimension Inspection before PWHT : Spot witnessed / Accepted
1.3 Order Inspection Status
Item/
Tag No.
Inspection & Test
Description
Ordered
Quantity
Presented
this Visit
Accepted
this Visit
13LAA 10AC001 &
13LAA 10BB001
Visual & Dimensional check
2 Sets 2 Sets 2 Sets
Page 1 / 8
2.0 Attendees
Name Affiliation Position Tel. e-mail
Yeon-Soo Choi On behalf of HEC Inspector 82-10-6480-6448 tjsql999@daum.net
Mr. S. M. Park
ENERGYEN Corp.
QA Inspector 82-10-5032-1010 smpark@energyen.co.kr
3.0 Applicable Insp. Requirement (IR)-Forms, Codes, Standards, Drawings, Specs, Supplier
/ Manufacturers Procedure & ITP and etc.
Codes, Standards & Applicable
Procedure and etc.
Issue Title ( Doc. No./ Rev. No. ) Status
ASME Sec. I I, V, VIII & IX 2010 Ed. with 2011 Add. -
ANSI B16.5 7 16.47 2009 Ed. -
Inspection & Test Procedure A MD1-0-V-115-05-00001 A
WPS & PQR B MD1-0-V-115-05-00003 A
Quality Control Plan C MD1-0-V-115-05-00006 AN
NDE Procedure B MD1-0-V-115-05-00009 A
Drawing(Deaerator & Storage tank);
GENERAL ARRANGEMENT D MD1-0-V-115-01-00001 AN
DETAIL OF HEATER B MD1-0-V-115-11-00001 A
DETAIL OF STORAGE TANK C MD1-0-V-115-11-00002 AN
DETAIL OF NOZZLE(1/8 to 8/8) C MD1-0-V-115-11-00003 ~00010 A
INSULATION SUPPORT A MD1-0-V-115-11-00012 ~00013 A
PLATFORM & LADDER(1/7 TO 7/7) B MD1-0-V-115-11-00014 ~00021 AN
ENCLOSURE WALL OF
DEAERATOR (1/2 & 2/2)
A MD1-0-V-115-11-00101 & 00102 A & AN
In status column, indicate approval status of Supplier documents (drawings / ITP/ procedures)
4.0 Performed Activities incl. Results
I.T.P. line
number
Inspection/Monitoring Activity
Type of
Inspection
Results
4. 1) Material identification R(Monitoring) Satisfactory
4. 4) Visual Inspection of welding parts S(Spot witness) Satisfactory
4. 6) RT film review (Befor PWHT) R Satisfactory
4. 7) Leak test for reinforcement pad S(Spot witness) Satisfactory
4. 8) Visual and dimensional ( Before PWHT) W Satisfactory
5.0 Inspection/Monitoring Details
Page 2 / 8
Following inspection activities were performed at ENERGYEN Corporation in Gunsan-si, Korea on
May 31& J une 03 ~05, 2013 in accordance with applicable Code and approved Inspection & Test
Procedure for Deaerator and Storage tank.
The inspection activities and results are as below;
5.1 Nondestructive Examination (Before PWHT)
Witnessed the Ultrasonic examination for randomly selected nozzles of Deareator in accordance
with the approved Inspection and Test Procedure and NDE Procedure, and the results were
found to be satisfactory.
The RT films for the Deaerator and Storage tank were reviewed in accordance with the
requirement of ASME Code and related documents, and the results were found to be
satisfactory within permissible tolerances
MT & UT examination was in progress during the final inspection but not yet finished.
Result: Satisfactory with the condition of following comments;.
Note; The UT & MT are required completly finished before PWHT. It will be verified at final
inspection stage.(See attached Outstanding Punch List-Item 5.)
5.2 Leak test for reinforcement pad
Witnessed the pad leakage test for randomly selected nozzles of Deareator in accordance with
the approved Inspection and Test Procedure, and the results were found to be satisfactory.
For storage tank 2 sets, Not performed pad leakage test for nozzle reinforcing pad because of
lack of time.
Result: Satisfactory with the condition of following comments;
Note; Pad leakage test for storage tanks will be performed by Energyen QC before PWHT,
HDEC inspector will review the report at final stage (See attached Outstanding Punch List-
Item 8.).
5.3 Witnessed visual inspection for welding part & verified the material I.D Marking
During the witnessed visual and dimension inspection for Deaerator/Storage tank, the
inspector randomly checked the material I.D Marking on equipments, and the results were
found to be satisfactory
The following items were checked the general appearance & surface condition for welding
parts in accordance with the applicable Code and approved Inspection & Test procedure
(MD1-0-V-115-05-00001), and the results were found to be satisfactory within acceptance
criteria.
Check points of weldment are as follows;
- Crack, Overlap, Undercut, Bead condition of uniformity, Toe length of fillet weld, Crater of
Weld, Deformation of weld seam, Thickness of reinforcement, and etc.
Result: Satisfactory
5.4 Visual and Dimensional inspections (Except final joint; S.C.W.L-4 & D.C.W.L-1)
The surfaces of equipments were visually inspected the general appearance & surface condition
Page 3 / 8
of weld, and the results were found to be satisfactory with no harmful defects.
And dimensional check for the deareator and storage tank was performed with vendor inspector
in accordance with approved Inspection & Test Procedure and applicable drawings.
The following items were checked during the fabrication work.
- Dimensions of the deareator and storage tank and its parts
- Verification material I.D marking and thickness check for shell plate and formed head
- Surface roughness check for gasket contact surface
- Nozzle Orientation & Projection
- Saddle dimension and BCD
- Internal attachments.
The results were found to be acceptable as condition of that the below not fabricated items
will be corrected and inspected by Energyen QC (See attached Outstanding Punch List).
The folling items could not progess the dimensional check delay the fabrication;
- Dimenional check for platform and ladder clip
- Pre-assembly check for the Shell to Platform & Ladder.
- Insulation ring of longitudinal direction is not attached to Deaerator/Storage tank
because of on turning roller
- Inside lining work for nozzle V1 & V2
(DWG No. MDI-0-V-115-11-D00009, Rev.C / SA240-304, 3t / Part No. 10)
6.0 Non-Conforming / Punch List Items noted during this visit
See attached Outstanding Punch List 2 sheets
7.0 Outstanding Non-Conforming Items/problems (excluding items under 6.0)
Query No. Description
Date Raised /
Report No.
Status
8.0 Actions required
No. Action Responsible Due date
See attached Outstanding Punch List Energyen Before PWHT
Page 4 / 8
9.0 Digital Pictures
Overall view of the Deaerator and Storage Tank 2 Sets (13LAA 10AC001 & 13LAA 10BB001)
Overall view - Visual inspection ( Internal & External parts)
Page 5 / 8
Verified material I.D marking
Page 6 / 8
Dimensional check Deaerator & Storage tanks
RT Film review
Sopt witnessed UT examination
Leak test for reinforcement pad
10.0 Attachments
1. Outstanding Punch List_20130605
2. Dimension & Pad leakage test report(13LAA10BB001 & 13LAA 10AC001)
3. Calibration Certificate (Densitometer & UT Equipment)
4. Certificate-NDE Level III
5. RT Report-Before PWHT
11.0 Inspector(s)
Name
Signature Tel. e-mail
Yeon Soo Choi
010-6480-6448 TJ SQL999@DAUM.NET
Page 7 / 8
Page 8 / 8
12.0 Time claimed for this visit
Date Inspection Time Remarks
May. 31, 2013 1 day
J une 03, 2013 1 day
J une 04 2013 1 day
J une 05 2013 1 day
.
Total 4 days
FORM NO.QP601-04
Notification No. : VMON-0024M-EEC-012 ISSUE DATE : 08 /05 /2013
FORM NO.QP601-01
NOTIFICATION NUMBERING : VMON (PO ID) (SUPPLIER INITIAL) IN-SERIAL NO.(001,002,003 ~)
WITNESS INSPECTION NOTICE
SUPPLIER
Company
Name
ENERGYEN
Address 646-1, Waryong-ri, Yongji-myeon, Gimje-si, Jeonbuk, Korea
Contact Section
Quality Assurance Dep't
Signature
Person Name
Y. bae
PLACE
OF
WITNESS
Maker &
Factory
ENERGYEN GUNSAN
FACTORY
Tel 063-465-1920
E-mail
qa@energyen.co.kr
Address 514-5, Osikdo-dong, Gunsan-si, Jeonbuk, Korea
Contact Person Section Quality Assurance Dep't Name
Si-Min Park
SUBJECT
Job No.
VMON-PO-0024M-4600039961
P/O No.
VMON-0024M-
4600039961
MR No.
HE2062
Inspection
Description
Painting inspection, Packing & Shipping inspection, for platform
and ladder
Issuing Inspection Release Certificate
Applicable
ITP/Activity No.
MD1-0-V-115-05-00001
Legend of
Inspection
Hold Witness Review of Records
Others ( SPOT WITNESS )
Date & Time
2013.08.12/ 11:00
Item Detail &
Quantity
Platform and ladder
Inspection
Program
REMARKS
Mong Duong-1 Thermal Power Plant
II PAGE OF
EJVERGYEN
INSPECTION REPORT
for Certificate of rust prevention dry film thickness
Project Name : TW0(2) X 500MW MONG DUONG1 THERMAL POWER PLANT DATE: 2013. 08. 15.
MIO Nlo. HE2062 Customer HYUNDAI ENGINEERING AND CONSTURCTION CO., LTD.
Item Name DEAERATOR & STORAGE TANK
Item No. 13LAA10BB001 Dwg. No. MD1-0-V-115-01-00001, Rev.D
Rust Prevention & Painting Spec.
EXTERNAL SURFACE OF UN - EXTERNAL SURFACE OF UN -INSULATED
Part of Application INSULATED AREA AREA
(Platforms & attachment) (Handrails & ladder)
SSPC-SP-10 SSPC-SP-10
Surface Preparation
Accept Accept
PRIMER INORGANIC ZINC PRIMER INORGANIC ZINC PRIMER
Paint 2ND COAT HIGH BUILD POLYAMIDE EPOXY HIGH BUILD POLYAMIDE EPOXY
FINISH POLYURETHANE POLYURETHANE
Range of Paint Th'k
250 fLill I 3 COAT 240 fLill I 1 COAT
I No. of Coat
Applied Painting Method AIRLESS SPRAY
Dry Film Thickness
Apparatus Dew point Humidity Drying Time
AIRLESS 19.85
oc
65% 24 hr.
Check point ( Part of Application ) Finish Color Dry film Thickness Result
EXTERNAL SURFACE OF UNINSULATED AREA
WHITE 253 295 Accept
-
/Lffi
(PLATFORM & ATTACHMENT etc) (250/Lfll I 3 COAT)
EXTERNAL SURFACE OF UNINSULATED AREA
YELLOW 241 289 Accept
(HANDRAILS & LADDER etc) (240/Lfll I 3 COAT)
-
/Lffi
Test
Maker Model Control No. Re-cal. Date
Gauge
Elcometer 456 ME30541 2014.02.05
Witnessed I Reviewed by Approved by
by
' '
Prepared by
/;5/
y
II PAGE OF
INSPECTION REPORT
for Certificate of rust prevention dry film thickness
Project Name : TW0(2) X 500MW MONG DUONG1 THERMAL POWER PLANT DATE: 2013. 08. 15.
MIO Nlo. HE2062 Customer HYUNDAI ENGINEERING AND CONSTURCTION CO., LTD.
Item Name DEAERATOR & STORAGE TANK
Item No. 13LAA 1 OAC001 Dwg. No. MD1-0-V-115-01-00001, Rev.D
Rust Prevention & Painting Spec.
Part of Application
EXTERNAL SURFACE OF UN -INSULATED AREA EXTERNAL SURFACE OF UN -INSULATED AREA
(Platforms & attachment) (Handrails & ladder)
SSPC-SP-10 SSPC-SP-10
Surface Preparation
Accept Accept
PRIMER INORGANIC ZINC PRIMER INORGANIC ZINC PRIMER
Paint 2ND COAT HIGH BUILD POLYAMIDE EPOXY HIGH BUILD POLYAMIDE EPOXY
FINISH POLYURETHANE POLYURETHANE
Range of Paint Th'k
250 JLill I 3 COAT 240 JLill I 1 COAT
I No. of Coat
Applied Painting Method AIRLESS SPRAY
Dry Film Thickness
Apparatus Dew point Humidity Drying Time
AIRLESS 19.85 c 65% 24 hr.
Check point ( Part of Application ) Finish Color Dry film Thickness Result
EXTERNAL SURFACE OF UNINSULATED AREA
WHITE 253 299 Accept
-
/1111
(PLATFORM & ATTACHMENT etc) (250Jllll I 3 COAT)
EXTERNAL SURFACE OF UNINSULATED AREA
YELLOW 240 285 Accept
(HANDRAILS & LADDER etc) (240Jllll I 3 COAT)
-
/1111
Test
Maker Model Control No. Re-cal. Date
Gauge
Elcometer 456 ME30541 2014.02.05
Witnessed I Reviewed by Approved by
'
' '
by
Prepared by
II PAGE OF
ENERG1l'EN
v
INSPECTION REPORT
of Platform & Ladder
Project Name : TW0(2) X 500MW MONG DUONG1 THERMAL POWER PL1
Date : 2013. 08. 15.
M/0 No. HE2062 Customer
HYUNDAI ENGINEERING AND CONSTURCTION CO., LTD.
Item Name DEAERATOR
Item No. 13LAA 1 OAC001 Dwg. No. MD1-0-V-115-11-00014, Rev.E
Material SA 36/ SA283-C Q'ty 1 SET
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No. DWG Tal. Act. Result No. DWG Tal. Act. Result
1 2400 3 2403 ACCEPT 5 900 3 903 ACCEPT
2 1500 3 1501 ACCEPT 6 58 3 61 ACCEPT
3 1501.9 3 1503 ACCEPT
4 918 3 915 ACCEPT
Witnessed I Reviewed by
Approved by :
'4
Reviewed by :
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I
Prepared by :
II PAGE
OF
v
INSPECTION REPORT
of Platform & Ladder
Project Name : TW0(2) X 500MW MONG DUONG1 THERMAL POWER PL1
Date: 2013. 08. 15.
M/0 No. HE2062 Customer
HYUNDAI ENGINEERING AND CONSTURCTION CO .. LTD.
Item Name DEAERATOR
Item No. 13LAA 1 OAC001 Dwg. No. MD1-0-V-115-11-00014, Rev.E
Material SA 36/ SA283-C Q'ty 1 SET
"'" [2]
No. DWG To!. Act. Result No. DWG Tol. Act. Result
1 5750 3 5748 ACCEPT 5 3350 3 3349 ACCEPT
2 3700 3 3700 ACCEPT 6 3500 3 3498 ACCEPT
3 4303.5 3 4305 ACCEPT
4 3677.7 3 3679 ACCEPT
Witnessed I Reviewed by
Approved by :
'
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Reviewed by :
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Prepared by :
7/
II PAGE OF
..-..,
( .
EN ERG YEN
v
.
INSPECTION REPORT
of Platform & Ladder
Project Name : TW0(2) X 500MW MONG DUONG1 THERMAL POWER PL;
Date: 2013. 08. 15.
M/0 No. HE2062 Customer
HYUNDAI ENGINEERING AND CONSTURCTION CO., LTD.
Item Name DEAERATOR
Item No. 13LAA 1 OAC001 Dwg. No. MD1-0-V-115-11-00014, Rev.E
Material SA 36/ SA283-C Q'ty 1 SET
11900 [2]
- - ------------ --- - --------------------------------
\/OJ
,q,r.''IJO,d
1200 ,,.
25
1200 ;;;;200 r ''" - r''"o
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1!>0
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No. DWG Tal. Act. Result No. DWG Tal. Act. Result
1 1000 3 998 ACCEPT 5 950 3 950 ACCEPT
2 11900 3 11902 ACCEPT
3 950 3 951 ACCEPT
4 950 3 950 ACCEPT
Witnessed I Reviewed by
Approved by :
7
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Reviewed by :
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Prepared by :
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II PAGE
OF
"""'\
ENERlEilf'EN
v
INSPECTION REPORT
of Platform & Ladder
Project Name : TW0(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
Date : 2013. 08. 15.
M/0 No. HE2062 Customer
HYUNDAI ENGINEERING AND CONSTURCTION CO . LTD.
Item Name DEAERATOR
Item No. 13LAA 1088001 Dwg. No. MD1-0-V-115-11-00014, Rev.E
Material SA 36/ SA283-C Q'ty 1 SET
- - ....... , ... _, ____ ,__, ______ -1 __ _. ______ .!1./
No. DWG Tal. Act. Result No. DWG Tal. Act. Result
1 1000 3 1003 ACCEPT 5 950 3 951 ACCEPT
2 11900 3 11898 ACCEPT
3 950 3 948 ACCEPT
4 950 3 951 ACCEPT
Witnessed I Reviewed by
Approved by :
' '
Reviewed by :
___,.(+--
Prepared by :
II PAGE
OF
v
INSPECTION REPORT
of Platform & Ladder
Project Name : TW0(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
Date : 2013. 08. 15.
M/0 No. HE2062 Customer
HYUNDAI ENGINEERING AND CONSTURCTION CO., LTD.
Item Name DEAERATOR
Item No. 13LAA 1088001 Dwg. No. MD1-0-V-115-11-00014, Rev.E
Material SA 36/ SA283-C Q'ty 1 SET
~ [2)
No. DWG To I. Act. Result No. DWG Tol. Act. Result
1 5750 3 5752 ACCEPT 5 3350 3 3348 ACCEPT
2 3700 3 3701 ACCEPT 6 3500 3 3498 ACCEPT
3 4303.5 3 4302 ACCEPT
4 3677.7 3 3678 ACCEPT
Witnessed I Reviewed by
Approved by :
~ ' J Y L /
p---
' '
Reviewed by :
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c:
Prepared by :
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II PAGE OF
--..
t
_,,_,$_
._ ... "'
v
\.a-
;p M:'*-"' Th ,._ T CJFV
INSPECTION REPORT
of Platform & Ladder
Project Name : TW0(2) X 500MW MONG DUONG1 THERMAL POWER PLANT
Date : 2013. 08. 15.
M/0 No. HE2062 Customer
HYUNDAI ENGINEERING AND CONSTURCTION CO , L TO.
Item Name DEAERATOR
Item No. 13LAA1088001 Dwg. No. MD1-0-V-115-11-00014, Rev.E
Material SA 36/ SA283-C Q'ty 1 SET
\
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,-
\
l"'
\
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\
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v
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:;: [6]
No. DWG Tal. Act. Result No. DWG Tal. Act. Result
1 2400 3 2401 ACCEPT 5 900 3 901 ACCEPT
2 1500 3 1502 ACCEPT 6 58 3 61 ACCEPT
3 1501.9 3 1503 ACCEPT
4 918 3 918 ACCEPT
Witnessed I Reviewed by
--:?/f'/Y'l../
Approved by :
I I
Reviewed by :
Prepared by :
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