You are on page 1of 28

Versatile

Precision Punches, Guides & Die Buttons

a MISUMI Group Company

Versatile
Products
The Leading Edge
of Technology

Versatile Saves Design Time


This catalog is designer-oriented
and easy to use. Component
callout is fast and accurate. Versatile
products save tooling area more
shape can be designed into each
Versatile die button with its taper
relief than can be designed into a
conventional counterbored relief.
This feature alone can save
one or two stations per die.

About The Cover


Time has a way of testing and
proving the worth of anything that
man has developed. Progressive
dies, as a means of producing large
quantities of precision stampings,
have withstood the test.
Progressive dies havent changed
drastically over the years, but the
methods of producing them have.
From layout dye on steel, to numerically controlled machines, to
computer aided manufacturing;
present day equipment has taken
some of the art out of die building
and has automated some common
tasks and created some efficiencies
in building and maintenance.

Versatile Alignment
The most critical and most difficult
of all requirements in die building is
alignment getting the punch in
line with the die button with equal clearance. Alignment has the greatest
effect on die productivity. Without it,
misalignment increases wear and
creates bending stress on the
punches that greatly increases the
risk of breakage.
Versatiles precision tolerance and
concentricity gives three times better alignment. Dies run better with
Versatile. Better alignment
longer runs, less downtime and
better parts.

Jektole Punches
and Clearances
Jektole, DAYTONs
slug ejection punch,
permits doubling
punch to die button
clearance, produces
up to three times the
number of hits
between
sharpenings and
reduces
burr
heights.

1995 Dayton Progress Corporation


All Rights Reserved

Die design is following that same


pattern. Beginning with product
drawings, die designers produce a
design from which blueprints are
made. Blueprints are rigid and
changes are time consuming and
expensive to make. Now we have
Computer Aided Design. With the
arrival of CAD there are options.
We can see both the die progression
and the components and change
them easily if necessary. More and
more dies become reality from CAD,
however, today the finished die can
be a result of both processes as the
photograph depicts.

Dayton Slug
Control
Guaranteed to Stop
Slug Pulling
Dayton Slug Control
is a guaranteed
method of reducing
the risk of slugs
being pulled to the
die surface during
withdrawal of the punch. The slugs are
trapped in the land of the die button
until they fall freely through the relief. It
has no effect on hole size and will not
require any changes in your regrind
practices. Dayton Slug Control is
effective throughout the life of the
die buttons.
This innovative process uses a series
of grooves inside the die button. The
slug expands into the grooves, effectively trapping it. This method of
controlling slugs is so dependable,
its guaranteed! Test it in your die and
we will offer you this unconditional
guarantee: Use Dayton Slug Control
in a stamping die now pulling slugs.
If for any reason you are not completely satisfied, we will refund the
full cost of the Slug Control alteration. (We cannot guarantee the
retention of slugs when clearance
exceeds 10% per side.)

Jektole Punches

Punches

DJ__
Jektole

Standard
Shapes
X

DP__
Regular

DPT
Pilots

DPA

DJ__ DP__
Extended
Range

Regular Punches

Punches

Round/
Shape

Round/
Shape

Regular

Positive
Pick-Up

Round/
Shape

2/3

4/5

6/7

8/9

13

DYX DUX
Straight

Clospace

DJB DPB
Blanks

Regular Pilots

Die Buttons

Solid

EDM Blanks

Positive
Pick-Up Pilots
DN__

ADU
DR__

60

Square

Jektole
Regular

Jektole
Regular

Round/
Shape

10

11

14/15

12

Bushings
Guide
Bushings

DG__

Straight Punches
Punch Blanks

16

Data
Quill
Bushings

DF__

AHU

DE__

Classified
Shapes

Locking
Devices

Jektole
Components

Solid Die Buttons

DQX

17

17

18/19

20/21

16

Catalog Ordering System


Significant Catalog System

Easy to Specify

Example:

The Catalog Designation completely defines the product,


including shape, dimensions, tolerances, and concentricity.

DPR

D = for Versatile
P = for Punch (Regular)
R = for Rectangle

Type

13

How to
Order

Point Length L1

63
13- 2563

Overall Length L

P8.0,W6.5 2 DPO

Classified Shapes

L1

Qty. Type

DPR

Guide Bushings
Quill Bushings
Jektole Data

Specify Qty, Type, Catalog Number,


and P or P & W Dimensions

Shank Dia.

25

Clospace Punches
Extended Range Punches

13

Type Catalog Number


Dimensions As Specified
All Triliteral Designations are a Trademark of Dayton Progress Corporation.

2563 P8.0 W6.5

Locking Devices
Form Shapes
Treatments and Coatings
1

Jektole
Punches

Steel:
A2, M2

HRC
60-63
63-65

PS

All Heads Drawn to HRC 40-55

Precision Ejector Punches

DJK

DJH

Type
Type

DJ__
DJ__

90

DJH

DJK

90

DJJ

DJN
P

0.005

0.4

P/W 0.050

0.005
0.050

P/W

0.03

m4
0.03
D0.05

R13

R13
0.4

R
R 0.3

A
L

0.3 0.3
0.3 0.3

L1 0

DJX
P

DJO
P

DJR

DJY

DJR

DJZ

R
W

W W1

R=

G
2

Type & D

Type & D

DJX

Round
Range
P

DJ_

Shape
Min. Max.
W P/G

Point
Length
L1

05
06

08
09

8.0

DJX 05
DJX 06

11.60-14.99
12.40-15.99

DJ_ 05
DJ_ 06

11.60-15.00
12.40-16.00

05
06
08
10
13
16
20
25
32

08
09
11
13
16
19
23
28
35

13.0

DJX 05
DJX 06
DJX 08
DJX 10
DJX 13
DJX 16
DJX 20
DJX 25
DJX 32

11.60-14.99
12.40-15.99
13.20-17.99
14.50-19.99
16.00-12.99
18.00-15.99
19.50-19.99
12.00-24.99
16.00-31.99

DJ_ 05
DJ_ 06
DJ_ 08
DJ_ 10
DJ_ 13
DJ_ 16
DJ_ 20
DJ_ 25
DJ_ 32

11.60-15.00
12.40-16.00
13.20-18.00
14.50-10.00
16.00-13.00
17.20-16.00
18.00-20.00
19.00-25.00
10.00-32.00

05
06
08
10
13
16
20
25
32

08
09
11
13
16
19
23
28
35

19.0

DJX 05
DJX 06
DJX 08
DJX 10
DJX 13
DJX 16
DJX 20
DJX 25
DJX 32

11.60-14.99
12.40-15.99
13.20-17.99
14.50-19.99
16.00-12.99
18.00-15.99
19.50-19.99
12.00-24.99
16.00-31.99

DJ_ 05
DJ_ 06
DJ_ 08
DJ_ 10
DJ_ 13
DJ_ 16
DJ_ 20
DJ_ 25
DJ_ 32

11.60-15.00
12.40-16.00
13.20-18.00
14.50-10.00
16.00-13.00
17.20-16.00
18.00-20.00
19.00-25.00
10.00-32.00

06
08
10
13
16
20
25
32

09
11
13
16
19
23
28
35

25.0

DJX 06
DJX 08
DJX 10
DJX 13
DJX 16
DJX 20
DJX 25
DJX 32

12.40-15.99
13.20-17.99
14.50-19.99
16.00-12.99
18.00-15.99
19.50-19.99
12.00-24.99
16.00-31.99

DJ_ 06
DJ_ 08
DJ_ 10
DJ_ 13
DJ_ 16
DJ_ 20
DJ_ 25
DJ_ 32

12.40-16.00
13.20-18.00
14.50-10.00
16.00-13.00
17.20-16.00
18.00-20.00
19.00-25.00
10.00-32.00

Sharp corners are typical. To assure proper clearance, Dayton will


provide standard broken corners to eliminate interference with
die button fillet when total clearance is 0.08 or less.

DJO

DJX

 0.008 
A 0.008 A

1

L10

0.008 A

P
2

PW

0.008 A

0.2 0.2
00.30

0.0

0.3
0.0
H 0.3

0.5

D m4

0.1
0.10.3
5.0
0.5
5.0 0.3

D 0.05

DJV

R (Specify)

R 0
(Specify) P

DJJ

L
40.0

45.0

50.0

56.0

60.0

63.0

0
70.0

0840

0845

0850

0856

0860

0863

0
0870

1350

1356

1360

1363

13700

1950

1956

1960

1963

19700

2556

2560

2563

25700

1345

1945

Check your P&W dimensions to be sure the diagonal G


does not exceed the max shown.

G=

P 2 + W2

How to Order:
Specify: Quantity
Type
Shank Diameter
Point & Overall Length
P or P & W Dimensions
Steel
Standard Alterations

Standard Alterations
Standard alterations are the ranges beyond those sizes listed in the catalog
which can be manufactured for a slight additional charge.

& W Dimensions
Length
XP, XW PSmaller
XBR Point
than
Longer than Standard
Standard

20
Min.

XP

XBR
L1
P

XW

L1
Max.

L1
Qty

2
5
1
2

Type

DJX08- 1360
DJX 13- 2580
DJR 16- 2571
DJK 16- 1990

P7.25, A2
P11.52, M2, XL = 77.5
P12.00, W8.00, PS, X2
P11.50, W10.50, R1.25, A2, X2

Type

DJ_
DJ_
DJ_
DJ_
DJ_
DJ_
DJ_
DJ_
DJ_

05
06
08
10
13
16
20
25
32

XD

13

19

25

30

35

40 8

P Min. (Rounds)

1.3
2.0
3.0
4.0

11.3
12.0
13.0
14.0
14.0
16.0
16.0
18.0
10.0

11.5
12.0
13.0
14.0
14.0
16.0
16.0
18.0
10.0

12.4
12.4
13.0
14.0
14.0
16.0
16.0
18.0
10.0

12.5
13.0
14.0
14.0
16.0
17.6
10.0
10.0

13 19 25 30 35

Jektole
Pin

W Min. (Shapes)

13.2
14.0
14.0
16.0
17.6
10.0
10.0

16.0
16.0
16.0
17.6
10.0
10.0

1.6
2.0
3.0
4.0

1.6
2.0
3.0
4.0
4.0
6.0
6.0
6.0
7.2

1.6
2.0
3.0
4.0
4.0
6.0
6.0
6.0
7.2

2.4
2.4
3.0
4.0
4.0
6.0
6.0
6.0
7.2

3.0
4.0
4.0
4.0
6.0
6.0
6.0
7.2

4.0
4.5
4.5
6.0
6.0
6.0
7.2

J2M
J3M
J4M
J6M
J6M
J9M
J9M
J9M
J12M

Reduced Shank Diameter


Head Diameter does not change with body diameter.

XD

Shank Dia. 5.0 6.0 8.0 10.0 13.0 16.0 20.0 25.0 32.0

A DAYTON
Difference
JEKTOLE

Min. XD

The Triple Your Production Punch


Retractable Slug Ejector. See page 16.
Pat. No. 2,917,960 and 3,255,654

XL

XH

XT
TT

80.0

00871

0880

11371

11971

22571

1380

1980

2580

90.0

100.0

Jektole
Pin

0890

08100

J2M
J3M

1390

1990

2590

13100

19100

25100

J2M
J3M
J4M
J6M
J6M
J9M
J9M
J9M
J12M
J2M
J3M
J4M
J6M
J6M
J9M
J9M
J9M
J12M
J3M
J4M
J6M
J6M
J9M
J9M
J9M
J12M

XLB

XL
LL

L
771.0

L1

XLD

Overall Length Shortened


L1 length maintained
(note limits under XBR)

LL

Precision Overall Length


Same as XL except overall
length is held to 0.02

XT

Thinner Head than Standard


Stock removal from head end
which shortens overall length.

TT

Precision Head Thickness


Same as XT except head
thickness tolerance is held to
0.01.

XH

Reduced Head Diameter


Minimum head diameter equals
D 0.00, 0.03

No Side Hole
For air ejection. No cost.

Key
Flats

Overall Length Shortened


(25 min.)
Stock removal from point end
which shortens point length. To
maintain point length specify
XBR.

Alternate Lead Length

40

XK

4.4 5.0 6.8 8.8 11.5 14.5 18.5 23.5 30.5

The XLD alteration fixes


the punch shank length at
40 measured from the
punch head. This
eliminates pressing the
entire shank through the
holder.

0.03
0.05

XJ

Smaller Jektole Components See page 13.

The standard location for a key flat is


Parallel to the P dimension.
See pages 20 & 21 for more information.

90 Reflected
View
0 (X2)

P
D
2

See page 24 for Surface Treatments and Coatings.

Regular
Punches

Steel:
A2, M2
PS

All Heads Drawn to HRC 40-55

Precision Non-ejector Punches

DPH

Type
Type

DP__
DP__

90

DPH
90

DPK

DPK
0

R 0.3
R 0.3

A
L

04
05
06
08
10

07
08
09
11
13

04
05
06
08
10
13
16
20
25
32

07
08
09
11
13
16
19
23
28
35

04
05
06
08
10
13
16
20
25
32

07
08
09
11
13
16
19
23
28
35

04
05
06
08
10
13
16
20
25
32

07
08
09
11
13
16
19
23
28
35

0.3
0.3 0.3

L1

1
0

P
2

2
0.008
A

P
W

DPZ

R
W

1W

R=

G
2

 0.008
A
0.008
A

1
0

L1

L0.3
Type & D

DPX

Round
Range
P

8.0

DPX 04
DPX 05
DPX 06
DPX 08
DPX 10

11.00-13.99
11.20-14.99
11.60-15.99
12.00-17.99
12.50-19.99

DP_ 04
DP_ 05
DP_ 06
DP_ 08
DP_ 10

11.60-14.00
11.60-15.00
11.60-16.00
12.00-18.00
13.20-10.00

13.0

DPX 04
DPX 05
DPX 06
DPX 08
DPX 10
DPX 13
DPX 16
DPX 20
DPX 25
DPX 32

11.60-13.99
11.60-14.99
11.60-15.99
12.50-17.99
13.20-19.99
15.00-12.99
18.00-15.99
10.00-19.99
12.00-24.99
16.00-31.99

DP_ 04
DP_ 05
DP_ 06
DP_ 08
DP_ 10
DP_ 13
DP_ 16
DP_ 20
DP_ 25
DP_ 32

19.0

DPX 04
DPX 05
DPX 06
DPX 08
DPX 10
DPX 13
DPX 16
DPX 20
DPX 25
DPX 32

11.60-13.99
11.60-14.99
11.60-15.99
12.50-17.99
13.20-19.99
15.00-12.99
18.00-15.99
10.00-19.99
12.00-24.99
16.00-31.99

25.0

DPX 04
DPX 05
DPX 06
DPX 08
DPX 10
DPX 13
DPX 16
DPX 20
DPX 25
DPX 32

12.50-13.99
12.50-14.99
12.50-15.99
12.50-17.99
13.20-19.99
15.00-12.99
18.00-15.99
10.00-19.99
12.00-24.99
16.00-31.99

Point
Length
L1

2 W

DPV

DPX DPODPO
DPY
DPR DPR
DPX

Type & D

DP_

Shape
Min. Max.
W
P/G

L
32.0

40.0

45.0

50.0

56.0

60.0

63.0

0832

0840

0845

0850

0856

0860

0863

11.60-14.00
11.60-15.00
11.60-16.00
12.50-18.00
13.20-10.00
14.50-13.00
16.00-16.00
18.00-20.00
19.00-25.00
10.00-32.00

1345

1350

1356

1360

1363

DP_ 04
DP_ 05
DP_ 06
DP_ 08
DP_ 10
DP_ 13
DP_ 16
DP_ 20
DP_ 25
DP_ 32

11.60-14.00
11.60-15.00
11.60-16.00
12.50-18.00
13.20-10.00
14.50-13.00
16.00-16.00
18.00-20.00
19.00-25.00
10.00-32.00

1945

1950

1956

1960

1963

DP_ 04
DP_ 05
DP_ 06
DP_ 08
DP_ 10
DP_ 13
DP_ 16
DP_ 20
DP_ 25
DP_ 32

12.50-14.00
12.50-15.00
12.50-16.00
12.50-18.00
13.20-10.00
14.50-13.00
16.00-16.00
18.00-20.00
19.00-25.00
10.00-32.00

2556

2560

2563

Sharp corners are typical. To assure proper clearance, Dayton will


provide standard broken corners to eliminate interference with
die button fillet when total clearance is 0.08 or less.

DPN

DPJ

0.008 A

0.2 0.2
0 0

W
P

0.005

0.4

P/W0.050

0.005
0.050

P/W

0.03

D0.05

0.05

0.03
D m4

0.4
R13

0.3
0.0

0.0

R13

0.0
H
0.3

D m4

0.1 0.3
0.3
0.5
5.0 5.0
0.5

DPJ

R (Specify)

R (Specify)

0.1

HRC
60-63
63-65

Check your P&W dimensions to be sure the diagonal G


does not exceed the max shown.

G=

P 2 + W2

How to Order:
Specify: Quantity
Type
Shank Diameter
Point & Overall Length
P or P & W Dimensions
Steel
Standard Alterations

XP, XW

P & W Dimensions
Smaller than
Standard

DPX 10- 0863


DPJ 16- 1990
DPO32- 25100
DPK20- 1956

L1
Max.

13

P5.00, A2, TT = 5.00


P13.00, W7.00, M2, XBR = 21.0
P30.00, W16.00, PS, X3 = 90
P15.95, W11.95, R0.95, A2, X2

DP_
DP_
DP_
DP_
DP_
DP_
DP_
DP_
DP_
DP_

04
05
06
08
10
13
16
20
25
32

1.8
1.0
1.3
1.6
1.6

11.1
11.3
11.6
11.6
11.6
13.2
16.0
16.0
18.0
10.0

19

25

11.3
11.3
11.6
11.6
11.6
13.2
16.0
16.0
18.0
10.0

30

11.9
11.9
12.0
12.4
12.5
13.2
16.0
16.0
18.0
10.0

12.5
12.5
12.5
12.5
13.2
13.2
16.0
17.6
10.0
10.0

0871

0880

0890

1380

1390

08100

XLB
XL
LL

1971

1980

1990

2571

2580

2590

W Min. (Shapes)
1.6
1.6
1.6
2.4
2.4
3.2
6.0
6.0
6.0
6.0

1.6
1.6
1.6
2.4
2.8
3.2
6.0
6.0
6.0
6.0

2.4
2.4
2.4
2.4
3.2
3.2
6.0
6.0
6.0
6.0

2.8
3.0
3.0
3.2
3.2
3.6
6.0
6.0
6.0
6.0

4.0
4.0
4.5
6.0
6.0
6.0
6.0

Overall Length Shortened


(25 min.)
Stock removal from point end
which shortens point length. To
maintain point length specify
XBR.
Overall Length Shortened
L1 length maintained
(note limits under XBR)

LL

Precision Overall Length


Same as XL except overall length
is held to 0.02

XT

Thinner Head than Standard


Stock removal from head end
which shortens overall length.

TT

Precision Head Thickness


Same as XT except head
thickness tolerance is held to
0.01.

19100

XH

Reduced Head Diameter


Minimum head diameter equals
D 0.00, 0.03

XLD Alternate Lead Length


22570

1.3
1.3
1.3
1.6
2.0

13100
L1

11970

16.0
16.0
16.0
17.6
10.0
10.0

2.5 3.5 4.5 6.5 8.5 11.5 14.5 18.5 23.5 30.5

1371

13.2
13.2
14.0
16.0
17.6
10.0
10.0

13 19 25 30 35

4.0 5.0 6.0 8.0 10.0 13.0 16.0 20.0 25.0 32.0

100.0

XT
TT

11370

XD Min.

XH

00870

40

Shank Dia.

XL
90.0

35

Reduced Shank Diameter


Head Diameter does not change with body diameter.

L
80.0

P Min. (Rounds)

XD

71.0

XBR
L1

XW

XD

770.0

Point Length
Longer than Standard

20
Min.

XP

Type D

2
6
1
2

XBR

Type

Standard alterations are the ranges beyond those sizes listed in the catalog
which can be manufactured for a slight additional charge.

P
L1

Qty

Standard Alterations

40

25100

Key
Flats

0.03
0.05

The XLD alteration fixes


the punch shank length
at 40 measured from
the punch head. This
eliminates pressing the
entire shank through the
holder.

The standard location for a key flat is


Parallel to the P dimension.
See pages 20 & 21 for more information.

90 Reflected
View
0 (X2)

P
D
2

See page 24 for Surface Treatments and Coatings.


5

Pilots
Precision Pilots
For Stock Control

Steel:

HRC

A2, M2

60-63

PS

63-65

All Heads Drawn to HRC 40-55

Type

0.005

0.4

DPT

P0

0.03

R13

0.0
0.3

D m4

0.1

5.00.30.5

D0.05

DPT

0.2

R 0.30

1
0

L1
0.3
0.3

 0.008 A

*4.0

*Length slightly less for under 6.0

04
05
06
08
10

07
08
09
11
13

04
05
06
08
10
13
16
20
25
32

07
08
09
11
13
16
19
23
28
35

04
05
06
08
10
13
16
20
25
32

07
08
09
11
13
16
19
23
28
35

04
05
06
08
10
13
16
20
25
32

07
08
09
11
13
16
19
23
28
35

Point
Length
L1

Type & D

DPT

Round
Range
P

L
42.0

47.0

52.0

58.0

62.0

65.0

72.0

73.0

82.0

92.0

102.0

10.0

DPT 04
DPT 05
DPT 06
DPT 08
DPT 10

11.55-14.00
11.55-15.00
11.55-16.00 1042
11.95-18.00
12.35-10.00

1047

1052

1058

1062

1065

1072

1073

1082

1092 10102

15.0

DPT 04
DPT 05
DPT 06
DPT 08
DPT 10
DPT 13
DPT 16
DPT 20
DPT 25
DPT 32

11.55-14.00
11.55-15.00
11.55-16.00
12.35-18.00
13.15-10.00
14.95-13.00
17.95-16.00
19.95-20.00
11.95-25.00
15.95-32.00

1547

1552

1558

1562

1565

1572

1573

1582

1592 15102

21.0

DPT 04
DPT 05
DPT 06
DPT 08
DPT 10
DPT 13
DPT 16
DPT 20
DPT 25
DPT 32

11.55-14.00
11.55-15.00
11.55-16.00
12.35-18.00
13.15-10.00
14.95-13.00
17.95-16.00
19.95-20.00
11.95-25.00
15.95-32.00

2147

2152

2158

2162

2165

2172

2173

2182

2192 21102

27.0

DPT 04
DPT 05
DPT 06
DPT 08
DPT 10
DPT 13
DPT 16
DPT 20
DPT 25
DPT 32

12.45-14.00
12.45-15.00
12.45-16.00
12.45-18.00
13.15-10.00
14.95-13.00
17.95-16.00
19.95-20.00
11.95-25.00
15.95-32.00

2758

2762

2765

2772

2773

2782

2792 27102

How to Order:
Specify: Quantity
Type
Point Length
Shank Diameter
Point & Overall Length
P Dimensions
Steel
Standard Alterations

Standard Alterations
Standard alterations are the ranges beyond those sizes listed in the catalog
which can be manufactured for a slight additional charge.
& W Dimensions
Length
XP, XW PSmaller
XBR Point
than
Longer than Standard
Standard

20
Min.

XP
D

XBR
L1

L1
Qty

Type

L1
Max.

2 DPT 10- 1562 P2.90, A2


5 DPT 16- 27102 P10.35, M2, XBR = 32.0

< 6.0

6.0

> 6.0

End of
Cut Punch
4.0

Less Than
4.0

Parabolic Point Shape


for Smooth Pickup Action

Full Diameter Lead

Type

DPT
DPT
DPT
DPT
DPT
DPT
DPT
DPT
DPT
DPT

04
05
06
08
10
13
16
20
25
32

XD

XD

10

15

21

1.55
1.55
1.55
1.55
1.55

1.55
1.55
1.55
1.55
1.55
3.15
5.95
5.95
7.95
9.95

27

32

37

42

3.15
3.15
3.95
5.95
7.55
9.95
9.95

P. Min. (Rounds)
1.55
1.55
1.55
1.55
1.55
3.15
5.95
5.95
7.95
9.95

1.85
1.85
1.95
2.35
2.45
3.15
5.95
5.95
7.95
9.95

2.45
2.45
2.45
2.45
3.15
3.15
5.95
7.55
9.95
9.95

5.95
5.95
5.95
7.55
9.95
9.95

3.0

Reduced Shank Diameter


Head Diameter does not change with body diameter.
Shank Dia. 4.0 5.0 6.0 8.0 10.0 13.0 16.0 20.0 25.0 32.0
Min. XD

XL

XH

XT
TT

XL
LL
L

L1

XLD

2.5 3.5 4.5 6.5 8.5 11.5 14.5 18.5 23.5 30.5

XLB

Overall Length Shortened


L1 length maintained
(note limits under XBR)

XT

Thinner Head than Standard


Stock removal from head end
which shortens overall length.

TT

Precision Head Thickness


Same as XT except head
thickness tolerance is held to
0.01.

XH

Reduced Head Diameter


Minimum head diameter equals
D 0.00, 0.03

Alternate Lead Length

40

Overall Length Shortened


(25 min.)
Stock removal from point end
which shortens point length. To
maintain point length specify
XBR.

0.03
0.05

The XLD alteration fixes


the punch shank length at
40 measured from the
punch head. This
eliminates pressing the
entire shank through the
holder.

See page 24 for Surface Treatments and Coatings.

Positive
Pick-Up
Pilots

Steel:

HRC

M2

60-63

All Heads Drawn to HRC 40-55

Precision Pilots
For Greater Stock Movement

Order any length from


62 through 142mm.

Type

0.005

DPA

P 0

0.03

20 0.4

R13

0.0
0.3

D m4

0.1

5.00.30.5

D0.05

DPA

0.2

R 0.30
40

0.008 A

1
0

L1

0.3
0.3

R Blend

Type & D

Round

DPA

Range
P

Nose
Length
N

21.0

DPA 10
DPA 13
DPA 16
DPA 20
DPA 25
DPA 32

04.85-10.00
06.30-13.00
09.95-16.00
13.60-20.00
17.25-25.00
20.85-32.00

08.0
10.0
15.0
20.0
25.0
30.0

04.85-10.00
06.30-13.00
09.95-16.00
13.60-20.00
17.25-25.00
20.85-32.00

08.0
10.0
15.0
20.0
25.0
30.0

20.85-32.00

30.0

Point
Length
L1

10
13
16
20
25
32

13
16
19
23
28
35

10
13
16
20
25
32

13
16
19
23
28
35

27.0

DPA 10
DPA 13
DPA 16
DPA 20
DPA 25
DPA 32

32

35

32.0

DPA 32

L
62.0

65.0

2162

2165

2762

2765

When P = D shank tolerance applies to full length.

72.0

73.0

82.0

92.0

102.0 112.0 127.0 142.0

2172

2173

2182

2192 21102 21112 21127 21142

2772

2773

2782

2792 27102 27112 27127 27142

3272

3273

3282

3292 32102 32112 32127 32142

How to Order:
Specify: Quantity
Type
Point Length
Shank & Length Codes
P Dimensions
Steel
Standard Alterations

Standard Alterations

Standard alterations are the ranges beyond those sizes listed in the catalog
which can be manufactured for a slight additional charge.

XP, XW

XBR

P & W Dimensions
Smaller than
Standard

20
Min.

XP
D

Type

Specify XBR or XBB and length


(see chart)

XBR

L1

L1
Qty

Point Length
Longer than Standard

XB

6 DPA 13- 27112 P12.90, XL = 105.0

L1
Max.

XBB

10

15

21

27
2.10
3.15
5.95
5.95
7.95

Type Code

32

37

X3B

42

50

60

70

5.95
5.95
5.95
7.55
9.95

5.95
5.95
5.95
7.55
9.95

5.95
5.95
5.95
7.55
9.95

7.95
7.95
7.95
7.95
9.95

Min. P (Rounds)

DPA
DPA
DPA
DPA
DPA

10
13
16
20
25

2.10

2.10
3.15
5.95
5.95
7.95

2.10
3.15
5.95
5.95
7.95

3.15
3.15
5.95
7.55
9.95

3.15
3.95
5.95
7.55
9.95

DPA

32

9.95

9.95 9.95 9.95 9.95

9.95 9.95 9.95 9.95

XBB & X3B add 3 days to delivery

XD

Reduced Shank Diameter

Head Diameter does not change with body diameter.

XD

L
XH

Geometry provides
smoother pick up without risk of distortion
of hole.

20

Shank Dia.

10.0

13.0

16.0

20.0

25.0

32.0

Min. XD

8.5

11.5

14.5

18.5

23.5

30.5

XL

Overall Length Shortened


(25mm mi.)
Stock removal from point end
standard L1 length maintained.

XT

Thinner Head than Standard


Stock removal from head end
which shortens overall length.

TT

Precision Head Thickness


Same as XT except head
thickness tolerance is held to
0.01.

XH

Reduced Head Diameter


Minimum head diameter equals
D +0.00, 0.03.

R 13
XT
TT

XL
L

L1

Greater Positioningmoves
stock further than conventional
pilots

See page 24 for Surface Treatments and Coatings.

Straight
Punches

How to Order:
Specify: Quantity
Type
Length Codes
P Dimension
Steel
Standard Alterations

2 DYX 56 P6.005, A2
5 DUX 70 P9.50, M2

DYX &
DUX

60-63

All Heads Drawn to HRC 40-55

0.1
0

0.4

DYX

0
0.3

5.0

HRC

A2, M2

0.005
0

Types

Steel:

Jektole & Regular

R 0.3

0.2
0

CL
Vent
Hole

0.3
0.3

DUX

All dimensions and tolerances


are the same unless specified.

Range
P

Type

32.0 40.0 45.0 50.0 56.0 60.0 63.0 70.0 71.0 80.0 90.0 100.0

05.000-06.000 09.0

14.0

32

40

45

14.0

32

40

45

6.001-08.000 11.0
8.001-10.000 13.0

10.001-13.000 16.0
13.001-16.000 19.0

DUX

0
0

DYX

CL
Vent
Hole

03.000-04.000
04.001-05.000
05.001-06.000
06.001-08.000
08.001-10.000
10.001-13.000
13.001-16.000

07.0
08.0
09.0
11.0
13.0
16.0
19.0

21.3
15.2

32

40
40

56

50

56

60

63

70

71

80

50

56

60

63

70

71

80

90

40

45

50

56
60

63

70

71

80

90

45

50

32

40

45

50

Standard alterations

J6M

56

60

63

70

71

80

90

60

63

70

71

80

90

XT/TT

XL Stock removal from point end which


shortens point length.

LL

Same as XL except overall length is held


to 0.02.

See page 24 for Surface Treatments and Coatings.

10

XH

Precision Overall Length

J9M

100

N/A

XT

Thinner Head than Standard

TT

Precision Head Thickness

XH

Reduced Head Diameter

Overall Length Shortened (25 min.)

J6M
J9M

Standard alterations are the ranges beyond those sizes listed in


the catalog which can be manufactured for a slight additional
charge.

XL
LL

J4M

56

27.9

N/A

J3M
J4M

27.9
22.5

J2M
J3M

45

22.5
22.5

50

Jektole
Pin

Stock removal from head end


which shortens overall length.
Same as XT except head
thickness tolerance is held to
0.01.

Minimum head diameter equals


D 0.00, 0.03.

Alterations apply to Straight Punches & Blanks.

Punch
Blanks

How to Order:
Specify: Quantity
Type
Shank & Length Codes
Steel

4 DJB 10-2571 M2
3 DPB 06-63 PS

Jektole & Regular




Types

HRC

A2, M2

60-63

PS

63-65

All Heads Drawn to HRC 40-55

Dm4

0.1

DJB &
DPB

Steel:

DJB

0.5

0
0.3

5.0 0

0.2

R 0.30

L1
(Ref.)

0.3
0.3

DPB

All dimensions and tolerances


are the same unless specified.

05
06
08
10
13
16
20
25
32

18.0
19.0
11.0
13.0
16.0
19.0
23.0
28.0
35.0

05
06
08
10
13
16
20
25
32

08.0
09.0
11.0
13.0
16.0
19.0
23.0
28.0
35.0

04
05
06
08
10
13
16
20
25
32

07.0
08.0
09.0
11.0
13.0
16.0
19.0
23.0
28.0
35.0

Point
Length
L1 (Ref.)

13.0

25.0

As
Reqd

Type & D

D_B

L
32.0

DJB 05
DJB 06
DJB 08
DJB 10
DJB 13
DJB 16
DJB 20
DJB 25
DJB 32

40.0

50.0

56.0

60.0

63.0

70.0

71.0

80.0

90.0 100.0

0840
1345

DJB 05
DJB 06
DJB 08
DJB 10
DJB 13
DJB 16
DJB 20
DJB 25
DJB 32
DPB 04
DPB 05
DPB 06
DPB 08
DPB 10
DPB 13
DPB 16
DPB 20
DPB 25
DPB 32

45.0

1945

1350

1950

1356 1360

1363 1370

1371 1380

1956 1960

1963 1970

1971 1980

2556 2560

2563 2570

2571 2580

1390 13100

2590 25100

1960

32

40

45

50

56

60

63

70

71

80

90

100

Jektole
Pin
J2M
J3M
J4M
J6M
J6M
J9M
J9M
J9M
J12M
J2M
J3M
J4M
J6M
J6M
J9M
J9M
J9M
J12M

N/A

Max. SBR 8 and 19 are indicated by Italics.


11

Clospace
Punches

Steel:

HRC

A2, M2

60-63

How to Order:
Specify: Quantity
Type
Point Length
Shank & Length Codes
P Dimension
Steel
Standard Alterations

DCX, DXX, DCB Heads


Drawn to HRC 40-55

0.005

0
0.3

0.4

0.5

P0.000

0.1

5.00.0

0.005

D0.000

For Precision,
Close Space Holes

L1

Pointed Punches

Qty

DCX A2, M2

5
8
5

0.2

R 0.30

1
0

0.008 A

L1

0.3
0

0.25

Type

DCX04- 071 P3.49, A2


DWX
80 P5.00, M2
DCB06- 70 M2

.7D 0

0.4

P 0

(Ref.)

1.8D

0.005

60

DVX M2

0.25
.7P0

Clospace Punch Alterations


See page 5 for an explanation of these alterations.

Straight Punches

XBR
XD
XH
XL
LL
XP
XT
TT
XN*
XNT*

DXX A2, M2

D0

(Ref.)

1.8P

0.005

60

DWX M2

0.5

DXX DWX
DCB DVB DCX

Product

Punch Blanks

DVX

*Available on M2 only.

DCB A2, M2

0.25

.7D0

(Ref.)

1.8D

60

DVB M2

Type

DCX

DVX

Regular Punches

DXX

All dimensions and tolerances


are the same unless specified.

Body
D

Head
Dia.
H

Point
Length
L1

Range
P

40.0

45.0

50.0

56.0

60.0

63.0

70.0

71.0

80.0

2.0
3.0
4.0
5.0
6.0
7.0

4.0
5.0
6.0
7.0
8.0
9.0

5.0
7.0
8.0
8.0
8.0
8.0

0.81-2.00
2.01-3.00
3.01-4.00
4.01-5.00
5.01-6.00
6.01-7.00

40

45

50

56

60

63

70

71

80

N/A

3.0
4.0
5.0
6.0
7.0
8.0
9.0

N/A

0.81-1.60
1.61-2.00
2.01-3.00
3.01-4.00
4.01-5.00
5.01-6.00
6.01-7.00

40

45

50

56

60

63

70

71

80

2.0
3.0
4.0
5.0
6.0
7.0

4.0
5.0
6.0
7.0
8.0
9.0

N/A

N/A

40

45

50

56

60

63

70

71

80

DWX

Straight Punches

DCB

DVB

Punch Blanks

12

(see page 17
for Quill Bushings)
L

Extended
Range
Punches

How to Order:
Specify: Quantity
Type
Shank Diameter
Point & Overall Length
P or P & W Dimensions
Steel

Jektole & Regular


For Larger Dia. Holes

Steel:
A2

HRC
60-63

L1
Qty

Type

2 DJX40- 2580 P38.5


5 DPR50-30100 P38.0, W24.5, X3
4 DJK63- 1971 P55.75, W15.75, R1.75, X2
Type
Type

Type
Type

DP__

DJ__

D_K

D_H

D_J

0.030.005

R13

0
0.3

0.4

45
0.2
R0.30.30

R0 0.3

When D minus P exceeds 10


a step will exist.

40.0
45.0
50.0
56.0
63.0

43.0
48.0
53.0
59.0
66.0

40.0
45.0
50.0
56.0
63.0

43.0
48.0
53.0
59.0
66.0

40.0
45.0
50.0
56.0
63.0

43.0
48.0
53.0
59.0
66.0

D_R
G

0.008 A
D_O
D_R
G

P
W

D_Y
2

D_Z
R

0.3
W

P
2

D_V

L1

L0

D_O

0

R=

G
2

 0.008 A

When D minus P exceeds 10


a step will exist.

Point
Length
L1

D_X
1

45

D_X

D_N

0.008 A

1
0

L1

D_J
W

R (Specify)

1
P

0.008 A
0

H
0.2
0

DJ_
DP_

90

Shank
Type
D

D_K

D_H
P

R 0.3

P/W 0.005

0.4

0
0.3

0.5

R13

R (Specify)

P/W
0.05
D

0.1
5.0 0

Dm4

0.5

Dm4

5.0

0.1
0

0.03
0.05

90

Round

Shape

Range
P

Min. Max.
W
P/G

L
60.0

63.0

70.0

71.0

80.0

90.0

19.0

20.00-40.00
25.00-45.00
30.00-50.00
35.00-56.00
40.00-63.00

18.00-40.00
19.00-45.00
10.00-50.00 1960
11.00-56.00
12.00-63.00

1963

1970

1971

1980

1990 19100

25.0

20.00-40.00
25.00-45.00
30.00-50.00
35.00-56.00
40.00-63.00

18.00-40.00
19.00-45.00
10.00-50.00
11.00-56.00
12.00-63.00

2563

2570

2571

2580

2590 25100

30.0

20.00-40.00
25.00-45.00
30.00-50.00
35.00-56.00
40.00-63.00

18.00-40.00
19.00-45.00
10.00-50.00
11.00-56.00
12.00-63.00

3070

3071

3080

3090 30100

Sharp corners are typical. To assure proper clearance, Dayton will


provide standard broken corners to eliminate interference with
die button fillet when total clearance is 0.08 or less.

100.0

Check your P & W dimensions to be sure the diagonal G does not


exceed the max shown.

G=

P 2 + W2

13

Die Buttons

Die Button Construction


3.0
Straight
Land

Precision
Headed & Headless

P
Tapered Relief
0.4
0.6 / 100/ side

4P
to
L 5P*

Tapered Relief
0.6
1.0 / 100/ side
3.0
Straight
Land

*3P for holes under 2.5

HRC

A2, M2

60-63

PS

63-65

Tapered
Shape Relief
0.4
0.6 / 100/ side

When P 1.6
P

Steel:

2P
0.3

0.8

Tapered Relief 1.2 / 100/side

Type

Type

DN_

5.0

R 0.3

Dm4
A
L

0.3
0

3.0

5.0-40.0

0.012 A

45.0-71.0

D_O

DN_
Only

16.0
20.0
25.0
32.0
38.0
40.0

Shape
Min. Max.
W P/G

08.0
09.0
11.0
13.0
16.0

01.60-03.20
01.60-03.90
02.40-05.40
03.20-06.80
05.40-08.80

1.30-03.20
1.30-03.90
1.30-05.40
1.30-06.80
1.90-08.80

19.0
23.0
28.0
35.0
41.0
43.0

07.40-10.80
09.50-13.60
12.00-17.00
16.00-22.00
18.00-27.00
18.00-27.00

1.90-10.80
1.90-13.60
1.90-17.00
1.90-22.00
1.90-27.00
1.90-27.00

18.00-35.00
18.00-40.00
18.00-45.00
18.00-50.00
18.00-56.00

4.80-35.00
4.80-40.00
4.80-45.00
4.80-50.00
4.80-56.00

45.0 through 71.0 D available


A2 and M2 only.

D_Z
R

P
W

R=

G
2

5.0-40.0

0.2 Max. Fillet (Typical)

L
13.0

16.0

20.0

22.0

25.0

28.0

13

16

20

22

25

28

20

30.0

32.0

35.0

30

32

35

22

25

28

30

32

35

22

25

28

30

32

35

Check your P & W dimensions to be sure the


diagonal G does not exceed the max. shown.

G=

14

0.012 A 45.0-71.0

Round
Range
P

45.0
50.0
56.0
63.0
71.0

D_Y

D_R

Dn4

DN_
DR_

05.0
06.0
08.0
10.0
13.0

0.008 A

All dimensions and tolerances


are the same unless specified.

Type

0.008 A

Body
D

P
2

D_X

Headless

D_V

W
0

3.0

DN_

D_N

D_J

R (Specify)

0.2
0

D_K

D_H
90

Headed

0.1
0
0.5

0
0.3

DR_

P/W

0.005
0

DR_

P 2 + W2

40.0

40

Standard Alterations

How to Order:
Specify: Quantity
Type
Body Dia. & Length Codes
P or P&W Dimensions
Steel
Standard Alterations

Standard alterations are the ranges beyond those sizes listed in the catalog
which can be manufactured for a slight additional charge.

XP, XW

XB

L
Qty

P & W Dimensions Larger than Standard

Type

0.10-0.30
0.30-0.50
0.50-0.80
0.80-up

0.8
1.6
2.4
3.0
P

XD

5.0
6.0
8.0
10.0
13.0

3.20
4.00
6.20
7.70
10.40

16.0
20.0
25.0
32.0
40.0

12.80
16.00
20.00
25.60
32.00

Hole Range

Max XB*

00.800-01.600
01.601-02.400
02.401-04.000
04.001-06.000
06.001-08.000
08.001-10.000
10.001-over

3.2
5.0
6.0
8.0
9.5
11.0
13.0

Reduced Body Dia.


Head Diameter does not change with body reduction.

XD

Body
Code

Min
XD

Max
P/G

Body
Code

Min
XD

Max
P/G

1 5.0
1 6.0
1 8.0
10.0
13.0

13.500
15.000
16.500
18.500
11.500

.72D
.75D
.77D
.80D
.80D

1
16.0
20.0
1
25.0
1
32.0
38.0
40.0

1
14.500
18.500
1
23.000
1
1
30.000
36.000
38.000

.80D
.80D
.80D
.80D
.80D
.80D

XSC (See order example at left.)

Slug Control eliminates slug pulling.

B
Land

T
Stock
Thickness

XL L
LL

Example: T 0.40

DNX 05-25, P2.60, M2, XB1.6


Dayton Slug Control is Easy to Order

XT/TT

Dayton Slug Control is as easy as specifying a catalog


number. Add the information that is unique to your
application to the die button catalog number.
See the example below:
You must specify XSC for alteration, material thickness
and clearance per side as a percent.

Catalog Number

Your Specs

DNX

16-25

P6.3

XSC

MM1.0

CS5

Type

D L

Alt.
Code

Matl
Thkness
(inches)

Clear
Per Side
(%)

P
The standard location for a key flat is
Parallel to the P dimension.
See pages 20 & 21 for more information.

Overall Length Shortened


Minimum overall length:
Headless = 6.35
Headed = 6.35 + T

LL

Precision Overall Length


Same as XL except overall length is held
to 0.02.

XT

Thinner Head than Standard


Stock removal from Head end which
shortens overall length.

TT

Precision Head Thickness


Same as XT except head thickness is
held to 0.01.

XH

Reduced Head Diameter


Minimum head diameter equals
D + 0.00 0.03.

Taper Relief (10 per side max)


XAR Increased
Standard B length unless XB is specified.

0 (X2)

Min. P or W
1.3mm

Default angle is 1 when an angle is not specified.

XBL

90 Plan
View

D
2

XL

XH

This information will be entered into our computer to


generate a program to alter the land of the die button
and end your slug pulling problems forever!
See inside front of catalog for more information.

Key Flats

Max
P/G

* No max XB on
shaped dies

To minimize slug jamming in the die button, the land


length should be shortened for stock thicknesses less
than 0.80. The shorter land lengths are available at no
extra charge but must be specified.
Recommended
Land Length
XB

Body
Code

XB (0.4 min. B)

2 DNX50- 25 P37.92, M2, XD = 49.99


5 DNX 13- 35 P8.00, W2.15, A2, XB = 2.00
2 DRK20- 32 P12.02, W6.02, R0.52, A2

Stock
Thickness
T

Max
P/G

Land Length Shorter or Longer than Standard

Shortened Die Button Land

Body
Code

XN

Straight Through Land


The land length (B) equals the
overall length of the die button.
Can be used for bushings,
guides and a variety of
other applications. Round only.

DayTride a unique wear


resistant surface treatment
for M2 & PS only.

XNT

DAYTiN Titanium Nitride


coating for extra wear.
For M2 & PS only.
15

0.1

Type

5.0 0

AHU
Headed

0.5

Dm4

0.2

R 0.30

How to Order:
Specify: Quantity
Type
Body Dia. & Length Codes
P Dimensions

A
0.3
0

3.0

ADU
Headless

Type

0.03

D0.05

Dn4

ADU

8 AHU 45-40
2 ADU 13-30 XP2.0
For the fastest delivery use
the hole (P) dimensions
given in the chart. If a
larger hole is desired
simply specify XP and
give the dimension.
Type

ADU
AHU

ADU
Only

13.0

16.0

20.0

22.0

25.0

28.0

05.0
06.0
08.0
10.0
13.0

08.0
09.0
11.0
13.0
16.0

0.8
0.8
0.8
0.8
1.6

13

16

20

22

25

28

16.0
20.0
25.0
32.0
38.0
40.0
45.0
50.0
56.0
63.0
71.0

19.0
23.0
28.0
35.0
41.0
43.0

1.6
1.6
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
3.2

20

22

25

22

25

30.0

32.0

35.0

30

32

35

28

30

32

35

28

30

32

35

Std. Shank Dia.

The Key to
Increased Productivity

Point Hole Dia.


Shank Hole Dia.
Pin Extension

C
E

Requires less press tonnage


Reduces pressure required
to strip the punch ... which
in turn reduces punch wear
Produces minimal burr
Doubles (and often triples)
piece output per grind
Reduces total punch costs

Jektole In Maintenance

Keeper Key holds pin in


retracted position
Eliminates the need for disassembly before grinding
Maintains proper pin
extension
Reduces downtime for
re-grinding

16

All dimensions and tolerances


are the same unless specified.

Body
D

Jektole 
Data
Jektole In Production

0.13 A

0
0.3

AHU

unless
specified

HRC

A2, M2 60-63

P0.13

Steel:

EDM
Die Button
Blanks

40.0

40

Standard Jektole Data


DIMENSION

E
D
S=20.0
Min

1.5
(0.8 for J2M
& J3M)

D
L

Pin Extension
Set Screw

Spring

19.0

End Ground
Square
H
L

T
D

0.25 Fillet
Jektole Pin
Rc 44-48

J12M
32.0
and
larger
3.2
7.0
1.6

Jektole Design Limits


DIMENSION
Min. Shank Dia. D
Min. Point Dia.
P
Max. Point Lgth.
Max. Shank Lgth. S

L1 P
C

J2M J3M J4M J6M J9M


16.0
5.0 6.0 8.0 10.0 20.0
13.0 25.0
0.5 0.8 1.2 1.6 2.4
2.2 2.5 3.4 4.4 5.2
0.8 0.8 1.6 1.6 1.6

J2M
4.4
1.3
32.0
87.0

J3M
5.0
2.0
38.0
87.0

J4M
6.8
3.0
41.0
84.0

J6M
8.8
4.0
41.0
84.0

J9M
10.4
6.0
41.0
84.0

J12M
14.0
7.2
41.0
70.3

Universal Jektole Components


EJECTOR PINS
Overall Length
Pin Diameter
Head Diameter
Head Thickness
SPRINGS
Outside Dia.
Free Length
Pressure
(Pre-Load)
SCREWS
Screw Size
Screw Length

L
D
H
T

J2M
28.0
0.43
1.2
0.8

J3M
35.0
0.68
1.8
1.2

J4M
49.0
1.04
2.4
1.6

J2M J3M J4M


D 2.05 2.40 3.25
L 60.3 60.3 81.0
New- 2.2 3.3 4.5
tons
D
L

J6M
49.0
1.47
3.0
1.6

J9M
56.5
2.26
4.0
2.4

J12M
56.5
3.05
4.8
2.4

J6M J9M J12M


4.25 5.00 6.90
76.2 68.9 65.1
6.7

9.0 11.3

J2M J3M J4M J6M J9M J12M


M2.6 M3 M4 M5 M6 M8
5.0 5.0 5.0 5.0 6.0 6.0

Guide
Bushings

Land Length V
P
0.800-1.700
1.701-2.400
2.401-10.800

For Punch Point Support

V
2P
P + 1.7
.82P + 2.1

Steel:

HRC

A2

60-63

Applies to all products on this page


Type

Type

Type

DF_

DE_

DG_

Guide Bushing Alterations


0.5

DE_

Head
Up

Dm4

See page 15 for an explanation of these


alterations.

A
0.3

L0.3

How to Order:
Specify: Quantity
Type
Body & Length Codes
P or P & W Dimensions
Steel
Standard Alterations

DG_ Headless
DF_ Head Down
DE_ Head Up

15.0
16.0
18.0
10.0
13.0
16.0

18.0
19.0
11.0
13.0
16.0
19.0

1.60-13.20
1.60-13.90
2.40-15.40
3.20-16.80
5.40-18.80
7.40-10.80

0.2 Max. Fillet (Typical)

XP

0.008 A

Shape
Min. Max.
W P/G

C' Bore
Dia.
C

8.0

1.30-13.20
13.6
1.30-13.90
14.6
1.30-15.40
16.6
1.30-16.80
18.2
1.90-18.80
11.4
1.90-10.80 Cone complet

10.0

13.0

10

13

16.0

8
16

Check your P & W dimensions to be sure the diagonal G does not


exceed the max. shown.

0.005

P0.010

0.03

D0.05

0.5

DQX

0
0.3

.7P

0.1

DQX

Dm4

Type

H
60

0.008 A

0.2
0.30
0.1
5.00

3.0
2P

(Min.)
0.3

L0.3

Quill Bushing Alterations

XL

D_R

3 DQX 10-32

XH

D_O

G =  P 2 + W2

How to Order:
Specify: Quantity
Type
Body Dia. &
Length Codes
Steel

Reduced Shank
Diameter
Reduced Head
Diameter
Overall Length
Shortened
P Dimension Larger
than Standard

Dn4

For Clospace Punches


(see page 12)

XD

D_X

All dimensions and tolerances


are the same for DE_, DF_
and DG_ unless specified.

Round
Range
P

0.008 A

Headless

Body
D

Type

Quill
Bushings

R (Specify)
0

DG_

4 DEX 06-13 P2.00, XH = 7.00


2 DFO 10-10 XP7.00, W2.90, A2
3 DGK 16-16 P6.60, W6.10, R1.00, A2

D_J

90

DF_

Head
Down

D_K

D_H

0.2

R 0.30

P0.2

0.005

0.1

3.00.3

P0.3

Shape
0
0.3

XH
XP
XT
TT

Round

Product

Limitations
XP

XD

Body
Code

Min. P

Max. P

Min. XD

Max. P

15.0
16.0
18.0
10.0
13.0

11.70
11.70
11.70
11.70
11.70

2.50
3.00
4.00
5.00
6.50

03.500
05.000
06.500
08.500
11.500

1.700
2.500
3.200
4.000
6.000

Body
D

Punch
Hole
P

15.0

18.0

2.000

16.0

19.0

3.000

18.0

11.0

4.000

10.0

13.0

5.000

13.0

16.0

6.000

L
20.0 25.0 32.0

20

25

32

17

Classified
Shapes

Simplified Specification
83 Common Shapes
No Detailing Required

Views
Views areReflected View of Punch and Guide, Plan View
of Die Buttonsee opposite column.
Orientation and Locking
The Locking Device orientation is
90
standard at 0. For types of locking
methods and custom locations see
X5
pages 20 and 21.
0

180

270
Reflected View

Clearance

Notes and
Fillets and Sharp Corners
Normal griding methods produce:
0.2 max fillet on the
punchmatching corner sharp
on the die button.
0.2 max fillet on the
die buttonmatching corner
sharp on the punch.

Punch
1
2

Die Button

Reflected View Punches and Guides


The Reflected View is used for Punches and Guides. It is
the view as seen in a mirror held below a punch or guide
in its operating position.
It is the same as a Plan View from the head end, in which
the point shape is shown dotted except a Reflected View
is shown with solid lines.
The Reflected View simplifies designeliminates confusion. Shapes on the part
Punch
print, strip layout, punch,
die button and guide are
the same basic view.
Guide
Orientation for locking
Reflected
devices is the same
View
position on all components.

Note: Must identify as


REFLECTED VIEW on
punch drawing.
How to Order:

Punches
Specify: Quantity, Type (change Shape Code to C),
Shape Number, Dimensions, Steel and Locking Device.

Fillets matched with sharp corners reduces the clearance


per side () If the clearance is 0.04 or less, Dayton will
break sharp corners when the punches and/or guides and
die buttons are ordered together. This reduces assembly
time and the risk of edge breaking during operation.

Shapes are centered on punch shanks as shown.


Shapes in guide bushings and die buttons are also centered as shown with the exception of shapes C22 and C34.
Due to clearance, the P dimension on these shapes will
not be centered.
* Corner Dimensions
Dimensions should be to the theoretical sharp corners for
shapes C22, C24, C25, C34, C61 and C88. Some
reduction of these dimensions will result from fitting the
punch and die button under conditions where clearance
is 0.04 or less per side.

Qty

C33

P
2

2 DPC13- 1950 C 13 P 8.00, W 4.00, A 1.99, M2, X2


Die Buttons and Guides
To assure proper relationship with punches, it is necessary to specify punch dimensions and clearance per side
() when ordering die buttons and guides.
Example:

C52

A
R

C18
W

18

A
2

A
2

P
W

C53

A
2

A
R

C57
A

W
2

W
2

C55

C58

W
2

A
2

P
W
2

A
2

P
W
2

C56

C14

P
W
2

C54

A
2

P
W
2

P
W

C13
A

Mono-lobes

C60

C20

A
2

W
C17

R= G
2

C59

Dayton will assure the proper clearance of die buttons


and guides to the punch when ordered in this manner.

A
2

Multi-lobes
C19

Type

Die Button:2 DRC 13 25 C13 P8.00, W4.00, A2.00, M2, X2, 0.05
Guide:
2 DFC 13 16 C13 P8.00, W4.00, A2.00, X2, 0.013

C11

Flatted Rounds

P
2

+ Shape Center

C10

Die Button

R
P

W
2

Keys

Triangles/Trapezoids
C61*

C32

C31

C30

C22*

C23

C25*

C24*
R

P
W

A
P

C62

P
S

C36

C26
A

Miscellaneous
C42

R1
P

R2

C64

W
2

W
2

P
W
2

Ts

B B
2

C66
A

C67

C45

A
2

A
P

C46

C76
A
R

P
S

B B
2

C77

P
S

B
B
2

C48

Polygons
W

C85

C35

C86

C87

C47

C88*

A = Even No. of Sides

C89

R(4)

PP

WW

C82
A
2

WW

PP R
WW

B B
2

A = Odd No. of Sides

C38

C39

WW

PP

A = No. of teeth (3, 4,


6 or 8 only)

PP

WW

Duo Tees

C91

A
P

C92

C15

A
S P

C84

R
P

R1
R2

C49

C21

C90

C83
A

P
A = Odd No. of Sides

PP

A = Even No. of Sides

B B

B B
2

P
R

W
W

C36

P
B

WW

C81

AA
2

P
PP

C80

A
2

R
W

C79

P
B B

C78

A
2

B
2

C12

W 2

When WW or PP is not specified shape will be furnished P&W


central.

A
2

C37

B
2

W
C73

A
R

Ls

C44

C75

B
2

A
B

C51

C74

C34

B
R

B
2

C72
B
2

P
W
2

C16

C29
R

W2

B
W

C70

C69
A

W
C71

P
B

C28

A
C27

W
2

R
W

C65

W
2

W
2

C68
A

R2

C50

A
2

R1 = .683W .183P
R2 = 1.183P .683W

C93

C43

R1

A = 3 sides (equilateral)

Us

C41

C40

A = No. of teeth (3, 4,

A
P
W

6 or 8 only)

19

Locking
Devices

Orientation
The standard location for all locking devices is 0 and is
always on the long side (P) of the shape. Custom locations
are measured counterclockwise from 0.
Custom Location
Custom Location

Standard Location
Standard Location

Views
A Plan View is used for the die button and a Reflected View
is used for the punch or guide. The Reflected View, a mirror
image (see Ordering Information Section on page 18),
simplifies orientation ... all locking devices are in the same
position.
Plan View

Reflected View

Custom
Location

Standard
Location

6.0

Reflected
View

Reflected
View

Plan
View

0
F

(Punch)

(Guide)

(Die Button)

How to Specify
The most common locking devices, flat, double flat and
dowel are available. Select the type then add the code to
the component descriptions shown to the right.

How to Order

 DAYTRIDE, DAYTiN AND JEKTOLE


are registered trademarks of Dayton
Progress Corporation.
ALL TRILITERAL DESIGNATORS
are trademarks of Dayton
Progress Corporation.

20
20

1 DJJ 13-2563 P 8.0, W 6.5, M2, X2


3 DRO 10-25 P 5.150, W 2.650 A2, X2
Location Tolerance
Flat
Dowel
F
Radial
F
Radial
0.005 0.01/20 0.005
02
0.000
0.000

Standard/
Alternate Locations

Flats

Definitions:
Standard Location is at 0.
Alternate Location is 90, 180
or 270. Alternate Locations are
available at no additional charge.

Definition:
Custom Location is any angle other
than: 0, 90, 180 or 270.

Single Flats: X2 & X8

Single Flats: X5 & X9

Locking Devices

Punches

Buttons

Locking Devices

Punches

Buttons

X2
X8

Top
N/A

Bottom
Top

X5
X9

Top
N/A

Bottom
Top

Order Example:
X2 - 90

Order Example:
X5 - 135

Double Flats: X3

Double Flats: X6

Locking Devices

Punches

Buttons

Locking Devices

Punches

Buttons

X3

Top

Bottom

X6

Top

Bottom

F Dimension (0.5D on Headed Products)


Headless Die Buttons and Guides
Body
F
Body
F
Body
F

05

06

08

10

13

16

2.2 2.6 3.5 4.3 5.6 6.9


20

22

25

32

38

40

8.7 9.5 10.8 13.8 16.5 17.4


45

50

56

63

71

90

180

270

Length

Depth

Note: depth of flat is taken from shank,


not the head on punches.

Dowel Slots
F

F = .5D + 1/2 Dowel Dia.

1
F
.5D
2 Dowel Dia.
on Headed Punches
on Headed Punches
and
Matrixes
and Die Buttons

Order Example:
X3 - 90

Order Example:
X6 - 135

Second Flat is always parallel to the first flat.

Additional Flats*
Code

19.5 21.7 24.2 27.3 30.7

Custom Locations

Additional Flats*

Depth

X81
X82
X83
X84
X85
X86
X87
X88
X89

Length

Code

1.5
13
1.5
16
1.5
20
1.5
Full Length
2.5
13
2.5
16
2.5
20
2.5
Full Length
Specify Dimensions

Dowel Slots:
X0*, X4, X41 & X43

Depth

X91
X92
X93
X94
X95
X96
X97
X98
X99

Length

1.5
13
1.5
16
1.5
20
1.5
Full Length
2.5
13
2.5
16
2.5
20
2.5
Full Length
Specify Dimensions

Dowel Slots:
X1*, X7, X71 & X73

Locking Devices

Dowel

Locking Devices

Dowel

X0*
X4
X41
X43

3.0
3.0
4.0
6.0

X1*
X7
X71

3.0
3.0
4.0

X73

6.0

Order Example:
X0 - 180

Order Example:
X71 - 135

* Available on headless die buttons only

F Dimension

for Headless Die Buttons Only


Body

05

06

08

10

13

16-25

32-71

X0/X1
X4/X7
X41/X71

.5D
3.5
4.0

.5D
3.9
4.4

.5D
4.7
5.2

.5D
5.5
6.0

.5D
6.7
7.2

.5D
.5D
.5D

.5D
.5D
.5D

5.0

5.4

6.2

7.0

8.2

.5D 1.0

.5D

X43/X73

Key Flats vs. Dowel Slots


Maximum hole dimensions in die buttons were designed
with key flats in mind. There are instances where, if using a
dowel slot, the dowel hole could break into the relief. For this
reason there are two ways to specify the location of the
dowel. X0 (standard/alternate location) and X1 (custom
location) are located .5D from centerline. However, when
hole dimensions are approaching the high limit of P X4
(standard/alternate location) or X7 (custom location) may be

specified. This relocates the dowel outward to assure no


interference between the dowel and relief. Note, when the
die button diameter is 16-71, the centerline dimension is .5D
on all dowels.
To determine if you will have an interference problem see
Die Button Construction on page 14.
21
21

401

Form Punch Shapes

LA
AP

the example below. Specify


alterations, if applicable.
LA
The shapes
shown below
are standard, but are not
PP
201only shapes Dayton
the
provides. Others are
available with a detailed
drawing attached to the
LAorder. LA

Dayton Progress Form


Punches are available on
round punches (i.e., those
designated as standard X
shaped punches).
When ordering, change
the X designator to a W.
In addition, specify other
dimensions, as shown in

Form Punches are also


available on standard punch
LA other
blanks. Form Punches
than those are available as
specials.LA 212
AP

401

LA
LA

LA

PP

201

PP
PP
PP
LA

HOW TO ORDER

212

PP
LA
LA

LA

402

LA

AP

233

601

LA

RL

212
212

LA

213

212

PP

402

LA

PP

PP

LA

APPP
PP
LA
RF=(PP/2)
RL RF=(PP/2)
RL LA

LA

RF=(PP/2)

LA0.01
PP

404
233
233

LA

RL

404

RP
RF=(P/2)
RL + RP must be (P - PP

RL

PP
RF=(PP/2)
RP
RL
RP must beRF=(PP/2)
(P - PP) /2
RL

402

PP

LA

202

201
201

PP
RF=(PP/2)

PP

LA

201

RL

401

701

LA

LA
RL

233
234
RP
RL
233
RP PP
602 RL + RPPP
must be (P - PP) /2

AP
LA
LA
RL
RL

PP

RP

RL
RP
444

PP
RLRL
+ RP must be (P - PP) /2
PP
RP
RP
LA
LA
702
LA
AP
PP
PP
202
213
RF=(PP/2)
RS
RP
LA
RL
RP
LA
RL + RP must be (P -RP
PP) /2
LA
RL
LA
RP must be (P - PP) /2 RF=(PP/2)
RL + RP must be (P -0.02
PP) /2
RP must be (P - PP) /2
701
RL
RP
PP
701234LA
PP
202
213below.
P is the point dimension
of the product. PP
The P dimensions are not shown
RP must
be (P - PP) /2
244
LA PP
L0.02
LA
202 tolerance applies.LAPP
213
LA
PP
234
When P = D, shank
RL
LA
RF=(PP/2) LA
LA BB
RL
RP
RPAPLAQty. Type
RP
RS
Shape
RF=(PP/2)
AP
RS
RP
must
be

(P
PP)
/2
RL
RLLA
RP LA
2
DPW
13 1360 W201 P10.00 50.00
PP5.00
RP
PP
RP must be (P - PP) /2
234
PP PP
404221
603
PP
PP
PP
PP 444
203
204
223
PP
234 PK
AP
RL
LA
RL
AP
RP
RL
PP
LA
703
203
221
RS
RP PP
LA
RP
RLRK
RP
RB
LA
LA
RP
RL
RP
LA
RP
AP RP must be (P - PP) /2
BB
RP must be (P - PP)RP
/2
RS
LA
702
RL
702
PP
PP
203
221
PP
244
RP must be (P - PP) /2
PP
PP
264 PK
203
221
701
RP
LA
LA
LA
LA
LA
RP RF=(PP/2)
RS
RP LA
LA
PP
244 RL AP
RP
RS
RS
RS
LA
LA
RB
RP must be (P - PP)RP
/2 LA
LA
LA
LA
RL
RP
BB
RF=(PP/2) R
RP must be (P - PP) /2
RS RS
PP
PP
PP
PP
PP
PP 244
PP 204
211
712
223
LA
RK + RL must be (PK - P
212
201
AP224
LA
RF
LA
PP
244
AP
LA
LA
PP
PP
LA
PP
PP
704
LA
AP
212
201
204
223 PK
RP LA
RF=(PP/2)
RF=(PP/2)
RF=(PP/2)
RP
RP LA
RPPP
LA
RP
RS
RL LA 444
RP
RF=(PP/2)
BB
PP
PP
RP mustAP
be (P -RL
PP) /2
212
201
RS
RF=(PP/2)
RS
RL
PP
RP
233
LA
PP
LA
703
PP
RB
PP
RKRP
PP
204
223 RL RF=(PP/2)
PP
PP
LA 703
BB
201
212
RP must be (P - PP) /2
RS
RL
PP
PK
PP 264
LA
PP
233
PP
204
223 RL
RP
702
LA
LA
LA
LA
AP
RF=(PP/2)
RP
LA
RL
RP
PK
PP 264
RS
233 RL + RP must be (P RP
- PP) /2
RL
RLPP
RB
RP LA
LA
LA BB
LA
LA
RP must be (P - PP) RP
/2 LA
LA
RS
RP
RL
RK
PP BB
233RL + RP
APRB
RS
must be
(P RP
- PP) /2
PP
RP mustPP
be (P
- PP) /2
401
RS
RL/2
PP
PP
211
224
PP
LA
RK + RL must be (PK - PP)
202
213
LA
LA
LA
PP
PK
264 - PP)
RK
RL + RPLA
must be (P RP
/2
LA
LA
PP
LA
PP
PP
AP
PP
PP
PK
PP
211
224
LA
LA
PP
264
213
202
RK
+
RL
must
be

(PK
PP)
/2 711
LA
201
212
RF=(PP/2)
RF=(PP/2)
AP
PP
713
RP
RS
RL LA
RP LA
LA
RL + RP
must be (P - PP) /2
RL
RB
LA
PP
PP
RP must
be (P - PP) /2 RF=(PP/2)
PP
RS
213
202
PP
AP
RF=(PP/2)
201
212
RK
RL
RF=(PP/2)
RB
RS
RL
RP
RP
LA
PP
RL
704 RK + RLPP
234
PP
LA
PP
must
PP
PP
704be (PK - PP)
RK /2
PP
PP
PP 211
202
213RP mustRF=(PP/2)
be (P224
- PP) /2
201
212
RL
PP
PP
PP
LA
211 RL
224 RP RF=(PP/2)
233
RK + RLPP
must be (PK - PP) /2
LA
LA
234
RL
PP
RL
LA
703
RP must
be (P - PP) /2 RF=(PP/2)
RF=(PP/2)
LA
RF=(PP/2)
RP
RP
LA
RL
RL
LA
RP
RP
RP
LA233
RL
PP
234 RP PP
RF=(PP/2)
RL
LA
RP
LA
LA
RP must
LAbe (P - PP) /2
RL
AP
RP
233 RL + RP must234
PP
PP
be (PRP
- PP) PP
/2
AP
212
PP
RL
PP
PP
LA
LA PP221
LA
203
LA
LA
PP
212
RP
RL + RP must be (P RP
- PP) /2
LA
RL
LA RF=(PP/2)
LAPP
PP
PP
LA
AP
213
202
402
203
221
LAPP
RL
RS
RP PP
LA
PP
APAP
401
601
RP RL
RF=(PP/2)
RL + RPLA
must be (P - PP) /2
RL
RL
PP
PP
PP 233
PP
PP
be (P - PP)RP
/2
213
202
203RP must
221
RF=(PP/2)
RS
LA
AP
RL
RL
RF=(P/2)
RP
RL
233
LA PP
PP
711 RL PP711
PP
714
PP
PP
202
213 RP must be (P
- PP) /2 RF=(PP/2)
203RP mustPP
221
be (P - PP)RP
/2
244
RS
LA
RP
RF
LA
RL
RP
RF
PP
LA
RL
234
PP /2244
RS
LAbe (P - PP)RP
PP
RP must be (P - PP) /2 LA
RP must
/2
RL + RP must be (P RP
- PP)
RF=(PP/2)
LA
RS704
LA
RP
RF=(PP/2)
RL
RP
RL
RP
RS
PP
234be (P - PP) /2
RL
RL + RP must
LA
LAbe (P - PP) /2
RP must
RP must
PP
LAbe (P - PP) /2 LA
244
RP
RF=(PP/2)
RP
PP
PP
LA
RP
213
PP
234
RS
PP
LA
PP
LA
LA
LA
LA
LA
204
223
PP
244 RL
LA PP
PP
LA
LA
213
RP
RF=(PP/2)
RP
AP
LA
RF=(PP/2)
RS
RL
LA
AP
PP
PP
PP
PP
LA
AP
RL 204
LA
LA
RP
221
203
223
LA
AP RF=(PP/2)
RP
RF=(PP/2)
RP
LA
LA
RP
RP
RP RS
RP must be (P - PP)RP
/2
RL
BB
PP
PP
PP
PP
be (P - PP) /2
PP
204 RP
223RP mustRS
221
203
RS 611
LA PP
401RP must be
601
234
(P - PP) /2
AP
RP
LA
AN
PP
RP
PP
404
RL
402
602
PP
RF
611
401
601
PP
PP
PP
PP
BB
234
221
203 RP must be 204
223RP mustRS
(P - PP)RP
/2 PP
be (P - PP) /2
RS
LA RF=(P/2)
PP
PKLA
RP
RL
264 RL
RP
RL
LA
RL
LA
LA
RF=(P/2)
RP
BB
PP
244
RL
RP must be (P - PP)RP
/2
801 RP
RP mustRS
be (P - PP) /2
711
LA
RS
RP
PP
PKLA
LA
RS
RP
RP RF264 RL
RL
RB
BB
LAbe (P - PP) /2
LAbe (P - PP) /2 LA
LA
RP must
RP must
244
RS
RP PK PP
RF=(PP/2)
RK PP
PP
PP
264
RS
221
RS
RL /2
PP
PP
211
224
LA
RK + RLPP
mustRB
be (PK - PP)
LA
LA
LA
244
PP
PP
221
RK PP
264 RP PKRF=(PP/2)
RS
RS
RP
LA
RL/2
RS
RB
PP
LAPP
PP
211
224
LA223
LA
PP
LA
LA
LA
RK
+
RL
must
be

(PK
PP)
204
RL
RF=(PP/2)
RP
RF=(PP/2)
LA
RP RS
RK LA
LA
LA
LA
LA RS
e (P - PP)RP
/2
RS
RL
RB
AP
RL
PP
PP
224
AP 211
PP
PP
RK + RLLA
must be (PK - PP) /2 BB
223
204
RF=(PP/2)
RP AP
RK
e (P - PP) /2
RP
LA PPRP
AP
AP
RS
RP
244
AP
PP
PP
PP
211
224
BB RK + RL must
RP
223 RP must be (P
204
- PP) /2 PP
RS be (PK - PP) /2
RF=(PP/2)
244
RP
RP PP
PP
PP
LA PP
LA 601
402
602
612
RP
611
401
RP
RF=(PP/2)
PP
PK
PP
BB
PP
611
PP
401 RP
601
404
603
(P
- PP) /2
RF=(PP/2)
602
LA402 RP must be RS
612
RF 444
RS
RP
PP
LA RF=(PP/2)
264 PK
RP
RP RF=(P/2)
RF
RL
RP
LA
BB
RL
LAbe RS
RP must
(P - PP) /2
RF=(P/2)
RS
RP
RL RS
PP
RB
PP
PKRL
PP
RK
264 RP
223
RL
RB
LA
LA
PP
PP
223
RKPP
264 PK
RS
RL /2
PP
LA
PP
RP
224
211
LA
LA
RK + RL mustRB
be (PK - PP)
RP
RK
BB
RS
RP
RP must be (P - PP)RP
/2
LA
RL
RB
RS
PP
PP
224
211
RK + RL must be (PK - RK
PP) /2
BB
RF=(PP/2)
LA
RP
RP mustLA
be (P - PP) /2
RS
LA
PP
LA
PP
224
211
PK LA RK + RL mustPP
be (PK - PP) /2
264
LA
RF=(PP/2)
AP
RP
LAAP
BB
PP
264 PK
AP
RP
AP RS
RS
RF=(PP/2)
RP
LA
RL
RB
RP
AP
RS
RK
PP
PP
PP
RL
402
621
611
602
601
612RB
603
PP 404
PP
PP402
PP
224
602
612
RL must
PP)PP
/2
PP
RF 444RK + PK
621
404
603be (PK - RK
RF
PP
RP
RL
PP
RF=(P/2)
224
RL
RP
RK + RL must be (PK - PP) /2
RL
RL
RP
RF=(PP/2)
RP
RL
RPRP
RB
RK
RP
RF=(PP/2)
RP

404

L 202
Steel W203
Shape

Specify: Qty. Type Code

Example: 2 DPW 13 1360 M2

LA
AP

22
602
404

AP
PP

RP
PP

BB

LA

AP

444

PK

PP

W201 10.00

LA

LA

603

PK

PP

PP

LA

PP5.00 LA50.00

RS
BB

AP
612
PP

603

213
Alterations

RL

PP

XNT

RS
PP
PP

221

621

621

PP

RF

P AP

611

601

PP

RF

RF=(P/2)

AP

AP

Form Punch Shapes


AP

702

701

701

LA

LA

AP

601

602

611

701
LA

612

RF

602
AP

611
PP
RL701

RF

RP

702

AP

612
702
AP

603
AP

BB

603

AP
RB

712

RS
PP

RL AP
RK

RP RP

RP

712
703
621AP

AP

703

PP

703

AP

703

AP
RP
AP

703
712
AP
621

AP

RF
RP

PP

704

713

RF

RP RF

713

704

AP
802
713
PP

711

714
711

801

LA

711
APAP

714
711

811
714 RF

AN
AP

811
714RF

PP
RF
RS
RP

AN

801

PP
RF
RS
RP

Dayton Die Buttons are


available for all the Form
Punches shown here, i.e.,
LA
LA LA designated as
round
punches
AN
AN
standard
X shaped
punchAN
es. When ordering, please
812
801

811

RF

714
711

APAP

PP
811

RF
RS
RP

RL

PP

LA

LA

PP

AN
RF
PP
RF
RS
RP
LA

703

RS
RP

AP
AN
APAP

714
811

PP
PP
RF
RP RF
RS
RP

RF

812
801

AN

RF
LA

LA

AN
AN

RF

PP

821

LA

A
PP

LA

821AN

AN

RP

PP

821

711

Form Die Button Shapes


LA
AN

AN

812

RF

PP

RF

change the X designator to


a W. Die Buttons are available as headed or headless
LA
LA relief, or
with a counterbore
AN
as headed or headless
with
a
AN
tapered relief.
PP

821

PP

821

PP

AN

PP

821

PP

RL

PP

AN
PP

PP

LA

LA

*B

(Land
Length)

*B (Land Length) will be per


catalog standard, unless XB is
ordered. O.A.L. will be held to
LL tolerance, i.e., .02.

(Land
Length)

LL

LL

LL

.25/.50
Fillet

920

PP

930

PP

PP

LA

RF

*B

LA

RF
(Land
Length)

(Land
Length)

LL

RS

LL

.25/.50
Fillet

LL

RS

933

931

LA

*B

*B

(Land
Length)

935

HOW TO ORDER

Specify:
Example:

Qty. Type

4 DNW

Code

LL

Steel W Shape

25

30

M2

W935 13.00

PP

LA

RS

RF

14.00

2.00

1.25

1.00

RF

RL

PP

AP

RL

821

PP

AP

PP

821
910

LA
AN
812
PP
AN

801
812

PP
704
RF LA

PP

RS
RF
RP

RL

RL

RL

AP
LALA

RF
LA

AN

LA

RL

LA

RF

AN

812

RF

AP
811
AN

LA

AP

LA

AN
801
AN

AN

812
801

801

*B
AN

811

702
811
714
711

AN

LA

AN

812

LALA

LA

AN
AN

821

LARL

AN

RS
RP

LA RS
RP
AN

LA LA

812
801

RF
(Land
Length)

AP
AN
714AP

711
811
714

PP

PP
RF

RF
RS
RP

RL

*B

RS

ANRF

PP

RS

RP

LA

RL

PP

RP

LA

801

LA

RF

AN
AP

APAP

RS
PP

AP

RP

AP
RP

RP

AP

AP

PP

RL
RS

RS
PP

PP
RL
RP
RS

RS
PP

LA
714

RP
711
PP

PP

AN
PP

RS
RL
LA

LA

AN
PP
PP
RL
RS

AP

LA
AN
AP

PP

802

704

LA

AP
AN
AP

PP

RP

802AP
713
704

PP
PP
RL
RS
PP
RP

AP

LA

AP

PP

802

PP

704

PP

704AP

LA

704AP
802
713

AP

PP

AP

AP

RP
PP

713

RP
AP

RF
AP

802

713
AN
AP

AP

713

RP

LA

802
AN

713AP
802AP

AN

LA

RP

PP
RF

RP PPRF

LA AP
AN
AP

802
713
701
704

RF

PP

RF

RF

RP

RP

703

RP
AP
AP

AP

702
612
PP

APRP
RP

712

RP
AP

702

712

RP

AN

RF

AP
RF

LA

PP

LA

RP
712
AP

712
621AP
703

PP

702

701
AP

712

AP

RP

RP

703

AP
RP

702
AP

RP
AP

AP

RP

702

701

RF

PP

AP

AP

LA

AP

PK

AP

701
AP

AP

RF

712

RF=(P/2)

RL

LA

712

RP
PP

AP

RP

AP

AN Alterations

XNT

23

RF

Surface Treatments and Coatings


Some catalog products can be coated to
increase hardness, reduce galling, and improve
wear and/or corrosion resistance. These
coatings and treatments are available for M2
and PS material.
DayTride (XN)a low-cost surface application that treats all exposed surfaces. Ideal for
punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73.
DayTiN (XNT)applied via PVD (physical
vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity
when used with a lubricant. Not recommended
for stainless steel, copper, or nickel. Approx.
hardness: *Vickers 2300.
DayTAN (XAN)ultra-hard, high-aluminum
PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for
HSLA, dual phase, and TRIP steels. Approx.
hardness: *Vickers 3400.

TiCN (XCN)very hard PVD, thin film. Provides ultra hardness (harder than carbide) and
superior abrasive wear resistance. Approx.
hardness: *Vickers 3000.
XNMPVD, solid film. Produces lower coefficient of friction than other coatings. Provides
excellent lubricity. Approx. hardness: *Vickers
2000.
XNPthe ultimate coating for extrusion and
forming applications. Also works well in shaving operations. Tolerance is .0002. Approx.
hardness: *Vickers 3100.
DayKool (XCR)cryogenic steel conditioning process, used primarily with hard, thick
materials. Improves strength, toughness, and
dimensional stability.
CrN (CRN)excellent adhesion, high toughness, and good corrosion resistance. Primary
applications are metal forming (copper, brass,
bronze), metal die casting, and plastic injection
molding. Approx. hardness: *Vickers 18002100.

ZertonPlus (XNA)excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200.
XNAProgress (XNAP)ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for
stamping where tools are exposed to extreme
stress profiles. A good alternative to TD coating
without the dimensional changes associated
with that process. Approx hardness: *Vickers
3200.
Diamond Like Carbon Coating (XCD)combines high hardness with an extremely low
coefficient of friction. Good protection against
abrasive & adhesive wear. Approx. hardness
*Vickers 2500.

* Vickers used when RC exceeds 80.

+.020
LL +.020
-.005
-.005

Shear Angles
Shear Angles can be applied to all punch points.
These angles are used primarily to reduce slug
pulling. Single and Double Shears can be used
to reduce the punching force as well as minimize slug pulling. These alterations are prepriced and do not add to the standard delivery
of the product.

A
A

For Round Punches Only

+.020
LL +.020
-.005
-.005
+.020
LL +.020
-.005
-.005

XS19
Nail Point

A
A

Shear Angles are also available on Classified


Shapes, but are available as special order only.
For your reference standard head flat and dowel
locations are at 0. For ball lock punches the
standard ball seat location is at 90.
Simply add the alteration code shown next to
the drawings, and the angle desired, to your
punch catalog number. Tolerance on all angles
is 15 minutes.

How to Order:

5 DJB 20 100 PS

XS20

+.020
+.020
LL +.020
-.005
-.005
-.005
L +.020
-.005

+.020
LL +.020
-.005
+.020
-.005
-.005
L +.020
-.005

.04
.04

A
A
A

+.020
+.020
LL +.020
-.005
-.005
-.005
+.020
L +.020
-.005
-.005

XS22

90
90
90
0
0
0

A
A
A

Double Shear

XS23

90
0

For Round & Shape Punches

90

A
A
A

Conical

XS23 A3

0
0

A
A

.04
.04

Chamfer

XS21

Specify: Quantity
Product
Alteration

90
90

L +.020
-.005
+.020
L +.020
-.005
-.005

90

.04

90
0

Single Shear

A
A
A

Shown as reflected view.

24

+.020
-.005

Dayton Progress Corporation


500 Progress Road
P.O. Box 39
Dayton, OH 45449-0039 USA
Dayton Progress Detroit
34488 Doreka Dr.
Fraser, MI 48026
Dayton Progress Portland
1314 Meridian St.
Portland, IN 47371 USA
Dayton Progress Canada, Ltd.
861 Rowntree Dairy Road
Woodbridge, Ontario L4L 5W3
Dayton Progress Mexico, S. de R.L. de C.V.
Access II Number 5, Warehouse 9
Benito Juarez Industrial Park
Quertaro, Qro. Mexico 76130
Dayton Progress, Ltd.
G1 Holly Farm Business Park
Honiley, Kenilworth
Warwickshire CV8 1NP UK
Dayton Progress Corporation of Japan
2-7-35 Hashimotodai, Midori-Ku
Sagamihara-Shi, Kanagawa-Ken
252-0132 Japan
Dayton Progress GmbH
Adenauerallee 2
61440 Oberursel/TS, Germany
Dayton Progress Perfuradores Lda
Zona Industrial de Casal da Areia Lote 17
Cs, 2460-392 Alcobaa, Portugal
Dayton Progress SAS
105 Avenue de lEpinette
BP 128
Zone Industrielle
77107 Meaux Cedex, France
Dayton Progress Czech sro
Hala G
Prask 707
CZ-294 71 Bentky nad Jizerou
Czech Republic

Global leader in providing fabrication and stamping solutions

Form 900M

10/13

www.daytonprogress.com

a MISUMI Group Company

You might also like