P1050-2

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PNEUMATIC LOGIC CONTROL SYSTEMS
Overview
ADVANTAGES OF PNEUMATIC LOGIC CONTROL SYSTEMS
Identical "supply" and "control" system power requirements
Highly recommended for explosive, magnetic, or dusty ambient
conditions
Enhanced safety in damp or humid environments.
LOGIC ELEMENTS AND RELAYS
Program sequencer modules are completed by a homogeneous series of logic
elements (providing four basic functions AND, OR, YES, and NOT), as well as other
components (consisting of timer relays, amplifiers, single pulse generator, solenoid
valves, etc.). All of these components have an identical interface and are installed
on single or joinable subbases.
OR element AND element YES element
PROGRAMME SEQUENCER MODULES
The program sequencer is particularly suitable for solving automation
control problems. It is truly the "brain", receiving information from the
various sensors and then giving orders to ensure correct sequencing in a
totally safe way. This modularity-engineered equipment accommodates a
wide range of diverse phase modules in an integrated wiring scheme.
Each phase of a cycle corresponds to a module of the program sequencer.
The figure to the right shows how control device-machine dialogue is
accomplished. In each phase, the program sequencer gives the order to
execute the programmed movement and then in turn receives the end-of-
phase control signal allowing transition to the next phase.
Program sequencer module with maintained reset
Principle of operation is to ad-
vance step-by-step through the
program sequencer via control
pulses to even-stepped inputs
alternately with those to odd-
stepped inputs.
Used on a transfer machine, for
example, to shift "bad component"
information from a test station "n"
steps further to the reject station.
Each module has three logic
functions (Memory, AND, and
OR), which may be configured
into different combinations to
perform specific operations.
Memory is used to activate output
and prioritize the reset signal.
AND is used to move from one
module to another.
OR is used to reset previous
modules.
Shift register with reset-to-zero
1 - Stepping signal
2 - Supply
3 - Port blocked
4 - Input signal
5 - Port blocked
6 - Output signal
7 - Reset-to-zero signal
Shift register with reset-to-zero
1 - Input signal
2 - Supply
3 - Output signal
4 - Start cycle signal
5 - In-cycle signal
6 - End-of-cycle signal
7 - Reset-to-zero signal
Brake system
Maintains the memory spool in initial position
in case of pressure failure.
Brake system for reset-to-zero
Moves memory spool in return direction in
case of pressure failure.
3 1
6
&
2
5
2
4
7
1
3 1
6
&
2
5
2
4
7
Adjustable
timer
Single pulse
generator
NOT element
P1050-3
10
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PROGRAM SEQUENCER
SHIFT REGISTER MODULES
SPECIFICATIONS
FLUID : Air or neutral gas filtered, lubricated or not
OPERATING PRESSURE : 2 to 8 bar
AMBIANT TEMPERATURE : - 5 C ; + 50 C
ORIFICE : 2,7 mm
FLOW (at 6 bar) : 150 l/min (ANR)
MIN. SWITCHING PRESSURE : see graph below
RESPONSE TIME : 6 ms
SWITCHING TIME : 2 ms
MECHANICAL LIFE ( at 6 bar) : > 10
7
cycles
OPERATION (see schematics and graph opposite)
A signal at port 4 causes the spool to move. Pressure is applied through input port 2 to
output port 3 (S1). A signal at port 7 moves the spool back, setting port 3 to exhaust.
If signals 4 and 7 are simultaneously present, the equipment is designed to give
priority to return signal 7..
MAINTAINED RESET : in case of an input pressure failure, a brake system stops the
spool in the position where it is. When pressure is reapplied, the cycle resumes from this
position.
RESET TO ZERO : in case of an input pressure failure, an automatic reset system moves
the spool back to the rest position.
TRANSITION FUNCTIONS
The various types of autpmation require
different sensor devices (see table to right).
Control information indicating movement
are complete is signaled to the sequencer
via the transition functions.
These transition fuction logic elements fit
directly on the sequencer, significantly
reducing wiring and size of the pneumatic
logic control system.
1,25
2
3
4
4,5
0 2 4 6 8
INFORMATION
SENSORS
Solenoid valve Timer
SUPPLY
CIRCUIT
CONTROL
CIRCUIT
Input pressure (bar)
M
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Leak sensor
relay
AND
logic element
Transition function
logic elements
Amplifier
Pressure release
(NOT logic
element)
Mechanical limit
valve
Pressure release
sensing end of
stroke
Leak sensor
(fed only during
considered
phase: reduction
in compressed
air cosumption)
Signal from
module output or
from any sensor
Proximity sensor Sensor or
electric
signal
& &
1 1 1 1 1 1
1 2 3 4 5 6
CHOICE OF EQUIPMENT
(1) to be completed with the reference numbers of subbases, logic element, or transition component (see below).
W/ MAINTAINED RESET
W/ RESET TO ZERO
W/ RESET TO ZERO
DESCRIPTION Symbols CODES
(1)
PROGRAM SEQUENCER MODULE
331 00 049
331 00 050
331 00 052
1 3
1 3
1 3
SHIFT REGISTER MODULE
P1050-4
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PNEUMATIC LOGIC CONTROL SYSTEMS
LOGIC ELEMENTS
SPECIFICATIONS
FLUID : Air or neutral gas filtered, lubricated or not
OPERATING PRESSURE : 2 to 8 bar : 0 to 12 bar
OPERATING/AMBIENT TEMPERATURE : - 5 C ; + 50 C : - 10 C ; + 60 C
ORIFICE : 2,7 mm : 4 mm
FLOW (at 6 bar) : 200 l/min (ANR) : 280 l/min (ANR)
SWITCHING TIME : 3 ms : 12 ms
MECHANICAL LIFE ( at 6 bar) : > 10
7
cycles : > 10
7
cycles
Logic elements Memory relay
Description
YES logic
element
CODE
331 00 055
Description
AND logic
element
CODE
331 00 054
CODE
331 00 053
1
2
3
4
5
2 4 6 8
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Operating pressure (bar)
YES LOGIC ELEMENT
(logical identity)
Operation :
The output signal 3 is present
if control signal 1 is present
3 = 1
OR LOGIC ELEMENT
(Logical sum)
Operation :
Output signal 3 is present
when a pressure signal 1
OR 2 is present (or both
simultaneously).
3 = 1 + 2
AND LOGIC ELEMENT
(logical product)
Operation :
The output signal 3 can only
be prsent if pressure signals
1 AND 2 are
simultaneously present.
3 = 1 2
1
3
2 1
1
3
& 2
1
3
1
2
Description
OR logic
element
(logical negation)
Operation :
If control signal 1 is not
present, output port 3 is
pressurized. The output signal
thus inverts the control signal :
3 = NOT 1 3 = 1
If the signal of a variable is
connected to port 2, the
obtained function is called
inhibit :
3 = 2 NAND 1 3 = 2 1
NOT LOGIC ELEMENT AND PRESSURE DELAY END OF STROKE RELAY
Description
NOT logic
element
CODE
331 00 056
1
2
3
4
5
2 4 6 8
P
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Operating pressure (bar)
2
1
3
1
P1050-5
10
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LOGIC ELEMENTS - MEMORY RELAIY
SOLENOID VALVE 3/2 NF (with logic element interface)
10
Operation :
The output signal 3 is present
when the pressure from input
signal 1 has reached the relay
switch threshold.
1
2
3
4
5
2 4 6 8
CODE
333 00 044
Operation :
The output signal 3
disappears when the pressure
from input signal 1 has
reached the relay switch
threshold.
This signal is present when input
signal 1 disappears (2 =
supply pressure).
CODE
333 00 043
1
2
3
4
5
2 4 6 8
Description
Memory
relay
CODE
333 00 079
Operation :
When an input signal 14 appears, it causes the spool to
move, and ouyput port 4(X) to be pressurized. This state is
memorized until the arrival of return 12, which reverses
spool movement and pressurizes output 2 (X).
This state is also memorized.
Memory relay with simultaneous passive inputs.
When both the output and return signals (14 - 12) are
present, the relay remains in the position last signal.
Exhaust ports (3 and 5) may be piped or fitted with silencers
(G 1/8).
SPECIFICATIONS
OPERATING PRESSURE : 0 to 10 bar
AMBIENT TEMPERATURE : - 10 C ; + 40 C
ORIFICE : 1,2 mm
FLOW (at 6 bar) : 50 l / min (ANR)
RESPONSE TIME : 5 ms
CONSTRUCTION
Brass body
NBR sealing
Electrical devices STANDARD NF C79300
Molded coil and magnetic circuit
Exhaust connectable to tapping M5
Electrical connection by connector CM8 (Pg 9P)
Interface identical to logic elements
Moulded coil size 22
Dsignation
SV logic
element interface
CODE
107 00 021
Insulation
class
Voltages
Inrush Hold
Power
12 VA
6 VA
(4W)
5 W
F IP65
=
~
ELECTRICAL CHARACTERISTICS
24 V ; 115 V ; 230 V
50 Hz
24 V
1
3
1
2
1
14
12
4
2
(X)
(X)
3
2
P
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Operating pressure (bar)
P
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(
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Operating pressure (bar)
Degree of
protection
Description
Description
YES at threshold
(+ output)
NOT at threshold
(- output)
SOLENOID VALVE 3/2 NF (with logic element interface)
MEMORY RELAY
RELAY WITH NEGATIVE OUTPUT THRESHOLD (NO with threshold)
RELAY WITH POSITIVE OUTPUT THRESHOLD (YES with threshold)
1
2
3
1
P1050-5
P1050-6
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ADJUSTABLE TIMER RELAY - SINGLE PULSE GENERATOR
ONE-WAY FLOW REGULATORS
SPECIFICATIONS
FLUID : Compressed air or neutral gas filtered, lubricated or not
OPERATING/AMBIENT TEMPERATURE : - 5 C ; + 50 C : - 5 C ; + 50 C
OPERATING PRESSURE : 2 to 8 bar : 3 to 10 bar
ORIFICE : 2,7 mm : -
FLOW (at 6 bar) : 170 l/min (ANR) : 150 l/min (ANR)
ACCURACY AT CONSTANT PRESSURE : 5 % : 10 %
RESET TIME : 0,1 s w/ 20 cm of flexible tube w/ OD 4 exterior
Relay - logic element interface Relay - CNOMO interface
These 2 relays deliver a delayed output signal 3
compared to imput signal 1.
ADJUSTABLE TIMER RELAY 0 - 15 s and 0 - 30 s (logic element interface)
Adjustable
timer 0 - 15 s
Adjustable
timer 0 - 30 s
Description CODE
333 00 046
333 00 047
Delayed output signal 3 compared to imput signal 1.
CNOMO 06.05.80 interface
ADJUSTABLE TIMER RELAY 0 - 15 s (CNOMO interface - LT type)
Description CODE
346 00 012
Converts a maintained signal 2 into a pulse 3 with a
fixed duration (T = 0,4 s).
SINGLE PULSE GENERATOR (logic element interface)
Description CODE
333 00 027
ADJUSTABLE ONE-WAY FLOW REGULATORS (logic element interface)
Model CODE
333 00 036
333 00 048
Single
pulse
generator
Adjustable
time 0 - 15 s
CNOMO
interface
Simple
Sensitive
Simple flow regulator:
operating pressure : 2 8 bar
max. flow adjustment : 0 130 l/min (ANR)
Sensitive flow regulator :
operating pressure : 1 to 8 bar
max. flow adjustment : 0 to 30 l/min (ANR)
w/ one turn of screw.
1 2
1 3
2
1 2
1 3
1
2
t
1 3
T
t
1 3
T
t
2 3
T
2
3
0,4
P1050-7
10
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PRINCIPLE
Program sequencer and shift register modules can be mounted on joinable subbases (23) which ensure connections between each
module.
The subbase is equiped with rotatable instant fittings and can be installed oa an Omga EN 50022 symmetrical DIN rail.
A pair of end plates(24) consisting of an input end and an output end are used for connections to the sequencer.
1 - Input port (1, green) 4 mm.
2 - Output port (3, red) 4 mm.
3 - Input port (4, green) start-cycle
signal, 4 mm.
4 - Output port (5, red) in-cycl signal,
4 mm.
5 - Pressurized port (2, yellow), 6 mm.
6 - Output port (6, red) end-of-cycle,
4 mm.
7 - Input port (7, green) reset-to-zero
signal, 4 mm.
8 - Output pressure indicator (red).
9 - Input pressure indicator (green).
10 - Pressure indicator of start-cycle
signal (4, green).
11 - Pressure indicator of in-cycle signal
(5, red).
12 - Pressure indicator of reset-to-zero
signal (7, green).
13 - Pressure indicator of end-of-cycle
signal (6, red).
14 - Pressure indicator of supply
pressure (2, yellow).
15 - Subbase interconnection orifice
16 - Attaching screw
17 - Engraved arrow indicating sequence
direction.
18 - Marking area.
19 - Port label slot.
20 - Port label slot.
21 - Tenon assembly.
22 - Mortise assembly.
23 - Subbase.
24 - Pair of end plates.
NOTE : Subbases are equiped with360-rotatable instant fittings
and are particularly accessible due to front-end wiring. Tubes are
connected to the left- or righthand sides of the subbase, significantly
reducing space requirements.
CHOICE OF EQUIPMENT
DESCRIPTION CODES
Program sequencer subbase
Pair of end plates
359 00 017
359 00 018
Bypass block - code : 359 00 023
DIMENSIONS AND WEIGHTS
A - Subbase.
B - Pair of end plates.
C - Bypass block.
D - Omga DIN rail.
E - Rotatable instant fittings for flrxibles
tube OD 4 mm.
F - Sequenceur.
G - Transition component.
H - 95 to 145 mm according to transition
function logic element (95 with AND
logic element).
N - Number of steps.
SUBBASE + SEQUENCER
(kg)
Joinable subbase : 0,055
Pair of end plates : 0,135
Bypass block : 0,060
Program sequencer + joinable subbase : 0,125
ACCESSORY
18 49
H
D F G
Bypass block
PROGRAM SEQUENCER SUBBASES
3 1
6 &
2
5
2
4
7
1
3 1
&
1
6
7
3 1
&
1
4
5
2
23
9
4
D
6
2
3
3
,
5
E A C
B
33 35 x N 28
P1050-8
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SUBBASES FOR LOGIC ELEMENTS AND OTHER COMPONENTS
Logic elements, relays, and components with logic element interface can be mounted on two types of subbases :
Simple subbase (or end plate if mounted with joinable subbases)
Joinable subbases (equiped with a connection selector for integrated wiring
These subbases are equiped with rotatable instant fittings and can be fitted on an Omega EN 50022 symmetrical DIN rail.
A B
CONNECTION SELECTOR
The connection selector delivered with each joinable subbase can be positioned for the following two fuctions :
DESCRIPTION CODES
Simple subbase (or end plate)
Joinable subbase
359 00 019
359 00 021
ACCESSORIES
CHOICE OF EQUIPMENT
DESCRIPTION CODES
Set of 10 plugs L3126 04 00 ( OD 4 mm)
334 00 015
NOTE : To mount a set of N components,
N - 1 joinable subbases (359 00 021) +
1 simple subbase (end of plate)
(359 00 019).
12
26
4
2
2
1
2
2
1
2
1
IN-PARALLEL WIRING
2
1
2
1
2
1
Selector
in position
32
IN-SERIES WIRING (with bypass)
Selector
in position
22
DIMENSIONS AND WEIGHTS
A - Simple subbase / end plates.
B - Joinable subbases.
C - Omga symmetrical DIN rail.
D - Rotatable instant fittings for flexible tube OD 4 mm.
H - Height with component (see next page).
N - Number of subbases.
19
9
0
C
5
7
3
3
,
5
A
27 x N
H
D B
13
*
B
A - Simple subbase or pair of end plates.
B - Joinable subbase.
1 - Input port (1, green).
2 - Output port (3, red).
3 - Input or pressurized port (2, yellow) OD
4 mm.
4 - Input port inside subbase.
5 - Input pressure indicator (green).
6 - Output pressure indicator (red).
7 - 1/4-turn attaching screw.
8 - Marking area.
9 - Arrow indicating fluid flow direction.
10 - Mortise assembly.
11 - Tenon assembly.
12 - Selectorr
NOTE : Subbases are equiped with 360-rotatable instant fittings
and are particularly accessible due to front-end wiring. Tubes are
connected to the left- or right and sides of the subbase, significantly
reducing space requirements.
Simple subbase : 0,056 kg
Joinable subbase : 0,056 kg
* The yellow rotatable instant fitting delivered with the simple
subbase (end plate) is mounted at the ends of the joinable subbases.
P1050-9
10
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PNEUMATIC LOGIC CONTROL SYSTEMS
ACCESSORIES - DIMENSIONS
*
ACCESSORIES
(kg)
Height
mm
45
45
45
45
45
45
97
111
92
69
58
87
0,025
0,025
0,025
0,025
0,025
0,025
0,090
0,100
0,106
0,070
0,060
0,115
Description CODES
334 00 036
334 00 043
Set of 10 clips
Attached by M5 screw
Set of 10 clips
Attached by M4 screw
334 00 042
334 00 026
Marking CODES Description
Set of 20
blank labels
Set of 30
blank labels
Logic elements,
relays, sequencers
Memory
relay
COMPONENT DIMENSIONS AND WEIGHTS
35
7
,
3
A B
A
B
CODES
331 00 053
331 00 054
331 00 055
331 00 056
333 00 043
333 00 044
333 00 046
333 00 047
333 00 027
333 00 036
333 00 048
107 00 021
Components (2)
Logic elements OR
AND
YES
NO
YES w/ threshold
NO w/ threshold
Adjustable timer relay 0 - 10 s
0 - 30 s
Single pulse generator
Simple flow regulator
Sensitive flow regulator
Solenoid valve 3/2 NF - logic element interface
* Weights of components without subbase
Simple subbase (end plate) or joinable subbase 1
19
H
1 2
55
1
0
1
Description CODE
OMEGA DIN rail
Set of 5 x 1 m
334 00 033
OMEGA EN 50022 SYMMETRICAL DIN RAIL
CLIPS ADAPTABLE ON SUBBASES
Used to mount various components by clips on the Omega
EN 50022 symmetrical DIN rail
LABELS
Labels are made of plastic and can be marked with an indelible ink pen.
1
1
P1050-10
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SUBBASES FOR MEMORY RELAY AND
ADJUSTABLE TIMER RELAY
Description CODE
359 00 022 Simple subbase with fittings
SIMPLE SUBBASE WITH FITTINGS FOR MEMORT RELAY
Weight (subbase + memory relay ) : 0,480 kg
1 - Position display and manual control
2 - 3 rotatable instant fittings for flexible
tube OD 6 mm. (1 - 2 - 4)
3 - 2 rotatable instant fittings for flexible
tube OD 4 mm.. (12 - 14)
4 - 2 G 1/8 ports (3 - 5)
5 - 2 attaching holes 5,2 mm.
6 - 2 mounting clips on Omega EN 50022
symmetrical DIN rail
(Set of 10, code 334 00 043. see previous
page).
SIMPLE SUBBASE WITH FITTINGS FOR ADJUSTABLE TIMER RELAY (0-15 s)
AND CNOMO INTERFACE - AFNOR 06.05.80
Description CODE
Simple subbase with fittings
DIMENSIONS AND WEIGHT
Weight (subbase + memory relay ) : 0,280 kg
1 - Connection with fittings for flexible tube
w/ OD 4 mm.
2 - Timing set control.
3 - 2 attaching holes 3,5.
filed 6,5 mm depth 3,5 mm.
4 - Mounting clips on Omega EN 50022
symmetrical DIN rail
(Set of 10, code 334 00 036. see previous
page).
353 00 069
78
98
12
2 4
14
2
5
3
3
1
7
,
5
15,5
21
59
8
5
3 2
4 6 5
1
5 1 3
4
1
2
3
1
2
58
20
13
33,5
16,5
23
33
4
3
0
2
2
,
5
1
1
4

m
a
x
.
CHOICE OF EQUIPMENT
CHOICE OF EQUIPMENT
DIMENSIONS AND WEIGHT
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