Harte Hanks HH-001 1 of 6

Inc. Replacing the Y-Rail

11-07-09 Rev. A

Objectives

This Work Instruction describes the removal and replacement of the Y-

Rails.

Scope of Application

UV-Setter 57-Z

Descriptions

The Mechanical tolerance of the individual components must correct

due to Mechanical Length of Time.

Tools and work instructions:

• Allen key 3mm

• T- handle Allen 3mm
• Small screwdriver
• Presolve or alcohol
• Torque wrench with 3mm drive (measuring range of 48 in/lb)
• Work Instructions:
AA-09-037 AA-09-066
AA-09-059 AA-09-068
AA-09-063 AA-14-002

By: Sonny Mejia

 Harte HH-001 2 of 6
Hanks Inc. Replacing the Y- Rail
11-07-09 Rev. A

Step 1 “Move” plate loader to paper trolley position. (See fig. 1)

Step 2 Remove plate trolley, for easy access for head 2.

Fig. 1

Step 3
Perform a work instruction AA-09-037 (Changing the lamps)
“Description” for proper shot down of UV-setter.

Step 4
Remove all bolt seal cup with small flat screwdriver on both top and
bottom Y-Rails. Avoid losing or damaging seal cups or replace. (See fig.
2)

Seal cup

Fig. 2
 Harte HH-001 3 of 6
Hanks Inc. Replacing the Y- Rail
11-07-09 Rev. A

Step 5
Starting on the “top” Y-rail. Unscrew and remove 22x 3mm bolts
starting from the center of the Y rail going out towards the both
exposure heads “Except” for two bolts on each end of the rail. (See fig.
3)

Step 6
Remove side bracket 2x 5mm bolts. Bumper exposure head bracket
“operator” side only. (See fig. 4)

Except this 2x
3mm

1 foot Bracket

2x 5mm

Fig. 3 Fig. 4

Step 7
Move both exposure head towards the center Approximately 1 feet
from the end of Y-rail on each exposure heads. Remove remaining 4x
3mm bolts on each end of the Y-rail. (See fig. 3)

7.1 Slide out Y-rail towards operator side. “Clean” new rail with
presolve or alcohol before installation.

Caution: Do not move exposure heads while inserting the Y-rails.

7.2 Install “new” Y-rail by inserting to the “old linier bearings”

exposure head1 first bearing and then to the exposure head1 second
bearing.
Next, get a second body to inset Y-rail to the exposure head2 first
bearing then exposure head2 second bearing.

7.3 Use a “new 3mm bolts” to the Y rail. Snug tight at this time to all
the bolts except behind the exposure heads.
 Harte HH-001 4 of 6
Hanks Inc. Replacing the Y- Rail
11-07-09 Rev. A

7.4 Move the exposure head1 to the side and complete bolts
installation.
Next move back exposure head1 to the same location 1 foot from the
end of the Y-rail. Then move exposure head2 to side and complete
bolts installation.

Step 8
Slide exposure heads by moving couple of times. Then move exposure
head2 to the center of the UV-setter.

Note: make sure that the movement is not subject to any mechanical
stress.

8.1 Move exposure head1 to the operator side exposing the first bolt
left side of
The exposure head1. (See fig. 5)

First bolt

Torque
wrench Expos
ure
Head

Fig. 5 Fig. 6

8.2 Use torque wrench with 3mm drive and torque range requirement.

8.3 Tighten first bolt from the operator side left side of the exposure
head1.
8.4 Move exposure head1 toward center exposing the next bolt.
Then use step 8.2 to tighten the second bolt. (See fig. 5 & 6)

8.5 Use steps 8.4 then 8.2 to tighten the rest of the bolts. Until you
meet the
Exposure head2.

8.6 Move exposure head2 to the side away from the operator side,
then use steps
8.4 then 8.2 and tighten the rest of the bolts. Until you meet
exposure
Head2. (See fig. 7)

Harte HH-001 5 of 6
Hanks Inc. Replacing the Y- Rail
11-07-09 Rev. A

8.7 Move exposure head1 to the left towards operator side then use
exposure head2 right side, and Move head2 to the right one bolt at a
time to tighten the rest of bolts, use Step 8.2 torque range. (See fig. 8)

Fig. 7 Fig. 8
Step 9
Now moving to “bottom Y-rail” Unscrew and remove 22x 3mm bolts
starting from the center of the Y rail going out towards the both
exposure heads “Except” for two bolts on each end of the rail.

9.1 Use individual steps 7 to 8.7 for the bottom Y-rail.

Step 10
Install side bracket 2x 5mm bolts. Bumper exposure head bracket
“operator” side. Slide exposure heads by moving couple of times on
the new Y-rail.

Note: make sure that the movement is not subject to any mechanical
stress.

Step 11
Use work instruction AA-09-037 (Changing the lamps) to power UV-
Setter.

Harte HH-001 6 of 6
Hanks Inc. Replacing the Y- Rail
11-07-09 Rev. A

Step 12
Activate the “service” menu and click on “Service” ~ “Manual Motor
Driving” ~ “click” and “mark check” at the box “Motor Power”
“Click” First head, then click control bar up or down to activate
Exposure Head Movements, Repeat this on the Second Head.

Related Documents

HH-002 Replacing the Y Linier Bearings

AA-09-037 Changing the Lamp of the UV-Setter
AA-09-059 Setting the Tilt for DMDs
AA-09-063 Replacing The Ball Screw
AA-09-066 Setting Mini Picture Size and the Rotation
AA-09-068 Setting the Rotation for DMDs
AA-14-002 Installing the Shutter