Professional Documents
Culture Documents
Box 69
New Lexington, Ohio 43764
phone: (800) 945-TILE
fax: (740) 342-5229
http://www.ludowici.com
Installation
M
SECOND
LRT-249
EDITION
R O O F I N G
has been in existence for centuries.
In the last few decades, clay tile
roof installation techniques have
been refined to protect your home
while retaining the aesthetic,
of-the-earth characteristics that
make up the roofs appeal.
of-the-earth
The purpose of this manual is to
provide technical information and
installation instructions for
Ludowici clay tiles. It is intended to
serve as a guide for proper
techniques for typical installations.
Ludowici clay tile is a versatile roofing
material and can be applied on complex,
original design roofs. Installers are
encouraged to contact Ludowici
representatives for any question not
covered in this manual. Some
techniques may vary from region to
region and other sound installation
techniques may also be acceptable.
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2.
3.
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Roof Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Underlayment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastening Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assemble All Tools and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage, Handling, and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Range of Tones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Color Blending with Different Color Tile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Snowguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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10
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18
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20
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21
Eave Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rake Edge Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flashing at Valleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flashing at Vertical Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flashing at Open Valley at Main Roof to Dormer Juncture . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flashing at Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Flashing Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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C O N T E N T S
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S e c t i o n 1 1 : Special Applications
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2.
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83
Alpine Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tropical Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
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S e c t i o n 1 3 : Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
87
1.
2.
3.
section
Figure 1.1
Flat Slab Tile
Figure 1.2
Interlocking Flat Tile
Figure 1.4
Pan and Cover Tile
Figure 1.5
S-Tile
Figure 1.6
Tower Tile
Figure 1.3
Interlocking Profile Tile
3 Standard Fittings
Figure 1.15
118 & 211 Hip & Ridge Terminal
Figure 1.18
Flower & Leaf (Ornamental)
Hip Starter (End View)
1 Roof Slope
Ludowici Roof Tile recommended minimum slope
requirements are 3:12, 4:12, or 5:12, depending on
style (see Chart 2.1). No clay tile roofs are to be
installed below a roof slope of 3:12.
There is no maximum slope requirement for tile
roofs (except Tower Tile with a maximum of 18:12).
However, on extremely steep (above 19:12) or
vertical applications, wind current may cause the
tiles to rattle. To avoid this, set the butt of each tile
with a bead of sealant where it will not be seen.
Wind clips placed under each tile should be used
with the sealants. See Silicone Sealant
Recommendations on Page 8.
IMPORTANT:
On low pitches, from 3:12 to the standard
recommended product minimums, it is required to
apply a self-adhering modified bitumen membrane
or waterproofing underlayment, such as CertainTeed
WinterGuard, on the entire deck. Adequate
ventilation will be required.
Chart 2.1:
Recommended Minimum* Slope Requirements
Tile Name
Flat Shingle Tiles**
Antique
Brittany
Calais
Colonial
Crude
Flat Slab Shingle
Georgian
Norman
Provincial
Interlocking Tiles
Americana, Americana XL
Celadon
Classic, Classic XL
Imperial
Lanai, Lanai XL
Williamsburg, Williamsburg XL
Interlocking Profile Tiles
French
S-Tiles**
Spanish 13 1/4 and 18 3/8
Pan and Cover Tiles**
Greek
Italian
Palm Beach
Roman
Straight Barrel Mission
14 1/4, 16 and 18 3/8
Tapered Mission
Tower Tiles***
Slope
section
5:12
5:12
5:12
5:12
5:12
5:12
5:12
5:12
5:12
3:12
3:12
3:12
3:12
3:12
3:12
3:12
4:12
4:12
5:12
5:12
4:12
5:12
5:12
3:12
2 Weight
Proper roof framing is required to carry the
weight of a tile roof. The weight of one square
(100 sq. ft.) of tile will range from 600 pounds
to over 1,900 pounds (see Chart 2.2). The
weight of the roof tile is determined by the
type and size of the tile, and the exposure of
each course of tile. Reducing the exposure of
the tile will increase the roof load.
The weight of the underlayment, fastening
system, roof accessories, and trim tile also
needs to be considered when determining
the total weight. Check dead load allowances
of the applicable local building code.
It is recommended that the structural design
of the roof be evaluated by a registered
engineer to determine that it can support the
load and most building codes require the
engineering review. Getting a written letter
of approval is suggested and may be required
by local building codes.
If the installation is in a region of seismic
activity or heavy wind load, local building
codes must be consulted for additional
requirements.
IMPORTANT:
Weights of actual tile may vary by +/- 10%
of the average weight. Structural loads
should be determined using the average
weight multiplied by a factor of 1.10.
Chart 2.2:
Average Weight of Tiles per Square (Maximum Exposure)
Tile Name
Average Weight
Pieces
per Square (lbs.) per Square
3 Roof Deck
A design standard for roofing decks is to have a maximum deflection of L/240 between supports. A deck
will be exposed to live and dead loads. A live load is
one that will only be exerting pressure on the roof
deck for a short time. Example: Snow or wind loads.
A dead load is one that will exert a constant pressure
to the roof deck ie., underlayments, tile and battens.
For Board Plank Deck: Well-seasoned plank board
(1 full thickness, maximum 6 nominal width) that
is not prone to warping, cupping or twisting.
For Plywood Deck: APA rated plywood is required
for a minimum of 3/4 thick wood decking and must
be rated for structural use as roof sheathing. The
expansion crack between panels shall be at least 1/16
but no greater than 1/8. H-clips are to be used when
rafters are spaced greater than 16 on center, to hold
the side joints of the plywood together between supports. Unsupported end joints must be blocked.
Fastener Pullout Resistance: Minimum average fastener pullout resistance for clay roofing tile is 180
psi, with no single value less than 170 psi. Greater
pullout values may be required depending upon the
predicted aerodynamic moment expected for the tile
shape, building shape, and the proximity to the
coastline. An engineer should be consulted to assure
local building code compliance.
Concrete Decks:
Nailable Concrete Decks Nailable concrete decks
over time may loose their plastic nature, which
allows direct nailing. For old decking material, a
pullout test should be performed to determine the
usefulness of the deck, and the appropriate fastener.
An engineer should be consulted to assure local
building code compliance.
Non-Nailable Concrete Decks For concrete decks
that will not accept direct nailing, nailer boards are
required. Attachment strips that allow the tile to be
fastened to them should be pressure treated wood.
These may be a board and batten system or pressure
treated wood strips that can be embedded into the
concrete deck during construction (discussed
further on page 12). Other means of attaching
tile to a concrete deck include wire-tie systems and
expanding nail-in anchors.
Note: Ludowici does not recommend applying tile
over spaced board sheathing or open battens.
4 Underlayment
Most problems with water-shedding roof installations occur from water that migrates through the
joints of the tiles through capillary action, winddriven rain, and runoff or ice damming. Because
of this possibility, the underlayment is critical to
the success of the roof.
Ludowici recommends the following for minimum
underlayment:
All decks shall be covered with two layers of No.
30 asphalt-impregnated roofing felt or one layer
of No. 43 coated base sheet.
All hips, valleys and ridges shall be covered
with a waterproof underlayment, example:
self-adhesive modified bitumen membrane or
two layers of No. 43 coated base sheet.
CAUTION:
Solvent-based flashing cement or caulking
(sealant) must not come into contact with a
bitumen membrane in order to prevent
damage to the membrane.
IMPORTANT:
On low pitches, from 3:12 to the standard
recommended product minimums, or in regions
where ice dams may occur, it is required to apply
a self-adhering modified bitumen membrane or
waterproofing underlayment, such as CertainTeed
WinterGuard, on the entire deck. Adequate
ventilation will be required.
In regions where ice dams may occur, the waterproof underlayment should be extended a
minimum of 24 upslope from the inside of the
interior wall line of the building directly to the
roof deck. (Further clarification found on Page
13, Ice Dam Protection.)
5 Fastening Methods
Attachment requirements and fastener length by tile
type are referenced in Chart 2.3.
Nails or Screws. Nails are the most commonly used
fastener for attaching clay tiles. Nails for tiles and cleats
must be copper, 11-gauge minimum, 3/8 head
minimum and proper length to give good penetration.
Screws must be stainless steel or brass, #8 or #9 with a
minimum 3/8 diameter head.
Properly Driven
Improperly Driven
Tile
Underlayment
Plywood
Roof Deck
Driven straight,
Not driven far enough, Driven too tightly, cracking
good penetration inadequate deck penetration
or breaking the tile
Figure 2.1 Proper Nailing Techniques for Plywood Deck
IMPORTANT:
Do not install the recommended fastener tightly
against the tile due to the risk of breakage from
installation and deck movement. The tile should
hang from the fastener.
Note: Each field tile is provided with (2) two
fastening nail holes. When installing field tiles,
care should be taken to fasten each tile with
nails or screws in every provided fastening hole.
For a plywood deck, use ring shank copper nails
of the specified length to assure good penetration
through under side of deck (see Figure 2.1).
For board plank deck, use smooth shank copper nails
of the specified length. Fasteners should penetrate deck
board 3/4. Do not penetrate underside of deck.
For gypsum plank or nailable concrete deck, use
stainless steel or silicon bronze screw shank nails of
length to penetrate half to three-quarters the thickness
of the deck. Never penetrate underside of deck.
When insulation is applied over the deck, observe the
following:
Minimum slope (per style) to 6:12 the tile can be
nailed through underlayment and insulation into
the deck with a sufficient length fastener.
On 6:12 or greater, a tile-tie system should be used.
For metal decks, use sheet metal screws and the
proper mastic.
Wind or
Storm Clip
Fastener Length
For Field Tile
For Cover
with Stringer
Hurricane Clips
For Hip
For Ridge
1 1/2
1 3/4
1 3/4
2
1 1/2
1 3/4
Type C*
N/A
Type C*
N/A
Type C*
N/A
Boards: 1 3/4
Plywood: 2
2 1/2
Type C
On Eave: 3/4
Above Eave: 1 1/4
1 3/4
2
1 3/4
2
2 1/2
Type C
1 1/4
2 1/2
Type C
1 1/4
Boards: 2
Plywood: 2 1/2
2 1/2
Not Required
1 3/4
Boards: 1 1/2
Plywood: 1 3/4
2 1/2
Type B
Type D (18 3/8)
On Eave: 3/4
Above Eave: 2 5/16
Boards:
Plywood:
Boards:
Plywood:
Boards:
Plywood:
Boards:
Plywood:
Boards:
Plywood:
2
2
For Pan
Plywood: 1 3/4
2
2
Quik-Tach Brackets
Boards: 1 1/2
Boards: 1 1/2
Plywood: 1 3/4
Type D (remaining)
2
2
2 1/2
2 1/2
Wind Locks
Wind Locks
IMPORTANT:
Before application of Ludowici clay tiles in
alpine** conditions, plans must be submitted to
the Ludowici Technical Department for approval.
Ludowici will not assume any liability or responsibility for damage caused by the application of
clay tile in alpine conditions.
IMPORTANT:
All roofing components should be selected to be
compatible with the long service life of a
Ludowici roof.
8 Range of Tones
Colors within a given shipment of Ludowici clay
roof tile will vary slightly due to subtle changes in
clay composition and kiln firing temperatures. Such
color variances are not a defect but a natural desirable
feature that gives roofs depth and character.
The person responsible for the blending of the
shades of color should randomly select tiles from
at least three different pallets. This blending will
ensure a proper blend to provide a harmonious
color roof without blotches or streaks.
After the installation of about 75-100 tiles, the roof
should be inspected from the ground at a distance
greater than 40 feet to determine that there are no
streaks or blotches. To ensure a good range of tones,
this inspection must be done at regular intervals.
10 Snowguards
Snowguards are generally required in areas where
snow and ice may accumulate on the roof. Snowguards are sometimes used on sloped roofs to prevent
a mass of snow or ice from sliding off the roofs and
injuring persons, damaging gutters or plants, and
blocking walks and driveways. Snowguards hold the
snow in place above the eaves until it can melt and
the water runs off.
It is recommended that snowguards should be
installed on at least 3 or 4 courses, offset from
course to course, spaced in staggered interval rows.
Begin with the third or fourth row. However,
spacing and quantity of snowguards is a matter
of judgement based on local weather conditions
(see Figure 2.3).
Alpine conditions will require a professional engineer to design the required snow retainage system.
Tile should not be exposed to ice and snow loads
exceeding 100 pounds per square foot.
10
section
3
Backnail Sheets
2
Wood Deck
36
3/4
36
11
Backnail Sheets
Wood Deck
Optional:
2 Starter Felt Set
in Vertical Grade
Asphalt Cement
on Metal
2 side lap
19
36
17
No. 30 Asphalt-saturated
Felt Starter Course Covered
with Asphalt Cement
Concrete Deck
If roof deck is poured concrete, embed pressure
treated 1 x 2 beveled wood strips, extending from
eave to ridge, spaced 20 O.C. Concrete must be
smooth and flush. A concrete primer is recommended
especially in those areas where waterproof underlayment will be used. Apply No. 43 coated base sheet
and fasten with 3/8 x 1 1/2 lath nailed from eave to
ridge atop embedded strips. Apply 1 x 2 wood
strips horizontally across lath spaced to accommodate the correct tile exposure and proceed as
directed for a sheathed roof (see Figures 3.3 and 3.4).
Note: Where ice dam protection is required,
install waterproof underlayment material
up to a point 24 inside the interior wall
line of the building.
20
Center to Center
3/8
x 1 1/2
Pressure Treated
Wood Lath
Counter Battens
Nominal 1 x 2
Pressure Treated
Wood Battens
Waterproof
Underlayment
Horizontal
Pressure Treated
1 x 2 Wood Batten
Concrete
Roof Deck
3/8 x 1 1/2
Pressure Treated
Lath Nailer
Horizontal
Pressure Treated
1 x 2 Wood Batten
Concrete
Roof Deck
No. 43
Coated Base Sheet
1 x 2
Pressure Treated
Beveled Vertical
Strips
20 O.C.
Longitudinal Section Through Roof
12
CAUTION:
Solvent-based flashing cement must not come in
contact with CertainTeed WinterGuard or other
similar waterproofing underlayment, or damage
to the underlayment could occur.
*For complete information on attic ventilation,
obtain The Principles of Attic Ventilation, copyright
1997, or call 1-800-AIRVENT.
13
14
Ridge Nailer
Vertical
Chalk Lines
IMPORTANT:
The tile dimensions can vary because of clay firing
temperatures. Be sure to measure actual tiles in
your shipment to determine their average width
and length dimensions, so you can chalk your roof
properly.
For Flat Shingle Tile, the second line will equal the
average length of the tile minus the overhang, laid
directly over the under eave, then all successive lines
will also be chalked as previously described.
For Flat Shingle, Interlocking, and Straight Barrel
Mission Tile, your eave to ridge measurement may
determine the average length exposure rather than
the size of the tile itself. For example, suppose the
eave to ridge measurement is 105 1/2 and you were
using Interlocking tiles (average length exposure of
11). You might then determine to lay the first tile
at an 11 exposure as usual, and 10 1/2 exposure
for each of the remaining nine courses. Here is the
calculation: eave to ridge measurement of 105 1/2
minus 11 for the first course equals 94 1/2;
therefore 94 1/2 divided by 9 equals 10 1/2.
Care must be taken to ensure that all horizontal
lines are perpendicular to the water flow.
Equal to
Exposure
Equal to
Exposure
First Course
Tile Length Minus
Overhang
15
Tile Name
Length
Width
Length
Exposure
Width
Exposure
Pieces/
Square
Under
Eave
Length
Under
Eave
Width
Average
Weight/
Square
12
12
15
14 5/8
12
12
7
7
7
7 3/8
6
6
5
5
6 1/2
6 5/16
5
5
7
7
7
7 3/8
6
6
412
412
317
310
480
480
7
7
8 1/2
8 5/16
7
7
7
7
7
7 3/8
6
6
15
15
15
8
7
7
6 1/2
6 1/2
6 1/2
8
7
7
276
317
317
8 1/2
8 1/2
8 1/2
8
7
7
1,650
1,900
1,600
1,800
1,935
1,300
1,780
1,600
1,600
1,575
14
16
16
14
16
15
14
16
14
16
9
10 3/4
10 3/4
9
10 3/4
10
9
10 3/4
9
10 3/4
11
13
13
11
13
12
11
13
11
13
8 1/4
10 1/8
10 1/8
8 1/4
10 1/8
9 1/4
8 1/4
10 1/8
8 1/4
10 1/8
158
109
109
158
109
129
158
109
158
109
4 5/8
4 5/8
4 5/8
4 5/8
4 5/8
4 5/8
4 5/8
4 5/8
4 5/8
4 5/8
12
12
12
12
12
12
12
12
12
12
800
750
600
800
750
860
800
750
800
750
16 1/4
13 3/8
8 1/8
133
NA
NA
1,025
13 1/4
18 3/8
9 3/4
9 3/4
10 1/4
15 3/8
8 1/4
8 1/4
171
114
NA
NA
900
800
16
P = 8
C* = 7
13
212
NA
NA
1,230
16
P* = 7
C* = 7
13
246
NA
NA
1,300
12 3/4
P* = 9 3/4
C* = 6 1/2
10
240
NA
NA
1,550
Roman
12 3/4
P* = 9 3/4
C* = 6 1/2
10
240
NA
NA
1,550
14 1/4
P = 8
C = 8
11 1/4
225
NA
NA
1,250
16
P = 8
C = 8
13
192
NA
NA
1,190
18 3/8
P = 8
C = 8
15 3/8
163
NA
NA
1,165
Palm Beach
18 3/8
P = 8
C* = 8
15 3/8
P = 3 1/2
C* = 7
CC = 10 1/2
P = 2
C* = 7
CC = 9
P = 5 1/2
C* = 6 1/2
CC = 12
P = 5 1/2
C* = 6 1/2
CC = 12
P = 3 1/2
C = 8
CC = 11 1/2
P = 3 1/2
C = 8
CC = 11 1/2
P = 3 1/2
C = 8
CC = 11 1/2
P = 3 1/2
C* = 8
CC = 11 1/2
163
NA
NA
1,100
3/8
5/8
Georgian
Norman
Provincial
Interlocking Tiles
Americana
Americana XL
Celadon
Classic
Classic XL
Imperial
Lanai
Lanai XL
Williamsburg
Williamsburg XL
Interlocking Profile Tiles
French
S-Tiles
Spanish
13 1/4
18 3/8
16
Note: Multiple combinations are possible. Please contact Ludowici Roof Tile for special instructions.
14
27 3/8
40 3/4
54 1/8
67 1/2
80 7/8
94 1/4
107 5/8
121
134 3/8
147 3/4
French
Colonial
10 3/4
20 3/4
30 3/4
40 3/4
50 3/4
60 3/4
70 3/4
80 3/4
90 3/4
100 3/4
110 3/4
Greek, Roman
12
23
34
45
56
67
78
89
100
111
122
13
25
37
49
61
73
85
97
109
121
133
Imperial
XL Series
14
27
40
53
66
79
92
105
118
131
144
Americana,
Americana, Classic,
Celadon, Classic,
Lanai, Williamsburg Lanai, Williamsburg
14 1/4
12 1/4
23 1/2
34 3/4
46
57 1/4
68 1/2
79 3/4
91
102 1/4
113 1/2
124 3/4
13
11 1/4
21 1/2
31 3/4
42
52 1/4
62 1/2
72 3/4
83
93 1/4
103 1/2
113 3/4
1/4
18 3/8
16 3/8
31 3/4
47 1/8
62 1/2
77 7/8
93 1/4
108 5/8
124
139 3/8
154 3/4
170 1/8
Straight Barrel Mission
16
14
27
40
53
66
79
92
105
118
131
144
Spanish
18 3/8
16 3/8
31 3/4
47 1/8
62 1/2
77 7/8
93 1/4
108 5/8
124
139 3/8
154 3/4
170 1/8
IMPORTANT:
The tile dimensions can vary because of clay firing temperatures. Be sure to measure actual tiles in your
shipment to determine their average width and length dimensions, so you can chalk your roof properly.
16 Tapered Mission
Palm Beach
Italian 16 Length with 18 3/8 SBM Pans
14
16 3/8
27
31 3/4
40
47 1/8
53
62 1/2
66
77 7/8
79
93 1/4
92
108 5/8
105
124
118
139 3/8
131
154 3/4
144
170 1/8
13
19 1/2
26
32 1/2
39
45 1/2
52
58 1/2
65
71 1/2
78
Course
1
2
3
4
5
6
7
8
9
10
11
Course
1
2
3
4
5
6
7
8
9
10
11
Chart 3.2: Guidelines for Horizontal Spacing with a 2 Overhang at Eave using Standard Exposure Lengths
17
x 2 + Under Eave
1 x 2 + Under Eave
1 x 2 + Under Eave
1 x 2 + Under Eave
1 x 2 + Under Eave
1 x 2 + Under Eave
Interlocking Tiles
Americana,
Americana XL
Celadon
Classic, Classic XL
Imperial
Lanai, Lanai XL
Williamsburg,
Williamsburg XL
Interlocking Profile Tiles
French
Under Eave
1 x 2
Under Eave
Under Eave
Under Eave
Under Eave
1 1/2 x 2
S-Tiles
Spanish - 13 1/4, 18 3/8
Eave Closure
Eave Closure
Eave Closure
Eave Closure
Eave Closure
Eave Closure
Eave Closure
Tower Tiles
Eave Closure
First Course
First Course
Under Eave
Fitting
Waterproof
Underlayment
Roof Deck
Raised Edge
16 Oz. Copper
Perimeter Flashing
Waterproof
Underlayment
Roof Deck
Pressure Treated
1 X 2 Cant Strip
Vertical Fascia
Vertical Fascia
18
Stacks
of Tiles
Third Course
WARNING:
Roof Loaded Tile During Severe Weather
It is possible that strong winds could lift tiles off
the piles and send them flying off the roof, resulting
in injury to persons or damage to nearby property.
If tiles have been pre-loaded onto the roof deck
and strong winds or severe storms are predicted,
remove the tiles and place them on ground level.
If tiles have not yet been loaded, then it is
recommended not to do so until the threat of
bad weather has disappeared.
Pre-loading the roof deck with tiles prior to
starting the actual installation will provide
convenience and faster installation, but should
only be done if weather conditions permit. Use
common sense so that you do not become liable
for damage or personal injury.
WARNING:
Do not leave stacked tiles on the roof for extended
periods of time. The concentrated load can begin
to slide on the heated underlayment sheet. This
sliding could cause injury to persons or damage to
nearby property.
19
20
Figure 3.11 Ridge and/or Under Eave Course Notched and Fastened
section
IMPORTANT:
Where roofs intersect other roofs, parapet walls,
chimneys, ventilators, vent pipes and similar
projections, flashings are required. There is a
natural weakness at these intersections and
properly installed flashings are required to make
the intersection watertight. Contraction and
expansion due to temperature changes contribute
to the weakness, so it is extremely important to
correctly design and install the flashings and to
use durable flashing material (a minimum of
16 oz. sheet copper is recommended).
End Band
Shingle Tile
1 Eave Flashing
1/2
Hemmed
Edge
2 Copper
Cleat
WinterGuard
or Waterproof
Underlayment
WinterGuard
or Waterproof
Underlayment
2 Pressure Treated
Wood Cant Strip
16 Oz. Copper
Gable Flashing/ Rake
Drip Edge
WinterGuard
or Waterproof
Underlayment
2 Pressure Treated
Wood Cant Strip
No. 43 Coated
Base Sheet
Vertical Fascia
Roof Deck
Roof Deck
16 Oz. Copper
Extended Edge
Perimeter Flashing
16 Oz. Copper
Extended Edge
Perimeter Flashing
Vertical Fascia
Vertical Fascia
Figure 4.1 Perimeter Flashing with Cant Strips
21
2 Copper Clips
8-24 Apart.
Bend Clip Over
Nail Head.
3 Flashing at Valleys
Valleys, since they collect the water runoff from
the portions of the roof sloping into them, are
particularly prone to water migration and leakage. A clear and unobstructed pathway for quick
water drainage is essential in valleys. There are
two basic types of valleys in tile roof installation:
open and closed valleys.
Lap Self-Adhesive
Bitumen Membrane
12 Minimum Overlap
in Valley
12
Open Valleys
In an open valley construction the tiles are held
back from the center of the valley to expose the
copper flashing. The advantage of an open valley
is that it permits unobstructed drainage. Open
valleys are recommended in areas with
surrounding foliage where the leaves, needles,
and other debris can fall on the roof and
potentially slow or block the runoff of water
from the roof (see Figures 4.3 and 4.5).
Valley Tile
Copper
Cleat
Minimum of 6
Exposed Width at
Top of Valley
Covered Fasteners for
Bottom Valley Metal
Lap Copper
Flashing 8
Valley Tile
16 Oz./Sq. Ft.
Copper Flashing
WinterGuard or
Waterproof
Underlayment
3 Minimum
Opening at Top
of Valley
Copper
Cleat
Ridge
Waterproof
Underlayment
2 Copper Cleat
8-24 Apart
Bend Clip Over
Nail Head
Lap Self-Adhesive
Modified Bitumen
Membrane
12 Minimum Overlap
in Valley
16 Oz. Copper Valley
Metal Formed from
Approximately 24 Wide
Metal. Minimum 4
Extension Under Tile
WinterGuard or
Waterproof
Underlayment
Water Diverter
Roof Deck
Copper Cleat
Nail
Minimum 16 Oz.
Copper Sheet Flashing
Figure 4.5
Cross Section Showing Valley Flashing on Wood Roof Base
IMPORTANT:
Metal exposure width shall increase 1 for every
8 feet of valley run towards the eave.
22
Figure 4.3 Typical Open Valley Flashing for Pan and Cover Tiles
Closed Valleys
1/2 Hem
Folded Over
16oz.
Length of Tile
Sheet Copper
WinterGuard or
Celadon
Waterproof
Underlayment Ceramic Slate
2 Minimum
IMPORTANT:
Fasteners must never penetrate valley flashings.
Cut valley tiles must be notched (existing holes can
also be used) and wired to fasteners driven into
the deck beyond the flashing (see Figure 4.8).
16 oz.
Sheet Copper
Drip Edge
Roof Deck
Pressure Treated
Wood Cant
Strip
Vertical Fascia
16 Oz. Copper
Valley Flashing
2 Copper Cleat Bend Clip Over
Nail Head
8 Lap for Copper
Valley Flashing
16 Gauge
Solid Copper
Wire Without
Insulation
Shingle
Field Tile
Figure 4.8 Typical Closed Mitered Valley for Flat Shingle Tile with Stepped Flashing
23
6 Vertical
Minimum
6
Minimum
Above
Roofing
3
Minimum
Overlap
Waterproof
Underlayment
Extending
Up Side Wall
Waterproof Underlayment
Extending Up Side Wall
Siding/
Cladding
Fastener
Air Retarder
or Felt
1/2
Siding/Cladding
Serves as
Counterflashing a
Minimum of 2
Above Roof Surface
Hemmed
Edge
16 Oz. Sheet
Copper Vertical
Flange Extending
Up Side Wall
16 Oz. Sheet
Copper Step
Flashing
16 Oz. Sheet
Copper Channel
Flashing
Tile
5
Minimum
24
Minimum
1/2 Leg
3 Minimum
Under Tile
Copper
Valley
Approximately
24 Wide
1/2
Minimum
Extension
2 Minimum
Extension
Step
Flashing
Dormer Roof
First Course
Shingle
Under Eave Tile
Dormer Siding
Copper
Step Flashing
Copper
Counter Flashing
4 Minimum
Copper Apron
Flashing
25
6 Flashing at Chimney
Since the foundations of chimneys are usually
structurally separate, the flashing around chimneys
needs to be able to accommodate movement from
differential settlement without compromising the
watertightness of the roof. Regardless of the climate,
install WinterGuard or self-adhesive modified bitumen membrane around the base of the chimney
before the underlayment is applied as a protection
against ice dams. Four types of flashing are required
to properly flash around chimneys.
6 Minimum
16 Oz. Copper
Vertical Flange
Flashing
16 Oz.Copper
Counterflashing
4 16 Oz. Copper
Apron Flashing
16 Oz.Copper
Counterflashing
Continuous Counterflashing
Embedded in Mortar Joint
16 Oz. Copper
Channel
Flashing
Cover Tile
Waterproof
Underlayment
4 16 Oz. Copper
Apron Flashing
Pan Tile
26
WinterGuard or
Waterproof
Underlayment
Integral
Counterflashing
with Hemmed
Drip Edge
Waterproof
Underlayment
Turned Up at Curb
4 Minimum
16 Oz. Copper
Apron Flashing
with Lower Edge
Hemmed Under
Soldered
Flashing Sleeve
16 Oz. Copper
Counterflashing
Raised Curb
Soil Pipe
Through Roof
Soldered
Flashing Sleeve
(Copper or Lead)
Metal Flashing
Extended Upslope to
Achieve a 3 Head Lap
Primary
Flashing Sleeve
Install with
Sealant
WinterGuard or
Waterproof
Underlayment
Roof Deck
Figure 4.17 Pipe Penetration Flashing for Spanish Tiles
27
Waterproof
Underlayment
Field Tile
16 Oz. Sheet Copper
Flashing Metal
GAMBREL
Transition
16 Oz. Copper Flashing
(Angles Change
According to Roof Slope)
Sealant
Copper Cleat
Roof Deck
Field Tile
1 x 2
Pressure Treated
Wood Cant Strip
Sealant
WinterGuard or
Waterproof
Underlayment
Figure 4.18 Flashing at High Slope to Low Slope (for Interlocking Tile)
Waterproof
Underlayment
Field Tile
Roof Deck
16 Oz.
Copper Cleat
1 x 2
Pressure Treated
Wood Cant Strip
Sealant
16 Oz. Sheet
Copper
Drip Edge
Sealant
Vertical Fascia
Figure 4.19 Flashing at Low Slope to High Slope (for Interlocking Tile)
Roof Deck
Sealant
Waterproof
Underlayment
Optional
Pressure Treated
Wood Cant Strip
Sealant
16 Oz.
Copper
Cleat
16 Oz. Sheet Copper Flashing
Under Eave Tile
Sealant
Vertical Fascia
28
16 Oz. Sheet
Copper
Drip Edge
section
Short Top
Tile
V-Ridge
Tile
Roof Deck
Nominal 2 Wide
Treated Wood Hip Stringer
Waterproof
Underlayment
Waterproof
Underlayment
End Band
Cut Field Tile for Hip Left
V-Hip Starter
Tile
Field Tile
IMPORTANT:
Before starting tile installation, it is important that
the roofer understand how the Flat Shingle Tile
pattern being installed relates to the roof design.
Instructions Specific to
Installing Flat Shingle Tile
1 Tile Cant Strips
Cant strips for Ludowici Flat Shingle tile are required
at the eave line together with the under eave tile to
provide the proper angle for the starter course (see
Figure 5.4, Page 32). The cant strip nominal
dimensions should be per Chart 5.1 and a maximum length of 48. Cant strips are to be installed
with a 1/2 gap between the ends of the strips.
29
2 Pressure Treated
Cant Strip
WinterGuard or
Waterproof Underlayment
Overlaps Flashing Flange
Roof Deck
2 Pressure Treated
Cant Strip
Roof Deck
16 Oz. Copper
Raised Drip Edge
Flashing
16 Oz. Copper
Extended Edge
Perimeter Flashing
Vertical Fascia
Vertical Fascia
Figure 5.1
Cant Strip Installed Directly to the
Underlayment Prior to Under Eave Fitting
Figure 5.2
Cant Strip Installed Directly to the
Wood Deck Prior to Under Eave Fitting
Chart 5.1:
Cant Strip Nominal Dimensions When Using an Under Eave Tile
Flat Shingle Tile Style
Flat Slab Shingle 3/8
Flat Slab Shingle 5/8
Antique, Brittany, Calais,
Colonial, Crude, Georgian,
Norman, and Provincial
30
x 2
1 x 2
1 x 2
Chart 5.2:
Flat Slab Shingle Hip and Ridge Stringer Heights
Roof Pitch
V-Hip
5 Rise to 12 Run
6 Rise to 12 Run
7 Rise to 12 Run
8 Rise to 12 Run
9 Rise to 12 Run
10 Rise to 12 Run
11 Rise to 12 Run
12 Rise to 12 Run
13 Rise to 12 Run
14 Rise to 12 Run
2 1/4
2
2
1 3/4
1 3/4
1 1/2
1 1/2
1 1/4
1 1/4
1 1/4
V-Ridge
1
13/16
9/16
3/8
1/4
3/16
9/16
7/16
1/4
1/8
Chart 5.3:
Roof Pitch Specific For V-Ridge/Hip Type
Hip/Ridge
Degree
V-Ridge Regular
116 Degrees
V-Ridge Intermediate
90 Degrees
75 Degrees
V-Hip Regular
116 Degrees
up to 18 rise to 12 run
1/2 Hem
Ply No. 43
Coated Base Sheet (shown)
or 2 Layers of No. 30 Felt
Roof Deck
Waterproof
Underlayment
Second Course
31
Flat shingle clay tile are laid out from right to left,
in double thickness. The starter course begins with
an end band (half tile) placed directly over the first
under eave tile. All joints of the starter course and
succeeding courses should be centered over the
previous course or at least 3 from any other underlying vertical joint.
Average
Exposure
Roof
Deck
Triple
Lap
Under Eave
Tile
2
Triple
Lap
2
Overhang
Vertical Fascia
16 Oz. Copper
Raised Drip Edge Flashing
Figure 5.4 Providing Proper Exposure
32
6 Valley Tiles
Tiles to be installed in valleys can be mitered in the
field or by ordering and using special factory tiles.
Whether field miter cut or factory tiles are used,
the tile fasteners should never penetrate the valley
flashings. Tile to be installed over the copper valley
flashing should be drilled or notched and wired
with solid 16 gauge wire to fasteners driven into
the deck beyond the flashing.
Note: Notching and drilling was addressed previously on Page 20. In situations where valley
tile pieces are so small that it is not practical
to notch or drill, use the adhesive RT600
(an OSI product) or its equivalent.
Ridge Tile
The Flat Shingle ridge tile roof can be finished in
several ways (see Figures 5.6, 5.7 and 5.8). V-Hip
and Ridge is the preferred installation method as it
is the best design to prevent water from reaching
the underlayment.
33
Note:
Sealant Applied Under Tiles
All Edges
34
Waterproof
Underlayment
Sealant
Sealant
Field Tile
Pressure Treated
Nailing Strip
Roof Deck
Waterproof
Underlayment
Pressure Treated
Wood Cant Strip
16 Oz. Copper
Under Eave
Drip Edge
Sealant
Waterproof
Underlayment
Header Course
Sealant
Pressure Treated
Nailing Strip
Roof Deck
Waterproof
Underlayment
35
V-Ridge Tile
The use of Ludowicis V-Ridge with the Shingle
Tile pattern requires the use of Long Tops and Short
Tops. See Figure 5.8 for sequence of installation.
V-Ridge Tile
Waterproof
Underlayment
Sealant
Pressure Treated
Wood Ridge Pole
Pressure Treated
Nailing Strip
Roof Deck
Required
Waterproof
Underlayment
36
Hip Tile
There are 3 methods to finish the hips of a flat
shingle tile roof depending on the design aesthetics
desired. These methods are flushed mitered, saddle
hip, or the use of a V-Hip tile.
Mitered Hip
A flush mitered hip can be done by accurately
miter-cutting the field tile and sealing the finished
joint with an approved sealant meeting the
requirements of ASTM D-4586.
Saddle Hip
Header Course tile is used to form a Saddle Hip
and is sealed with an approved sealant meeting the
requirements of ASTM D-4586 and is installed as
shown in Figure 5.5.
Fascia
Pressure Treated
Wood Blocking
Adhesive
Long Top Tile
Waterproof
Underlayment
Adhesive
Siding
Corner
Adhesive
Required Waterproof
Underlayment
Pressure Treated
Wood Cant Strip
Roof Deck
V-Hip Tile
9 Accessory Pieces
Standard Fittings
Specific standard fittings are manufactured for each
style of field tile. These fittings provide better
protection against water penetrating beneath the
tile than field mitered pieces. Chart 5.4 provides
overall lengths, standard exposures, weights, and
pieces per box of these standard accessories.
Custom Fittings
All custom fittings are special order to specifications.
Ludowici creates custom fittings from design
sketches using Computer Aided Design (CAD)
technology and company artisans who craft the
tiles by hand.
37
38
Long
Top
Tile Type
7 x 7
7 x 7
80
3.8 lbs./ft.
3 1/2 x 12
3 1/2 x 5
80
3.7 lbs./ft.
3 1/2 x 15
3 1/2 x 6 1/2
80
3.7 lbs./ft.
3 x 12
3 x 5
80
3.7 lbs./ft.
4 x 15
4 x 6 1/2
80
3.7 lbs./ft.
7 x 5
7 x 5
80
3.1 lbs./ft.
7 x 6 1/2
7 x 6 1/2
80
3.1 lbs./ft.
6 x 5
6 x 5
80
3.1 lbs./ft.
8 x 6 1/2
8 x 6 1/2
80
3.1 lbs./ft.
8 x 8 1/2
8 x 8 1/2
80
3.8 lbs./ft.
6 x 7
6 x 7
80
3.8 lbs./ft.
7 x 8 1/2
7 x 8 1/2
80
3.8 lbs./ft.
6 x 7
6 x 7
80
3.8 lbs./ft.
Under
Eave
3 x 12
3 x 5
80
3.7 lbs./ft.
End
Band
6 x 5
6 x 5
80
3.1 lbs./ft.
Short
Top
8 x 15
8 x 12
80
5.0 lbs./ft.
6 x 12
6 x 9
80
5.0 lbs./ft.
7 x 15
7 x 12
80
5.0 lbs./ft.
7 x 12
7 x 9
80
5.0 lbs./ft.
6 x 12
6 x 9
80
5.0 lbs./ft.
Header
Course
14 1/4
12
32
7.7 lbs./ft.
14 1/4
12
32
7.7 lbs./ft.
14 1/4
12
38
7.4 lbs./ft.
14 1/4
12
38
7.4 lbs./ft.
14 1/4
12
32
7.7 lbs./ft.
14 1/4
12
32
7.7 lbs./ft.
14 1/4
12
32
7.7 lbs./ft.
V-Hip &
Ridge
Intermediate
90
14 1/4
12
38
7.4 lbs./ft.
14 1/4
12
38
7.4 lbs./ft.
14 1/4
12
38
7.4 lbs./ft.
V-Hip &
Ridge
Regular
116
14 1/4
12
4
8.0 lbs./pc.
14 1/4
12
4
8.0 lbs./pc.
14 1/4
12
4
8.0 lbs./pc.
14 1/4
12
4
8.0 lbs./pc.
14 1/4
12
4
8.0 lbs./pc.
V-Ridge
Closed Ridge
End Regular
15 1/2
12
4
8.0 lbs./pc.
15 1/2
12
4
8.0 lbs./pc.
15 1/2
12
4
8.0 lbs./pc.
15 1/2
12
4
8.0 lbs./pc.
15 1/2
12
4
8.0 lbs./pc.
V-Hip
Starter
Regular
section
Interlocking Tile
Installation
Nominal 2 Wide
Pressure Treated
Ridge Stringer
Roof Deck
Sealant
Nominal 2 Wide Pressure Treated Hip Stringer
Required
Waterproof
Underlayment
Waterproof Underlayment
Cut Field Tile for Hip
End
Band
Tile
Detached
Left Gable Rake
Tile
Under Eave
Tile
Field Tile
IMPORTANT:
Before starting tile installation, it is important
that the roofer understand how the Interlocking
Tile pattern being installed relates to the roof design.
39
Degree
V-Ridge Regular
or
No. 211 Ridge Regular
116 Degrees
V-Ridge Intermediate
or
No. 211 Ridge Intermediate
90 Degrees
75 Degrees
V-Hip Regular
116 Degrees
up to 18 rise to 12 run
118 Hip
211 Ridge
V-Hip
V-Ridge
2 7/8
2 7/8
2 7/8
2 3/4
2 3/4
2 3/4
2 5/8
2 5/8
2 5/8
2 5/8
2 5/8
3 1/8
2 7/8
2 5/8
2 3/8
2 1/8
1 7/8
1 5/8
1 3/8
1 1/8
7/8
5/8
2 1/4
2 1/4
2
2
1 3/4
1 3/4
1 1/2
1 1/2
1 1/4
1 1/4
1 1/4
1 1/4
1
13/16
9/16
3/8
1/4
3/16
9/16
7/16
1/4
1/8
40
Note: Each field tile is provided with (2) two fastening nail holes. When installing interlocking field tiles or accessories, care should be
taken to fasten each tile with nails or screws
in every provided fastening hole.
Interlocking
Field Tile
End Band
Tile
Ice Dam
Waterproof
Underlayment 1 Layer of
Self-Adhesive
Modified Bitumen
Membrane
Under Eave
Tile
Right Detached
Gable Rake Tile
41
5 Valley Tiles
Tiles to be installed in valleys can be mitered in the
field or by ordering and using special factory tiles.
Whether field miter cut or factory tiles are used,
the tile fasteners should never penetrate the valley
flashings. Tile to be installed over the copper valley
flashing should be drilled or notched and wired
with solid 16 gauge copper bare or coated wire to
fasteners driven into the deck beyond the flashing
(see Figure 4.8, Page 23).
42
V-Ridge Tile
Waterproof Underlayment
or 2 Layers of
No. 43 Coated Base Sheet
Sealant
Sealant
Roof Deck
Required
Waterproof
Underlayment
Field Tile
Roof Deck
2X Wood Block
Required
Waterproof
Underlayment
Sealant
Field Tile
Roof Deck
Required
Waterproof
Underlayment
Figure 6.3
Roof Deck
2X Wood Block
Required
Waterproof
Underlayment
43
3/8
Bug
Screen
211 Vented
Ridge
Wind Diverter
Formed from
16 Oz. Sheet Copper
Flashing Metal
Field Tile
3/4
Air Gaps
3/4
Air Gaps
Roof Deck
2X Wood Block
44
Sealant
Pressure Treated
Wood Cant Strip
16 Oz. Sheet
Copper Flashing
or Required
Waterproof
Underlayment
Interlocking Shingle
Tile
Required
Waterproof
Underlayment
Roof Deck
16 Oz. Sheet
Copper
Drip Edge
Chamfered
Short Course Tile
Sealant
Required
Underlayment
Waterproof
Underlayment
Chamfered
Cut Hip Tile
Chamfered
Cut Hips
Roof Deck
Elevation
Figure 6.8 Chamfered Cut Hips & Short Course with Interlocking Tile
45
Hip Tile
The hip runs are finished by using either the V-Hip
style tile or the 118 style hip tile.
Hips are started with a special V-Hip starter or
168 Hip Starter tile which should cover the field
tile approximately 3 on both sides. The V-Hip and
Ridge tile or 118 tile is then installed by creating an
approximate 2 head lap on the V-Hip Starter tile.
This 2 head lap is continued up the hip and flashing cement is used at each hip tile overlap. The last
fastener on the upslope end of the hip typically is
covered with a V-Hip and Ridge Terminal which
must be specified as a starter or finisher depending
on the direction of the ridge layout. If this last fastener is not covered, it must be sealed with flashing
cement meeting the requirements of ASTM D-4586.
Some roof termination may require a combination
of typical flashing details or a special tile piece.
Consult the local Ludowici sales representative with
the projects special roof requirements. Reference
Figure 6.9 for section through V-Hip and Ridge tile
and 118 Hip tile.
Sealant
Field Tile
2 Layers of No. 43
Coated Base Sheet or
Waterproof
Underlayment
2 Layers of No. 43
Coated Base Sheet or
Waterproof
Underlayment
Field Tile
V-Hip Detail
(Interlocking)
Roof Deck
Roof Deck
46
Sealant
V-Hip & Ridge Tile
7 Accessory Pieces
Standard Fittings
Custom Fittings
Americana, Classic,
Lanai, Williamsburg
Actual Size
Exposure
Pieces/Box
Weight
Americana XL, Classic XL,
Lanai XL, Williamsburg XL
Actual Size
Exposure
Pieces/Box
Weight
Imperial
Actual Size
Exposure
Pieces/Box
Weight
End Band
Under Eave
14
11
80
3.3 lbs./ft.
14
11
150
1.6 lbs./ft.
12
12
150
2.3 lbs./ft.
16
13
80
4.2 lbs./ft.
16
13
150
2.1 lbs./ft.
12
12
150
2.3 lbs./ft.
15
12
73
3.3 lbs./ft.
15
12
138
1.6 lbs./ft.
12
12
150
2.3 lbs./ft.
End Band
Rake Edge 90
Celadon
Actual Size
Exposure
Pieces/Box
Weight
16
13
80
4.0 lbs./ft.
16
13
150
2.1 lbs./ft.
16
13
38
6.3 lbs./ft.
16
13
38
6.3 lbs./ft.
47
V-Ridge
Closed Ridge
End Regular
V-Hip
Starter
Regular
(Starter Shown)
Americana, Classic,
Lanai, Williamsburg
Actual Size
Exposure
Pieces/Box
Weight
Americana XL, Classic XL,
Lanai XL, Williamsburg XL
Actual Size
Exposure
Pieces/Box
Weight
Imperial
Actual Size
Exposure
Pieces/Box
Weight
Tile Type
Americana, Classic,
Lanai, Williamsburg
Actual Size
Exposure
Pieces/Box
Weight
Americana XL, Classic XL,
Lanai XL, Williamsburg XL
Actual Size
Exposure
Pieces/Box
Weight
Imperial
Actual Size
Exposure
Pieces/Box
Weight
48
14 1/4
12
38
7.4 lbs./ft.
14 1/4
12
32
7.7 lbs./ft.
14 1/4
12
4
8.0 lbs./pc.
15 1/2
12
4
8.0 lbs./pc.
2
15.0 lbs./pc.
14 1/4
12
38
7.4 lbs./ft.
14 1/4
12
32
7.7 lbs./ft.
14 1/4
12
4
8.0 lbs./pc.
15 1/2
12
4
8.0 lbs./pc.
2
15.0 lbs./pc.
14 1/4
12
38
7.4 lbs./ft.
14 1/4
12
32
7.7 lbs./ft.
14 1/4
12
4
8.0 lbs./pc.
14 1/4
12
4
8.0 lbs./pc.
2
15.0 lbs./pc.
118
Hip Roll
168
Hip Starter
211 Ridge
116
211 Ridge
Closed End
(90 Intermediate
Available)
(Starter Shown)
118/211
Terminal
2H - 1R*
(Finisher Shown)
14
12
30
4.8 lbs./ft
14
12
4
5.0 lbs./pc.
13 1/4
12
18
9.7 lbs./ft.
13 1/4
12
2
14 lbs./pc.
2
20 lbs./pc.
14
12
30
4.8 lbs./ft
14
12
4
5.0 lbs./pc.
13 1/4
12
18
9.7 lbs./ft.
13 1/4
12
2
14 lbs./pc
2
20 lbs./pc.
14
12
30
4.8 lbs./ft
14
12
4
5.0 lbs./pc.
13 1/4
12
18
9.7 lbs./ft.
13 1/4
12
2
14 lbs./pc.
2
20 lbs./pc.
211
Cut-Off Ridge Tile
Sealant
Sealant
Waterproof
Underlayment
Waterproof
Underlayment
Field Tile
Field Tile
Deck Stringer
Deck Stringer
Roof Deck
Roof Deck
Figure 6.11 Deck Section Showing 211 Cut-Off Ridge Tile
16 Oz.
Sheet Copper
Counterflashing
Embedded in
Mortar Joint
Waterproof
Underlayment
Field Tile
1/2
Hem
Roof Deck
Field Tile
Detatched
Gable Rake
Waterproof
Underlayment
Roof Deck
Vertical Fascia
Figure 6.13 Section Showing Right Gable Rake and End Band
49
16 Oz. Sheet
Copper Cap Flashing
Roof Deck
4
Minimum
Sealant
Sealant
Field Tile
Waterproof
Underlayment
Roof Deck
Note: All areas in and around sunken gutter
should be covered with a self-adhesive modified
bitumen membrane.
Pressure Treated
Deck Stringer
Under Eave
Roof Deck
Extended 16 Oz.
Sheet Copper
Drip Edge
Vertical Fascia
Roof Deck
Sealant
Roof Deck
6 Minimum
for Flashing
Waterproof
Underlayment
Field Tile
Under Eave Tile
4 Minimum
Above Top of Tile for
Waterproof Underlayment
Required
Pressure Treated
Cant Strip
Sealant
16 Oz. Sheet Copper
Flashing - Cover Tile
5 Minimum
Waterproof
Underlayment
Field Tile
50
First Course
Waterproof
Underlayment
Roof Deck
Extended Edge
16 Oz. Copper
Perimeter Flashing
Figure 6.19 Celadon Eve Detail with Starter Tile
Vertical Fascia
First Course
Waterproof
Underlayment
Roof Deck
Pressure
Treated
Wood
Cant Strip
3/4 to 2
Overhang
Vertical Fascia
Cover Exposed
Fastners With Sealant
Extended Edge
16 Oz. Sheet Copper
Perimeter Flashing
Sealant
Sealant
Pressure Treated
Wood 1X Mitered
Cant Strips
Cut Celadon
Tile
Required
Waterproof
Membrane
Sealant
Sealant
Required
Waterproof
Membrane
51
Celadon
Rake Edge
Tile
Celadon Field
Tile
Apply
Sealant
Along the
Butt Edge
and the
Area
Between
the Rake
Edge and
the
Celadon
Tile
Sealant
Pressure Treated
Wood 1X Nailer
Roof Deck
Vertical Fascia
Required
Waterproof
Underlayment
Figure 6.22 Celadon Rake Edge Tile Installation
/4
11/2 Minimum
Coverage
Extended Edge
16 Oz. Sheet
Copper Perimeter
Flashing
Vertical Fascia
Sealant
16 Oz. Sheet
Copper Fascia
Flashing with
1/2 Hem
Roof Deck
Required
Waterproof
Underlayment
Figure 6.23 Rake Fascia Trim Board with Flashing
52
Nominal 2 Wide
Pressure Treated Wood
Ridge Stringer
section
French Interlocking
Profile Tile Installation
206
Ridge Tile
102/206
2 Hip & 1 Ridge
Terminal Tile
Roof Deck
102 Hip Roll Tile
As Required
Underlayment 2 Layers of No. 30 Felt
or 1 Layer of No. 43
Coated Base Sheet or
Waterproof
Underlayment
Sealant
Waterproofing Underlayment
Cut Field Tile for Hip
Pressure Treated Wood Hip Stringer
End Band
Tile
Detached
Left Gable Rake Tile
Pressure Treated
Wood Cant Strip
Field Tile
IMPORTANT:
Before starting tile installation, it is important
that the roofer understand how the French
Interlocking Profile tile pattern being installed
relates to the roof design.
53
Roof Deck
Vertical Fascia
Figure 7.1
1 1/2 x 2 Cant Strip Installed Directly to the Underlayment
102 Hip
206 Ridge
4 Rise to 12 Run
5 Rise to 12 Run
6 Rise to 12 Run
7 Rise to 12 Run
8 Rise to 12 Run
9 Rise to 12 Run
10 Rise to 12 Run
11 Rise to 12 Run
12 Rise to 12 Run
13 Rise to 12 Run
14 Rise to 12 Run
15 Rise to 12 Run
4 3/4
4 5/8
4 5/8
4 1/2
4 1/2
4 3/8
4 3/8
4 1/4
4 1/4
4 1/8
4 1/8
4 1/8
5 1/4
5
4 3/4
4 1/2
4 1/4
4
3 3/4
3 1/2
3 1/4
3
2 7/8
2 5/8
1 1/2 x 2
Pressure Treated
Wood Cant Strip
Waterproof Underlayment
or 2 Layers of No. 43
Coated Base Sheet
(Overlaps Flashing Flange)
Vertical Fascia
54
Figure 7.2
1 1/2 x 2 Cant Strip Installed Directly to the Wood Deck
End
Band
Tile
Waterproof Underlayment
or 2 Layers of No. 43
Coated Base Sheet
French
Field Tile
1 1/2 x 2
Pressure Treated
Cant Strip
Right
Detached Gable
Rake Tile
Figure 7.3 First and Succeeding Course for Interlocking Profile Tile
55
5 Valley Tiles
Tiles to be installed in valleys can be mitered in the
field or by ordering and using special factory cut
and closed valley tiles. These special cut and closed
valley tile generally result in less water entering
underneath the tile. Whether field miter cut or
factory cut and closed valley tiles are used, the tile
fasteners should never penetrate the valley flashings.
Tile to be installed over the copper valley flashing
should be drilled or notched and wired with solid
16 gauge wire to fasteners driven into the deck
beyond the flashing. See Figure 4.6, Page 23.
56
206 Vented
Ridge Tile
Cap Flashing
Note: 206 Ridge tile is available in a vented version. See Figure 7.5.
Bug Screen
Vented
Flashing
Wind
Diverter
Field Tile
Seal to Tile with
Recommended Required
Sealant Underlayment
Pressure Treated
Wood Stringer
Roof Deck
3/4
Air Gap
(Both Sides)
Hip Tile
The hip area is finished by using the 102 Hip
style tiles.
Hips are started with a 152 Hip Starter tile covering
the field tile approximately 3 on both sides. The 102
Hip Roll Tile is then installed by creating an
approximate 2 head lap on the 152 Hip Starter tile.
This 2 head lap is continued up the hip and flashing
cement is used at each hip tile overlap, where the hip
tile join the field tile, and at the hip stringer. The last
fastener on the upslope end of the hip is typically
covered with a 102/206 Hip and Ridge Terminal
which must be specified as a starter or finisher
depending on the direction of the ridge layout. Some
roof termination may require a combination of typical
flashing details or a special tile piece. Consult the
local Ludowici sales representative with the projects
special roof requirements.
57
7 Accessory Pieces
Standard Fittings
Standard tile fittings are manufactured for each
style of field tile. These tile fittings provide better
protection against water penetrating beneath the
tile than field mitered pieces. Charts 7.2 and 7.3
provide overall lengths, standard exposures, weights,
and pieces per box of these standard accessories.
Custom Fittings
All custom fittings are special order to specifications.
Ludowici creates custom fittings from design
sketches using Computer Aided Drafting (CAD)
technology and company artisans who craft the
tiles by hand.
End Band
Actual Size
Exposure
Pieces/Box
Weight
16 1/4
13 3/8
32
5.7 lbs./ft.
16 1/4
13 3/8
32
2.9 lbs./ft.
Actual Size
Exposure
Pieces/Box
Weight
14 1/4
12
30
5.2 lbs./ft.
14
12
4
6.3 lbs./pc.
58
206 Ridge
13 3/4
12
12
11.5 lbs./ft.
206 Closed
Ridge End*
(Starter Shown)
102/206
Terminal Regular
2H - 1R*
14
12
2
18.0 lbs./pc.
2
17.0 lbs./pc.
(Starter Shown)
Copper
Cleat
Valley Tile
16 Oz. Sheet
Copper Flashing
WinterGuard or
Waterproof
Underlayment
Sealant
Waterproof
Underlayment
3 Minimum
Opening at
Top of Valley
Field Tile
Copper
Cleat
WinterGuard or
Waterproof
Underlayment
Water Diverter
Roof Deck
Roof Deck
Pressure Treated
2 Stringer
3/8
Horizontal Batten
Pressure Treated
1 x 2 Strip
WinterGuard or
Waterproof
Underlayment
Continuous 16 Oz. Sheet
Copper Counterflashing
Embedded in Mortar Joint
16 Oz. Sheet
Copper Flashing
Beveled
Vertical Batten
Field Tile
Waterproof
Underlayment
Waterproof
Underlayment
End Band Tile
Right Detatched
Gable Rake
Vertical
Fascia
Roof Deck
1/2
Concrete
Roof Deck
Roof Deck
Figure 7.10 Section Showing Right Gable Rake and End Band
Horizontal
Pressure Treated
1 x 2 Wood Batten
Hem
3/8 x 1 1/2
Pressure Treated
Lath Nailer
Horizontal
Pressure Treated
1 x 2 Wood Batten
Concrete
Roof Deck
No. 43
Coated Base Sheet
1 x 2
Pressure Treated
Beveled Vertical
Strips
20 O.C.
Longitudinal Section Through Roof
Figure 7.12 Application of Batten System to Poured Concrete Roof Deck
59
Waterproofing
Underlayment
16 Oz. Sheet
Copper Flashing
Field Tile
Sealant
Waterproofing
Underlayment
Required
Waterproofing
Underlayment
Tile
Roof Deck
Figure 7.14 Hip Section Showing 102 Hip Roll
Figure 7.13 Section Showing Flashing Under 3/8 Flat Shingle Tiles
Sealant
16 Oz. Sheet
Copper Flashing
Field Tile
Waterproofing
Underlayment
Deck Stringer
Roof Deck
16 Oz. Sheet
Copper Step
Flashing
Roof Deck
Pressure
Treated Wood
1 1/2 x 2
Sealant
Cant Strip
14
Roof Deck
Pressure
Treated Wood
1 1/2 x 2
Extended 16 Oz.
Sheet Copper
Perimeter Flashing
Cant Strip
60
Waterproofing
Underlayment
Vertical Fascia
section
Top Fixture
206 Ridge
Tile
Required
Underlayment
Nominal 2 x 2
Pressure Treated
Strip
Detached
Left Gable Rake Tile
Eave Closure
Tile
IMPORTANT:
Before starting tile installation, it is important
that the roofer understand how the Spanish tile
pattern being installed relates to the roof design.
Spanish
Field Tile
61
62
102 Hip
206 Ridge
5
4 7/8
4 7/8
4 3/4
4 3/4
4 5/8
4 5/8
4 5/8
4 1/2
4 1/2
4 3/8
6 1/2
6 1/4
6
5 3/4
5 1/2
5 3/8
5 1/4
5 1/8
5
4 7/8
4 3/4
3 3/4
3 5/8
3 1/2
3 3/8
3 1/4
3 1/8
2 7/8
2 3/4
2 5/8
2 1/2
2 1/4
55
56
63
7 Valley Tiles
Tiles to be installed in valleys can be mitered in the
field or special factory-manufactured cut and closed
tiles can be used. These special cut and closed valley
tiles generally result in less water entering underneath the tile. Whether field miter cut or special
factory cut tiles are used, the tile fasteners should
never penetrate the valley flashings. Tile to be
installed over the copper valley flashing should be
drilled or notched and wired with solid 16 gauge
copper wire to fasteners driven into the deck
beyond the flashing.
64
Cap Flashing
206 Vented
Ridge Tile
16 Oz. Cooper Sheet
with 3/8 Diameter
Venting Holes
at 1 O.C. (Both Sides)
Resulting in 2.65 Sq. In.
Venting Area Per Foot
Bug Screen
Vented
Flashing
Spanish
Top Fixture
Wind
Diverter
Spanish
Field Tile
Wood
Stringer
Roof Deck
3/4
Air Gap
(Both Sides)
9 Hip Tiles
The hip area is typically finished by using a
combination of either a Circular Cover Hip Starter,
Circular Cover and a Circular Cover Terminal or a
152 Hip Starter tile, 102 Hip Roll tile and 102/206
Hip and Ridge Terminal.
Hips are started with a special Circular Cover Hip
Starter Tile or 152 Hip Starter Tile covering the
Field Tile approximately 3 on both sides. The hip
tiles are then installed. The Circular Cover
Tile creates a 3 head lap on the starter while the
102 tile creates an approximate 2 head lap over the
starter tile. The specified head lap per tile is then
continued up the hip. Flashing cement must be
used at the overlap of each hip tile. The gaps
created between the Hip Roll and the Field Tile
should be filled with mortar tinted to match. The
last fastener on the upslope end of the hip typically
is covered with a Circular Cover Terminal or a
102/206 Hip and Ridge Terminal. These terminals
must be specified as a starter or finisher depending
on the direction of the ridge layout. Some roof
termination may require a combination of typical
flashing details or a special tile piece. Consult the
local Ludowici sales representative with the projects
special roof requirements.
10 Accessory Pieces
Standard Fittings
Standard tile fittings are manufactured for each
style of field tile. These tile fittings provide better
protection against water penetrating beneath the
tile than field mitered pieces. Charts 8.2, 8.3, and
8.4 provide overall lengths, standard exposures,
weights, and pieces per box of these standard
accessories.
Custom Tile Fittings
All custom fittings are special ordered to specifications. Ludowici creates custom fittings from design
sketches using Computer Aided Drafting (CAD)
technology and company artisans who craft the tiles
by hand.
65
End Band
Top Fixture
Eave Closure
Rolled Rake
(Left Shown)
13 1/4 Length
Actual Size
Exposure
Pieces/Box
Weight
18 3/8 Length
Actual Size
Exposure
Pieces/Box
Weight
13 1/4
10 1/4
80
4.2 lbs./ft.
13 1/4
10 1/4
200
1.8 lbs./ft.
8 1/4
225
1.5 lbs./ft.
8 1/4
225
2.0 lbs./ft.
13 1/4
10 1/4
80
4.6 lbs./ft.
18 3/8
15 3/8
80
6.2 lbs./ft.
18 3/8
15 3/8
200
2.7 lbs./ft.
8 1/4
225
1.5 lbs./ft.
8 1/4
225
1.5 lbs./ft.
18 3/8
15 3/8
80
6.8 lbs./ft.
206 Closed
Ridge End*
102/206
Terminal*
(Starter Shown)
(Starter Shown)
14
12
2
18.0 lbs./pc.
2
17.0 lbs./pc.
Actual Size
Exposure
Pieces/Box
Weight
14 1/4
12
30
5.2 lbs./ft.
14
12
4
6.3 lbs./pc.
206 Ridge
13 3/4
12
12
11.5 lbs./ft.
Actual Size
Exposure
Pieces/Box
Weight
Circular Cover
Hip & Ridge
16
13
40
5.8 lbs./ft.
Circular Cover
Hip Starter
14 1/4
12
4
9.0 lbs./pc.
66
Circular Cover
Closed Ridge End*
Circular Cover
Terminal 2H-1R*
(Starter Shown)
(Starter Shown)
16 1/2
13
4
9.8 lbs./pc.
2
10.0 lbs./pc.
Spanish
Field Tile
16 Oz. Sheet
Copper Flashing
Waterproof
Underlayment
Waterproof
Underlayment
Waterproof
Underlayment
Figure 8.4 Hip Section Showing 102 Hip Roll Roof Deck
Roof Deck
206 Ridge Tile
Hip Stringer
Cut Hip
From Spanish
Field Tile
Circular Cover
Hip Roll
Spanish
Top Fixture
Mortar
16 Oz. Sheet
Copper Flashing
Flat Roofing
Material
Spanish
Field Tile
Waterproof
Underlayment
Deck Stringer
Roof Deck
Waterproof
Underlayment
Roof Deck
8 3/4
Waterproof
Underlayment
Pressure Treated
2 Stringer
Spanish Top
Fixture
Spanish
Field Tile
11 1/4
16 Oz. Sheet
Copper Extended
Drip Edge
Roof Deck
Eave Closure
16 Oz. Sheet
Extended Copper
Drip Edge
Note: 206 Ridge and 102 Hip Roll are special tile
fittings. Standard tile fittings are Circular
Cover Ridge and Hip Tile.
67
1 1/2 x 2 Pressure
Treated Wood
Nailing Strip
Left Detached
Gable Rake
Waterproof
Underlayment
Required
Pressure Treated
Cant Strip
Field Tile
Under Eave Tile
Roof Deck
3
4 Minimum
Above Top of Tile for
Waterproof Underlayment
Sealant
16 Oz. Sheet
Copper Flashing
Spanish
Top Fixture
Spanish
Field Tile
Figure 8.9 Section Showing Left Gable Rake Tile and End Band Tile
Waterproof
Underlayment
16 Oz. Sheet
Copper
Counterflashing
Embedded in
Mortar Joint
Pressure Treated
Nailer
Roof Deck
16 Oz. Sheet
Copper Flashing
Waterproof
Underlayment
Spanish
Top Fixture
Crimp
Sealant
16 Oz. Sheet
Copper Flashing
5 Min. Coverage
Roof Deck
Spanish
Field Tile
Waterproof
Underlayment
Roof Deck
Pressure Treated
Nailer
68
Nominal 2 Wide
Ridge Stringer
Top Fixture
section
Circular Cover
Ridge Tile
Circular Cover Terminal
2 Hip & 1 Ridge
Starter Tile
Circular Cover Hip Roll Tile
Roof Deck
Required
Waterproof
Underlayment
Self-Adhesive Modified
Bitumen Membrane or
2 Layers of No. 43 Coated Base Sheet
Stringer
Sealant
Rake Blocking
Cut Field Tile
for Hip
Rolled Rake
Tile
2 x 4
Vertical
Stringer for Break
Mission Tile
Eave
Closure
IMPORTANT:
Before starting tile installation, it is important
that the roofer understand how the Pan and
Cover (Mission) tile pattern being installed relates
to the roof design.
Field Tile
(Cover)
Field Tile
(Pan)
Cover
Hip Starter
Tile
69
Note:
Note:
Note:
Cover Tile
Required
Pressure
Pressure
Treated Wood Treated Vertical
Blocking
Nailer
Pan Tile
Required Underlayment
2 Layers of No. 30 Felt or
1 Layer of No. 43
Coated Base Sheet or
Self-Adhesive Modified
Bitumen Membrane
Figure 9.1 Section Through Pan and Cover with Rolled Rake Tile
70
Circular Cover
Hip & Ridge Tile
2 Overhang
Laid Tight Method Overview
Eave Closure
Tile
Required Underlayment
2 Layers of No. 30 Felt or
1 Layer of No. 43
Coated Base Sheet or
Self-Adhesive Modified
Bitumen Membrane
71
7 Valley Tiles
Tiles to be installed in valleys can be mitered in the
field or special factory cut and closed tiles can be
ordered. These special cut and closed valley tiles
generally result in less water entering underneath
the tile. Whether field miter cut or factory cut tiles
are used, the tile fasteners should never penetrate
the valley flashings. Tile to be installed over the
valley flashing should be drilled or notched and
wired with solid 16 gauge copper wire to fasteners
driven into the deck beyond the flashing.
72
Ridge Tile
The ridge for Pan and Cover (Mission) Tile is
finished with a Circular Cover Tile or a 206
Ridge Tile.
Hip Tile
Cap Flashing
206 Vented
Ridge Tile
16 Oz. Sheet Copper
with 3/8 Diameter
Venting Holes
at 1 O.C. (Both Sides)
Resulting in 2.65 Sq. In.
Venting Area Per Foot
Bug Screen
Vented
Flashing
Spanish
Top Fixture
Wind
Diverter
Spanish
Field Tile
Wood Stringer
Required Waterproof
Underlayment
Roof Deck
3/4
Air Gap
(Both Sides)
73
9 Accessory Pieces
Standard Fittings
All custom fittings are special ordered to specifications. Ludowici creates custom fittings from design
sketches using Computer Aided Drafting (CAD)
technology and company artisans who craft the
tiles by hand.
Top Fixture
Eave Closure
Rolled Rake*
11 1/2
90
2.6 lbs./ft.
14 1/4
11 1/4
40
5.5 lbs.
90
16
13
40
6.1 lbs./ft.
90
18 3/8
15 3/8
40
7.1 lbs./ft.
14 1/4
Actual Size
Exposure
11 1/2
Pieces/Box
90
Weight
2.0 lbs./ft.
16
Actual Size
Exposure
Pieces/Box
90
Weight
Exposure
Pieces/Box
90
Weight
Top Fixture
Eave Closure
Rolled Rake
Actual Size
Exposure
16
13
Pieces/Box
Weight
74
40
6.1 lbs./ft.
14 1/4
Actual Size
Exposure
Pieces/Pallet
Weight
16
Actual Size
Exposure
Pieces/Pallet
Weight
18 3/8 & Palm Beach
Actual Size
Exposure
Pieces/Pallet
Weight
11 1/4
8 1/4
540
5.75 lbs./ft.
11 1/4
8 1/4
540
5.75 lbs./ft.
13
10
540
5.75 lbs./ft.
13
10
540
5.75 lbs./ft.
15 3/8
12 3/8
540
5.75 lbs./ft.
8 1/4
8 1/4
540
5.75 lbs./ft.
Continuous16 Oz.
Sheet Copper Flashing
Embedded in Mortar Joint
Required
Pressure Treated
Nailing Strips
Straight Barrel
Misson Cover
Tile
16 Oz. Sheet
Copper Flashing
Straight Barrel
Mission Pan
Tile
Rolled Rake
Tile
Roof Deck
11 1/2 O.C.
2 x 4
Pressure Treated
Wood Stringer
(11 1/2 O.C.)
4 1/4
Straight Barrel
Mission Tile
Roof Deck
Required Waterproof
Underlayment
Tile Length
Minus 6
Tile Length
Minus
Overhang
Vertical Fascia
16 Oz. Sheet
Copper
Extended
Perimeter
Flashing
75
Nominal
Top Fixture Tile
2 Wide
Ridge Stringer
206 Ridge
Tile
Roof Deck
Required
Underlayment
2 Layers of No. 43
Coated Base Sheet or
Self-Adhesive Modified
Bitumen Membrane
Sealant
Detached
Left Gable Rake
Tile
Eave Closure
Tile
Nailer
Strip
Roman
Cover Tile
152
Hip Starter Tile
Chart 9.3:
Roman & Greek Hip and Ridge Stringer Heights
Roman
Roof Pitch
4 Rise to 12 Run
5 Rise to 12 Run
6 Rise to 12 Run
7 Rise to 12 Run
8 Rise to 12 Run
9 Rise to 12 Run
10 Rise to 12 Run
11 Rise to 12 Run
12 Rise to 12 Run
13 Rise to 12 Run
14 Rise to 12 Run
76
Greek
102 Hip
206 Ridge
211 Ridge
6 3/8
6 1/4
6 1/4
6 1/4
6 1/8
6 1/8
6 1/8
6 1/8
6
6
6
7 1/4
7
6 3/4
6 1/2
6 1/4
6 1/8
6
5 7/8
5 3/4
5 5/8
5 1/2
7
7
7
6 7/8
6 7/8
6 7/8
6 7/8
6 7/8
6 3/4
6 3/4
6 3/4
6
5 3/4
5 1/2
5 1/4
5 1/8
5
4 7/8
4 3/4
4 5/8
4 1/2
4 3/8
211
Ridge Tile
Sealant
Special Top
Fixture
Sealant
Field Tile
Greek
Cover
16 Oz. Sheet
Copper Flashing
Deck Stringer
Flat Roofing
Material
Pan Tile
Roof Deck
Deck Stringer
Waterproof
Underlayment
Roof Deck
211
Cut-Off Ridge Tile
Sealant
Waterproof
Underlayment
206
Cut-Off Ridge
Special Top
Fixture
Sealant
Field Tile
Greek
Cover
Deck Stringer
16 Oz. Sheet
Copper Flashing
Flat Roofing
Material
Roof Deck
Deck Stringer
Pan Tile
Waterproof
Underlayment
Roof Deck
2 Layers of No. 43
Coated Base Sheet or
Waterproof
Underlayment
Field Tile
Pan Tile
Cover Tile
Waterproof
Underlayment
Roof Deck
Roof Deck
Waterproof
Underlayment
Figure 9.11 Hip Section Showing 102 Hip Roll
77
Waterproof
Underlayment
Pressure Treated
2 Stringer
Waterproof Underlayment
Nailing Strip for Cover
Roof Deck
Roof Deck
Vertical Fascia
Detatched
Gable
Rake
1 x 2 5/8
Pressure Treated
Stringer
Roman Cover
16 Oz. Sheet
Copper Flashing
Waterproof
Underlayment
Roman or Greek
Pan Tile
2 Layers of No. 30 Felt or
1 Layer of No. 43
Coated Base Sheet or
Self-Adhesive Modified
Bitumen Membrane
Vertical Fascia
Roof Deck
12 O.C.
2 5/8
Figure 9.15 Section Showing Left Gable Rake Tile and At a
Vertical Wall
78
TM
se
io
nN
S
E cCt T
I O
10
Tower Tile
IMPORTANT:
The installation of tower tile is unique for
each individual tower, as far as dimensions
are concerned. The following instructions
include all aspects of Tower Tile installation
except for actual dimensions. As a service,
Ludowici will provide complete custom
calculations and specifications if plans or
dimensions* are submitted to Ludowici for
review. This Calculation Worksheet will be
provided with your Tower Tile. Call the
Technical Service Department for assistance.
79
Figure 10.1
Typical Tower, Chalked for Tower Tile
80
Figure 10.2
Views of Skirt Tile
81
82
1 Alpine* Conditions
Heavy snow in high mountain areas can seriously
damage any roofing material unless the proper
roofing design criteria is utilized. When very heavy
ice or snow build-up creeps downward in valleys,
on crickets, and other narrow areas, glaciation
often occurs. The ice or heavy snow locks onto the
exposed edges of roofing materials, dragging them
downward as the ice or snow moves. Falling snow
or ice from a higher roof to a lower roof area can
also cause serious damage.
*Alpine conditions are defined as climactic areas
that experience frequent heavy winter snowfall
intermittent with strong solar radiation common
to high altitude geography.
Note: Before application of Ludowici clay tile in
alpine conditions (typically encountered at
higher altitudes in heavy snow loads areas),
plans must be submitted to the Ludowici
Technical Department (1-800-945-8453)
for approval. Ludowici will not assume any
liability or responsibility for damage caused
by the application of clay tile in alpine
conditions.
Typical recommended preventive measures for
installing a clay tile roof in alpine conditions include:
Closed valley construction
Reduced overhangs
Installation of adequate snow guards over the
entire roof or other methods to prevent glaciation
of ice and snow
Roof design considerations include:
Maximum roof pitches
Avoidance of skylights, dormers and valleys
2 Tropical Conditions
A mortar and adhesive-set tile application is often
acceptable in climates where freeze/thaw cycles are
not of concern. A mortar or adhesive-set fastened
tile specification has been compiled by the Florida
Roofing Sheet Metal and Air Conditioning
Contractors Association (FRSA) and the Florida
Chapter of the National Tile Roofing
Manufacturers Association (NTRMA). This specification, along with local building codes, must be referenced if a mortar and adhesive-set tile application
is being considered.
section
Special Applications
11
83
Adhesive-Set Application
The adhesive set application involves applying an
adhesive foam paddy directly to the underlayment
and/or tile. Some mechanical fastening may also be
required depending on roof pitch. Manufacturers
recommendations must be strictly adhered to. One
such manufacturer is Polyfoam, Inc. in Lake City,
Florida. Foam paddy application is approved for
use in South Florida and is being tested in other
regions of the country. The following is a general
guide only. See manufacturers instructions for
complete instructions.
For Interlocking High Profile Tiles:
1. Starting at the eave course, apply a foam paddy
onto the underlayment, ensuring adhesive
contact with the underside of the tile. The size
of the paddy will vary depending on the tile size
and type (see Figure 11.1).
2. Continue up the roof, ensuring adhesive contact
with the underside of the next tile course.
For Pan and Cover Tiles:
1. Support the eave tiles from rocking until the
adhesive has had a chance to cure.
Starter
Figure 11.1 Foam Paddy Placement
84
section
12
10 GA. (.102)
Copper Wind Lock
Figure 12.1
Storm Clips and Wind Locks
85
3 Broken Tiles
If during the course of installation tiles are
broken, the following method of tile replacement
is recommended.
For Flat, Interlocking, Spanish, and Mission tile styles,
use Ludowici Quik-Tach brackets (or equivalent) to
replace individual tiles.
Attach Quik-Tach bracket to back of replacement
tile with a solid No. 16 copper wire.
Clear area of debris where tile is to be replaced,
including fasteners from the previous tile. These
may be removed by using a slate ripper or, in the
case of stainless steel screws, use a hacksaw blade.
Lift butt of tile in course above. Then slide
replacement underneath and down until bracket
L hooks underneath top of course below.
Adjust replacement tile to align or interlock
(depending on tile type) with tiles to either side.
An alternative for interlocking tiles is to fasten a
12-gauge copper wire into the deck, replacing the
tile and then bending the exposed wire back into
the left interlock, thus hiding the wire. See Figure 12.2.
A copper strip can also be used over the tile butt.
Replaced Tile
1 1/2
Roof Deck
1
#12 Copper Wire
or Copper Strap
86
S E C T I O N
Self Test
13
87
31. If eave closures are not specified for Pan and Cover
Tiles, the downslope edge of the roof can be closed with:
a. mortar
b. custom-made metal closures
c. both of the above
32. Pan Tiles are:
a. attached directly to the deck
b. attached to wood nailers
33. Cover Tiles are:
a. attached directly to the deck
b. attached to wood nailers
34. Pan and Cover and S-Tiles are installed with a
head lap of at least:
a. 1
b. 2
c. 3
d 4
35. Nails must be driven so that the tiles hang on the
fasteners.
a. True
b. False
88
30. For flat shingle tiles, usually no rake tile or rake metal
flashing is required.
a. True
b. False
54. With flat shingle tile installation, the field tiles and
end bands alternate in successive courses at the gable
rake to stagger the bond lines.
a. True
b. False
89
90
91
Notes
Notes
2: d
22: a
42: c
62: b
82: b
3: a
23: e
43: a
63: b
83: c
4: a
24: d
44: a
64: c
84: d
5: a
25: d
45: d
65: a
85: c
6: b
26: d
46: a
66: a
86: b
7: d
27: a
47: a
67: b
87: c
8: c
28: b
48: a
68: b
88: c
9: a
29: a,b
49: a
69: a
89: b
10: a
30: a
50: b
70: c
90: d
11: d
31: c
51: a
71: e
91: b
12: b
32: a
52: a
72: a
92: c
13: c
33: b
53: c
73: b
93: c
14: a
34: c
54: a
74: b
94: a
15: b
35: a
55: a
75: b
95: b
16: d
36: d
56: a
76: b
96: b
17: a
37: a
57: c
77: b
97: d
18: a
38: a
58: a
78: c
98: b
Second Edition