The document discusses Foster Wheeler's vertical spindle roller mill coal pulverizers and replacement parts. It provides an overview of the rotating classifier system and its benefits, including improved output and efficiency. It then lists and describes various replacement parts and customized upgrades that can help reduce maintenance costs and extend equipment lifespan. These include new rotating airport and ceramic roller designs, high-chrome components, and adjustable discharge components. The document promotes Foster Wheeler's services, global support network, and long experience in mill design and parts supply.
The document discusses Foster Wheeler's vertical spindle roller mill coal pulverizers and replacement parts. It provides an overview of the rotating classifier system and its benefits, including improved output and efficiency. It then lists and describes various replacement parts and customized upgrades that can help reduce maintenance costs and extend equipment lifespan. These include new rotating airport and ceramic roller designs, high-chrome components, and adjustable discharge components. The document promotes Foster Wheeler's services, global support network, and long experience in mill design and parts supply.
The document discusses Foster Wheeler's vertical spindle roller mill coal pulverizers and replacement parts. It provides an overview of the rotating classifier system and its benefits, including improved output and efficiency. It then lists and describes various replacement parts and customized upgrades that can help reduce maintenance costs and extend equipment lifespan. These include new rotating airport and ceramic roller designs, high-chrome components, and adjustable discharge components. The document promotes Foster Wheeler's services, global support network, and long experience in mill design and parts supply.
Mai ntenance Parts Dynamic Pressurized Rotating Classi er The rotating classier offers coal ow and neness control using variable speed drive. This new design will greatly improve (10% to 30% output) and increase the efciency with added exibility to process varying types of fuel in existing mills. Foster Wheeler MBF Coal Pulverizers are speci cally designed for increased operating cycles and lower maintenance costs. FW supports all MB & MBF replacement parts and upgrades to suit customer individual needs. Replacement Parts: Airports Upper & Lower Eccentric Hubs Rollers Bearings Oil Seals Scrapers Coal Shields Roller Hubs Segments Plungers Testing & Field Service With 100 years of experience, our services include mill inspections and performance evaluations including off-site grinding roller rebuild and refurbishment. As part of our quality-focused commitment to continuously improve pulverizer operability and maintainability, several major design upgrades have been made available for both the MB and MBF pulverizers. These customized upgrades have assisted many of our customers in dramatically reducing maintenance budgets while improving protability throughout the equipments long service life. Rotating Airport Design Our latest improvement in MBF air-coal ow geometry reduces wear on the airport surfaces. The rotation of the port reduces wear in two ways: Coal passes over the port opening and is swept upwards before it can be trapped in the interface between the rotating and stationary pieces. Older designed stationary airports require coal to travel over the interface where it can become trapped and cause wear. The rotation of the ports reduces housing wear by spreading the wear more evenly over the entire periphery of the pulverizer. The 3-sided airport design results in a self-cleaning action of the gap area. These new airports are two-piece rotating airports. The lower airport segment will be made of cast iron while the higher wear upper airport will be made of cast chrome-moly abrasion resistant white iron. The upper airport will be designed for the fuel and is a simple bolt on design and can be changed quickly as fuels change. This design extends the total wear life and as a result, reduces the required maintenance hours and extends the parts replacement cycle. High-Chrome Rollers and Grinding Table Segments Rollers and Grinding Table Segments have become our standard offering and have dramatically increased durations between required change outs. Patented Pro led Roller that increases Fineness Next Generation Ceramic Tires and Segments This new technology combining Ceramics and Iron brings a higher wear resistance and durability over High-Chrome Roller. Expected wear life may be doubled for the same size roller. Ceramic is imbedded in the high wear surfaces in order to maintain an even prole longer and reduce roller vibration during operation. As a result, ceramic rollers will decrease wear of internal components and with it maintenance cycles. High Chrome Roller Upgrades Shim Style Plunger The improved design replaced the older cartridge style tensioner. This well accepted product has been lauded for its ease of retrot onto existing pulverizers. This simplied design requires a minimum maintenance while providing easy adjustments required in order to optimize mill performance over the wear life of the grinding components. Externally Adjustable Plungers Individually Controlled Discharge Dividers Vane guided Discharge Dividers are designed to provide coal ow adjustment and distribution control to each conduit. As a reuslt, ne tuning of mill coal ows to each conduit and burner is now possible. Wall Fired Burners Coal Nozzles Coal Inlets Inner Sleeves Register Components Vertical Mills Roller Assemblies Classier Upgrades Airports Plungers Grinding Tables/Segments Ball Mills Liners Conveyors Trunnion Bearings Classiers Bull & Pinion Gears Seals Tangential Burners Adjustable Nozzle Tips Coal Nozzles Tilt Upgrades Damper Box Upgrades Brochure_Verticle_Spindle_Roller_Mill_Coal_Pulverizers_031412 Package/Marine Boilers Boiler Tubing Boiler Re-Tubing Header Replacements Handhold Plugs/Gaskets Miscellaneous Parts Other Products ECT CADM/RADM Adjustable Rife Distributors Pressure Parts Panels Coils Headers CONTACT US GLOBALLY www.fwc.com USA Perryville Corporate Park 53 Frontage Road P.O. Box 9000 Hampton, New J ersey 08827 T +1 (1) 908 730 4000 Andy Bill T +1 (1) 908 713 2748 F +1 (1) 908 713 2285 Email: andy_bill@fwc.com Asif Caesar Hussain T +1 (1) 908 713 2500 F +1 (1) 908 730 5600 Email: asif_hussain@fwc.com We offer a full range of steam generator equipment, aftermarket products and services to the power, industrial, and waste-to-energy sectors. Our global manufacturing and engineering network can deliver cutting-edge products and expertise, quickly and cost competitively with best-in-class quality. Established in 1891, our experience comes from over a century of designing, servicing, and continually improving steam generating equipment.