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Sociedad Minera Cerro Verde

Document No. 240K-C2-QCR-SP-15-007


Cerro Verde Production Unit Expansion
Form 000.450.F2013
Project No. A6CV
Date 140ct2011
Page 1 of3
FLUOR,
QUALITY AND CERTIFICATION REQUIREMENTS
FABRICATED STRUCTURAL STEEL I LADDERS & PLATFORMS
CR1
Equipment Description: Structural & Miscellaneous Steel PERUVIAN SUPPLYj Rev.:
I
A
Tag No.s:
I
See BOM I Detail Drawings
I
Originator:
I
Ron Loewen
I
Date: 9 May 12
RFQ I P.O. Number: A6CV-2-0002-RQ
I
Assignment Date:
I
File Number:
I
YVR-A6CV-2-0002
I
Assignment Page:
I
of
REQUIREMENT TYPE: ACTION TYPE: DEFINITIONS:
I = Inspect b = First Article Only - . Review: Physical examination of documents
Random Thereafter Verify: Verify all procedures as required by the P0 have been reviewed by
R = Review ci = Random Inspection Fluor and authorized for use, and physically verify the implementation of
(Engineered Equipment) those procedures as applicable, on a random basis.
V = Verify c2 = Random Inspection Hold Pt.: Activity is not to proceed until Inspected by Fluor SOS
(Non Engineered Equipment) Observation: Fluor SQS to be notified - however, the supplier may
W = Witness f = 100% Examination proceed if Fluor SOS is not available
Random Inspection (Engineered Equipment) = In-process planned and
unsystematic patterns of all necessary actions to provide adequate
I-I = I-told Point X Supplier Action Required
confidences to the Fluor SOS representative that the product quality fulfils
the P0 Quality Requirements
0 = Observation Point
Random Inspection (Non Engineered Equipment) = In-process planned and
unsystematic representative sampling activities necessary to provide
adequate confidences to the Fluor SOS representative that the product
quality fulfills the P0 Quahty requirements.
INSPECTION ACTIVITY

U
COMMENTS
I R V WHO
I. INSPECTION & TEST PLAN!
PROCEDURE REVIEW
Suppliers Quality Plan f_ X Denotes Home Office review and approval
Suppliers Inspection & Test Plan X Denotes Home Office review and approval
Weld Procedures f_ X Denotes Home Office review and approval
Weld Consumable Control
ci
Procedure
Weld RepairProcedures
NDE Procedures f
Pre Heat Procedures f
Fireproofing Sealant Procedure
Paint Procedures f
Galvanizing Procedures f
Refractory/Fireproofing
Procedures
II. DOCUMENT REVIEW
Order & Sub-Order(s) f X Denotes Home Office review and approval
Material Test Reports ci ci
Origin of Material I AML f
Supplier Inspector Qualifications f ci
Welder Qualification Records f ci
NDE Personnel Qualifications f ci
NDE Reports (HT, VT, MT, PT,
RT,UT)
Galvanizing Reports
Paint Reports
Material / Weld / NDE Maps
Manufactures Data Book(s) as
per SDDR
Copyright 2011, Fluor Corporation. All Rights Reserved.
Supplier Quality Surveillance
Sociedad Minera Cerro Verde
Cerro Verde Production Unit Expansion
Project No. A6CV
FLUOR,
Document No. 240K-C2-QCR-SP-15-007
Form 000.450.F2013
Date 140ct2011
Page 2 of 3
QUALITY AND CERTIFICATION
REQUIREMENTS
FABRICATED STRUCTURAL STEEL I LADDERS & PLATFORMS
III. IN PROCESS vRiFiGATION
(Visual I Dimensional)
FitUp
ci
Material Thickness & Condition ci
Measuring & Test Equipment
f
Welding Consumables
ci
Welding (Size! Appearance) ci
Material Stamping / Traceability ci
Pre-Heat / Pre-Heat Maintenance ci
Special Cleaning
f
Dimensional Check
ci
Weld Internal / External ci
Major Weld Repairs
f
X
Trial Assembly
ci
Base plates/Bearing plate ci
Safety Gates
ci
Grating I Floor Plate ci
Toe Kick Plate
ci

IV. NON DESTRUCTIVE!
SPECIAL TESTING
HT (Hardness)
Charov Impacts
VT (Visual Inspection)
MT (Magnetic Particle)
PT (Liauid Penetrant)
RT (Radiograohv)
UT
II+-,.,-,,,i.\
V. PAINT, MARKING, &
SnIPPiNG PREPARATiON
Surface Preparation I Anchor
Profile
Coating Appearance & DFT (Dry
Film Thickness)
Galvanizinq
Fireproofinq
Blockout Areas
Piece Markina / Taqciinq
Bar Code Labels
Preoaration for Shipment
Ship Loose Items
VI. SUPPLEMENTAL
VERIFICATION (as reqd per
P.O. I Specifications)
PHOTOs
SQS RELEASE REPORT
ci
b
b
b
ci
ci
ci
ci
ci
f
f
ci
f
f
f
f
f
x
Confirmation of labels beina properly affixed to items (Photos)
Photographs of load out at vendor facility and first shipments at port
If permitted by vendor
Copyright 2011, Fluor Corporation. All Rights Reserved.
Supplier Quality Surveillance
Sociedad Minera Cerro Verde Document No. 240K-C2-QCR-SP-15-007
Cerro Verde Production Unit Expansion Form 000.450.F2013
Project No. A6CV Date 140ct2011
Page 3 of 3
FLUOR.
QUALITY AND CERTIFICATION REQUIREMENTS
FABRICATED STRUCTURAL STEEL I LADDERS & PLATFORMS
CR1
INSPECTION ACTIVITY FLUOR
COMMENTS
The Quality and Certification Requirement document provide guidelines to enable the supplier to understand the minimum
level of inspection involvement intended for the purchased equipment The Quality and Certification Requirements are not
intended to outline all requirements for inspection and quality control as required by the purchase order, material requisition,
referenced codes, specifications and standards listed in the order requirements. Witnessed inspections, documentation
reviews, procedural compliance checks and supplemental inspections by the buyer will be conducted to ensure the
equipments compliance with the purchase order, applicable codes, specifications and standards has been attained.
The Quality and Certification Requirement document does not imply that Fluors SQS representative will perform 100%
inspection on each listed activity or that the material or equipment will be accepted based on that assumption.
The Fluor SQS representative will issue an NCR to the seller when a product or service, presented to the Fluor SQS
representative for Fluor acceptance, fails to comply with P0 (Purchase Order) quality requirements. The intent of the NCR is to
document the nonconforming condition for proper and timely disposition and to document the corresponding failure in the
suppliers quality system.
HOLD POINTS ASSOCIATED WITH REVIEW ACTIVITES WILL BE PERFORMED AT OR BEFORE FINAL RELEASE FOR SHIPMENT AND IS
NOT TO BE INTERPERTED AS AN ACTIVITY THAT HALTS MANUFACTURING.
HOLD POINTS ARE NOT INTENDED TO IMPEDE MANUFACTUERS PRODUCTION SCHEDULE PROVIDED HOLD POINTIOBSERVATION
NOTIFICATION IS PROVIDED TO FLUOR IN ADVANCE OF ACTIVITY.
SUPPLIER ACTION REQUIRED - applies to Hold and Observation columns only. Supplier is to note all X marks and transfer those points
to their Inspection and Test Plans. The Fluor SQS representative will review the other action types (noted as b, c or f) with the supplier
during the Supplier Quality Alignment Meeting. These other action types are to be addressed in the Suppliers Inspection and Test Plans or
supporting Quality System.
Copyright 2011, Fluor Corporation. All Rights Reserved. Supplier Quality Surveillance