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BGAS-CSWIP

PAINTING
INSPECTOR
Grade 3/2
Name :
I/D No. :
Exam
date
:
Answer
all
Question
01-
Name the three
factors needed for
corrosion to occur.
Anodes, Cathodes
and Electrolyte.
02-
What is a
Corrosion?
Degradation of
metal by chemical
or electro chemical
mean.
03-
In hich
en!ironment are
"ou #i$e#" to
encaunter Ch#orides
%a#ts?
Marine and damp
0&-
What is 'i##sca#e(
and hen and
here does it
occur?
Combination of
Oxides on the
metal surface
during rolling
process of metal.
( Wusetite,ematit
e and Megnatite !
0)-
Name three factors
hich acce#erate
corrosion reaction.
"emprature,
ygroscopic #alts,
Aerobic condition.
0*-
Wh" is it im+ortant
to ha!e ,ood
surface
+re+aration?
$or a better
adhesion of paint
to the substrate.
0--
.i!e three different
names for the cross
section of a /#ast.
%last &rofile,
Anchor &attern,
Amplitude and
&ea' to through
height.
00-
What ou#d /e
considered to /e an
ide# shot and ,rit
mix?
()*+), of -rit to
.)*/), #hot
01-
What is the +ur+ose
of mixin, shot and
,rit?
$or creat more
uniform profile
0here -rit cut the
profile and #hot
control the pea'
to through height.
10-
If crac$s or
#amination are
found on a su/strate
after /#astin,( hat
ste+s shou#d /e
ta$en?
1efer to the
Engineer for 2"
and his decretion,
or grind off that
areas,0elding by
buttering
or padding
techni3ue,grinds
smooth and reblast
again on that
areas.
+a,e 01
11-
Name the ,au,e for
measurin, +ressure
at the /#ast no22#e.
ypodermic
4eedle -auge.
5nsert the needle
through the hoses
near the blast
no66le,
at approximately
78 degree angle
0ith the needle
facing to0ards to
the blast no66le.
12- What is meants /"
the terms of
34urnishin,3?
&olishing and
smooth shiny area
9 does not pro:ide
good adhesion for
a paints.
13-
What is the 5ootner
Du+#ex 6rocess of
surface
+re+aration?
&asi:ation process
after &ic'ling
process complete.
1&-
What is meant /" 3
%t 2 and %t 33?
#tandards for hand
and po0er tool
cleaning or degree
of cleanliness, #t (
means "horough
hand and po0er
tool cleaning, and
#t + means ;ery
thorough hand and
po0er tool
cleaning.
1)-
What is a
3Deadman
7and#e3?
%lasting
triggers,0hich
al0ays under
operator control.
1*-
Descri/e the
35ootner Du+#ex
6rocess3.
After &ic'ling,
immersed the
material into a
bath of &hosphoric
or Chromic acid
solution
for one to t0o
minute 0ith iron
filling.1inse in
clean 0ater and
chec' for p
:alue, and the
reading should be
in the range of
p7.8 to
p..)."his process
are to passi:ate the
substrate.
1--
Wh" is the
6hos+hatin, or
Chromatin, of stee#
done?
"o forms a rust
inhibiti:e layers,
0hich passi:ate the
surface and
increase the
adhesion
properties and also
extremly resistance
to cathodic
disbondment.
10-
7o man"
+hoto,ra+hs of
4#ast C#eanin,
standards are
shon in 4% -0-1
6t 8?
"otal <7
photographs,
0hich ( photo for
cleaning rust grade
A, and 7 photo for
cleaning
on each rust grade
%,C and D.
11- Wou#d it /e ,ood
+ractice to a++#"
Ch#orinated 9u//er
o!er 8#$"d resin
+aints?
4o,Chlorinated
1ubber using a
strong sol:ent and
Al'yd using a
0ea' sol:ent.5f
painted o:er,
strong sol:ent 0ill
disol:e a 0ea'
sol:ent and can
causes of
0rin'ling or
lifting.
20-
What is meant /"
3:+a;ue3?
5nnert particles
0ith excellent light
scattering
properties in order
to gi:e co:ering
po0er,
opacity and colour.
21-
7o does +aint
usin, the /arrier
+rinci+#e or$s?
$orms a thic'
immpremable layer
of high electrical
resistance, applied
o:er primer coat
to pre:ent further
0ater passing into
the film and
leaching out the
inhibiti:e
pigmentation.
22-
7o does +aint
usin, the
+assi!ation
+rinci+#e or$s?
%y a chemical
reaction bet0een
the paint
constituents and
the substrate.
+a,e 02
23-
Name six +ro+erties
of 4inder.
Ease of
application,
adhesion to
substrate, abrasion
resistance,
chemical
resistance,
cohesi:e strength,
ability to resist the
passage of 0ater.
2&-
What ou#d /e the
characteristic of a
#on, oi# +aint?
More than =), oil
to resin, elastic and
slo0 dry.
2)-
Wh" are
<hixotro+es added
to a +aint
formu#ation?
$or paint to 'eep
solid particulate
constituents in
despersion 0ithin
the paint and stop
settlement and
pro:ide thic'ening
effect.
2*- Descri/e ho a
/asic inhi/itor
or$.
Added into a
primer to protect
the steel substrate
by passi:ation.
2--
Wh" a +#asticisers
added to +aint?
"o gi:e paints a
flexibility and
reduce brittlenes.
20-
Name four dr"in,
mechanisms.
#ol:ent
e:aporation,
oxidation,
chemical curing
and coalescence.
21-
What is another
term for 5iness of
.rind?
"he degree of
dispersion of paint.
30-
What is meant /"
the term 3 6ot =ife
3?
"he period of time
after paint mixing
0hich the paint
must be used.
31-
What is an
Exothermic
reaction?
-i:ing off heat, the
container 0ill
0arm up.
32-
What is meant /"
the term 3Induction
+eriod 3?
"he length of time
after mixing 0hich
the paint should
stand before used.
33-
7o is De 6oint
defined?
"he temprature at
0hich 0ater
:apour in the air
0ill condense.
3&-
7o is 9e#ati!e
7umidit" defined?
"he amount of
0ater :apour in
the air expressed
as a percentage of
the amount of
0ater :apour
0hich could be in
the air at that same
temprature.
3)-
What is a
>iscosit"?
A fluid resistance
to flo0.
3*-
Which !iscometer
ou#d not /e used
on thixotro+ic
+aint?
$ord $lo0 Cup
4o. 7
+a,e 03
3--
Name four
acce#erated test
/oxes.
umidity cabinet,
#alt spray cabinet,
0ater soa' test,
temprature cycling
and prohesion test.
30-
What information
cou#d /e o/tained
from a tem+reture
c"c#in, test?
#ub>ect to constant
temprature cycle
from hot to cold.
31-
What is the reason
for ta$in, W5<
immediet#" after
a++#ication?
"o determine
accurate reading
because if the
W$" ta'en after a
fe0 minute the
sol:ent
already e:aporate
a0ay and paint
film start their
curing or drying.
&0-
Name three
common tests for
determainin,
adhesion of a +aint
fi#m?
;*Cut test, Cross
atch Cut test and
Dolly &ull*Off test.
&1-
Name ei,ht items
of information
#isted on a 6roduct
data sheet.
;olume solids ,,
$lash point,
&otlife, Dry to
touch, Mixing
sol:ent, specific
gra:ity,
Wet film thic'ness,
Dry film thic'ness,
no66le spray tip
si6e.
&2-
What function does
a +rimer ha!e in a
+aint s"stem?
As a passi:ating
layer, 0et out the
substrate and
pro:ides excellent
adhesion
and pro:ide 'ey for
any subse3uent
layer.
&3-
.i!e the main
differences /eteen
8ir#ess and
Con!entiona# s+ra".
Application range,
producti:ity and
efficiency.
&&-
In not #ess than 30
ords( ex+#ain the
duties of a 6aintin,
Ins+ector.
Duty of &ainting
5nspector are,
measuring,
examining, testing,
gauging one or
more
charateristic of a
product or ser:ice
and comparing
these 0ith specified
re3uirements
to determine
conformity.
i.e? ;isual inspect
paint finish,
measure and
report 0et,dry
bulb, de0 point
and relati:e
humidity.Control
storage of paint
and
abrasi:es.Chec'
surface condition
before and after
surface
preparation.1ecor
d 0eather
condition and
compliance 0ith
specification.
Measure surface
profile,D$",W$",p
ot life and
induction periods.
1eport any 4on*
Conformance to
Engineer.Chec'
operation of
blasting and
painting.
Carried out 3uality
test and
compliance 0ith
specification.
&)-
Name fi!e
documents(hich a
6aintin, Ins+ector
mi,ht need on
contract.
@ob specification,
procedure, pro>ect
dra0ing, technical
data sheet, 3uality
plans, code of
practice.
&*-
What is meant /"
the term of %tri+e
Coat?
An extra coat
applied on areas of
difficult accesses
such as bolt and
nuts, edges, angle
and
pipe flanges 0ith a
gurantee of
minimum D$" in
the system.
&--
6ro+erties and
6erformance of
+aint are co!ered in
hich 4..
s+ecification?
%-C &# &A A.
&0-
What are the
considerations
hen se#ectin, a
+aint s"stem?
$unction,
substrate,
en:ironment,
special constrain,
cost and
maintainance.
&1-
What shou#d /e the
su/strate reaction
hen <-Wash is
a++#ied to a ne#"
,a#!anised?
"he reaction
bet0een "*Wash
and ne0ly
gal:anised 0as the
substrate turn
into a blac'
surface.
)0-
What >o#ume of
+aint ou#d
re;uired to co!er an
areas of 300 s;uare
meters( to a
s+ecified
D5< of *) micron(
usin, a +aint of
&)? !o#ume so#id?
7+.+8, *
+a,e 0&
78 (:s! B <)
C
=.A(m(Dltr
(theorytical
sperading
rate!
=8 (D$"!
+))(m(! E
=.A(m(Dltr(tsr! C
7+.+8ltr