ADVANCED CONNECTION SYSTEMS

FOR OFFSHORE TUBULARS

Providing Total Solutions Through Connector Technology

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www.oilstates.com

OIL STATES INDUSTRIES (UK), LTD.

OIL STATES INDUSTRIES (UK), LTD.

Pre-Loaded

High Torque

Elastomer Seals

Remote Release

11/2
Turn Rotation

<1
Turn Rotation

Weight Set

4/5

4
Turn Rotation

Plieable

Reusable

Assembly

Reversible

Connector Range

Metal Seals

Key Features

Page

Worldwide Leaders
In Connector
Technology

SWIFT

LEOPARD

LYNX

PUMA

MERLIN

Hydraulic Clamp 7/8/9

PAGE 1

Swift

Metal-seal connector for conductor

and casing
Pre-loaded for fatigue
Primary metal seal, back-up elastomer
Environmental seal
Strength equivalent to casing
Reversible and reusable
Fast twin start, low-torque make-up
using rig tongs
SWIFT DW2

External
make-up indication

0-ring seal

The Swift DW2 is a heavy-duty threaded connector for use on exploration and platform casing strings where high
strength and pressure integrity are important. Compared to other connectors of similar performance, the Swift DW2
requires very low make-up torque and can be assembled using standard rig tongs.
The Swift DW2 combines a rugged, double-start thread form with a deep stabbing design to eliminate cross
threading. The double-start thread reaches full pre-loaded make-up in 11/2 rotations. Maximum torque required is
between 20,000 and 26,000 ft-lb for a 20 design. Full make-up is visually confirmed by inspecting external indicator
faces (see drawing). Sealing is provided by an integral metal-to-metal seal, with an elastomer O-ring secondary seal.

Metal-tometal seal

Swift DW2 connectors can be reused multiple times.

Stabbing
guide

Materials

Angular
abutment

Swift connectors are typically made from X60 material. Alternate material options are available on request.

Type

DW2
DW2
DW2
DW2
DW2
DW2
DW2
DW2
DW2
DW2
DW2
DW2
DW2
DW2
DW2
DW2
DW2

Mat Yield

Pipe Nominal OD

Pipe Wall Thickness

Connector OD

Connector ID

Made-up Length

Tension Yield

Bending Yield

Compression Yield

Internal Yield
Pressure

Make-up Torque

(ksi)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(kips)

(MN)

(kips ft)

(MNm)

(kips)

(MN)

(psi)

(MPa)

(kips ft)

(kNm)

60
60
60
60
60
100
100
60
100
100
100
100
100
100
100
100
100

18.625
18.625
20
20
20
20
20
22
22
24
24
26
26
30
30
36
36

473
473
508
508
508
508
508
559
559
610
610
660
660
762
762
914
914

0.435
0.5
0.438
0.5
0.625
0.625
1.0
0.625
1.0
1.0
1.5
1.0
1.5
1.0
1.5
1.0
1.5

11.0
12.7
11.1
12.7
15.9
15.9
25.4
15.9
25.4
25.4
38.1
25.4
38.1
25.4
38.1
25.4
38.1

20.50
20.14
21.50
21.50
21.50
21.50
21.25
23.52
23.25
25.25
25.58
27.25
27.58
31.25
31.58
37.25
37.58

521
512
546
546
546
546
540
598
591
641
650
692
701
794
802
946
955

17.76
17.37
18.75
18.75
18.75
18.75
18.00
20.75
20.00
22.00
21.00
24.00
23.00
28.00
27.00
34.00
33.00

451
441
476
476
476
476
457
527
508
559
533
610
584
711
686
864
838

10.01
10.01
10.01
10.01
10.01
10.01
10.88
10.01
10.88
10.88
13.60
10.88
13.60
10.88
13.60
10.88
13.60

254
254
254
254
254
254
276
254
276
276
345
276
345
276
345
276
345

1,491
1,708
1,615
1,838
2,130
3,551
4,334
2,350
4,631
4,906
6,447
5,160
6,927
5,567
7,843
5,971
9,137

6.6
7.6
7.2
8.2
9.5
15.8
19.3
10.5
20.6
21.8
28.7
23.0
30.8
24.8
34.9
26.6
40.6

552
628
644
728
834
1,390
1,634
1,018
1,938
2,257
2,846
2,588
3,344
3,255
4,436
4,236
6,305

0.7
0.9
0.9
1.0
1.1
1.9
2.2
1.4
2.6
3.1
3.9
3.5
4.5
4.4
6.0
5.7
8.5

940
937
1,000
1,000
1,000
1,667
2,746
1,103
3,035
3,324
4,877
3,613
5,311
4,191
6,178
5,058
7,479

4.2
4.2
4.4
4.4
4.4
7.4
12.2
4.9
13.5
14.8
21.7
16.1
23.6
18.6
27.5
22.5
33.3

2,500
2,800
2,300
2,700
3,300
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000

17.2
19.3
15.9
18.6
22.8
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5

18 to 21
18 to 21
20 to 26
20 to 26
20 to 26
20 to 26
20 to 26
22 to 28
22 to 28
24 to 30
24 to 30
26 to 34
26 to 34
30 to 38
30 to 38
36 to 44
36 to 44

24.4 to 28.5
24.4 to 28.5
27.1 to 35.3
27.1 to 35.3
27.1 to 35.3
27.1 to 35.3
27.1 to 35.3
29.8 to 38.0
29.8 to 38.0
32.5 to 40.7
32.5 to 40.7
35.3 to 46.1
35.3 to 46.1
40.7 to 51.5
40.7 to 51.5
48.8 to 59.7
48.8 to 59.7

All specifications given are based on typical configurations and may be varied to meet customer requirements or as a result of ongoing product development.
PAGE 2

Elevator
shoulder

Leopard

Threaded connector for conductor

and casing
Low torque make-up with rig tongs
Less than one turn make-up
Integral 4 point anti-rotation provision
Suitable for piling
Reversible and reusable
Visual indication of make-up
Preloaded for fatigue
LEOPARD SD
Anti-rotation
tab slot

The Leopard combines the advantages of a preloaded, thread-type connector with the rapid make-up desired for
offshore operations. It has strength characteristics equivalent to those of the conductor.
The Leopard has a high cone angle and is available in a twin or four start thread. When stabbed, the box swallows
approximately 90% of the pin length. The stabbing guide prevents cross-threading. Full make-up is achieved in less
than half a turn with a four start thread and less than one turn for a two start thread. The required make-up torque
is 45,000 ft-lb for a 30 connection.

O-ring seal

To prevent back-off during driving and to permit the connection to transmit torque, integral anti-rotation tabs can
be engaged using a hand-held Hilti gun or manual shear tool. Use of the anti-rotation tabs increases breakout
torque to as high as 90,000 ft-lb, depending on the number of tabs engaged.
Materials

Stabbing
guide

Leopard connectors are typically made from 60ksi material for normal operations and 80ksi for driving
applications. Alternate material options are available on request.

Elevator
shoulder

Type

S
SD
S
SD
S
SD
S
SD
S
SD
S
SD
S
SD
S
SD
S
SD
S
SD
S
SD
S
SD
S
SD
SEF
SDEF
SEF
SDEF
SEF
SDEF
SEF
SDEF
SEF
SDEF

Mat Yield

Pipe Nominal OD

Pipe Wall Thickness

Connector OD

Connector ID

Made-up Length

Tension Yiel d

Bending Yield

Integral anti-rotation requires

using a Hilti gun to shear the
box guide nose into
machined slots in the pin

Compression Yield

Internal Yield
Pressure

Make-up Torque

(ksi)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(kips)

(MN)

(kips ft)

(MNm)

(kips)

(MN)

(psi)

(MPa)

(kips ft)

(kNm)

60
80
60
80
60
80
60
80
60
80
60
80
60
80
60
80
60
80
60
80
60
80
60
80
60
80
60
80
60
80
60
80
60
80
60
80

18.625
18.625
18.625
18.625
20
20
20
20
20
20
20
20
24
24
26
26
26
26
30
30
30
30
36
36
36
36
20
20
30
30
30
30
36
36
36
36

473
473
473
473
508
508
508
508
508
508
508
508
610
610
660
660
660
660
762
762
762
762
914
914
914
914
508
508
762
762
762
762
914
914
914
914

0.435
0.435
0.5
0.5
0.438
0.438
0.5
0.5
0.625
0.625
1.0
1.0
1.0
1.0
0.75
0.75
1.0
1.0
1.0
1.0
1.5
1.5
1.0
1.0
1.5
1.5
1.0
1.0
1.0
1.0
1.5
1.5
1.0
1.0
1.5
1.5

11.0
11.0
12.7
12.7
11.1
11.1
12.7
12.7
15.9
15.9
25.4
25.4
25.4
25.4
19.1
19.1
25.4
25.4
25.4
25.4
38.1
38.1
25.4
25.4
38.1
38.1
25.4
25.4
25.4
25.4
38.1
38.1
25.4
25.4
38.1
38.1

19.91
19.91
19.91
19.91
21.19
21.19
21.19
21.19
21.19
21.19
21.19
21.19
25.77
25.77
28.29
28.29
28.29
28.29
31.79
31.79
31.79
31.79
37.79
37.79
37.79
37.79
20.00
20.00
30.00
30.00
30.00
30.00
36.00
36.00
36.00
36.00

506
506
506
506
538
538
538
538
538
538
538
538
655
655
718
718
718
718
807
807
807
807
960
960
960
960
508
508
762
762
762
762
914
914
914
914

17.76
17.76
17.63
17.63
18.50
18.50
18.50
18.50
18.50
18.50
18.00
18.00
21.50
21.50
24.25
24.25
24.00
24.00
27.50
27.50
27.00
27.00
33.50
33.50
33.00
33.00
16.80
16.80
25.20
25.20
25.20
25.20
31.75
31.75
31.20
31.20

451
451
448
448
470
470
470
470
470
470
457
457
546
546
616
616
610
610
699
699
686
686
851
851
838
838
427
427
640
640
640
640
806
806
792
792

8.00
8.00
8.00
8.00
8.75
8.75
8.75
8.75
8.75
8.75
8.75
8.75
13.12
13.12
10.25
10.25
13.01
13.62
13.12
13.12
13.12
13.12
13.12
13.12
13.12
13.12
10.00
10.00
15.00
15.00
15.00
15.00
14.69
14.69
16.19
16.19

203
203
203
203
222
222
222
222
222
222
222
222
333
333
260
260
330
346
333
333
333
333
333
333
333
333
254
254
381
381
381
381
373
373
411
411

1,268
1,685
1,478
1,964
1,801
2,396
1,945
2,594
2,130
2,842
3,104
4,119
3,757
4,986
3,403
4,539
4,084
5,419
4,738
6,317
6,950
9,267
5,718
7,624
8,413
11,218
3,092
4,119
4,154
5,466
6,957
9,267
4,948
6,597
8,617
11,380

5.6
7.5
6.6
8.7
8.0
10.7
8.7
11.5
9.5
12.6
13.8
18.3
16.7
22.2
15.1
20.2
18.2
24.1
21.1
28.1
30.9
41.2
25.4
33.9
37.4
49.9
13.8
18.3
18.5
24.3
30.9
41.2
22.0
29.3
38.3
50.6

469
624
543
722
718
955
771
1,028
834
1,112
1,170
1,553
1,729
2,294
1,740
2,321
1,740
2,321
2,770
3,694
3,931
5,242
4,057
5,409
5,806
7,741
1,166
1,553
2,429
3,196
3,935
5,242
3,511
4,681
5,946
7,854

0.6
0.8
0.7
1.0
1.0
1.3
1.0
1.4
1.1
1.5
1.6
2.1
2.3
3.1
2.4
3.1
2.4
3.1
3.8
5.0
5.3
7.1
5.5
7.3
7.9
10.5
1.6
2.1
3.3
4.3
5.3
7.1
4.8
6.3
8.1
10.6

1,064
1,417
1,310
1,737
1,666
2,222
1,666
2,222
1,666
2,222
3,089
4,119
3,078
4,104
2,636
3,510
3,346
4,461
3,881
5,175
6,950
9,267
4,684
6,245
8,413
11,218
2,591
3,456
3,854
5,102
5,829
7,776
4,519
6,037
7,137
9,690

4.7
6.3
5.8
7.7
7.4
9.9
7.4
9.9
7.4
9.9
13.7
18.3
13.7
18.3
11.7
15.6
14.9
19.8
17.3
23.0
30.9
41.2
20.8
27.8
37.4
49.9
11.5
15.4
17.1
22.7
25.9
34.6
20.1
26.9
31.7
43.1

2,500
3,300
2,800
3,500
2,300
2,300
2,700
2,700
3,300
3,500
2,625
3,500
3,000
3,500
3,100
3,500
3,500
3,500
3,000
3,500
3,500
3,500
3,000
3,500
3,500
3,500
3,500
3,500
3,500
3,500
3,500
3,500
3,000
3,500
3,500
3,500

17.2
22.8
19.3
24.1
15.9
15.9
18.6
18.6
22.8
24.1
18.1
24.1
20.7
24.1
21.4
24.1
24.1
24.1
20.7
24.1
24.1
24.1
20.7
24.1
24.1
24.1
24.1
24.1
24.1
24.1
24.1
24.1
20.7
24.1
24.1
24.1

18 to 24
18 to 24
18 to 24
18 to 24
20 to 26
20 to 26
20 to 26
20 to 26
20 to 26
20 to 26
20 to 26
20 to 26
24 to 30
24 to 30
27 to 39
28 to 39
29 to 39
30 to 39
35 to 45
35 to 45
35 to 45
35 to 45
42 to 54
42 to 54
42 to 54
42 to 54
20 to 26
20 to 26
35 to 45
35 to 45
35 to 45
35 to 45
42 to 54
42 to 54
42 to 54
42 to 54

24.4 to 32.5
24.4 to 32.5
24.4 to 32.5
24.4 to 32.5
27.1 to 35.3
27.1 to 35.3
27.1 to 35.3
27.1 to 35.3
27.1 to 35.3
27.1 to 35.3
27.1 to 35.3
27.1 to 35.3
32.5 to 40.7
32.5 to 40.7
36.6 to 52.9
38.0 to 52.9
39.3 to 52.9
40.7 to 52.9
47.5 to 61.0
47.5 to 61.0
47.5 to 61.0
47.5 to 61.0
56.9 to 73.2
56.9 to 73.2
56.9 to 73.2
56.9 to 73.2
27.1 to 35.3
27.1 to 35.3
47.5 to 61.0
47.5 to 61.0
47.5 to 61.0
47.5 to 61.0
56.9 to 73.2
56.9 to 73.2
56.9 to 73.2
56.9 to 73.2

All specifications given are based on typical configurations and may be varied to meet customer requirements or as a result of ongoing product development.
PAGE 3

Lynx

Weight-set connector for conductor

Assembly requires no special tools or
personnel
Suitable for piling
Visual indication of make-up
Anti-rotation resistant
Quick release
Remote release

LYNX SA2

The Lynx is a robust connector for conductors. It is the simplest

type of connector to run, requiring no special tools or personnel.
The connector is designed to meet the bending capabilities of the
mating pipe body and be piled.

Box

All Lynx models stab easily, self align axially and assemble under
the weight of the joint. When the box is stabbed over the pin, joint
weight expands the lock-ring, the abutment faces meet and the
lock-ring snaps closed. Full make-up is visually confirmed by
inspection of the lock-ring. Lynx connectors disengage by running
jacking bolts through the lock-ring to release the pin.

Jacking bolt
Seals
Lock ring

Materials
Lynx connectors are typically made from HIHOS, an Oil States
developed, high strength, micro-alloy steel (100,000 psi yield).
Alternate material options are available on request.

Type

PAGE 4

Mat Yield

Pipe Nominal OD

Pipe Wall Thickness

Connector OD

Pin

Joint weight
spreads lock ring

Lock ring
contacts pin

Connector ID

Made-up Length

Tension Yield

Lock ring
snaps closed

Bending Yield

Elevator shoulder

Jacking bolts release

lock ring on break out

Compression Yield

Internal Yield
Pressure

Torsion

(ksi)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(kips)

(MN)

(kips ft)

(MNm)

(kips)

(MN)

(psi)

(MPa)

(kips ft)

(kNm)

SA2
SA2
SA2
SA2
SA2
SA2
SA2
SA2
SA2
SA2

100
100
100
100
100
100
100
100
100
100

18.625
20
22
24
24
26
26
30
30
36

473
508
559
610
610
660
660
762
762
914

0.435
0.625
0.625
0.75
1.0
0.75
1.0
0.75
1.0
1.0

11.0
15.9
15.9
19.1
25.4
19.1
25.4
19.1
25.4
25.4

21.24
22.33
24.33
27.50
27.50
29.50
29.50
33.50
33.50
39.50

540
567
618
699
699
749
749
851
851
1003

17.76
18.75
20.75
22.00
22.00
24.00
24.00
28.00
28.00
34.00

451
476
527
559
559
610
610
711
711
864

5.75
6.04
6.04
9.07
9.07
9.07
9.07
9.07
9.07
9.07

146
154
154
230
230
230
230
230
230
230

1,350
1,527
1,685
2,555
2,555
2,777
2,777
3,222
3,222
3,888

6.0
6.8
7. 5
11.4
11.4
12.4
12.4
14.3
14.3
17.3

516
819
1,000
1,729
1,729
2,049
2,049
2,770
2,770
4,057

0. 7
1.1
1.4
2.3
2.3
2. 8
2.8
3.8
3.8
5.5

1,688
2,092
2,308
3,757
3,757
4,084
4,084
4,738
4,738
5,718

7.5
9.3
10.3
16.7
16.7
18.2
18.2
21.1
21.1
25.4

3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000

20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
10.3
20.7

13.0
15.0
15.5
39.0
39.0
42.0
42.0
50.0
50.0
60.0

17.6
20.3
21.0
52.9
52.9
56.9
56.9
67.8
67.8
81.3

HD (IF)
HD (IF)
HD
HD (IF)
HD (IF)
HD (IF)

100
100
100
100
100
100

20
22
30
30
36
36

508
559
762
762
914
914

1.0
1.0
1.0
1.5
1.0
1.5

25.4
25.4
25.4
38.1
25.4
38.1

22.71
24.71
34.10
34.10
41.00
40.00

577
628
866
866
1041
1016

18.00
20.00
27.00
27.00
34.00
33.00

457
508
686
686
864
838

10.34
10.34
15.38
15.38
15.38
15.38

263
263
391
391
391
391

3,104
3,431
6,984
6,984
8,454
8,454

13.8
15.3
31.1
31.1
37.6
37.6

1,170
1,436
3,950
3,950
5,834
5,834

1.6
1.9
5.4
5.4
7. 9
7.9

3,104
3,431
6,984
6,984
8,454
8,454

13.8
15.3
31.1
31.1
37.6
37.6

3,000
3,000
3,000
3,000
3,000
3,000

20.7
20.7
10.3
20.7
20.7
20.7

15.0
15.5
50.0
50.0
60.0
60.0

20.3
21.0
67.8
67.8
81.3
81.3

HDHT (IF)
HDHT (EF)
HDHT
HDHT (IF)
HDHT (EF)
HDHT
HDHT (IF)
HDHT (IF)

100
100
100
100
100
100
100
100

20
30
30
30
36
36
36
36

508
762
762
762
914
914
914
914

1.0
1.5
1.0
1.5
1.5
1.0
1.5
2.0

25.4
38.1
25.4
38.1
38.1
25.4
38.1
50.8

22.71
30.00
34.10
34.10
36.00
40.00
40.00
40.00

577
762
866
866
914
1016
1016
1016

18.00
23.00
27.00
27.00
29.00
33.00
33.00
32.00

457
584
686
686
737
838
838
813

10.17
18.16
15.26
15.26
18.16
15.26
15.26
15.26

258
461
388
388
461
388
388
388

3,104
5,098
6,984
6,984
6,002
8,454
8,454
8,454

13.8
22.7
31.1
31.1
26.7
37.6
37.6
37.6

1,170
3,753
3,950
3,950
5,251
5,834
5,834
5,834

1.6
5. 1
5.4
5.4
7.1
7. 9
7.9
7.9

3,104
6,111
6,984
6,984
7,101
8,454
8,454
11,109

13.8
27.2
31.1
31.1
31.6
37.6
37.6
49.4

3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000

20.7
20.7
10.3
20.7
20.7
10.3
20.7
20.7

500
1,419
1,650
1,650
1,760
2,000
2,000
3,000

677.9
1923.9
2,237
2,237
2386.2
2,712
2,712
4,067

All specifications given are based on typical configurations and may be varied to meet customer requirements or as a result of ongoing product development.

Lynx

Lynx versions
SA2 Standard Duty
HD Heavy Duty
HT High Torque
EF External Flush
Hydraulic Remote Release
LYNX HD

Lynx HD is a heavy duty model suited to 1.5 Wall pipe, this utilises a twin load shoulder
to increase capacity.

LYNX HDHT
Lynx HDHT is an extremely High Torque Resistant version of the connector for trawler
resistant applications

LYNX REMOTE
RELEASE
Lynx is also available with a hydraulic remote release option
for mud line release applications.

LYNX EF

Lynx HDEF is an external flush version of the connector for use in Jetting applications
PAGE 5

Puma

Flush connector for conductor

and pile
Flush OD flush ID
Suitable for piling
Visual indication of make-up
Elastomer o-ring seals
Low torque, fast make-up
Pre-loaded
PUMA
Pin
0-ring seal

The Puma is a flush-threaded connector for use on exploration and platform drilling operations where size restrictions
preclude the use of conventional upset connectors.
The connector is fully driveable and utilises high yield connector material to enable the connection to exceed pipe body
capacities, whilst using standard pipe grades.
The connection can be installed using conventional casing tongs without any additional requirement for compensated weight
release.

0-ring seal

Elevator
shoulder

Materials
Puma connectors are typically made from HIHOS, an Oil States developed, high-strength, micro-alloy steel (100,000 psi yield).
Alternate material options are available on request.

Box

P
Type

F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
F
DF
PAGE 6

Mat Yield

Pipe Nominal OD

Pipe Wall Thickness

Connector OD

Connector ID

Made-up Length

Tension Yield

Bending Yield

Compression Yield

Internal Yield
Pressure

Make-up Torque

(ksi)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(in)

(mm)

(kips)

(MN)

(kips ft)

(MNm)

(kips)

(MN)

(psi)

(MPa)

(kips ft)

(kNm)

60
100
60
100
60
100
60
100
60
100
60
100
60
100
60
100
60
100
60
100
60
100
60
100
60
100
60
100
60
100
60
100
60
100
60
100
60
100

18.625
18.625
20
20
20
20
20
20
20
20
22
22
22
22
22
22
24
24
26
26
26
26
30
30
30
30
36
36
36
36
36
36
36
36
42
42
42
42

473
473
508
508
508
508
508
508
508
508
559
559
559
559
559
559
610
610
660
660
660
660
762
762
762
762
914
914
914
914
914
914
914
914
1067
1067
1067
1067

0.435
0.435
0.5
0.5
0.625
0.625
0.75
0.75
1.0
1.0
0.625
0.625
0.75
0.75
1.0
1.0
1.0
1.0
0.75
0.75
1.0
1.0
1.0
1.0
1.5
1.5
1.0
1.0
1.25
1.25
1.5
1.5
2.0
2.0
1.0
1.0
1.25
1.25

11.0
11.0
12.7
12.7
15.9
15.9
19.1
19.1
25.4
25.4
15.9
15.9
19.1
19.1
25.4
25.4
25.4
25.4
19.1
19.1
25.4
25.4
25.4
25.4
38.1
38.1
25.4
25.4
31.8
31.8
38.1
38.1
50.8
50.8
25.4
25.4
31.8
31.8

18.63
18.63
20.00
20.00
20.00
20.00
20.00
20.00
20.00
20.00
22.00
22.00
22.00
22.00
22.00
22.00
24.00
24.00
26.00
26.00
26.00
26.00
30.00
30.00
30.00
30.00
36.00
36.00
36.00
36.00
36.00
36.00
36.00
36.00
42.00
42.00
42.00
42.00

473
473
508
508
508
508
508
508
508
508
559
559
559
559
559
559
610
610
660
660
660
660
762
762
762
762
914
914
914
914
914
914
914
914
1067
1067
1067
1067

17.76
17.76
19.00
19.00
18.75
18.75
18.50
18.50
18.00
18.00
20.75
20.75
20.50
20.50
20.00
20.00
22.00
22.00
24.50
24.50
24.00
24.00
28.00
28.00
27.00
27.00
34.00
34.00
33.50
33.50
33.00
33.00
32.00
32.00
40.00
40.00
39.50
39.50

451
451
483
483
476
476
470
470
457
457
527
527
521
521
508
508
559
559
622
622
610
610
711
711
686
686
864
864
851
851
838
838
813
813
1016
1016
1003
1003

7.88
7.88
7.15
7.15
7.15
7.15
8.57
8.57
11.05
11.05
7.02
7.02
8.42
8.42
11.05
11.05
11.05
11.05
12.05
12.05
12.05
12.05
11.05
11.05
16.54
16.54
11.05
11.05
14.04
14.04
16.85
16.85
16.85
16.85
14.04
14.04
14.04
14.04

200
200
182
182
182
182
218
218
281
281
178
178
214
214
281
281
281
281
306
306
306
306
281
281
420
420
281
281
357
357
428
428
428
428
357
357
357
357

736
1,227
935
1,559
1,262
2,104
1,585
2,641
2,217
3,695
1,348
2,247
1,705
2,842
2,407
4,011
2,588
4,314
1,922
3,203
2,761
4,602
3,083
5,138
4,988
8,313
3,503
5,839
4,672
7,787
5,824
9,706
8,075
13,459
3,849
6,415
5,225
8,709

3.3
5.5
4.2
6.9
5.6
9.4
7.0
11.7
9.9
16.4
6.0
10.0
7.6
12.6
10.7
17.8
11.5
19.2
8.5
14.2
12.3
20.5
13.7
22.9
22.2
37.0
15.6
26.0
20.8
34.6
25.9
43.2
35.9
59.9
17.1
28.5
23.2
38.7

273
454
371
618
494
823
613
1,021
836
1,393
584
973
730
1,217
1,007
1,679
1,191
1,985
983
1,638
1,385
2,309
1,803
3,005
2,821
4,702
2,485
4,142
3,269
5,448
4,019
6,698
5,421
9,035
3,211
5,352
4,308
7,180

0.4
0.6
0.5
0.8
0.7
1.1
0.8
1.4
1.1
1.9
0.8
1.3
1.0
1.6
1.4
2.3
1.6
2.7
1.3
2.2
1.9
3.1
2.4
4.1
3.8
6.4
3.4
5.6
4.4
7.4
5.4
9.1
7.3
12.2
4.4
7.3
5.8
9.7

895
1,491
1,103
1,838
1,370
2,283
1,633
2,721
2,149
3,581
1,511
2,518
1,802
3,004
2,375
3,958
2,601
4,335
2,142
3,570
2,827
4,712
3,280
5,466
4,835
8,058
3,958
6,597
4,913
8,188
5,853
9,755
7,691
12,818
4,637
7,728
5,761
9,601

4.0
6.6
4.9
8.2
6.1
10.2
7.3
12.1
9.6
15.9
6.7
11.2
8.0
13.4
10.6
17.6
11.6
19.3
9.5
15.9
12.6
21.0
14.6
24.3
21.5
35.8
17.6
29.3
21.9
36.4
26.0
43.4
34.2
57.0
20.6
34.4
25.6
42.7

3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000
3,000

20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7
20.7

18 to 21
18 to 21
20 to 23
20 to 23
20 to 23
20 to 23
20 to 23
20 to 23
20 to 23
20 to 23
22 to 25
22 to 25
22 to 25
22 to 25
22 to 25
22 to 25
24 to 28
24 to 28
26 to 30
26 to 30
26 to 30
26 to 30
30 to 35
30 to 35
30 to 35
30 to 35
36 to 42
36 to 42
36 to 42
36 to 42
36 to 42
36 to 42
36 to 42
36 to 42
42 to 48
42 to 48
42 to 48
42 to 48

24.4 to 28.5
24.4 to 28.5
27.1 to 31.2
27.1 to 31.2
27.1 to 31.2
27.1 to 31.2
27.1 to 31.2
27.1 to 31.2
27.1 to 31.2
27.1 to 31.2
29.8 to 33.9
29.8 to 33.9
29.8 to 33.9
29.8 to 33.9
29.8 to 33.9
29.8 to 33.9
32.5 to 38.0
32.5 to 38.0
35.3 to 40.7
35.3 to 40.7
35.3 to 40.7
35.3 to 40.7
40.7 to 47.5
40.7 to 47.5
40.7 to 47.5
40.7 to 47.5
48.8 to 56.9
48.8 to 56.9
48.8 to 56.9
48.8 to 56.9
48.8 to 56.9
48.8 to 56.9
48.8 to 56.9
48.8 to 56.9
56.9 to 65.1
56.9 to 65.1
56.9 to 65.1
56.9 to 65.1

All specifications given are based on typical configurations and may be varied to meet customer requirements or as a result of ongoing product development.

Merlin

Versatile, high strength high fatigue

connector for conductor, structural
tubular and pipelines
Unique, non-rotational assembly
Compact, slimline design
Metal-to-metal seals
Internal and external abutment
Suitable for piling
Reversible and reusable
Ultra-high fatigue life and static strength
Merlin S

Assembly clamp groove

Pressure relief port
Metal-to-metal seal

Merlin connectors combine superior static strength and fatigue life with fast, non-rotational make-up and an
extremely slim profile; a Merlin connector typically has a cross-sectional wall thickness of only 1.5 inches. These
connectors have been used in sizes up to 60 inches OD and for applications including open-hole and tieback casing,
conductors, structural tubulars, pipeline risers and TLP Tendons. The Merlin S is the slim line version, the Merlin
D and HD are drivable models and the Merlin R is for use with riser applications. The Merlin Tension Leg Element
(TLE) is also available for extreme axial fatigue conditions.
The Merlin connection has a unique non-helical thread design, which incorporates Oil States patented tooth crest
relief profile. The connector geometry has been designed to ensure that the teeth can only interlock in the fully
made-up position. The connection is assembled in approximately 5 minutes using an OSI supplied hydraulic clamp
and air-operated power pack. After stabbing, the clamp is fitted around the connector, and hydraulic pressure is
injected between the pin and box. As the pressure expands the box contracts the pin, the clamp pulls the two
components together. When pressure is released, the box shrinks onto the pin. The wedging action of the teeth
converts radial preload into an extremely high axial preload that maintains connector stiffness and enhances
tension fatigue characteristics. The level of preload generated in Merlin is not possible to achieve with an
equivalent sized conventional helical threaded connector. Make-up is visually confirmed by inspecting the external
abutment faces. Break-out is achieved by reversing the process. Merlin connectors are re-usable, with only visual
inspection required.

Pressure injection port

Metal-to-metal seal
Abutment face
Pressure relief port
Assembly clamp groove
Elevator shoulder

Stabbed

Assembly

Made up

Box swallows
approximately
90% of
pin length

Hydraulic pressure
expands box;
clamp draws
components together

Connection
is pre-loaded
both radially
and axially

The connector incorporates internal and external abutment faces, which ensure pile fatigue is minimised through
the teeth, this enables the connector to have high-in place fatigue performance even after piling.

Materials
Merlin connectors are typically made from HIHOS, an Oil States developed, high-strength, micro-alloy steel
(100,000 psi yield). Alternate material options are available on request.

OSI supplied hydraulic clamp and air-operated power pack

PAGE 7

Merlin Selection

Merlin

S Standard
1 Standard Duty X52
16 Tooth Design

Assembly clamp groove

Pressure relief port
Metal-to-metal seal
Pressure injection port

Metal-to-metal seal
Abutment face
Pressure relief port

MERLIN D

Assembly clamp groove

D Driveable
1 Driveable X52/X56
16 Tooth Design

Assembly clamp groove

Pressure relief port
Metal-to-metal seal
Pressure injection port

Metal-to-metal seal
Abutment face

MERLIN HD

Pressure relief port

Assembly clamp groove

Assembly clamp groove

Pressure relief port

Metal-to-metal seal

HD Heavy Duty
1.5 Driveable X52/X56
24 Tooth Design

Pressure injection port

Metal-to-metal seal
Abutment face
Pressure relief port
Assembly clamp groove

MERLIN R

PAGE 8

R High Pressure Riser

1.5 High Pressure X80
36 Tooth Design

Type

Mat Yield

SEF
SIF
SEF
SIF
SEF
SIF
SEF
SIF
SEF
SIF
SEF
SIF
SEF
SIF
SEF
SIF
SEF
SIF
SEF
SIF
SEF
SIF
SEF
SIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
DEF
DIF
HDEF
HDIF
HDEF
HDIF
HDEF
HDIF
HDEF
HDIF
HDEF
HDIF
HDEF
HDIF
HDEF
HDIF
HDEF
HDIF
HDEF
HDIF
HDEF
HDIF
R
R
R
R
R
R

(ksi)
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
95
100
100
100
100
100

Pipe Nominal OD Pipe Wall Thickness

(in)
20
20
20
20
22
22
22
22
24
24
24
24
26
26
26
26
26
26
26
26
30
30
36
36
20
20
20
20
20
20
22
22
22
22
22
22
24
24
24
24
24
24
26
26
26
26
26
26
26
26
30
30
30
30
36
36
36
36
36
36
20
20
20
20
22
22
22
22
24
24
24
24
26
26
26
26
30
30
36
36
8.625
10.75
12.75
18
24
26

(mm)
508
508
508
508
559
559
559
559
610
610
610
610
660
660
660
660
660
660
660
660
762
762
914
914
508
508
508
508
508
508
559
559
559
559
559
559
610
610
610
610
610
610
660
660
660
660
660
660
660
660
762
762
762
762
914
914
914
914
914
914
508
508
508
508
559
559
559
559
610
610
610
610
660
660
660
660
762
762
914
914
219
273
324
457
610
660

(in)
0.625
0.625
1.0
1.0
0.625
0.625
1.0
1.0
1.0
1.0
1.5
1.5
0.75
0.75
1.0
1.0
1.25
1.25
1.5
1.5
1.0
1.0
1.0
1.0
0.625
0.625
0.75
0.75
1.0
1.0
0.625
0.625
1.0
1.0
1.25
1.25
1.0
1.0
1.25
1.25
1.5
1.5
0.75
0.75
1.0
1.0
1.25
1.25
1.5
1.5
1.0
1.0
1.5
1.5
1.0
1.0
1.25
1.25
1.5
1.5
0.625
0.625
1.0
1.0
0.625
0.625
1.0
1.0
1.0
1.0
1.5
1.5
1.25
1.25
1.5
1.5
1.5
1.5
1.5
1.5
0.75
0.812
0.5
0.8
1.5
1.25

(mm)
15.9
15.9
25.4
25.4
15.9
15.9
25.4
25.4
25.4
25.4
38.1
38.1
19.1
19.1
25.4
25.4
31.8
31.8
38.1
38.1
25.4
25.4
25.4
25.4
15.9
15.9
19.1
19.1
25.4
25.4
15.9
15.9
25.4
25.4
31.8
31.8
25.4
25.4
31.8
31.8
38.1
38.1
19.1
19.1
25.4
25.4
31.8
31.8
38.1
38.1
25.4
25.4
38.1
38.1
25.4
25.4
31.8
31.8
38.1
38.1
15.9
15.9
25.4
25.4
15.9
15.9
25.4
25.4
25.4
25.4
38.1
38.1
31.8
31.8
38.1
38.1
38.1
38.1
38.1
38.1
19
20.6
12.7
19.1
38.1
31.8

Connector OD
(in)
20.00
21.75
20.00
21.00
22.00
23.75
22.00
23.00
24.00
25.00
24.00
24.00
26.00
27.50
26.00
27.00
26.00
26.50
26.00
26.00
30.00
31.00
36.00
37.00
20.00
22.25
20.00
22.00
20.00
21.50
22.00
24.25
22.00
23.50
22.00
23.00
24.00
25.50
24.00
25.00
24.00
24.50
26.00
28.00
26.00
27.50
26.00
27.00
26.00
26.50
30.00
31.50
30.00
30.50
36.00
37.50
36.00
37.00
36.00
36.50
20.00
21.92
20.00
21.17
22.00
23.92
22.00
23.17
24.00
25.17
24.00
25.75
26.00
28.25
26.00
27.75
30.00
31.75
36.00
37.75
10.08
11.33
14.54
20.50
26.00
26.00

(mm)
508
552
508
533
559
603
559
584
610
635
610
610
660
699
660
686
660
673
660
660
762
787
914
940
508
565
508
559
508
546
559
616
559
597
559
584
610
648
610
635
610
622
660
711
660
699
660
686
660
673
762
800
762
775
914
953
914
940
914
927
508
557
508
538
559
607
559
588
610
639
610
654
660
718
660
705
762
806
914
959
256
288
369
521
660
660

Connector ID
(in)
17.00
18.75
17.00
18.00
19.00
20.75
19.00
20.00
21.00
22.00
21.00
21.00
23.00
24.50
23.00
24.00
23.00
23.50
23.00
23.00
27.00
28.00
33.00
34.00
16.50
18.75
16.50
18.50
16.50
18.00
18.50
20.75
18.50
20.00
18.50
19.50
20.50
22.00
20.50
21.50
20.50
21.00
22.50
24.50
22.50
24.00
22.50
23.50
22.50
23.00
26.50
28.00
26.50
27.00
32.50
34.00
32.50
33.50
32.50
33.00
16.83
18.75
16.83
18.00
18.83
20.75
18.83
20.00
20.83
22.00
19.25
21.00
21.25
23.50
21.25
23.00
25.25
27.00
31.25
33.00
7.13
9.13
11.75
16.50
21.00
21.00

(mm)
432
476
432
457
483
527
483
508
533
559
533
533
584
622
584
610
584
597
584
584
686
711
838
864
419
476
419
470
419
457
470
527
470
508
470
495
521
559
521
546
521
533
572
622
572
610
572
597
572
584
673
711
673
686
826
864
826
851
826
838
427.48
476
427
457
478
527
478
508
529
559
489
533
540
597
540
584
641
686
794
838
181
232
298
419
533
533

Made-up Length
(in)
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
15.10
18.50
18.50
18.50
18.50
18.50
18.50
18.50
18.50
18.50
18.50
27.76
27.76
27.76
27.76
27.76
27.76
27.76
27.76
27.76
27.76
23.00
14.44
18.33
26.28
32.54
32.54

(mm)
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
384
470
470
470
470
470
470
470
470
470
470
705
705
705
705
705
705
705
705
705
705
584
367
466
667
826
826

Tension Yield
(kips)
3,223
3,343
3,223
3,343
3,695
3,695
3,695
3,695
4,046
4,046
4,046
4,046
4,398
4,398
4,398
4,398
4,398
4,398
4,398
4,398
5,102
5,102
5,718
5,718
3,223
3,343
3,223
3,343
3,223
3,343
3,695
3,695
3,695
3,695
3,695
3,695
4,046
4,046
4,046
4,046
4,046
4,046
4,398
4,398
4,398
4,398
4,398
4,398
4,398
4,398
5,102
5,102
5,102
5,102
6,158
6,158
6,158
6,158
6,158
6,158
3,880
3,880
3,880
3,880
4,288
4,288
4,288
4,288
4,697
4,697
6,892
6,892
7,504
7,504
7,504
7,504
8,730
8,730
10,568
10,568
1,763
1,648
1,539
4,064
8,482
8,482

(MN)
14.3
14.9
14.3
14.9
16.4
16.4
16.4
16.4
18.0
18.0
18.0
18.0
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
22.7
22.7
25.4
25.4
14.3
14.9
14.3
14.9
14.3
14.9
16.4
16.4
16.4
16.4
16.4
16.4
18.0
18.0
18.0
18.0
18.0
18.0
19.6
19.6
19.6
19.6
19.6
19.6
19.6
19.6
22.7
22.7
22.7
22.7
27.4
27.4
27.4
27.4
27.4
27.4
17.3
17.3
17.3
17.3
19.1
19.1
19.1
19.1
20.9
20.9
30.7
30.7
33.4
33.4
33.4
33.4
38.8
38.8
47.0
47.0
7.8
7.3
6.8
18.1
37.7
37.7

Bending Yield
(kips ft)
1,215
1,260
1,215
1,260
1,546
1,546
1,546
1,546
1,862
1,862
1,862
1,862
2,206
2,206
2,206
2,206
2,206
2,206
2,206
2,206
2,983
2,983
4,057
4,057
1,215
1,260
1,215
1,260
1,215
1,260
1,546
1,546
1,546
1,546
1,546
1,546
1,862
1,862
1,862
1,862
1,862
1,862
2,206
2,206
2,206
2,206
2,206
2,206
2,206
2,206
2,983
2,983
2,983
2,983
4,369
4,369
4,369
4,369
4,369
4,369
1,463
1,463
1,463
1,463
1,795
1,795
1,795
1,795
2,161
2,161
3,042
3,042
3,109
3,109
3,623
3,623
4,938
4,938
7,293
7,293
266
318
378
1,402
3,744
3,744

(MNm)
1.6
1.7
1.6
1.7
2.1
2.1
2.1
2.1
2.5
2.5
2.5
2.5
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
4.0
4.0
5.5
5.5
1.6
1.7
1.6
1.7
1.6
1.7
2.1
2.1
2.1
2.1
2.1
2.1
2.5
2.5
2.5
2.5
2.5
2.5
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
5.9
5.9
5.9
5.9
5.9
5.9
2.0
2.0
2.0
2.0
2.4
2.4
2.4
2.4
2.9
2.9
4.1
4.1
4.2
4.2
4.9
4.9
6.7
6.7
9.9
9.9
0.4
0.4
0.5
1.9
5.1
5.1

Compression Yield
(kips)
3,581
3,581
3,581
3,581
3,958
3,958
3,958
3,958
4,335
4,335
4,335
4,335
4,712
4,712
4,712
4,712
4,712
4,712
4,712
4,712
5,466
5,466
6,597
6,597
4775.2
4775.2
4775.2
4775.2
4775.2
4775.2
5277.9
5277.9
5277.9
5277.9
5277.9
5277.9
5780.5
5780.5
5780.5
5780.5
5780.5
5780.5
6283.2
6283.2
6283.2
6283.2
6283.2
6283.2
6283.2
6283.2
7288.5
7288.5
7288.5
7288.5
8796.5
8796.5
8796.5
8796.5
8796.5
8796.5
4,775
4,775
4,775
4,775
5,278
5,278
5,278
5,278
5,781
5,781
8,482
8,482
9,236
9,236
9,236
9,236
10,744
10,744
13,006
13,006
1,622
1,190
1,539
4,064
7,383
7,383

(MN)
15.9
15.9
15.9
15.9
17.6
17.6
17.6
17.6
19.3
19.3
19.3
19.3
21.0
21.0
21.0
21.0
21.0
21.0
21.0
21.0
24.3
24.3
29.3
29.3
21.2
21.2
21.2
21.2
21.2
21.2
23.5
23.5
23.5
23.5
23.5
23.5
25.7
25.7
25.7
25.7
25.7
25.7
27.9
27.9
27.9
27.9
27.9
27.9
27.9
27.9
32.4
32.4
32.4
32.4
39.1
39.1
39.1
39.1
39.1
39.1
21.2
21.2
21.2
21.2
23.5
23.5
23.5
23.5
25.7
25.7
37.7
37.7
41.1
41.1
41.1
41.1
47.8
47.8
57.9
57.9
7.2
5.3
6.8
18.1
32.8
32.8

Internal Yield
Pressure
(psi)
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
5,000
4,850
4,850
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
4850
4850
5000
5000
5000
5000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
6,000
15,000
8,750
6,850
7,290
8,750
8,400

(MPa)
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
33.4
33.4
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
34.5
33.4
33.4
34.5
34.5
34.5
34.5
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
41.4
103.4
60.3
47.2
50.3
60.3
57.9

PAGE 9

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