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PRODUCT

Product Code
Price
Theoretical Coverage
Applied Coverage

UNIT

D.F.T
Area/Litre
D.F.T
Volume

Max. Temperature
Flash Point
Shelf Life
Storage Life
Delivery Period

RM/L
micron
m2/litre
micron
litre/m2
C
C

FOB

JOTUN
Jotatemp 650
580.00
125
6.1
250
3.05
649
18
-

CARBOLINE
Thermaline 4001 Gray
165.80
25
21
250
2.1
500
2.7
12 months at 24'C
Store indoor
8 - 10 weeks by sea-freight 3 4 weeks by airfreight

INTERNATIONAL
Intertherm 50
65.00
25
18
250
1.8
540
25
12 months min at 25'C
-

included

not included. Paint is


supplied from USA

included

Not Specified

for Furnace 1 - 3
Area = 233.64 m2

Consumption

712.60

490.64

420.55

for Furnace 4 - 5
Area = 212.59 m2

Consumption

648.40

446.44

382.66

Painting Area
Furnace Surface Area,
Furnace
= 2*ri*h1 (m2)
x1
233.64
x2
233.64
x3
233.64
x4
212.59
x5
212.59
x6
212.59

Volume of Scaffolding
A Scaffold Volume,
V
= *(ro^2 - r3^2)*(H+1.0) (m3)
399.20
399.20
399.20
368.73
368.73
368.73

Furnace

Height of Furnace, h1 (m)

Height of
Concrete on

1
2
3
4
5
6

6.70
6.70
6.70
6.70
6.70
6.70

2.00
2.00
2.00
2.00
2.00
2.00

Total Height,
H = h1 + h2 (m)
8.70
8.70
8.70
8.70
8.70
8.70

Furnace Diameter,
(m)

Inner Radius, ri

11.10
11.10
11.10
10.10
10.10
10.10

5.55
5.55
5.55
5.05
5.05
5.05

Radius of the Furnace, r = /2 (m)


Outer Radius, ro = ri + 0.5 + 1.0
7.05
7.05
7.05
6.55
6.55
6.55

Painting Area

Volume of Scaffolding

r3 = ri + 0.5

Furnace Surface Area,


A = 2*ri*h1 (m2)

Scaffold Volume,
V=
*(ro^2 - r3^2)*(H+1.0) (m3)

6.05
6.05
6.05
5.55
5.55
5.55

233.64
233.64
233.64
212.59
212.59
212.59

399.20
399.20
399.20
368.73
368.73
368.73

3.142

Furnace-1

Height in mm
6700

Dia in mm
11100

Area in Mt
233.64

Final Area with


10% Flex
257.00

Req Of
Scaffolding in
Mt

Unit Rate Of
scaffolding in

399.20

RM /Mt
35.00

Consumption of Unit Price Of


paint in Ltr
paint/Ltr.
783.85
580.00

Consumption of Unit Price Of


Thinner in Ltr Thinner/Ltr.

Total cost of
Paint
454,633.00

Total Cost of
Thinner

Total Cost of
Cost of Other cosumables Total Cost Of
Material &
@ 20% of Paint & Thinner Scaffolding in RM Services
13,972.00

Furnace-2

6700

11100

233.64

257.00

399.20

35.00

783.85

580.00

454,633.00

13,972.00

Furnace-3

6700

11100

233.64

257.00

399.20

35.00

783.85

580.00

454,633.00

13,972.00

Furnace-4

6700

10100

212.59

233.85

368.73

35.00

713.24

580.00

413,680.65

12,905.55

Furnace-5

6700

10100

212.59

233.85

368.73

35.00

713.24

580.00

413,680.65

12,905.55

Furnace-6

6700

10100

212.59

233.85

368.73

35.00

713.24

580.00

413,680.65

12,905.55

To be hired Equipment

Qty

Unit Rate

Period in
month

Total cost

Compressor 350 CFM

5,400.00

10,800.00

Blasting Pod

5,400.00

21,600.00

Storage Porta cabin

1,800.00

1,800.00

Bus 42 Seater

15,000.00

15,000.00

Man Power

Jun

Sal/Month in RM

Total cost

OT @2Hr/Day
&@1.5T(26
WD)

Total Sal

Project Engineer/Manager
Painting Supervisor
Scaffolding Supervisor
Painting Foreman
Scaffolding Foreman
Grit Blaster

1
2
2
2
2
4

Spray painter

@25Mt2/painter/day

Brush painter
Scaffolder
Helper
Electrician

2
5
8
1
34

@5Mt2/painter/day

Other Cost
Licensing(0.01%)
Training(0.01%)
Documentation(0.01%)
Financing Charges(@12%)
Insurance(0.05%)
Miscellaneous (5%)
Mark up(Shall be decided by Mgt)

Selling Price

Furnace-1

Height in mm
6700

Dia in mm
11100

Area in Mt2
233.64

Final Area with


10% Flex
257.00

Furnace-2

6700

11100

233.64

257.00

Furnace-3

6700

11100

233.64

257.00

Furnace-4

6700

10100

212.59

233.85

Furnace-5

6700

10100

212.59

233.85

Furnace-6

6700

10100

212.59

233.85

To be hired Equipment

Qty

Unit Rate

Period in
month

Total cost

Compressor 350 CFM

5,400.00

10,800.00

Blasting Pod

5,400.00

21,600.00

Storage Porta cabin

1,800.00

1,800.00

Bus 42 Seater

15,000.00

15,000.00

Man Power

Jun

Project Engineer/Manager
Painting Supervisor
Scaffolding Supervisor
Painting Foreman
Scaffolding Foreman
Grit Blaster

1
2
2
2
2
4

Spray painter

Brush painter
Scaffolder
Helper
Electrician

2
5
8
1
34

Sal/Month in RM

Other Cost
Licensing(0.01%)
Training(0.01%)
Documentation(0.01%)
Financing Charges(@12%)
Insurance(0.05%)
Miscellaneous (5%)
Mark up(Shall be decided by Mgt)
Selling Price

Req Of
Scaffolding in
Mt3
399.20

Unit Rate Of
scaffolding in
RM /Mt3
35.00

Consumption of Unit Price Of


paint in Ltr
paint/Ltr.
539.70
165.80

Consumption of Unit Price Of


Thinner in Ltr Thinner/Ltr.
0.00
14.50

399.20

35.00

539.70

165.80

0.00

14.50

399.20

35.00

539.70

165.80

0.00

14.50

368.73

35.00

491.09

165.80

0.00

14.50

368.73

35.00

491.09

165.80

0.00

14.50

368.73

35.00

491.09

165.80

0.00

14.50

for spray application


Total cost

OT @2Hr/Day
&@1.5T(26
WD)

Total Sal
0

@25Mt2/painter/day
@5Mt2/painter/day

Total cost of
Paint
89,482.26

Total Cost of
Thinner
0.00

Cost of Other
consumables @ 20% Total Cost Of
of Paint & Thinner
Scaffolding in RM
13,972.00

89,482.26

0.00

13,972.00

89,482.26

0.00

13,972.00

81,421.89

0.00

12,905.55

81,421.89

0.00

12,905.55

81,421.89

0.00

12,905.55

Total Cost
of
Material &
Services

Furnace-1

Height in mm
6700

Dia in mm
11100

Area in Mt2
233.64

Final Area with


10% Flex
257.00

Furnace-2

6700

11100

233.64

257.00

Furnace-3

6700

11100

233.64

257.00

Furnace-4

6700

10100

212.59

233.85

Furnace-5

6700

10100

212.59

233.85

Furnace-6

6700

10100

212.59

233.85

To be hired Equipment

Qty

Unit Rate

Period in
month

Total cost

Compressor 350 CFM

5,400.00

10,800.00

Blasting Pod

5,400.00

21,600.00

Storage Porta cabin

1,800.00

1,800.00

Bus 42 Seater

15,000.00

15,000.00

Man Power

Jun

Project Engineer/Manager
Painting Supervisor
Scaffolding Supervisor
Painting Foreman
Scaffolding Foreman
Grit Blaster

1
2
2
2
2
4

Spray painter

Brush painter
Scaffolder
Helper
Electrician

2
5
8
1
34

Sal/Month in RM

Other Cost
Licensing(0.01%)
Training(0.01%)
Documentation(0.01%)
Financing Charges(@12%)
Insurance(0.05%)
Miscellaneous (5%)
Mark up(Shall be decided by Mgt)
Selling Price

Req Of
Scaffolding in
Mt3
399.20

Unit Rate Of
scaffolding in
RM /Mt3
35.00

Consumption of Unit Price Of


paint in Ltr
paint/Ltr.
462.60
65.00

Consumption of Unit Price Of


Thinner in Ltr Thinner/Ltr.
19.00

399.20

35.00

462.60

65.00

19.00

399.20

35.00

462.60

65.00

19.00

368.73

35.00

420.93

65.00

19.00

368.73

35.00

420.93

65.00

19.00

368.73

35.00

420.93

65.00

19.00

Total cost

OT @2Hr/Day
&@1.5T(26
WD)

Total Sal
0

@25Mt2/painter/day
@5Mt2/painter/day

Total cost of
Paint
30,069.00

Total Cost of
Thinner

Cost of Other
cosumables @
20% of Paint &
Thinner

Total Cost
Of
Scaffoldin
g in RM
13,972.00

30,069.00

13,972.00

30,069.00

13,972.00

27,360.45

12,905.55

27,360.45

12,905.55

27,360.45

12,905.55

Total Cost
of
Material &
Services

Activities
DATE
Delivery Of Container to Site
Delivery Of Scaffolding Material to Site
Setting up & Connectivities to Site
Erection of Scaffolding for furnace -1,2&3
Erection of Scaffolding for furnace -4
Erection of Scaffolding for furnace -5
Erection of Scaffolding for furnace -6
Removal Of Scaffolding
Grit Blasting to Furnace 1
Grit Blasting to Furnace 2
Grit Blasting to Furnace 3
Grit Blasting to Furnace 4
Grit Blasting to Furnace 5
Grit Blasting to Furnace 6
Application of 1st Coat Primer to Furnace-1
Application of 2nd Coat Primer to Furnace-1
st

Application of 1 Coat of Paint to Furnace-1


Application of 2nd Coat Paint to Furnace-1
Application of 3rd Coat Paint to Furnace-1
st

Application of 1 Coat Primer to Furnace-2


Application of 2nd Coat Primer to Furnace-2
st

Application of 1 Coat of Paint to Furnace-2


nd

Application of 2 Coat Paint to Furnace-2


Application of 3rd Coat Paint to Furnace-2
Application of 1st Coat Primer to Furnace-3
Application of 2nd Coat Primer to Furnace-3
Application of 1st Coat of Paint to Furnace-3
nd

Application of 2 Coat Paint to Furnace-3


Application of 3rd Coat Paint to Furnace-3
Application of 1st Coat Primer to Furnace-4
Application of 2nd Coat Primer to Furnace-4
Application of 1st Coat of Paint to Furnace-4
nd

Application of 2 Coat Paint to Furnace-4


Application of 3rd Coat Paint to Furnace-4
Application of 1st Coat Primer to Furnace-5
Application of 2nd Coat Primer to Furnace-5
st

Application of 1 Coat of Paint to Furnace-5


Application of 2nd Coat Paint to Furnace-5
rd

Application of 3 Coat Paint to Furnace-5


Application of 1st Coat Primer to Furnace-6
nd

Application of 2 Coat Primer to Furnace-6

May-2014
20 21 22 23 24 25 26 27 28 29 30 31 1

st

Application of 1 Coat of Paint to Furnace-6


Application of 2nd Coat Paint to Furnace-6
Application of 3rd Coat Paint to Furnace-6
Documentation & Handing Over

June-2014
9 10 11 12 13 14 15 16 17 18 19 20 21 22

Categories
Project Engineer/Manager
Painting Supervisor
Scaffolding Supervisor
Painting Foreman
Scaffolding Foreman
Grit Blaster
Spray painter
Brush painter
Scaffolder
Helper
Electrician
TOTAL :

May-2014
Date : 20 21 22 23 24 25 26 27
1 1 1 1 1 1 1 1
2 2 2 2
2 2 2 2 2 2 2
2 2 2 2
2 2 2 2 2 2 2
4 4 4 4
5 5 5 5
2 2 2 2
5 5 5 5 5 5 5
8 8 8 8 8 8 8 8
1 1 1 1 1 1 1 1
10 19 19 19 34 34 34 34

28
1
2
2
2
2
4
5
2
5
8
1
34

29
1
2
2
2
2
4
5
2
5
8
1
34

30
1
2
2
2
2
4
5
2
5
8
1
34

31
1
2
2
2
2
4
5
2
5
8
1
34

1
1
2
2
2
2
4
5
2
5
8
1
34

2
1
2
2
2
2
4
5
2
5
8
1
34

3
1
2
2
2
2
4
5
2
5
8
1
34

4
1
2
2
2
2
4
5
2
5
8
1
34

5
1
2
2
2
2
4
5
2
5
8
1
34

6
1
2
2
2
2
4
5
2
5
8
1
34

7
1
2
2
2
2
4
5
2
5
8
1
34

8
1
2
2
2
2
4
5
2
2
8
1
31

9
1
2
2
2
2
4
5
2
2
8
1
31

Jun-2014
10 11 12 13
1 1 1 1
2 2 2 2
2 2 2 2
2 2 2 2
2 2 2 2
4 4 4 4
5 5 5 5
2 2 2 2
2 2 2 2
8 8 8 8
1 1 1 1
31 31 31 31

14
1
2
2
2
2
4
5
2
2
8
1
31

15
1
2
2
2
2
4
5
2
2
8
1
31

16
1
2
2
2
2
4
5
2
5
8
1
34

17
1
2
2
2
2
4
5
2
5
8
1
34

18
1
2
2
2
2
4
5
2
5
8
1
34

19
1
2
2
2
2
4
5
2
5
8
1
34

20
1
2
2
2
2
4
5
2
5
8
1
34

21
1
2
2
2
2
4
5
2
5
8
1
34

22
1
2
2
2
2
4
5
2
5
8
1
34

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