Professional Documents
Culture Documents
polyethylene fibres
W. G. Harland, M. M. Khadr and R. H. Peters
Department of Polymer and Fibre Science, University of Manchester Institute of Science
and Technology, Manchester M60 1QD, UK
(Received 11 June 1973; revised 22 August 1973)
INTRODUCTION
treatment with acid, the value was practically unchanged.
There is a considerable amount of evidence to show After further acid treatment the specimens were too
that the process of cold drawing high-density poly- brittle to make measurements with. This evidence is not
ethylene (HDPE) involves rupture of the original satisfactory in that their data show a decrease in modulus
lamellar structure and the formation of a new crystalline of 13~o and, more significantly still, show that after
microfibrillar structure 1-5. At some intermediate stage 8 h treatment the weight loss was only 5 or 6 % whereas
of drawing at least two different crystalline entities must the samples whose melting endotherms were under
co-exist and they would be expected to have different consideration were derived from film that had received
melting points; nevertheless drawn HDPE products 50 h acid treatment and suffered a weight loss equal to
with two or more melting points have not been reported. its amorphous content (about 25 ~).
However, Meinel et al. z,6 have observed that the The investigations of Meinel et al. 3, 6 were confined to
crystalline residues obtained from drawn HDPE film two moulded samples of HDPE film, one of which had
by removing the amorphous fraction with nitric acid been slowly cooled and the other quench cooled to
yield endotherms with twin peaks when melted a second yield isotropic products of 75 and 68 % crystallinity
time; furthermore, the position on the temperature respectively. The absence of twin melting points in the
axis of one of the twin peaks was observed to change endotherms of drawn film and uncertainty as to the
markedly as drawing proceeded. Twin melting peaks identity of the two crystalline fractions giving rise to
were not observed with undrawn and drawn parent twin peaks in the melting endotherms of the crystalline
films, with crystalline residues from undrawn film, or residues, prompted the authors of this paper to conduct
with crystalline residues from drawn film after a first a similar investigation with samples of HDPE in a lower
melting. but overlapping range of initial degree of crystallinity,
Meinel and Peterlin attributed the low-temperature and with samples also differing in initial degree of
peak ( L T P ) to the presence of lamellae which had had orientation. Since these two parameters are difficult
their folds cut by the nitric acid treatment, and the to vary with films the necessary samples were obtained
high temperature peak ( H T P ) to the melting of a by extrusion as fibres. It has been found that a fibre
crystalline entity formed from tie molecules which had containing about 6 0 ~ crystalline material (hereafter
survived the nitric acid treatment. They argued that designated 60-fibre) gives, after drawing, a twin-peaked
initially these two components of differing low molecular melting endotherm, while fibres of 67.5 and 70 % crystal-
weight would constitute a molecular mixture and as linity (67-5-fibre and 70-fibre) yield only single peaks.
such exhibit a single melting point, but would separate The crystalline residues derived from the 60-fibre (60-
by a process of fractional crystallization during solidifica- residues) yield twin peaks when melted or remelted,
tion after melting, and when remelted would exhibit whereas the 67.5 and 70 residues have endotherms with
separate melting points. twin peaks only when remelted. At very high draw
The validity of these arguments is dependent on tie ratios all fibres and crystalline residues have a single
molecules surviving the nitric acid treatment, for which melting point. In addition to studying melting behaviour,
the evidence is slender. Meinel and Peterlin 6 considered the degree of crystallinity of the fibres and the molecular
that to a first approximation the elastic modulus of the weight of the crystalline residues have been measured at
acid-treated films should be proportional to the number various draw ratios.
of tie molecules. They claimed that for as long as the The discovery that HDPE of lower degree of crystal-
modulus could be measured, namely for up to 8h linity than that used by Meinel et al. a, 6 yields cold-
~
and fold length may readily occur. The data in Table 2
suggest that the increase in crystallinity is largely 9.5oc 131oc
accounted for by the increase in fold length. It is antici-
pated that increases in fold length may occur both in
the remainder of the original lamellae and in the smaller
blocks of folded chains. It should, however, be easier
for fold length increases to occur in the latter since 131"5°C 131.5oC
the co-operative movement of a smaller number of
folds will be required.
The melting behaviour of the fibres and their crystal-
~
line residues must be related to morphological changes
accompanying drawing. The melting endotherms of 2 5°C
60-fibres at their natural draw ratios (Figure 1) clearly 132oc
show that a new crystalline species of lower melting
point is being created. In order to explain the lower
melting point it must be assumed that the size of the
crystal units are less than in the original lamellae such 133°C
that the surface free energy contribution to melting is
increased, and/or the fold length has decreased. Esti-
mates of crystal dimensions from the line broadening of
wide-angle X-ray scattering, and calculations of crystal-
thickness from the long period obtained by small-angle
X-ray scattering show that both changes may occur
during drawing 9. The fraction of lower melting point J (2C ~'
is, therefore, identified with torn-off blocks from the
Figure 1 Melting end0therms of 60-fibres at
original lamellae, and the fraction of higher melting draw ratios shown in parentheses. An un-
point with the original lamellae. drawn state: (a) 0.0016; (b) 0.012. Peak tem-
As drawing proceeds both peak temperatures increase peratures indicated
but that of the LTP increases the more rapidly (Figure 1).
These changes are a reversal of those occurring in the Meinel and Peterlin 1 are of the opinion that with HDPE
initial stages of drawing and may be attributed to a film destruction is complete at a draw ratio of about
differential rate of fold growth and aggregation of small 10, but the fact that the height of the HTP is maintained
crystals into larger units (fibrils) with a lower surface up to draw ratios of at least 15 suggests otherwise for
free energy. Owing to lack of resolution of the two fibres. This view is supported by evidence derived from
peaks it is not clear whether the whole or only a part the endotherms of the crystalline residues which is
of the original lamellar structure is destroyed by drawing. discussed later.
Crystalline residues
32°C 132"5°C Having established the identity of the two crystalline
fractions responsible for the twin melting peaks of fibres,
it is necessary to consider their relation to the melting
endotherms of residues. By comparing Figures 1, 2
and 3 it may be seen that in terms of the existence of
single or twin melting peaks at equal draw ratios, and
after the first melting of the residues, the residues and
fibres are strictly comparable. However, where twin
peaks exist in fibres and residues there is a noticeable
difference in the degree of resolution of the two peaks.
a b C
(201 12OI 124oc 124.5 o C 124.5oc
Figure 2 Melting endotherms of (a) 70-fibres
and (b) 67.5-fibres at drawn ratios shown in
parentheses. An undrawn state: (a) 0.0015;
/~1
124"5°C 125oc 25:5°C