21

CALCULATIONS

Two Stage Spur Gear

n
2
=14 min
-1
Output Speed
T
2
= 100 Nm Outpur Torque
i = 8,4 Speed Ratio

Basic Calculations

i
1,2
=(1..1,5).
totuI

i
total
=1,5.
totuI

i
1,2
=1,5 x
V
8,4 = 4,35
i
1,2
= 4,35
i
top
=i
1,2
x i
3,4

i
3,4
=1,93

Determination of Number Teeth

z
1
=z
3
=18

i
1,2
=
1
2
z
z
z
2
= z
1
x i
1,2

18 x 4,35 = 78,30
z
2
=78,30
i
3,4
=
3
4
z
z
z
4
= z
3
x i
3,4

18 x 1,93 = 34,74
z
4
=34,74


22

Determination of Real Ratio

35 , 4
18
78,30
z
z
) (i
1
2
real 1,2
= = =
i
1,2
= 4,35
93 , 1
18
34,74
z
z
) (i
3
4
real 3,4
= = =
i
3,4
= 1,93
39 , 8 93 , 1 35 , 4 ) (i
real tot
= = i
tot
= 8,39

Error Detection

100
) (i
) (i ) (i
error
teo tot
real tot teo tot
0
0

=

%0,119 100
8,40
39 , 8 8,40
=

=

%0,119 < %3 an acceptable level of the error rote.
Determination of Number of Speed
12
1
2
i
n
n =
n
1
= n
2
x i
1,2

14 x 4,35=60,90 rev/min
n
1
=60,90 rev/min
and n
2
=n
3
3,4
3
4
i
n
n =

=
1,93
60,90
n
4
=31,55 rev/min
23

First Stage Calculation
Material Section:
20MrCr5 (DIN-Germany Standart Code)
(Two Stage used the same material)

k
=1200 N/mm
2

ak
=700 N/mm
2
HB=650 daN/mm
2
Parameter Selection of gear

d
=(Width ratio)= b/d
0
=
d
= 0,8...1,2 are selected between

d
=0,8 are selecting
K
v
=1,1 (Dynamic Factor)
K
m
=1,06 (Load distribution Factor)
K
0
=1,25 (Working Factor)
K
R
=1 (Safety Factor)
z
e1
=18 (Equivalent Number of teeth) z
1
=18
K
f1
=3 (Form Factor)




24

Strength Borders
s=1,5 (Safety Factor)
K
y
=1 (Surface roughness Factor)
K
b
=1 (Size Factor)
K
z
=1,4 (Difficulty Factor)
K
l
=1 (Lifetime Factor)
K
q
=1,5 (Notch Factor)
K
R
=1 (Resistance Factor)

K
=1200 N/mm
2

D
=0.5 x
K
=600 N/mm
2

D Z L R
q
b Y
*
K K K
K
K K
x x x =

600 4 , 1 1 1
1,5
1x1

*
x x x =
=560 N/mm
2

Dem
= s /
*
= 560/1,5=373,3 N/mm
2
Determination of Modul
rad/s 37 , 6
60
90 , 60 . 14 , 3 2.
60
n . . 2
W
1
= = =
d

Power (kW) =
Torquc (N.m) x Spccd (RPM)
9.5488

Power (kW) =
100 (N.m) x 14000 (RPM)
9.5488
= 146,6
P=146,6 KW

25

or Nm 01 , 23
6,37
146600
W
P
M
1
1
bm
= = =
M
bm
=9550
n
P

M
bm
=9550x
90 , 60
6 , 146
= 23,01 Nm
M
b1
=M
bm
=0,99x23,01=22,78 Nm =(0,95....0,99)
m
n1,2
=3
Dem d
2
1
m V 0 f1 b1
z
K K K K 2M



m
n1,2
=
mm 27 , 1
x0,8x373,3 18
x1,06 1,1 x x3x1,25 10 x 78 , 22 2
3
2
3
=

m
n1,2
=1,5 mm are selecting

First Stage Dimentions
Pitch diameter
d
o1
=z
1
xm
n12
=18x1,5=27mm
d
o2
=z
2
xm
n12
=78,3x1,5=117,4 mm
The teeth Widths

b
1
=
d
xd
01
+5

=0,8x27+5=26,6 mm

b
1
=27 mm are selecting
b
1
>b
2
should be b
2
=22 mm


Outside diameter

d
b1
=d
01
+2 m
n12
=27+2 x 1,5 = 30 mm
d
b2
=d
02
+2 m
n12
=117,4+ 2 x 1,5=120,4 mm
26

Root diameter

d
f1
= d
01
-2,5 m
n12
=27-2,5 x 1,5=23,25 mm
d
f2
=d
02
-2,5 m
n12
=117,4-2,5 x 1,5=113,6 mm
Centre Distance
a
01
=(d
01
+d
02
) /2=(27+117,4)/2=72,2 mm
Pressure Control
=20
0
for The rolling factor =k

=1,76
Material factor=k
e
=85,7
2
daN/mm
Speed Ratio factor=k
i
= 23 , 1
35 , 4
1 35 , 4 1
12
12
=
+
=
+
i
i

First Gear Surface Pressure Control
M
b1
=k
0
xM
b1
=1,25x22,78=2847,50 daNmm
P
Hmax
=k
e
xk

xk
i
2
01 1
v b1
d b
k 2M

P
Hmax
2
27 27
1,1 50 , 2847 2
23 , 1 1,76 85,7

=

P
Hmax
=104,6 daN/mm
2
(s for surface)
P
Hem
=(0,28xHB)/s=(0,28x650)/1,5=121,3 daN/mm
2

P
Hmax
< P
Hem
is safe.




27

Second Gear Surface Pressure Control
M
b2
=
d
x
r
xi
12
xM
b1
=0,98x0,99x4,35x2278=10498 daNmm
M
b2
=k
0
x M
b2
= 1,25x 10498=13122,5 daNmm
P
Hmax2
=k
e
x k

xk
i
2 2
02 2
v b2
4 , 117 2 2
1,1 5 , 13122 2
23 , 1 1,76 85,7
d b
k 2M

P
H2
=57,24 daN/mm
2
P
Hmax2
< P
Hem
is safe.
Second Gear Controlled According to Strenght
Equivalent number of teeth=z
e2
=z
2
=78,3
Form factor: k
f2
=2,27
Tangential Force:
F
t1
=Ft
2
= daN 92 , 210
27
50 , 847 2 2
d
M 2
01
b1
=

2
m v f2
n12 2
t
2
daN/mm 92 , 16 1,06 1,1 2,27
1,5 2 2
210,92
k k k
m b
F
=

2
<
*
Dem
(169,2<373,3) MPa
Second Stage Calculation
Material Section:
20MrCr5 (DIN-Germany Standart Code)
Materials of the third and fourth gear

k
=1200 N/mm
2

ak
=700 N/mm
2
HB=650 daN/mm
2
28

Parameter Selection of gear

d
=(Width ratio)= b/d
0
=
d
=0,8
K
v
=1,1 (Dynamic Factor)
K
m
=1,06 (Load distribution Factor)
K
0
=1,25 (Working Factor)
K
R
=1 (Safety Factor)
z
e3
=18 (Equivalent Number of teeth) z
3
=18
K
f3
=3 (Form Factor)
Strength Borders
s=1,5 (Safety Factor)
K
y
=1 (Surface roughness Factor)
K
b
=1 (Size Factor)
K
z
=1,4 (Difficulty Factor)
K
l
=1 (Lifetime Factor)
K
q
=1,5 (Notch Factor)
K
R
=1 (Resistance Factor)

K
=1200 N/mm
2

D
=0.5 x
K
=600 N/mm
2

D Z L R
q
b Y
*
K K K
K
K K
x x x =

600 4 , 1 1 1
1,5
1x1

*
x x x =
=560 N/mm
2

Dem
= s /
*
= 560/1,5=373,3 N/mm
2
29

Determination of Modul
M
b2
= 10498 daNmm
M
b2
= M
b3
=10498 daNmm
m
n3,4
=3
Dem d
2
3
m V 0 f3 b3
z
K K K K 2M


m
n3,4
= mm 11 , 2
37,33 0,8 18
1,06 1,1 25 , 1 3 0498 1 2
3
2
=



m
n3,4
=2,5 mm are selected.
Output Power:P
out
P
out
=
2
r.

2
r
.P
in
=

0,98
2
x0,99
2
x146,6=137,99 kW


Second Stage Dimentions
Pitch diameter
d
o3
=z
3
xm
n34
=18x2,5=45mm
d
o4
=z
4
xm
n34
=34,74x2,5=94,35 mm
The teeth Widths

b
3
=
d
xd
03
=0,8x45+5=41 mm



b
3
=45 mm are selecting
b
3
>b
4
should be b
4
=40 mm


Outside diameter

d
b3
=d
03
+2 m
n34
=45+2x2,5=50 mm
d
b4
=d
04
+2 m
n34
=94,35+2x2,5=99,35 mm
Root diameter

d
t3
= d
03
-2,5 m
n34
=45-2,5x2,5=38,75 mm
d
t4
=d
04
-2,5 m
n34
=94,35-2,5x2,5=88,10 mm
30

Centre Distance
a
02
=(d
03
+d
04
)/2=(45+94,35)/2=69,67 mm
Pressure Control
=20
0
for The rolling factor =k

=1,76
Material factor=k
e
=85,7
2
daN/mm
Speed Ratio factor=k
i
= 23 , 1
93 , 1
1 93 , 1
1
4 , 3
4 , 3
=
+
=
+
i
i

Third (Group shaft mounted) Gear Surface Pressure Control
M
b3
=k
0
xM
b3
=1,25x10498=13122,5 daNmm
P
H3
=k
e
xk

xk
i
2
03 3
v b3
d b
k 2M

2
45 45
1,1 5 , 13122 2
1,23 1,76 85,7

=
=104,4 daN/mm
2

P
Hem
=(0,28xHB)/s=(0,28x650)/1,5=121,3 daN/mm
2

P
H3
< P
Hem
is safe.
Fourth Gear Surface Pressure Control
M
b4
=
d
x
r
xi
34
xM
b3
=0,98x0,99x1,93x10498=19657,3daNmm
M
b4
=k
0
x M
b4
= 1,25x 19657,3=24572daNmm
P
H4
=k
e
xk

xk
i
2 2
04 4
v b4
35 , 4 9 0 4
1,1 24572 2
1,23 1,76 85,7
d b
k 2M

P
H4
=72,3 daN/mm
2
P
H4
< P
Hem
is safe.

Second Gear Controlled According to Strenght
Equivalent number of teeth=z
e4
=z
4
=34,74
Form factor: k
f4
=2,31
Tangential Force:

Ft
3
= 583,22
45
13122,5 2
d
M 2
0,3
b3
=

v 0 f4
n34 4
t4
4
k k k k
m b
F

2
<
*
Dem
(1
Shaft Calculation
Shaft the Detection of Strength
10 2
27
50 , 847 2 2
d
2M
F
01
b1
t1
=

= =

F
r1
= F
t1
xtan
0
= 210,92xtan20=
83 5
45
13122,5 2
d
2M
F
03
b3
t3
=

= =
F
r3
= F
t3
xtan
0
= 583,22xtan20=

31
daN 583,22 Ft
3
= Ft
4

m
63 , 19 1,06 1,1 1,25 2,31
2,5 40
583,22
k =

=
196,3<373,3) MPa
Shaft the Detection of Strength

daN 92 , 10 F
t1
= F
t2
=210,92
xtan20=76,76 daN F
r1
= F
r2
=76,76
daN 22 , 83 F
t3
= F
t4
=583,22
xtan20=212,27 daN F
r3
= F
r4
=212,27
2
daN/mm 63
210,92 daN
76,76 daN
583,22 daN
212,27 daN
32








30mm 22mm 10mm 45mm 30mm

137mm

Definition first (input) shaft
F
R1



F
ay
F
by



41 mm 96 mm
First (input) shaft y-axis direction of the moment diagram
M
A
=0, F
by
x137-F
r1
x41=0, F
by
x137-76,76x41=0, F
by
= 22,97 daN
F
y
=0 F
by
-F
r1
+F
ay
=0 F
ay
=76,76-22,97= 53,79 F
ay
=53,79 daN
33


F
T1

F
ax
F
bx


41mm 96mm
First (input) shaft x-axis direction of the moment diagram
M
A
=0 F
bx
x137-F
t1
x41=0 F
bx
x137-210,92x41=0 F
bx
=63,12 daN
F
x
=0 F
ax
+ F
bx
- F
t1
=0 F
ax
= 210,92-63,12=147,8

F
ax
=147,8 daN
Determination of Maximum Bending Moment
M
emax x
= F
bx
x96=63,12x96=6059,52 daNmm
M
emax y
= F
ay
x41= 53,79x41=2205,39 daNmm
M
emax 1
=
2
emaxy
2
x emax
M M + = 37 , 6448 39 , 2205 52 , 6059
2 2
= + daNmm
First (input) shaft of material selection
St70 K
y
=1 K
b
=0,9 K

=1,4

K
=700 N/mm
2

D
=320 N/mm
2

AK
=360 N/mm
2

*
D
=
D

b y

K
K K

= 320
1,4
9 , 0 1

=205,8 N/mm
2




34

First (input) Determination of Shaft Diameter
M
B
=
2

32
d
0,75M ) M

(
AK
3
1
1/2
2
b1
2
x emax,
*
D
AK

=
(

+
M
B
= =
(

+
2 / 1
2 2
) 50 , 2847 ( 75 , 0 ) 52 , 6059
8 , 205
360
(
2
360
32
d
3
1

d
1
27,03 mm d
1
=30 mm (terms of safety)
First (input) Shaft Control calculations
Control of crashing
I= 78 , 39760
64
30
64
d
4 4
= = mm
4

em
=0,0005L=0,0005x137=0,068 mm

y
=
137 78 , 39760 7000 3
96 41 76 , 76
L I E 3
b a F
2 2 2 2
r1


=


=>
y
=0,01039 mm

x
=
137 78 , 39760 7000 3
96 41 92 , 210
L I E 3
b a F
2 2 2 2
t1


=


=>
x
=0,02 mm

1
= 043 , 0 02 , 0 01039 , 0
2 2 2 2
= + = +
y x
=>
1
=0,022 mm

em
>
1
is safe
Rotation Control
I
p
= 56 , 79521
32
30
32
d
4 4
= = mm

em
0,00436rad
180
0,25
= =

1
= 569 1 0,00
79521,56 500 2
37 1 278 2
I G
L M
P
b1
=

rad

1
<
em
is safe
35

Bending Control

1
=0,022 mm
W
0
= 76 , 667
022 , 0
9810

g
1
= = rad
W= 82 , 379
068 , 0
9810
= =
em
g

rad
W<W
0
is not safe in terms of bending vibrations.
The second (Group) Definition of Shaft

F
t2
F
t3



F
DX







41 44 52


Secont (group) shaft x-axis direction of the moment diagram
M
C
=0 F
DX
x137-F
t3
x85x- F
t2
x41
F
DX
x137-583,22x85-210,92x41=0 => F
DX
= 424,97 daN
F
y
=0 F
DX
-F
t2
-F
t3
+F
CX
=0 => F
CX
=369,17 daN

M
t1

M
t2
F
CX
36


F
CY
F
r2
F
DY


F
r3





M
e1




M
e2


41 44 52

Secont (group) shaft y-axis direction of the moment diagram
M
C
=0 F
DY
x137-F
r3
x85x- F
r2
x41=0
F
DY
x137-212,27x85-76,76x41=0 F
DY
= 154,67 daN
F
y
=0 F
CY
+F
r2
-F
r3
+F
DY
=0 F
CY
= -20,16 daN
Determination of Maximum Bending Moment
M
emax y2
= F
DY
x52= 154,67x52=8042,84 daNmm
M
emax x2
= F
DX
x52= 424,97x52=22254,44 daNmm
M
emax 2
=
2
emaxy2
2
x2 emax
M M +
M
emax2
= 20 , 23663 44 , 22254 84 , 8042
2 2
= + daNmm
Second (group) shaft of material selection
St70 K
y
=1 K
b
=0,9 K

=1,4

K
=700 N/mm
2

D
=320 N/mm
2

AK
=360 N/mm
2

*
D
=
D

b y

K
K K

= 320
1,4
9 , 0 1

=205,8 N/mm
2


37

Second (group) Determination of Shaft Diameter
M
B
=
s

32
d
0,75M ) M

(
AK
3
2
1/2
2
b2
2
x2 emax,
*
D
AK

=
(

+
M
B
=
2 / 1
2 2
) 5 , 13122 ( 75 , 0 ) 20 , 23663
7 , 205
360
(
(

+ =
2
360
32
d
3
2

d
2
42,94 mm d
2
=43 mm (terms of safety)
Second (group) Shaft Control calculations
Control of crashing
I= 167700
64
43
64
d
4
4
2
= = mm
4

em
=0,0005L=0,0005x137=0,0685 mm

x
=
137 167700 7000 3
96 41 76 , 76
L I E 3
b a F
2 2 2 2
r2


=


=0,00246

y
=
137 167700 7000 3
96 41 92 , 210
L I E 3
b a F
2 2 2 2
t2


=


=0,0067

2
= 091 , 0 ) 0067 , 0 ( ) 00246 , 0 (
2 2 2 2
= + = +
y x
mm

y
*
=
137 167820 7000 3
85 52 27 , 212
L I E 3
b a F
2 2 2 2
r3


=


=0,085

x
*
=
137 167820 7000 3
85 52 22 , 583
L I E 3
b a F
2 2 2 2
t3


=


=0,023

2
*
= 088 , 0 ) 085 , 0 ( ) 023 , 0 ( ) ( ) (
2 2 2 * 2 *
= + = +
y x
mm

2
<
em
ve

2
*
<
em
is safe.
38

Rotation Control
I
p
= 335640
32
43
32
d
4 4
= = mm
4

em
rad 0,00436
180
0,25
= =

2
= 0017 , 0
335640 2500
37 1 10498
I G
L M
P
b2
=

rad

2
<
em
is safe.
Bending Control

2
*
=0,088 mm

2
=0,091 mm
W
0
= 33 , 328
091 , 0
9810

g
2
= = rad
W= 6 , 394
063 , 0
9810
= =
em
g

rad
W>W
0
Bending vibrations safe direction
Third (Output) Definition of Shaft
F
r4


F
ey
F
fy



85 52

39

Third (Output) shaft y-axis direction of the moment diagram
M
E
=0 F
fy
x137-F
r4
x85=0 137F
fy
=212,27x85 F
fy
=131,70 daN
F
y
=0 F
ey
+ F
fy
- F
r4
=0 F
ey
= -F
fy
+F
r4
F
ey
=80,57 daN
F
t4

F
ex
F
fx



85 52
Third (Output) shaft x-axis direction of the moment diagram
M
E
=0 F
fx
x137-F
t4
x85=0 137F
fx
=583,22x85 F
fx
=361,85 daN
F
y
=0 F
ex
+ F
fx
- F
t4
=0 F
ex
= -F
fx
+F
t4
F
ex
=221,37 daN
Determination of Maximum Bending Moment
M
emax x3
= F
fx
x52=361,85x52=18816,2 daNmm
M
emax y3
= F
fy
x52= 131,70x52= 6848,4 daNmm
M
emax 3
=
2
emaxy3
2
x3 emax
M M +
M
emax3
= 7 , 20023 4 , 6848 2 , 18816
2 2
= + daNmm
Third (Output) shaft of material selection
St70 K
y
=1 K
b
=0,9 K

=1,4

K
=700 N/mm
2

D
=320 N/mm
2

AK
=360 N/mm
2

*
D
=
D

b y

K
K K

= 320
1,4
9 , 0 1

=205,8 N/mm
2

40

Third (Output) Determination of Shaft Diameter
M
B
=
2

32
d
0,75M ) M

(
AK
3
1
1/2
2
b1
2
emax,3
*
D
AK

=
(
(

+
M
B
=
2
36
32
d
50) 0,75(2847, ) 7 , 20023
205,7
360
(
3
3
1/2
2 2
=
(

+

d
3
35,1 mm d
3
=40 mm (terms of safety)
Third (Output) Shaft Control calculations
Control of crashing
I= 7 , 125663
64
40
64
d
4 4
3
= = mm
4

em
=0,0005L=0,0005x137=0,063 mm

y
=
137 7 , 125663 7000 3
52 85 27 , 212
L I E 3
b a F
2 2 2 2
r3


=


=0,011

x
=
137 7 , 125663 7000 3
52 85 22 , 583
L I E 3
b a F
2 2 2 2
t3


=


=0,031

3
= 032 , 0 011 , 0 031 , 0
2 2 2 2
= + = +
y x
mm

em
>
3
is safe.
Rotation Control
I
p
= 4 , 251327
32
40
32
d
4 4
3
= = mm
4

em
rad 0,00436
180
0,25
= =

3
= 0022 , 0
251327,4 2500
137 10498
I G
L M
P
b3
=

rad

3
<
em
is safe.
41

Bending Control

3
=0,032 mm
W
0
= 68 , 553
032 , 0
9810

g
3
= = rad
W= 6 , 394
063 , 0
9810
= =
em
g

rad
W<W
0
Bending vibrations are not safe terms
The case of gears monolithic or wedge (Keys)
d
t1
=23,25 mm d
t2
=113,6 mm d
t3
=38,75 mm d
t4
=88,10 mm
m
1
=m
2
=1,5 mm m
3
=m
4
=3,5
The case of first gear monolithic or wedge (Keys)
d
t1
D= d
mil1
+h
kama
+4m
n12
D=30+8+4x1,5=44 mm
30d
mil
38 is the standard length of the wedge (Keys) ruler have received from the
bxh value as 10x8. it is h
kama
= 8 mm
D>d
t1
the first gear is monolithic bound to be.
The case of second gear monolithic or wedge (Keys)
d
t2
D= d
mil2
+h
kama
+4m
n12
D=43+8+4x1,5=57 mm (d
mil2
=43 mm bxh=12x8)
D<d
t2
second gear does not monolithic
The case of third gear monolithic or wedge (Keys)
d
t3
D= d
mil2
+h
kama
+4m
n34
(d
mil2
=43 mm for bxh =12x8)
D=43+8+4x3,5=65 mm
D>d
t3
the third gear is monolithic bound to be.

42

The case of fourth gear monolithic or wedge (Keys)
d
t4
D= d
mil3
+h
kama
+4m
n34
(d
mil3
=40 mm iin bxh =12x8)
D=40+8+4x3,5=62 mm
D<d
t4
the fourth gear does not monolithic
in conclusion;
First gear with first shaft,
Third gear with third shaft, are manufactured in one piece.
So, first and third the materials ;
cementation process can be made from materials must be selected
First and Third shaft for material 15CrNi6

k
=900 N/mm
2

ak
=650 N/mm
2
HB=650 daN/mm
2
P
em
=0,28HB/s=0,28x650/1,3=140 daN/mm
2
P
em
>P
Hmax

15CrNi6 material that provides strength characteristics ST70 material does not need
to re-analysis is not performed.
Wedge (Keys) Calculation and control
First and third gears are monolithic to the wedge (Keys) account is not required.
Second gear wedge (Keys) calculation
Shaft material- St70
Gear material- 20MnCr5
Appropriate wedge (Keys) material- St60
St60 for
k
=600 N/mm
2

ak
=330 N/mm
2

d
2
=43mm standards for wedge (Keys) dimensions bxh=(12x8) mm t
1
=5mm
t
2
=3,3mm
43

According to Surface Pressure Control
em
2 2
bmax2
P
d t L
M 2
P

=
2
33
43 L 3 , 3
10498 2

L=22 mm
According to Shear Stress Control
s
0,5

ak
em = = daN 8,25
2
33 0,5
=

/mm
2
em
2
bmax2

d L b
M 2

= 84 , 1
43 2 2 12
0498 1 2
=

= daN/mm
2

em
is safe.
Second gear for wedge (Keys): DIN 6885-B12x10x32 St60
Fourth gear wedge (Keys) calculation
Shaft material- St70
Gear material- 20MnCr5
Appropriate wedge (Keys) material- St70
St70 for
k
=700 N/mm
2

ak
=360 N/mm
2

d
2
=43mm standards for wedge (Keys) dimensions bxh=(12x8) mm t
1
=5mm
t
2
=3,3mm
According to Surface Pressure Control
em
3 2
bmax4
P
d t L
M 2
P

=
2
36
40 L 3 , 3
3 , 19657 2

L=90 mm
Wedge came out great length the width of the double wedge gear used.


44

According to Shear Stress Control
s
0,5

ak
em = = daN 9
2
36 0,5
=

/mm
2
em
2
bmax2

d L b
M 2

= 63 , 1
40 50 12
657,3 9 1 2
=

= daN/mm
2

em
is safe. L = 50 mm for the reason why; Length of the wedge due to the gear
wheel is larger than the width.
Bearing calculations
The first shaft bearings calculation
F
RA
= 28 , 57 1 79 , 53 8 , 147 F F
2 2 2
AY
2
AX
= + = + daN
F
RB
= 16 , 7 6 97 , 22 12 , 63 F F
2 2 2
BY
2
BX
= + = + daN
Number of static Load :C Life:L Load:P
Fatigue time: L
h
=10 000 hour selection
F=X.F
R
+Y.F
A
Since there is no axial load deep groove ball bearings X=1 ,Y=0
Therefore, the equivalent load Number F=F
r
fixed ball in the P=3 , For roller bearings P=10/3 selection.
54 , 36
10
60 90 , 0 6 10000
10
60 n L
L
6 6
1 h
=

=

= million re
54 , 36
3
28 , 157
a
C
F
C
L
P
RA
=
|
|

\
|

|
|

\
|
= C
a
=520 daN
54 , 36
3
16 , 67
b
C
F
C
L
P
RB
=
|
|

\
|

|
|

\
|
= C
b
=225 daN
SKF61906 are using roller.
d
(mm)
D
(mm)
B
(mm)
C
(kN)
30 47 9 7,28
C
a
<C
table
and C
b
< C
table
is safe
45

The second shaft bearings calculation
F
RC
= 72 , 69 3 ) 16 , 20 ( 17 , 369 F F
2 2 2
CY
2
CX
= + = + daN
F
RD
= 24 , 452 67 , 154 97 , 424 F F
2 2 2
DY
2
DX
= + = + daN
Number of static Load :C Life:L Load:P
Fatigue time: L
h
=10 000 hour selection
F=X.F
R
+Y.F
A
Since there is no axial load deep groove ball bearings X=1 ,Y=0
Therefore, the equivalent load Number F=F
r
fixed ball in the P=3 , For roller bearings P=10/3 selection.
4 , 8
10
60 4 1 10000
10
60 n L
L
6 6
3 h
=

=

= million rev
4 , 8
3
72 , 369
c
C
F
C
L
P
RC
=
|
|

\
|

|
|

\
|
= C
c
=750 daN
4 , 8
3
24 , 452
d
C
F
C
L
P
RD
=
|
|

\
|

|
|

\
|
= C
d
=915 daN
SKF16006 are using roller.
d
(mm)
D
(mm)
B
(mm)
C
(kN)
30 55 9 11,9
C
c
<C
Table
And C
d
< C
Table
is safe
The Third shaft bearings calculation
F
RE
= 57 , 235 57 , 80 37 , 221 F F
2 2 2
EY
2
EX
= + = + daN
F
RF
= 07 , 385 70 , 131 85 , 361 F F
2 2 2
FY
2
FX
= + = + daN
Number of static Load :C Life:L Load:P
46

Fatigue time: L
h
=10 000 hour selection
F=X.F
R
+Y.F
A
Since there is no axial load deep groove ball bearings X=1 ,Y=0
Therefore, the equivalent load Number F=F
r
fixed ball in the P=3 , For roller bearings P=10/3 selection.
93 , 18
10
60 31,55 10000
10
60 n L
L
6 6
3 h
=

=

= million rev
93 , 18
3
57 , 235
e
C
F
C
L
P
RE
=
|
|

\
|

|
|

\
|
= C
c
=620 daN
93 , 18
3
07 , 385
f
C
F
C
L
P
RF
=
|
|

\
|

|
|

\
|
= C
d
=10,20 daN
SKF16006 are using roller.
d
(mm)
D
(mm)
B
(mm)
C
(kN)
30 55 9 11,9
C
e
<C
Table
And C
f
< C
Table
is safe